Series TFXL CLAMP-ON ULTRASONIC FLOW METER FOR LIQUIDS FEATURES BENEFITS

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1 CLMP-ON ULTRSONIC FLOW METER FOR LIQUIS The ultrasonic flow meter clamps onto the outside of a pipe and does not contact the internal liquid. This advanced product provides instantaneous rate and accumulated flows along with 4-20 m and pulse outputs. Inherent advantages over competitive technologies include ease of installation, and a large, bi-directional measuring range. In addition, the non-contact design eliminates many fluid compatibility issues. The TFXL is housed in an enclosure suitable for outdoor mounting and is available with or without a local display. Compact integral mount systems can accommodate pipes/tubing 2 inches (N 50 mm) and smaller. Remote mount systems are also available for pipe/tubing sizes ½ inch (N 15 mm) and higher. software utility is available for customer configuration and in-field calibration. FETURES May be used to measure liquids with small amounts of suspended solids or aeration (e.g., surface water, sewage). i-directional flow measurement system. Totalizer options include forward, reverse and net total. ULTRLINK TM software utility (free download) enables in-field flow meter configuration, calibration and troubleshooting, via laptop PC. Compact enclosure uses large, easy-to-read digital display. ENEFITS Reduced material costs: clamp-on sensor eliminates the need for in-line flanges, pipe fittings, strainers, and filters. Reduced installation time: the TFXL may be installed and fully operational within minutes. No need to break into pipelines. Reduced maintenance costs: with no moving parts, there is nothing on the TFXL to wear down no repair kits or replacement parts are needed. Easy retrofit: with 3 standard outputs (4-20 m, TTL pulse, and simulated turbine frequency), the TFXL drops easily into existing CS and flow monitoring systems. Reduced down-time: installation may be performed on full pipes. No need to shut the process down for installation or maintenance dynasonics.com

2 OPERTING PRINCIPLE Transit time flow meters utilize two transducers which function as both ultrasonic transmitters and receivers. The flow meters operate by alternately transmitting and receiving a frequency modulated burst of sound energy between the two transducers. The burst is first transmitted in the direction of fluid flow and then against fluid flow. Since sound energy in a moving liquid is carried faster when it travels in the direction of fluid flow (downstream) than it does when it travels against fluid flow (upstream), a differential in the times of flight will occur. The sound s time of flight is accurately measured in both directions and the difference in time of flight calculated. The liquid velocity (V) inside the pipe can be related to the difference in time of flight (dt) through the following equation: V = K**dt, where K is a constant and is the distance between the transducers. PRT NUMER CONSTRUCTION V-Mode Configuration Transit Time Integral System - ½" to 2" (12 mm to 50 mm) TFXL isplay Options 1) No display-s enclosure 2) Rate & Totalizer display- S enclosure 3) No display -polycarbonate enclosure 4) Rate & Totalizer displaypolycarbonate enclosure Pipe Size N N Output 1) 4-20 m and Rate Pulse 3) Totalizer Pulse Connector Options N) ½" Conduit Hole ) Water-tight Cable Clamp C) Circular MIL-style Connector ) ½" Flexible Conduit Connector ) ½" NSI Pipe (N 15) ) ¾" NSI Pipe (N 20) C) 1" NSI Pipe (N 25) ) 1- ¼" NSI Pipe (N 32) E) 1-½" NSI Pipe (N 40) F) 2" NSI Pipe (N 50) G) ½" Copper H) ¾" Copper I ) 1" Copper J ) 1-¼" Copper K ) 1-½" Copper L ) 2" Copper M ) ½" Tubing N ) ¾" Tubing P ) 1" Tubing Q ) 1-¼" Tubing R ) 1-½" Tubing S ) 2" Tubing Remote System - ½" and larger (12 mm and larger) ( system consists of one TFXL part number and a choice of one large or small pipe transducer part number.) TFXL System Size X) Large Pipe Y) Small Pipe Select Options from Integral System Table above NN Standard Pipe Transducer - Pipes larger than 2" (N 50 mm) T T Type N) Standard: +250 F (+121 C) (CPVC, Ultem ) H) High Temp: +350 F (+176 C) (PTFE, Vespel ) Cable Length Installation N) Class I, iv. 2 F ) CS Class I iv. 1 (TTN only) Conduit Length 000) 0 feet (0 m) Conduit Type N) None ) Flexible armored S) Submersible (TTN only) Limited to 100 feet (30 m) Small Pipe Transducer - ½" to 2" (12 mm to 50 mm) T T Type S) Standard: +185 F (+85 C) (PVC, Ultem ) C) High Temp: +250 F (+121 C) (CPVC, Ultem ) Nominal Pipe Size ) ½" F ) ¾" G ) 1" H ) 1-¼" J ) 1-½" L ) 2"* * Specify Pipe Size Y) when used with TFXL for all pipe sizes except 2" NSI & Copper. Cable Length Pipe Type P ) Pipe C ) Copper Pipe T ) Tubing Conduit Length 000) 0 feet (0 m) Conduit Type N) None ) Flexible armored

3 SPECIFICTIONS Liquid Types Power Requirements Protection Velocity Units Transducer Construction Most clean liquids or liquids containing small amounts of suspended solids Inputs/Outputs 4-20m Output (standard output) Totalizer Pulse Resolution 12-bit for all outputs Operation Normal state - High; Power Source Pulses low with display Insertion loss 5V maximum total increments Loop impedance 900 Ohms maximum Pulse duration 30mSec minimum Isolation Can share ground common with Source/sink 2 m maximum power supply - isolated from piping system Logic 5 VC Turbine Frequency Output/TTL - Pulse Output Switch selectable Type Non-ground referenced C / Ground referenced square wave mplitude 500mVpp minimum / 5 VC Frequency range 0-1,000Hz uty cycle 50% ±10% isplay Reverse-polarity, surge suppression 0.1 to 40 FPS (0.03 to 12 MPS) Type: 2 line x 8 character LC; Top row: 0.7" (18 mm) tall, 7-segment; ottom row: 0.35" (9 mm) tall, 14-segment Rate: 8 maximum rate digits, lead zero blanking Total: 8 maximum totalizer digits, exponential multipliers from -1 to +6 Engineering Units: Feet, gallons, ft 3, million-gal, barrels (liquid & oil), acre-feet, lbs, meters, m 3, liters, million-liters, kg Rate: Second, minute, hour, day mbient Temperature General Purpose: -40 to +185 F (-40 to +85 C); Hazardous Locations Integral Mount: 0 to +105 F (-20 to +40 C); Hazardous Locations TTN: -40 to +185 F (-40 to +85 C) TTN/TTC: NEM 6* (IP 67), CPVC, Ultem, Nylon cord grip, PVC cable jacket; -40 to +250 F (-40 to +121 C) TTN: NEM 6P* (IP 68) option, CPVC, Ultem, Nylon cord grip, Polyethylene cable jacket; -40 to +250 F (-40 to +121 C) TTH: NEM 6* (IP 67), PTFE, Vespel, Nickel-plated brass cord grip, PF cable jacket; -40 to +350 F (-40 to +176 C) TTS: NEM 6* (IP 67), PVC, Ultem, Nylon cord grip, PVC cable jacket; -40 to +185 F (-40 to +85 C) *NEM 6 units: to a depth of 3 ft. (1 m) for 30 days max. NEM 6P units: to a depth of 100 ft. (30 m) seawater equivalent density indefinitely. Enclosure Transducer Type Pipe/Tubing Sizes Pipe/Tubing Materials ccuracy Repeatability Response Time NEM 3 (Type 3) S or polycarbonate, PVC and Ultem (Integral System), brass or SS hardware, 3W x 6L x 2.5H inches (75W x 150L x 63L mm), pipe mount Clamp-on, uses time of flight ultrasonics ½" (12 mm) and larger Carbon steel, stainless steel, copper, and plastic TTN/TTH ±1% of reading at rates >1 FPS (0.3 MPS), ±0.01 FPS (±0.003 MPS) at rates lower than 1 FPS; TTS/TTC 1" and larger units ±1% of reading from % of measuring range, ±0.01 FPS (±0.003 MPS) at rates lower than 10% of measuring range; ¾" and smaller units ±1% FS. Refer to the imensional Specifications page for applicable measuring ranges for each TTS/TTN transducer models. ±0.5% of reading 0.3 to 30 seconds, adjustable Installation Integral System and Remote System with TTN Transducer and IS arrier (-F option) Compliance TTN and TTS Transducers Hazardous Location esignation: Class I iv 1, General Requirements: NSI/IS Groups C & ; T5 Intrinsically Safe Exia Hazardous Locations: NSI/IS Class I Process Control Equipment: CS C22.2 No. 142 iv 2, Groups C & Intrinsically Safe Equipment: CS C22.2 No. 157 Intrinsically Safe & ssociated pparatus: UL 913 Energy Management Equipment: UL 916 TFXL3 & TFXL4 models only Integral Systems and Remote Systems with TTN and TTS Transducers Process control Equipment: CS C22.2 No. 142 Hazardous Locations: CS C22.2 No. 213 Class I iv 2, Groups C & ULTRLINK TM Utility Software utility, requires serial communication cable Windows 2000, Windows XP, Windows Vista, and Windows 7 compatible

4 PPLICTION T SHEET Job Name/Reference #: Name: Company: ate: Title: ddress: City: ZIP / Postal: Telephone: State / Province: Country: Fax: Liquid Type: Water Wastewater Oil Other Liquid Composition (% volume, solids or aeration): Max. Liquid Temp: ºF / ºC Viscosity: Full Pipe uring Flow Measurement? Yes No Pipe O.. : inches mm Schedule / Class: Material: Liner (if applicable): Type Thickness Length of Straight Pipe (in pipe diameters): Upstream ownstream Nearest Obstruction (i.e. elbow, valve): Flow Range: Minimum Maximum Nominal Flow Units: GPM LPM Other isplay: None Rate / Total Power Requirement: C / C Output Requirements: None 4-20m Rate pulse Total Pulse Environment: Indoor Outdoor Submersible Hazardous area Other Requirements: It is recommended that a ynasonics application expert review new TFXL applications before ordering. Fill out the information noted above and fax to ynasonics at Please enclose contact information so ynasonics personnel may contact you regarding any additional questions.

5 US WRNING: Substitution of components may impair intrinsic safety. VERTISSEMENT: La substitution de composants peut compromettre la Securite Intrinseque. ivision of Racine Federated, Inc. Racine, WI U.S.. Tel: Fax: PROUCT INSTLLTION Installation Considerations 1. Select the optimum mounting location on the piping system a full pipe with at least 10 straight pipe diameters upstream and 5 pipe diameters downstream with no flow disturbances. 2. pply couplant grease to the two surfaces of the transducers that contact the pipe. 3. Mount the flow meter or remote transducers onto the pipe and secure. On horizontal pipe, transducer mounting location should be approximately 45-degrees on the side of the pipe. On vertical pipes with upward flow, radial orientation does not matter. 4. Connect and apply C power. 5. Connect the 4-20m, frequency or both outputs to the monitoring system. coustic Couplant pplication Integral Mount Good location for mounting Flow Meter Mounting Orientation FLOW NO YES YES NO 10 5 Remote Mount - Small Pipe Good location for mounting FLOW 5 Vertical Pipe Mount Flow Meter Transducer can be mounted in any orientation 10 Remote Mount - Large Pipe Good location for mounting Remote Large Pipe Transducer Mounting Orientation FLOW Hazardous Location Class I, ivision 1 Groups C and (Ex ia) Maximum mbient Temperature: -40 to +185 F (-40 to +85 ºC) Sensing surface: Couple to pipe with RTV or silicone grease supplied, per installation manual. LCK RE RE LCK Connect to TFXL Head-on View of Pipe INTRINSIC SFETY RRIER ULTRSONICS MOEL: Intrinsically safe connections Class I, Groups C and ; Class II, Groups E, F, G; Class III, Hazardous locations [ Exia ] ssociated Equipment ppareillage Connexe Maximum Safe rea Voltage: 250 V Maximum Voltage: 20V, Maximum Current: 150m c Control rawing No General Purpose or Hazardous Location Class I, ivision 2 Groups C and Maximum mbient Temperature: -40 to +122 F (-40 to +50 ºC)

6 IMENSIONL SPECIFICTIONS MECHNICL IMENSIONS: INCHES (MM) Integral System 6.66 (169.2) C U-olt Connections (NSI & Copper 2 inch Models) C Remote System 7.01 (178) 6.66 (169.2) 3.17 (80.5) 2.57 (65.3).875 (22.2) I Conduit hole TTN/TTH Pipes larger than 2" (50 mm) 3.00 (76.2) MIN Clearance 2.95 (74.9) TTS/TTC Pipes/Tubing ½" to 2" (12 mm to 50 mm) TTS/TTC TRNSUCER IMENSIONS: INCHES (MM) Pipe Size ½" ¾" 1" 1-¼" 1-½" 2" Pipe Material * Varies due to U-bolt configuration (60.3)* (54.0)* Measuring Range 2-38 GPM LPM GPM LPM GPM 6-68 LPM GPM LPM GPM LPM GPM LPM GPM LPM GPM LPM GPM LPM GPM LPM GPM LPM GPM LPM GPM LPM GPM LPM GPM LPM GPM LPM GPM LPM GPM LPM TTS/TTC U-olt Connections & Copper 2" (50 mm) Models 3.17 (80.5) 2.75 (69.8).21 (5.3) I 2 Mounting holes.875 (22.2) I 3 Conduit holes C YNSONICS is a registered trademark of Racine Federated Inc. Ultralink is a trademark of Racine Federated Inc. ULTEM is a registered trademark of General Electric Co. WINOWS, EXCEL and VIST are registered trademarks of Microsoft Corp. CS is a registered trademark of the Canadian Standards ssociation. ETL is a registered trademark of Intertek Testing Services. QPS is a registered trademark of QPS Evaluation Services, Inc. UL is a registered trademark of Underwriters Laboratories Washington ve. Racine, WI US Tel: US & Canada Fax: US & Canada dynasonics.com dynasonics_sales@racinefed.com 2011 Racine Federated Inc., all rights reserved. FORM TFXL 09/11

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