Process Control HPP-25

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Mervyn Norris
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1 Process Control HPP-25 Riveting process monitoring 6 different control parameters Touchscreen operation Windows diagnostics software Industrie 4.0 ready...joining is our business worldwide!

Process Control HPP-25 Interfaces Rear panel

for: Saving parameters, riveting programs,

Loading parameters, riveting programs Ethernet

tool Connection to operating data logger via

2 Process Control HPP-25 Interfaces Rear panel Sockets for power supply, motors, valves, sensors/actuators Sockets for digital inputs/outputs to PLC Front panel USB interface for: Saving parameters, riveting programs, logger data, riveting curves, alarm history Loading parameters, riveting programs Ethernet interface for: Communication with HPP-25 via PC tool Connection to operating data logger via UDP protocol PLC Riveting machine Operating data logging Industrie 4.0 MES USB Ethernet / UDP PC Excel Backup USB key HPP-25 PC tool S mode setup S mode correction S mode cycle

3 HPP-25 PC tool PC software with backup, diagnostics and logger functions. Connection via Ethernet interface or importing saved HPP-25 data. Functions Online diagnosis of sensors, inputs/outputs Upload/ download of parameters and riveting programs Displays HPP-25 parameter and alarm history files Riveting result logger functions including table and graphical visualization Online riveting curve visualization with saving option Logger Upload/ Download Logger Riveting curves Diagnostics Info Setup

Riveting projection measurement by NHE, rivet base detection device With the NHE, depending on the equipment, the presence and position of the parts as well as the riveting projection can be verified.

The HPP-25 hence takes charge of the testing before or after the riveting allowing for cost savings by not requiring additional measuring stations.

with the Process Control HPP-25: Auto compensation of rivets with large length tolerances Consistent forming of head height by varying work piece height Controlling of rapid speed/working speed

4 Riveting projection measurement by NHE, rivet base detection device With the NHE, depending on the equipment, the presence and position of the parts as well as the riveting projection can be verified. This prevents assemblies with tolerance errors or missing components from being processed. The HPP-25 hence takes charge of the testing before or after the riveting allowing for cost savings by not requiring additional measuring stations. NHE Touch probe Machine in home position Touch probe on work piece and forming begins End of forming cycle determined by NHE feedback Additional functions of the NHE, which can easily be realized with the Process Control HPP-25: Auto compensation of rivets with large length tolerances Consistent forming of head height by varying work piece height Controlling of rapid speed/working speed depending on base of rivet Rivet up without fixed stop Versions of NHE NHE-U: with mit My-Com switch for riveting mode with projection measurement U, control parameter S or T NHE-H: with magnetic field, for riveting mode with control parameter H (closing head height) NHE-E: with My-Com switch and spindle, for e.g. riveting mode with control parameter N (riveting spindle path from OT till riveting end) S2 mode T5 mode H3 mode N4 mode NHE-Combi: Combination of NHE-U and NHE-H NHE-Big: For larger riveting applications, where higher forces of the pressure pads are necessary (possible for RN/RNE 281, 331, 381, 431 and 481).

Process Control HPP-25 is exact rivet recognition.

without the need for pressure or speed reduction

requirements) 6 different control parameters and

The 6 available control parameters Riveting ends

Forming distance Riveting time Riveting force

height Examples of selectable riveting modes S

NA, B, U, T and F T controlled after dete ing

5 Process Control HPP-25 Riveting process monitoring The central and unique function of the Process Control HPP-25 is exact rivet recognition. This function recognizes the start of the rivet without the need for pressure or speed reduction during the riveting process prior sensing is not necessary. The Process Control HPP-25 employs (upon requirements) 6 different control parameters and more than 40 predefined modes. The 6 available control parameters Riveting ends when the following conditions are achieved Forming distance Riveting time Riveting force Spindle distance External contact Rivet head height Examples of selectable riveting modes S controlled after detection of NA. NA, B, U, T and F T controlled after dete ing time). NA, S and F F controlled after detection of NA. NA, S and T E controlled from OT. T Cycle controlled via external signal. NA, S, T and F H controlled. U, S, T and F

Special riveting mode functions Manual force trigger for rivet start recognition Rivet

laser sensor) Shape factor for correcting head shape or machine frame warping

the complete view of the riveting process nothing escapes the attention of the operator

7" color touchscreen 63 riveting programs can be addressed Displays target and actual

6 Special riveting mode functions Manual force trigger for rivet start recognition Rivet start recognition via external signal (e.g. laser sensor) Shape factor for correcting head shape or machine frame warping Auto-compensation Setup operating mode Correction mode Cycle mode Operator-friendly HMI the complete view of the riveting process nothing escapes the attention of the operator The operating functions Operated via 5.7" color touchscreen 63 riveting programs can be addressed Displays target and actual values OK, NOK rivet counter 2 preset batch counters Integrated data loggger for recording process data Riveting data can be visualized as curves Integrated diagnostic assistance for sensors and input/output Backup options for logger data, riveting curves and alarm history Upload/ download of parameters and riveting programs Logger Riveting curves Home Riveting mode selection S-mode selection

Process Control HPP-25 Technical specifications Design: Degree of protection: Cable entry: Power supply: Possible supply voltages: Internal supply voltage: Control outputs: Valve outputs: Control

7 Process Control HPP-25 Technical specifications Design: Degree of protection: Cable entry: Power supply: Possible supply voltages: Internal supply voltage: Control outputs: Valve outputs: Control inputs, initiators: Control inputs, general: Floating inputs: Interfaces: Sheet metal design with die cast front and rear panels IP53 Processor: ARM 9 Operating system: Display: all connections with plugs Three phase 50/60 Hz L1, L2, L3 and PE plugs, all poles can be switched off with lockable main switch 1 x VAC 1 x VAC 3 x VAC 1 x VAC 3 x VAC 3 x VAC 3 x VAC 3 x VAC 24 VDC +/ 2%, 4 A, can be utilized for customer side loads 24 VDC, pnp, (+ switching), max. each 0.3 A 24 VDC, pnp, (+ switching), max. each 0.3 A 24 VDC, pnp, (+ switched), 6 ma 24 VDC, pnp, (+ switched), 10 ma 24 VDC, min. 10 ma, max. 1 A (E-Stop, release, safety circuit) USB and Ethernet (UDP protocol) Windows CE Operating temperature: 0 C to +50 C Bearing temperature: 10 C to +70 C Weight: Optional: 5.7" color touchscreen, LED backlight 12 kg / 26.4 LBS Analog control of pressure or speed Dimension drawing Subject to technical changes (dimensions in mm)

8 The BalTec Group: We are represented in: Switzerland / Germany BalTec Maschinenbau AG Great Britain & Ireland BalTec (UK) Ltd. Reading, Berkshire, England France BalTec France Bondoufle, FR USA / Canada / Mexico BalTec Corporation Canonsburg, PA, USA Brazil BalTec do Brasil Jundiaí, BR Europe / Middle East Austria Belgium Belorussia Bulgaria Croatia Czech Republic Denmark Estonia Finland Germany Hungary Italy Latvia Lithuania Luxembourg Netherlands Norway Poland Portugal Romania Russia Slovakia Slovenia Spain Sweden Turkey Ukraine Asia China India Indonesia Japan Corea Malaysia Philippines Singapore Taiwan Thailand Australia Africa Egypt South Africa America Brazil Canada Columbia Dominican Republic Mexico Puerto Rico USA China BalTec Machinery Ltd. Shanghai, P.R. China For contact details see: Headquarters: BalTec Maschinenbau AG CH-8330 Pfäffikon Tel Fax baltec@baltec.com Subject to technical changes July 2017 EN

Process-Controller HPP-25

Process-Controller HPP-25 Riveting process monitoring 6 different control parameters Touchscreen operation Windows diagnostics software... joining is our business Process-Controller HPP-25 Riveting process