Overview: Extensions. Stepper Motors
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- Stephen Blankenship
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1 ZSS 9 to -Phase Hyrid Stepper otor ZSS Precision Stepper otors The proven series of ZSS two-phase hyrid stepper motors come into operation in many different application ranges: mechanical engineering, positioning and handling, food and packaging, etc. The holding torques amount from.8 to mnm. The ZSS stepper motor's standard numer of steps/rev. is, depending on the motor size 8,,, or steps/rev. are availale. When installed appropriately and wired correctly, the ZSS stepper motors contriute to fulfill the E requirements of the entire system. Types / echanical haracteristics Size 9 Type ZSS 9 ZSS ZSS ZSS ZSS ZSS ZSS ZSS / ZSS ZSS / ZSS ZSS / ZSS ZSS ZSS ) Numer of steps 8 ) ZSS /, /, /,,, : Terminal plate with earthing screw Standard windings. /. /.. /. /.. /. /.. /. /.. /. /.. /. /.. /. /.. /. /.. /. /.. /. /.. /. /.. /. /.. /.. /.. /. ) ) ) Holding torque etent torque Rotor mass inertia mnm mnm - kg m.8 ) Bipolar mode ) red = popular types Overview: Extensions Stepper motor Geared stepper motor GPL low-acklash planetary gears PLG planetary gears ) H Harmonic rive gears ) GSR worm gears ) Stepper motor with motor rake ) Permanent magnet rake for V supply voltage Stepper motor with encoder ) Standard resolution lines -channel optical incremental encoder ) Separate data sheets eing prepared Permissile earing load axial radial Weight N N kg standard Electrical connection Free wire ends Protective cover optional Technical Information -phase hyrid stepper motors Standard numer of steps / step angle,8 Special numers of steps depending on the motor size: 8,,, or Standard type: 8-leads Wiring as -lead stepper motor for ipolar control mode with parallel or in series connected windings Wiring as - or -lead stepper motor for unipolar control mode Holding torques from.8 to mnm Protection mode IP for ZSS with free wire ends IP for ZSS with protective cover Permiss. surface temperature to + esign voltage V for ZSS 9,,, V für ZSS /, /, /, (with earthing screw) Insulation class F acc. to VE Test voltage ZSS 9 : V ( min) ZSS : V ( min) Optional: nd shaft (IP ) -, - or -lead stepper motor wiring On request: ale output radial or flange side ustomized shaft design Special windings Stepper otors ZSS / - GB
2 imensioned rawings / Heat Sinks ZSS 9 to Stepper otors with Free Wire Ends ZSS esigns Ø G Ø G Ø F E B F ZSS with Protective over ZSS 9 with Free Wire Ends Fig. Fig. ZSS to Stepper otors with Protective over ZSS Standard otor Flange Ø G Ø G Ø K N F E B F Fig. K Fig. K Heat Sink for ZSS 9 to K Heat Sink for ZSS 9 to Ø P R R Ø P Optional Heat Sink The ZSS stepper motors are also availale with a mounted heat sink. epending on the motor's mounting position, a heat sink with radial fins (K) or axial fins (K) can e selected. The use of a K heat sink increases the stepper motor's thermal dissipation surface y a factor of approx..9. With a K heat sink, it is increased y a factor of approx... heat sink can e mounted susequently, preferale y phytron. Fig. Fig. Phytron-Elektronik GmH Industriestraße, 89 Gröenzell/Germany Tel Fax info@phytron.de ZSS / --GB /
3 imension Tale / Leads / ales / otor Brake / Encoder imensions Stepper otor / Heat Sink imensions in mm Size Type ) ) B B E F F G G K L g N P R 9 ZSS 9 ZSS ZSS ZSS ZSS ZSS ZSS ZSS / ZSS ZSS / ZSS ZSS / ZSS ZSS ZSS ) Shaft diameter tolerances: ZSS 9 to :. to.9, from ZSS : g Leads / ales otors with free wire ends ZSS 9 to 8 x WG 8, free wire ends mm ZSS / 8 x WG, free wire ends mm otors with protective cover ZSS to, ZSS / to / ale outlet diameter max.. mm ZSS to ale outlet diameter max. mm Optional otor Brake For vertical positioning units, ZSS to stepper motors with uilt-in V permanent magnet motor rake are optionally availale. ZSS to : KEB Power 8 W / Nominal torque. Nm Electrical connection: free wire ends ZSS to : KEB Power W Nominal torque Nm Electrical connection: circular connector See data sheet: ZSS Stepper otor with KEB Permanent agnet otor Brake (eing prepared). Optional Encoder The ZSS stepper motors with uilt-in incremental encoders are specially adapted for applications with variael speed drives or system monitoring. otor connection with free wire ends Encoder connection with flat cale with -point connector Protection mode IP See data sheet: ZSS Stepper otor with HEL Incremental Encoder (eing prepared). ZSS / - GB /
4 Stepper otor with GPL Low-acklash Planetary Gear ZSS Stepper otor with GPL Gear Stepper motor mounted gear - to -stage planetary gear Low gear acklash Standard: to arcmin Low-acklash: to arcmin aximum permanent torque. to 8 Nm % permissile short-term overload dapted for permanent, alternate or intermittent operation Ideal for cominations with toothed elt modules : to : reduction ratios (depending on the gear type) High efficiency Low gear inertia Permissile temperature range to +9 aintenance-free permanent lurication Gear aterial Gear housing GPL : stainless steel GPL to : rustproof for normal environmental conditions Output shaft: deep groove all earings Gear Operating odes S: ontinuous operation The gear ox's operating time exceeds minutes without a reak or the duty cycle is more than %. In no case the gear ox housing temperature may exceed. S: yclical operation The gear ox's duty cycle is less than %. The numer of operations per hour can range anywhere from a few to several thousand. If the numer of operations exceeds per hour, the maximum torque occuring has to e multiplied y a shock factor (fig. 9) to take into account the additional dynamic load. The data in this pulication are ased on software models and empirical values and on a shock factor of.. echanical haracteristics Gear GPL GPL GPL GPL GPL Stepper motor ZSS 9 ZSS ZSS ZSS ZSS ZSS ZSS ZSS ZSS ZSS ZSS ZSS ZSS ZSS Stages : : : : 8: : 8: :.:.:.: 8.8: : 8.:.:.9: :.:.: : 8:.8: : 9: : 8: : : : : : : : : 8: : :.:.: : 8:.8: : 9: : 8: : : Reduction ratios echanical gear characteristics Standard Low-acklash Nm Nm N m/arcmin kgcm² % : ' : 9: '... 9 : 9: : '... 8 :.: ' : : 99.: :.: 8: : :.: : : : : : '.. 9 '..9 8 '..8 ' ' '.. 9 ' '.. 8 : '.. '... 9 : ' 8 ' : : 8:.: 8: : :.:.: : : : : No-load acklash Nominal torque S Emergency stop tor. No-load acklash Nominal torque S Emergency stop tor. Torsional stiffness verage mass inertia at output Efficiency ' '.. 8 '. '.. 9 ' '.. 9 ' '.. 8 ) ) Valid for amient temperature Phytron-Elektronik GmH Industriestraße, 89 Gröenzell/Germany Tel Fax info@phytron.de ZSS / - GB /
5 Stepper otor with GPL Low-acklash Planetary Gear ZSS Stepper otor with GPL Gear p o GPL / GPL y GPL GPL ' GPL z u z GPL. 8 GPL. GPL th8 uh u x Key IN 88 z r p y s ø o q øa ' øa' w v v GPL w v w Fig. th8 uh s ø øa øa' w r q v Fig. 8 imensions Gear GPL GPL GPL GPL Stepper otor ZSS 9 ZSS ZSS ZSS ZSS ZSS ZSS ZSS ZSS ZSS ZSS ZSS ZSS ZSS stage stages stages a a' ' o p q r s t u v w x y z imensions in mm x x x x8 x8 xx xx... Shock Factor for yclical Operation Weight / Permissile Loads / Protection odes Shock factor F S Numer of operations per hour Fig. 9 Gear GPL GPL GPL GPL GPL Weight without motor stage stages stages g 9 8 Permissile Radial load (center of shaft) N 8 Permissile xial load N Protection mode Gear IP IP IP IP IP Protection mode Gear + motor IP IP IP IP IP IP xx = Standard IP xx = optional (dimensions on request) IP IP IP IP IP ZSS / - GB /
6 Electrical onnection / onnection Types / llowale Phase urrent Electrical onnection Type ZSS phytron stepper motors are 8-lead versions. The motors can e used with unipolar or ipolar control mode, as the windings can e differently connected. - lead or -lead connection is applicale for the unipolar control mode. In the ipolar control mode, -lead motor wiring is required, windings connected in parallel or in series. The information in the ZSS motor connection leaflet (delivered with each motor) must e regarded when wiring the motor in order to provide for E compliant wiring. The motor connection leaflets are also availale y download from the phytron homepage. onnection Type -leads Stepper otor ZSS with Free Wire Ends Phase Phase yellow lack E rown G red B W W W W lue H violet F white green W W = windings Fig. onnection Type -leads onnection Type -leads / parallel Phase Phase B yellow red lue green W W -leads / parallel windings Standard wiring for ipolar control mode onnection Type -leads / serial W W Fig. B yellow red E B yellow lack red Phase B yellow red W W W W W W E lack W lue green -leads / unipolar control mode W W W lue F white green Fig. -leads / unipolar control mode Fig. Phase lue green W -leads / serial windings ipolar control mode W Fig. Phase urrents For ZSS phytron stepper motors, the rated current [] per motor phase is printed on the rating plate. The last digits of the motor's type numer define the rated current. Example: ZSS.., The rated current is defined for full step operation, at ipolar control mode, with parallel connected motor windings. ccording to the connection mode, the motor windings receive different currents. Therefore, for identical power dissipation in the motor, the allowale phase current is determined y the connection mode. For short time, doule current overload is acceptale. ontrol mode otor connection llowale phase current for identical power dissipation Bipolar control mode Full step operation -leads parallel windings standard wiring for ipolar control mode Rated current -leads serial windings Rated current x. Unipolar control mode Full step operation -leads Rated current x. -leads Rated current x. Phytron-Elektronik GmH Industriestraße, 89 Gröenzell/Germany Tel Fax info@phytron.de ZSS / - GB /
7 Electrical haracteristics / Standard otor Windings Electrical haracteristics / Phase urrents / Resistance / Inductivity Standard winding Standard winding Standard winding Phase current Phase current Phase current ) ) ) Size Type unipolar operation ipolar operation resistance per winding Inductivity per winding unipolar operation ipolar operation resistance per winding Inductivity per winding unipolar operation ipolar operation resistance per winding Inductivity per winding mh mh mh 9 ZSS 9 ZSS ZSS ZSS ZSS ZSS ZSS..... ) ZSS /..... ZSS ) ZSS / ZSS ) ZSS / ZSS ) ZSS ZSS ) ) Remarks: ) The inductivity values apply for each single winding as well as for parallel connected windings. In the ipolar mode, the windings can also e connected in series. In this case, the inductivity is multiplied y. ) ZSS /, /, /,,, with earthing screw on the terminal oard ZSS / --GB /
8 Leistung [W] Frequency haracteristics Frequency haracteristics The curves correspond to the limit values of the operational characteristics () as a function of the control pulses (frequency/speed), for two different supply voltages (U ). B The motor connection type is -leads with parallel windings. The motors are controlled y phytron stepper motor power stages in the half-step mode. Power haracteristics For each frequency curve, the power characteristic (P) indicates the power delivered y the output shaft. 9 8 (U = V) P (U = V) P (U = V) (U = V) ZSS.., Fig.... (U = V) (U = V) ZSS 9.., P (U = V) P (U = V) Fig. 9 8 ZSS.., P (U = V) (U = V) P (U = V) (U = V) Frequency[kHz] Fig ZSS.., 9 8 ZSS.., P (U = V) P (U = V) (U = V) (U = V) P (U = V) (U = V) P (U = V) (U = V) Fig. Fig. 9 Phytron-Elektronik GmH Industriestraße, 89 Gröenzell/Germany Tel Fax info@phytron.de ZSS / - GB / 8
9 rehmoment [mnm] Leistung [W] Frequency haracteristics ZSS.., / ZSS /.., ZSS.., P (U = V)* P (U = 9 V) P (U = V) P (U = V) (U = V)* (U = V) (U = 9 V) (U = V) Fig. Fig. ZSS.., / ZSS /.., P (U = V)* 9 8 ZSS.., P (U = 9 V) (U = V)* P (U = V) (U = V) P (U = V) (U = 9 V) (U = V) Fig. Fig. ZSS.., / ZSS /.., 9 8 ZSS.., P (U = 9 V) P (U = V) P (U = V)* (U = V)* (U = V) P (U = V) (U = 9 V) (U = V) * U = V permissile for motors with earthing screw Fig. Fig. ZSS / - GB / 9
10 Notes: Phytron-Elektronik GmH Industriestraße, 89 Gröenzell/Germany Tel Fax info@phytron.de ZSS / - GB
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