TEST REPORT. Report No. : EM/2008/80003 Page : 1 of 54
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1 Equipment Under Test Brand Name Model No. Added Model(s) Applicant Address of Applicant Page : 1 of 54 TEST REPORT : AC Servo Motor : Kingservo : AC 400W servo motor : N/A : Ho Fo Automation CO., LTD : No. 153, Youheng St., Taoyuan City, Taoyuan County 330, Taiwan(R.O.C.) Standards: EN55011 : 2007+A2:2007 IEC : 2006 IEC : 1995+A1 : 2001+A2 : 2005 EN : 2005 IEC : 1995+A1 : 1998+A2 : 2000 IEC : 2006 IEC : 2004 IEC : 2005 IEC : 2003 IEC : 1993+A1 : 2000 IEC : 2004 In the configuration tested, the EUT complied with the standards specified above. Date of Receipt : 04 August 2008 Date of Test : 04 August ~ 08 December 2008 Date of Issue : 30 December 2008 Remarks: This report details the results of the testing carried out on one sample, the results contained in this test report do not relate to other samples of the same product. The manufacturer should ensure that all products in series production are in conformity with the product sample detailed in this report. This report may only be reproduced and distributed in full. If the product in this report is used in any configuration other than that detailed in the report, the manufacturer must ensure the new system complies with all relevant standards. Any mention of SGS Taiwan Electronics & Communication Laboratory or testing done by SGS Taiwan Electronics & Communication Laboratory in connection with distribution or use of the product described in this report must be approved by SGS Taiwan Electronics & Communication Laboratory in writing. Test By: Original is signed Date Dec. 30, 2008 Ben Chen(Engineer) Prepared By: Original is signed Date Dec. 30, 2008 Jessie Li(Clerk) Approved By Original is signed Date Dec. 30, 2008 Ion Lin(Assistant Manager)
2 Contents Page : 2 of 54 1.GENERAL DESCRIPTION GENERAL DESCRIPTION OF EUT DETAILS OF EUT DESCRIPTION OF SUPPORT UNITS OPERATION PROCEDURE THE WORST CASE OF THE EUT MODIFICATION LIST CONFIGURATION OF TESTED SYSTEM CABLE LIST SUMMARY OF RESULTS RADIO DISTURBANCE TEST RESULTS FREQUENCY RANGE METHODS AND PROCEDURES TEST OF CONDUCTED EMISSION TEST INSTRUMENTS TEST SITE EUT OPERATING CONDITION MEASUREMENT DATA TEST OF RADIATED EMISSION TEST INSTRUMENTS TEST SITE EUT OPERATING CONDITION MEASUREMENT DATA HARMONICS TEST RESULTS METHODS AND PROCEDURES TEST INSTRUMENTS TEST SITE... 15
3 Contents Page : 3 of EUT OPERATING CONDITION MEASUREMENT DATA (1) FLICKER TEST RESULTS METHODS AND PROCEDURES TEST INSTRUMENTS TEST SITE EUT OPERATING CONDITION MEASUREMENT DATA IMMUNITY TEST RESULTS PERFORMANCE CRITERIA DESCRIPTION TEST OF IEC METHODS AND PROCEDURES TEST INSTRUMENTS TEST SITE EUT OPERATING CONDITION RESULTS OF ELECTROSTATIC DISCHARGE TEST (ESD) TEST OF IEC METHODS AND PROCEDURES TEST INSTRUMENTS TESTING SITE EUT OPERATING CONDITION RESULTS OF RADIATED RADIO FREQUENCY ELECTROMAGNETIC (RS) TEST OF IEC METHODS AND PROCEDURES TEST INSTRUMENTS TEST SITE... 26
4 Contents Page : 4 of EUT OPERATING CONDITION RESULTS OF ELECTRICAL FAST TRANSIENT (EFT) TEST OF IEC METHODS AND PROCEDURES TEST INSTRUMENTS TEST SITE EUT OPERATING CONDITION RESULTS OF SURGE TEST TEST OF IEC METHODS AND PROCEDURES TEST INSTRUMENTS TEST SITE EUT OPERATING CONDITION RESULTS OF IMMUNITY TO CONDUCTED DISTURBANCES (CS) TEST OF IEC METHODS AND PROCEDURES TEST INSTRUMENTS TEST SITE ENVIRONMENT RESULT OF IMMUNITY TO POWER FREQUENCY MAGNETIC FIELD IMMUNITY TESTS RESULTS TEST OF IEC METHODS AND PROCEDURES TEST INSTRUMENTS TEST SITE EUT OPERATING CONDITION RESULTS OF VOLTAGE DIPS IMMUNITY TEST APPENDIX - CONSTRUCTIONAL DETAILS PHOTOGRAPHY OF GENERAL TESTING SET-UP PHOTOGRAPHS OF PRODUCT... 41
5 Page : 5 of 54 1.General Description 1.1 General Description of EUT Name of EUT : AC Servo Motor Brand Name : Kingservo Model No. : AC 400W servo motor Added Model(s) : N/A Variant Description: N/A 1.2 Details of EUT Power Supply Power Cord Modes/Function : AC 230V/50Hz : Unshielded : Normal operation mode 1.3 Description of Support Units PRODUCT MANUFACTURER MODEL NO. SERIAL NO. Resistance N/A 120 Ohm 400W N/A SERVO MOTOR Panasonic MHMD042P1S N/A 1.4 Operation Procedure 1. Set down EUT with support units and turn on the power of all equipment. 2. Pre-test the EUT in all modes by each model, then figure the worst case out. 3. Execute the appropriate program to exercise the EUT. 1.5 The worst case of the EUT After pre-test, EUT will be carried out in the worst case as follows: Model No. : AC 400W servo motor Mode : Normal operation mode
6 Page : 6 of Modification List No modification by SGS Taiwan Electronics & Communication Laboratory. 1.7 Configuration of Tested System SERVO MOTOR EUT SERVO MOTOR Resistance Resistance Resistance 1.8 Cable List Cable Type Length Shield Output power cable 1m Non-shielding
7 Page : 7 of Summary of Results Emission Standard Test Type Result Phase/Polar. Frequency(MHz) Margin(dB) Line (AVG) Conducted Emission PASS EN55011:2007 Neutral (AVG) +A2:2007 Radiated Emission PASS Ver (QP) IEC : 2006 IEC : 1995+A1:2001 +A2:2005 Harmonic current emissions PASS Meet the requirements Voltage changes, voltage fluctuations & flicker PASS Meet the requirements Immunity (EN : 2005) Standard Test Type Result Performance Criteria Test Judgment IEC : 1995+A1:1998 +A2:2000 ESD test PASS Criterion B Meets the requirements of Performance Criterion A IEC : Meets the requirements of RS test PASS Criterion A 2006 Performance Criterion A IEC : Meets the requirements of EFT test PASS Criterion B 2004 Performance Criterion A IEC : Meets the requirements of Surge test PASS Criterion B 2005 Performance Criterion A IEC : Meets the requirements of CS test PASS Criterion A 2003 Performance Criterion A IEC : 1993+A1:2000 PMF test PASS Criterion A Meets the requirements of Performance Criterion A IEC : 2004 Dip test PASS Voltage Dips : 1. 30% reduce 0.5 periods Performance Criterion B 2. 60% reduce 5 periods Performance Criterion C 3. 60% reduce 50 periods Performance Criterion C Voltage interruption : >95% reduce 250 periods Performance Criterion C Meets the requirements of Voltage Dips: 1. 30% reduce 1 periods Performance Criterion A 2. 60% reduce 10 periods Performance Criterion C 3. 60% reduce 25 periods Performance Criterion C Voltage interruption : >95% reduce 250 periods Performance Criterion C
8 2.Radio Disturbance EN55011 : 2007+A2:2007 Page : 8 of Test Results CISPR 11 : 2003 Class A Conducted Emission Radiated Emission Result PASS PASS 2.2 Frequency Range Conducted Emission : 150 khz - 30 MHz Radiated Emission : 30 MHz MHz 2.3 Methods and Procedures Standard Date Description CISPR Class A Industrial, Scientific and Medical(ISM) radio-frequency equipment-electromagnetic disturbance characteristics- Limits and methods of measurement 2.4. Test of Conducted Emission Test Instruments Description Manufacturer Model No. Serial No. Date of Calibration EMI Test Receiver ROHDE&SCHWARZ ESCS /004 Sep. 16, 2008 Coaxial Cables N/A WK CE Cable N/A Nov. 30, 2008 L.I.S.N Rolf-Heine NNB-2/16Z Feb. 18, 2008 L.I.S.N FCC FCC-LISN-50/ Feb. 18, 2008
9 Page : 9 of Test Site SGS Taiwan LTD. Electronics & Communication Laboratory No.134, Wu Kung Road. Wuku Industrial Zone, Taipei County 248, Taiwan (R.O.C.) EUT Operating Condition Environment : Temperature Humidity 26 C 61 %RH Test setup : Please refer to photo of CE testing set-up
10 Page : 10 of Measurement Data L:
11 Page : 11 of 54 N:
12 Page : 12 of Test of Radiated Emission Test Instruments Description Manufacturer Model No. Serial No. Date of Calibration EMI Test Receiver ROHDE&SCHWARZ ESCI Feb. 16, 2008 RF-Amplifier Agilent 8447D 2944A09469 Nov. 30, 2008 Broadband Antenna SCHWAZBECK VULB Mar. 03, 2008 Coaxial Cables N/A OS RE Cable N/A Nov. 30, 2008 Antenna Master HD GmbH MA /515 N/A Turn Table HD GmbH DT /542 N/A Controller HD GmbH HD /589 N/A Test Site SGS Taiwan LTD. Electronics & Communication Laboratory No. 29, Pau-Tou-Tsuo Valley, Chia-Pau Tsuen, Linkou Hsiang, Taipei County 244, Taiwan (R.O.C.) EUT Operating Condition Environment : Temperature Humidity 24 C 61 %RH Test setup : Please refer to photo of RE testing set-up
13 Page : 13 of Measurement Data A. Horizontal measurement
14 Page : 14 of 54 B. Vertical measurement
15 Page : 15 of 54 3.Harmonics IEC : Test Results IEC : 2006 Pass 3.2 Methods and Procedures Standard Date Description IEC Limits - Limits for harmonic current emissions (equipment input current up to and including 16 A per phase) 3.3 Test Instruments Description Manufacturer Model No. Serial No. Date of Calibration Power Analyzer EMC Partner HAR1000-1P 151 May 09, Test Site SGS Taiwan LTD. Electronics & Communication Laboratory No.134, Wu Kung Road. Wuku Industrial Zone, Taipei County 248, Taiwan (R.O.C.) 3.5 EUT Operating Condition Environment : Temperature Humidity 22 C 59 %RH Test setup : Please refer to photo of HARMONIC testing set-up Note : Equipment with a rated power of 75 W or less other than lighting equipment, the limits are not specified in this edition of the standard.
16 Page : 16 of Measurement Data (1)
17 Page : 17 of 54 Measurement Data (2) Urms = 229.9V Freq = Range: 10 A Irms = 2.432A Ipk = 6.016A cf = P = 398.8W S = 559.1VA pf = THDi = 68.5 % THDu = 0.10 % Class A Test - Time : 3min ( 100 %) Test completed, Result: PASSED Order Freq. Iavg Iavg%L Imax Imax%L Limit Status [Hz] [A] [%] [A] [%] [A]
18 Page : 18 of
19 Page : 19 of 54 4.Flicker IEC : 1995+A1:2001+A2: Test Results IEC : 1995+A1:2001+A2:2005 PASS 4.2 Methods and Procedures Standard Date Description IEC A1:2001 +A2:2005 Limits - Limitation of voltage changes, voltage fluctuations and flicker in public low-voltage supply systems, for equipment with rated current <= 16 A per phase and not subject to conditional connection 4.3 Test Instruments Description Manufacturer Model No. Serial No. Date of Calibration Power Analyzer EMC Partner HAR1000-1P 151 May 09, Test Site SGS Taiwan LTD. Electronics & Communication Laboratory No.134, Wu Kung Road. Wuku Industrial Zone, Taipei County 248, Taiwan (R.O.C.) 4.5 EUT Operating Condition Environment : Temperature Humidity 22 C 59 %RH Test setup : Please refer to photo of FLICKER testing set-up
20 Page : 20 of Measurement Data
21 Page : 21 of 54 5.IMMUNITY EN : Test Results IEC : 1995+A1 : 1998+A2 : 2000 IEC : 2006 IEC : 2004 IEC : 2005 IEC : 2003 IEC : 1993+A1 : 2000 IEC : 2004 PASS PASS PASS PASS PASS PASS PASS 5.2 Performance Criteria Description Criterion A - The apparatus shall continue to operate as intended. No degradation of performance or loss of function is allowed below a performance level specified by the manufacturer, when the apparatus is used as intended. Criterion B - The apparatus shall continue to operate as intended after the test. No degradation of performance or loss of function is allowed below a performance level specified by the manufacturer, when the apparatus is used as intended. Criterion C - Temporary loss of function is allowed, provided the function is self recoverable or can be restored by the operation of the controls.
22 Page : 22 of Test of IEC Methods and Procedures Standard Date Description IEC A1:1998+A2:2000 Electrostatic Discharge (ESD) Test Instruments Description Manufacturer Model No. Serial No. Date of Calibration ESD Simulator NoiseKen ESS-100L/ ESS Jun. 19, 2008 TC-815R HCP N/A 1.6 x 0.8 m N/A N/A VCP N/A 0.5 x 0.5 m N/A N/A Ground Reference Plane N/A 6.5 x 3.5 m N/A N/A Test Site SGS Taiwan LTD. Electronics & Communication Laboratory No.134, Wu Kung Road. Wuku Industrial Zone, Taipei County 248, Taiwan (R.O.C.) EUT Operating Condition Environment : Temperature Humidity 24 C 50 %RH Test setup : Please refer to photo of ESD testing set-up
23 Page : 23 of Results of Electrostatic Discharge Test (ESD) Basic Standard : IEC Discharge Impedance : 330 ohm / 150 pf Discharge Voltage : Air Discharge : +2, 4, 8 KV Contact Discharge : +2, 4 kv HCP/VCP : + 2, 4 kv Polarity : Positive/Negative Number of Discharge : 10 times at each test point Discharge Mode : Single Discharge Discharge Period : 1 second A. Observations : Test points: 1. Surface of case. 2. Screw. Direct Application Test Results Discharge Polarity Test Point Contact Discharge Air Discharge Level (kv) (+/-) 2, 4, 8 +/- N/A N/A N/A 2, 4 +/- 1 ~ 2 A N/A Remark: A: No degradation of performance or loss of function. N/A: Not Applicable. B. Observations : Test points: 1. Front side. 2. Rear side. 3. Left side. 4. Right side. Indirect Application Discharge Polarity Test Point Level (+/-) (kv) Test Results Horizontal Coupling Vertical Coupling 2, 4 +/- 1-4 N/A A Remark: A: No degradation of performance or loss of function. N/A: Not Applicable.
24 Page : 24 of Test of IEC Methods and Procedures Standard Date Description IEC Radio-Frequency Electromagnetic Field Susceptibility Test, RS Test Instruments Description Manufacturer Model No. Serial No. Date of Calibration RS Test Site Chance Most 8*4*4 Chamber N/A Apr. 10, 2008 Signal Generator Agilent E4438C MY May. 22, 2008 Power Amplifier( MHz) OPHIR 5127FE 1050 N/A Power Amplifier( MHz) FRANKONIA FLG-50B 1011 N/A Power Amplifier( MHz) OPHIR 3814FE N/A N/A Relay Switching Unit FRANKONIA RSU A3122 N/A Remote RF Switch Audix r2s N/A Turn Table Chance Most N/A N/A N/A Antenna Tower Chance Most N/A N/A N/A Controller Chance Most 886 N/A N/A Log-Per Broad band Antenna Schwarzbeck VUSLP9111E N/A N/A Strength Field Meter Wandel & Goltermann EMR-30 M-0006 Feb. 20, Testing Site SGS Taiwan LTD. Electronics & Communication Laboratory No.134, Wu Kung Road. Wuku Industrial Zone, Taipei County 248, Taiwan (R.O.C.) EUT Operating Condition Environment : Temperature Humidity 24 C 59 %RH Test setup : Please refer to photo of RS testing set-up
25 Page : 25 of Results of Radiated Radio Frequency Electromagnetic (RS) Basic Standard : IEC Frequency range : 80 MHz MHz; 1.4GHz-2.0GHz; 2.0GHz-2.7GHz Field strength : 10V/m; 3V/m; 1V/m Modulation : 80% AM (1KHz) Frequency step : 1 % of fundamental Polarity of Antenna : Horizontal and Vertical Dwell Time : 3 seconds Test distance : 3 m No. Frequency (MHz) Antenna Orientation Observation EUT Orientation Vertical/Horizontal A 0 degree Vertical/Horizontal A 90 degree Vertical/Horizontal A 180 degree Vertical/Horizontal A 270 degree No. Frequency (GHz) Antenna Orientation Observation EUT Orientation Vertical/Horizontal A 0 degree Vertical/Horizontal A 90 degree Vertical/Horizontal A 180 degree Vertical/Horizontal A 270 degree No. Frequency (GHz) Antenna Orientation Observation EUT Orientation Vertical/Horizontal A 0 degree Vertical/Horizontal A 90 degree Vertical/Horizontal A 180 degree Vertical/Horizontal A 270 degree Remark: A : No degradation of performance or loss of function. N/A : Not Applicable.
26 Page : 26 of Test of IEC Methods and Procedures Standard Date Description IEC Electrical fast transient/burst requirements Test Instruments Description Manufacturer Model No. Serial No. Date of Calibration EMS Multi-Tester EMC Partner TRANSIENT 648 Jan. 08, Clamp EMC Partner CN-EFT N/A Test Site SGS Taiwan LTD. Electronics & Communication Laboratory No.134, Wu Kung Road. Wuku Industrial Zone, Taipei County 248, Taiwan (R.O.C.) EUT Operating Condition Environment : Temperature Humidity 22 C 59 %RH Test setup : Please refer to photo of EFT testing set-up Results of Electrical Fast Transient (EFT) Basic Standard : IEC Test Voltage : AC Input/Output : +2 kv Polarity : Positive/Negative Impulse Frequency : 5 khz Tr/Tn : 5/50ns Burst : 15ms/300ms Observation : Test Point Polarity Test Level (kv) Results L +/- 2 A N +/- 2 A L+N +/- 2 A Remark: A: No degradation of performance or loss of function. N/A: Not Applicable.
27 Page : 27 of Test of IEC Methods and Procedures Standard Date Description IEC Surge immunity test Test Instruments Description Manufacturer Model No. Serial No. Date of Calibration EMS Multi-Tester EMC Partner TRANSIENT 648 Jan. 08, Universal Surge CDN EMC Partner CDN-UTP 015 Jan. 15, Test Site SGS Taiwan LTD. Electronics & Communication Laboratory No.134, Wu Kung Road. Wuku Industrial Zone, Taipei County 248, Taiwan (R.O.C.) EUT Operating Condition Environment : Temperature Humidity 22 C 59 %RH Test setup : Please refer to photo of SURGE testing set-up
28 Page : 28 of Results of Surge Test Test Rate : 1 pulse every minute No. of Tests : 5 positive and 5 negative pulses Observation Description Test Point Phase Angle (degree) Polarity (+/-) Test Level (kv) Observation L N 0, 90, 180, 270 +/- 1 A L PE 0, 90, 180, 270 +/- 2 A N PE 0, 90, 180, 270 +/- 2 A Remark: A: No degradation of performance or loss of function. N/A: Not Applicable.
29 Page : 29 of Test of IEC Methods and Procedures Standard Date Description IEC Immunity to conducted disturbances, induced by radio-frequency fields Test Instruments Description Manufacturer Model No. Serial No. Date of Calibration CS Test Site N/A N/A N/A Apr. 10, 2008 Signal Generator ROHDE&SCHWARZ SMY /016 Dec. 03, 2008 RF Power Amplifier Kalmus 116FC-CE N/A 6dB-PowerAttenuator Bird 25-A-MFN N/A Coaxial Cables N/A No , N/A N/A CDN (3 Pin) COMTEST Sep. 16, 2008 EM Injection Clamp FCC F-203I-23MM 479 N/A Test Site SGS Taiwan LTD. Electronics & Communication Laboratory No.134, Wu Kung Road. Wuku Industrial Zone, Taipei County 248, Taiwan (R.O.C.) EUT Operating Condition Environment : Temperature Humidity 21 C 58 %RH Test setup : Please refer to photo of CS testing set-up
30 Page : 30 of Results of Immunity to Conducted Disturbances (CS) Basic Standard : IEC Frequency range : 0.15 MHz - 80 MHz Field strength : 10 V/rms Modulation : AM 80%, 1 khz Sinewave Frequency step : 1 % of fundamental Dwell Time : 3 seconds Coupling Method : CDN 3 Lines Cable Description Frequency (MHz) Observation AC input R A Remark: A: No degradation of performance or loss of function. N/A: Not Applicable.
31 Page : 31 of Test of IEC Methods and Procedures Standard Date Description IEC A1:2000 Power Frequency Magnetic Field Immunity Test Test Instruments Description Manufacturer Model No. Serial No. Date of Calibration EMS Multi-Tester EMC Partner Transient 648 Jan. 08, PMF Antenna EMC Partner MF-1000 MF Jan. 08, Test Site SGS Taiwan LTD. Electronics & Communication Laboratory No.134, Wu Kung Road. Wuku Industrial Zone, Taipei County 248, Taiwan (R.O.C.) Environment Environment : Temperature Humidity 24 C 50 %RH Test setup : Please refer to photo of CS testing set-up Result of Immunity to power Frequency Magnetic Field Immunity Tests Basic Standard:IEC : 1993+A1:2000 Power Frequency:50, 60 Hz Magnetic Field: 30 A/m(r.m.s) Results Observation: A Remark: A: No degradation of performance or loss of function. N/A: Not Applicable.
32 Page : 32 of Test of IEC Methods and Procedures Standard Date Description IEC Voltage dips, short interruptions and voltage variations immunity tests Test Instruments Description Manufacturer Model No. Serial No. Date of Calibration EMS Multi-Tester EMC Partner TRANSIENT 648 Jan. 08, Test Site SGS Taiwan LTD. Electronics & Communication Laboratory No.134, Wu Kung Road. Wuku Industrial Zone, Taipei County 248, Taiwan (R.O.C.) EUT Operating Condition Environment : Temperature Humidity 22 C 59 %RH Test setup : Please refer to photo of DIP testing set-up
33 Page : 33 of Results of Voltage Dips Immunity Test EUT Rated Voltage : 230 Volts. Voltage : 30, 60, 95, 100 % Ut Phase Angle : 0,180 degree Total events: 3 dropouts Event interval : 10 seconds Voltage (%Ut) Duration of Dropout Observation (period) 30 1 A C C C Remark: A: No degradation of performance or loss of function. C : During and after test power turn off automatically. Turn ON/OFF by manual could return to normal operation. N/A: Not Applicable.
34 Page : 34 of 54 APPENDIX - Constructional Details Photograph of General Testing Set-up Photographs of Product 41-54
35 Page : 35 of 54 Photography of General Testing Set-up CE Testing Set-up
36 Page : 36 of 54 RE Testing Set-up
37 Page : 37 of 54 HARMONIC & FLICEKR Testing Set-up ESD Testing Set-up
38 Page : 38 of 54 RS Testing Set-up EFT Testing Set-up
39 Page : 39 of 54 SURGE Testing Set-up CS Testing Set-up
40 Page : 40 of 54 PMF Testing Set-up DIP Testing Set-up
41 Page : 41 of 54 Photographs of Product Exterior
42 Page : 42 of 54
43 Page : 43 of 54 Interior
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54 Page : 54 of 54 **End of Report**
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