Series. integrated Control Motor LINEAR SOLUTIONS MADE EASY

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Alan Black
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1 integrated ontrol Motor ELETROMATE LINEAR SOLUTIONS MADE EASY

2 A What is a? The SmartActuator is a controller, drive and motor integrated with an actuator for an all-in-one solution. Tolomatic has over 50 years of experience manufacturing rodless and rod-style electric and pneumatic actuators. The SmartActuator puts this experience and the intelligence of powerful digital drive technology into one actuator. The result: reliable, affordable power that is remarkably easy-to-use. About the The creates an all-in-one (control, drive, motor, actuator) affordable solution mounted to your choice of Tolomatic electric rodless or rod-style. The is designed for industrial applications, by combining a flexible integrated digital drive with the power of a servo motor. apabilities Indexer programming 100% duty cycle for continuous operation Infinite positioning 24 Vdc opto-isolated I / O, NPN or PNP Stand-alone operation - 8 Inputs - 2 Outputs Mid-stroke positioning with sensors IP65 option - For protection against water Stepper mode (pulse/direction) and dust ingress Analog position mode SwItH ONTROL SYSTEMS + The means flexibility Screw-drive or belt-drive; rod style or rodless; inline or reverse-parallel; the expands your options to include nearly the entire line of Tolomatic electric actuators. ELETROMATE

3 hoose the vs Pneumatic / Hydraulic cylinders More cost effective to operate Less power consumption No costly and messy leaks Fewer, cleaner components Eliminates valves, hoses, condensers, mufflers, filters, lubricators, compressors Precise control of position, speed, acceleration and force Quiet operation Accurately positions load at multiple and repeatable locations Ability to synchronize motion with other machine operations Valve muffler Speed ontrol cylinder solenoid Lubricator vs integrated stepper actuator True closed loop control ensures position is actually met Servo motors supply 100% duty cycle vs. stepper motors which typically supply less than 50% duty cycle Expanded speed / torque capability TORQUE (in-lb) Speed vs Thrust IM Motor & Integrated Stepper Motor IM PEAK IM ONTINUOUS Integrated Stepper RPM for these advantages: TORQUE (N-m) vs traditional electric systems Fewer components to purchase and assemble Eliminates separate actuator, motor, drive, cables, coupler and motor mount Eliminates need for additional cabinet space: smaller footprint Approximately 1/2 the cost of traditional electric actuator systems Motor oupler ables abinet Motor mount Drive Actuator a mx-p ONTENTS What is the SmartActuator?...2 Modes of Operation...4 IM Specifications & Performance... 6 ONTROL SYSTEMS + Introduction...2 Smart Actuator Advantages...3 Flexible Operation...4 Features...5 IM Dimensions...7 Ordering...8 swith

A Modes of Operation (choose one) SWITHES/SENSORS Digital I/O Pulse/Dir & Analog Input OR Digital I/O PL mx-p SwItH ONTROL SYSTEMS +

Oscilloscope ontrol Panel ELETROMATE Flexible Operation Stand-alone mode: PLs or switches /sensors can send commands to the actuator via

ommunication mode: PL or P sends position commands or register changes over RS-232.

4 A Modes of Operation (choose one) SWITHES/SENSORS Digital I/O Pulse/Dir & Analog Input OR Digital I/O PL mx-p SwItH ONTROL SYSTEMS + MOTION ONTOLLER Pulse/Dir & Analog Input to Actuator Powerful Software - Intuitive Interface Input / Output Indexer Programming Oscilloscope ontrol Panel ELETROMATE Flexible Operation Stand-alone mode: PLs or switches /sensors can send commands to the actuator via digital I / O to invoke indexer program for motion or other logic events. ommunication mode: PL or P sends position commands or register changes over RS-232. Stepper mode: PL or motion controller sends pulse / direction commands to actuator initiating motion. Analog position mode: PL or motion controller sends 0-10 VD analog signal to actuator which equates into an actual position (contact factory for Analog Torque Mode).

Integrated ontrol Motor Endurance Technology features are designed for maximum durability to provide extended service life.

a digital Drive Advanced indexer programming environment for maximum flexibility to solve the most demanding applications Full suite of software for setup, diagnostics

tolerance of radial and axial loads onnectors Standard servo motor 100% duty cycle for demanding applications Internal thermal protection aluminum motor enclosure

5 Integrated ontrol Motor Endurance Technology features are designed for maximum durability to provide extended service life. This endurance technology symbol indicates our durability design features. a digital Drive Advanced indexer programming environment for maximum flexibility to solve the most demanding applications Full suite of software for setup, diagnostics & debug Digital encoder For closed loop control High Thrust earing Oversized bearing supports the leadscrew and motor Large shaft and bearings for longer life and tolerance of radial and axial loads onnectors Standard servo motor 100% duty cycle for demanding applications Internal thermal protection aluminum motor enclosure Optional IP65 Fins provide thermal heat dissipation for higher performance mx-p ELETROMATE Options rake ables For vertical applications and energy savings when IM is not in use ip65 Signal able (5m, IP40 or IP65) Power able (5m, IP40 or IP65) For protection against water and dust ingress ONTROL SYSTEMS + swith

6 A mx-p SwItH ONTROL SYSTEMS + ELETROMATE Mechanical specifications Unit IM in-lb 17 Peak Torque N-m 1.92 in-lb 8.0 ont. Torque N-m 0.9 lb 6.50 ase Weight kg 2.95 deg F 50 Min temp deg 10 deg F 122 Max temp deg 50 NOTE: Performance de-rating will be necessary at ambient temperatures greater than 25 deg. (77 deg F) IP rating std 40 IP rating option 65 RoHS OMPLIANT RoHs ompliant omponents Approval Pending speed (RPM) Power Supply Power Supply sizing guidelines The is intended to run off an isolated D power source. The power supply that is required will depend on the application. A 48V supply will allow the actuator to operate at maximum speed. A 24V supply will result in half the rated velocity. Input current will depend on the actuator power needed in the application. If operating more than one actuator on the same power supply add the required power supply rating for each actuator. all Tolomatic for help in determining power supply for your application. IM (Required Power - Watts) Torque (in-lb) Torque (N-m) Use this table to help determine the proper power source rating for an application. NOTE: green numbers indicate power supply required in Watts for the given speed and thrust indicated at outside margins. System power overloading considerations For applications with large load requirements, care should be taken to prevent the system from generating adverse amounts of power, resulting in overloading and possible failure of the actuator. Vertical applications or applications with large inertia loads may cause regenerative energy to be created. If regenerative energy becomes an issue a shunt regulator will be needed to dissipate excess energy. Use the Tolomatic Shunt Regulator (part # ) for preventing over-voltage conditions. Screw terminals are marked with + and - which should be connected to the power bus.

7 a TORQUE (in-lb) Motor Speed vs torque 0 PEAK ONTINUOUS 500 1,000 Dimensions 1,500 24V 2,000 SPEED (RPM) 2, V , TORQUE (N-m) Test conditions: Motor operated at rated temperature mounted to an aluminum heatsink. Aluminum heatsink: 11" x 11" x 1 2 " 0.26 [6.6] STANDARD ONNETORS 2.09 [53.0] 1.56 [39.5] 7.31 [185.8] 0.50 [12.6] 0.51 [12.9] 0.70 [17.9] 0.47 [11.9] IP65 ONNETORS 1.22 [31.1] 1.03 [26.2] 1.36 [34.6] 0.06 [1.5] 0.30 [7.6] 0.53 [13.5] 1.22 [31.1] 1.03 [26.2] rake onsiderations An unpowered IM will require a brake to maintain its position if an external torque is applied. A brake can be used with the IM motor to keep the actuator from backdriving, typically in vertical applications. A brake may be used for safety reasons or for energy savings allowing the actuator to hold position when unpowered. NOTE: The optional Spring-Applied / Electronically-Released rake requires 24V power. It has a input current rating of Amps [20.6] KEYWAY LENGTH Ø Ø [111.9] 3.14 [79.8] Ø KEYWAY RAKE OPTION LENGTH 2.07 [52.6] 9.38 [238.3] 3.14 [79.8] Ø.194 [4.93] THRU (4) [10.92] KEYWAY Ø4.000 [101.60] OLT IRLE ONTROL SYSTEMS + mx-p ELETROMATE swith

8 A Ordering MODEL OPTIONS AM T PS mx-p SwItH ONTROL SYSTEMS + add Motor AM Add Motor (at the end of actuator configuration string) IM Motor T1 Servo Motor OPTIONS Description ables: rake 30 Motor without brake 31 Motor with brake Part Number able Length Signal able: IP m Signal able: IP m Power able: IP m Power able: IP m Not all codes listed are compatible with all options. IP65 OPTION 01 with standard connectors 02 with IP65 connectors ables PS Standard ables, Power and Signal IP IP65 ables, Power and Signal Description Miscellaneous: Part Number Shunt Regulator ELETROMATE

G-Series Servomotors. AC Brushless Servomotors. Understanding the G-Series Servomotor Model Numbers

G-Series Servomotors. AC Brushless Servomotors. Understanding the G-Series Servomotor Model Numbers rushless Servomotors G-Series Servomotors ORME s G-series brushless servomotors provide high torque-to-inertia ratios and excellent continuous torque and peak torque performance in a compact design. These