Torch Consumables. Air-Cooled Torch Systems Wire Feeder Wire Guiding PRÄZISION. For following torch systems:

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1 Torch Consumables Air-Cooled Torch Systems Wire Feeder Wire Guiding PRÄZISION. For following torch systems: Power Joint Power Clutch Wire Select Frontpull Document no.: DOC-0135EN Revision: sks1210.en.2.a.bp Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10,

2 HOME MADE 2 Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10, 2012

3 PRECISION Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10,

4 Torch equipment types For SKS single wire torch systems Standard equipment Page - ceramig equipment Page ZK equipment Page - QK and QK ceramig equipment Page Consumables For torch systems wire feeders wire guiding Liners torch neck liners Page - Drive rolls pressure rolls center guides Page Wire inlet bodies wire drum connection Page - TCP measurements for single wire torch systems Power Clutch Power Joint Wire Select Frontpull Page - 4 Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10, 2012

5 Standard equipment Overview Bayonett clamping cap Page Torch neck Page Insulator Page Retaining head Page Contact tip Page Gas nozzle Page Key for contact tips Programming tips Reamer blades Page Page Page Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10,

Standard equipment Contact tips Tapered (spanner flat) Setup of part no. (e.g. 40-4-5-1.0E) Engraving 40-4 - 5-1.

6 Standard equipment Contact tips Tapered (spanner flat) Setup of part no. (e.g E) Engraving E 40 = Contact tip Shape 4 = tapered Material 5 = Cu-ETP (E) Diameter 7 = CuCrZr (S) metrical 9 = X-Cu (X) 0.8 = 0.8mm 0.9 = 0.9mm 1.0 = 1.0mm 1.2 = 1.2mm 1.4 = 1.4mm 1.6 = 1.6mm Contact tips Power Lock Cu-ETP (E) CuCrZr (S) X-Cu (X) Wire diameter Part number Part number Part number 0.8mm E S X 0.9mm E S X 1.0mm E S X 1.2mm E S X 1.4mm E S X 1.6mm E S X available on request 6 Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10, 2012

Standard equipment Gas nozzles Standard gas nozzle 13mm bottle shaped Standard gas nozzle 13mm tapered Standard gas nozzle 15mm bottle

measurements in mm] Standard gas nozzles Short Flush Long Diameter Shape Part number Part number Part number 13mm bottle shaped

401-8-62-G 41-8-16-TF 401-4-62-G Heavy duty Short Flush Long Diameter Shape Part number Part number Part number 13mm bottle shaped -

7 Standard equipment Gas nozzles Standard gas nozzle 13mm bottle shaped Standard gas nozzle 13mm tapered Standard gas nozzle 15mm bottle shaped Standard gas nozzle 16mm tapered Heavy duty gas nozzle 13mm bottle shaped, tapered Heavy duty gas nozzle 16mm tapered [all measurements in mm] Standard gas nozzles Short Flush Long Diameter Shape Part number Part number Part number 13mm bottle shaped G BF G 13mm tapered TS TF G 15mm bottle shaped BS mm tapered G TF G Heavy duty Short Flush Long Diameter Shape Part number Part number Part number 13mm bottle shaped BF - 13mm tapered G 16mm tapered G TF G Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10,

Standard equipment Reamer blades (with mounting thread UNF 3/8 x 24) Diameter of gas nozzle Short Flush Long mm Diameter of gas nozzle Short mm Diameter of gas nozzle Short Flush Long mm [alle

8 Standard equipment Reamer blades (with mounting thread UNF 3/8 x 24) Diameter of gas nozzle Short Flush Long mm Diameter of gas nozzle Short mm Diameter of gas nozzle Short Flush Long mm [alle Angaben in mm] Reamer blade Short Flush Long Diameter of gas nozzle Part number Part number Part number 13mm mm S mm Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10, 2012

Standard equipment Accessories Retaining head

Bayonet clamping cap Tools Key for contact tips

stick-out length 12mm stick-out length Accessories

for retaining head 91-2-156-18-FKM Insulator for

for single wire torch necks 71-3-24 Tools

stick-out length 12mm 65-6 Programming tip Power

Power Lock stick-out length 20mm 65-8 Key for

9 Standard equipment Accessories Retaining head Insulator Spare part O-ring for retaining head Bayonet clamping cap Tools Key for contact tips Programming tips 20mm stick-out length 15mm stick-out length 12mm stick-out length Accessories Description Part number Retaining head O-ring for retaining head FKM Insulator for single wire torch necks Bayonet clamping cap for single wire torch necks Tools Description Part number Programming tip Power Lock stick-out length 12mm 65-6 Programming tip Power Lock stick-out length 15mm 65-7 Programming tip Power Lock stick-out length 20mm 65-8 Key for contact tips Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10,

Standard equipment Torch necks 0 58-1-00-400-1 22 58-1-22-350-1 58-1-22-400-1 30 35 58-1-130-450-1 58-4-330-500-1 58-1-35-400-1 45 58-1-45-350-1 58-1-45-400-1 58-1-45-450-1 58-1-345-450-1

10 Standard equipment Torch necks Note: Using the same torch neck on different torch systems results in different TCP-lengths. For further information please reffer to page. 10 Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10, 2012

ceramig equipment Overview 69,5 66,5 ø23 ø17 ø13 50 31,5 Note: All ceramic gas nozzles need to be cleaner with brushes.

wire - air-cooled - Please see page Torch neck insulator 58-1-5 High performace retaining head Power Lock 43-9-2 Contact tip Power

41-10-13-TS Clamping nut for ceramic gas nozzle 41-10-13-TS 41-11-1 Note: Using the same torch neck on different torch systems results

11 ceramig equipment Overview 69,5 66,5 ø23 ø17 ø ,5 Note: All ceramic gas nozzles need to be cleaner with brushes. 0 ø29 ceramig equipment Position Description Part number Bayonet clamping cap for single wire torch necks Torch neck single wire - air-cooled - Please see page Torch neck insulator High performace retaining head Power Lock Contact tip Power Lock Please see page Adapter for ceramic gas nozzle to Power Lock retaining head Ceramic gas nozzle 13mm, tapered, short TS Clamping nut for ceramic gas nozzle TS Note: Using the same torch neck on different torch systems results in different TCP-lengths. For further information please reffer to page. Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10,

12 ZK equipment (max. 250A) Overview ZK equipment Position Description Part number Bayonet clamping cap for single wire torch necks Please see page Torch neck single wire air-cooled Torch neck insulator ZK Please see page High performance retaining head Power Lock ZK Contact tippower Lock Please see page Gas nozzle ZK Please see page Note: Using the same torch neck on different torch systems results in different TCP-lengths. For further information please reffer to page. 12 Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10, 2012

shaped Heavy duty gas nozzle ZK HD 13mm 15mm tapered Insulator Reamer blades Insulator Gas nozzle ZK Gas nozzle ZK

gas nozzle Shape of gas nozzle Length of gas nozzle Part number of gas nozzle Part number of insulator [all

shaped flush 41-8-113-BF 43-6-4-2 66-13-ZK-F 15mm bottle shaped short 41-8-115 43-6-4-2 66-3-12 15mm bottle shaped

13 ZK equipment (max. 250A) Gas nozzles ZK Gas nozzles ZK HD Standard gas nozzle ZK 13mm bottle shaped Standard gas nozzle ZK 15mm bottle shaped Heavy duty gas nozzle ZK HD 13mm 15mm tapered Insulator Reamer blades Insulator Gas nozzle ZK Gas nozzle ZK HD Reamer blades for ZK gas nozzles Overview gas nozzles ZK Gas nozzles ZK HD Insulator Reamer blades Diameter of gas nozzle Shape of gas nozzle Length of gas nozzle Part number of gas nozzle Part number of insulator [all measurements in mm] Part number of reamer blade 13mm bottle shaped short mm bottle shaped flush BF ZK-F 15mm bottle shaped short mm bottle shaped flush BF ZK-F 13mm HD tapered flush TF ZK-F 15mm HD tapered flush TF ZK-F Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10,

65 26 QK and QK ceramig equipment (max. 200A) Overview ø12,5 ø10 41,5 39 ø16 ø13 19 Note: All ceramic gas nozzles need to be cleaner with brushes.

200A) Position Description Part number Bayonet clamping cap for single wire torch necks Please see page Torch neck single wire - air-cooled - QK 58-1-145-400-1 Retaining head for QK torch

8mm CuCrZr 40-7-0.8S Contact tip QK 0.9mm CuCrZr 40-7-0.9S Contact tip QK 1.0mm CuCrZr 40-7-1.0S Contact tip QK 1.2mm CuCrZr 40-7-1.

14 65 26 QK and QK ceramig equipment (max. 200A) Overview ø12,5 ø10 41,5 39 ø16 ø13 19 Note: All ceramic gas nozzles need to be cleaner with brushes. 0 Ceramic ø19 Copper ø21 QK and QK ceramig equipment (max. 200A) Position Description Part number Bayonet clamping cap for single wire torch necks Please see page Torch neck single wire - air-cooled - QK Retaining head for QK torch neck Position Description Part number Contact tip QK 0.8mm CU-ETP S Contact tip QK 0.9mm CU-ETP S Contact tip QK 1.0mm CU-ETP S Contact tip QK 0.8mm CuCrZr S Contact tip QK 0.9mm CuCrZr S Contact tip QK 1.0mm CuCrZr S Contact tip QK 1.2mm CuCrZr S Position Description Part number Ceramic gas nozzle for QK equipment TS Copper gas nozzle for QK equipment Position Description Part number Reamer blade for copper gas nozzle QK Note: Using the same torch neck on different torch systems results in different TCP-lengths. For further information please reffer to page. 14 Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10, 2012

Liners Torch neck liners Power Joint Quick change liner for steel applications Description Wire and wire diameter Part number Quick change liner 1.8m Steel wire 0.8-1.

15 Liners Torch neck liners Power Joint Quick change liner for steel applications Description Wire and wire diameter Part number Quick change liner 1.8m Steel wire mm Q Quick change liner 3.0m Steel wire mm Q Quick change liner 1.8m Steel wire mm Q Quick change liner 3.0m Steel wire mm Q Sleeve for quick change liner Liner for aluminum applications Description Wire and wire diameter Part number Liner 2.0m Aluminum wire mm Power Clutch Liner for steel applications Description Wire and wire diameter Part number Liner 2.0m Steel wire mm Liner 3.5m Steel wire mm Liner 5.0m Steel wire mm Liner 2.0m Steel wire mm Liner 3.5m Steel wire mm Liner 5.0m Steel wire mm Liner for aluminum application Description Wire and wire diameter Part number Liner 2.0m Aluminum wire mm Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10,

Liners Torch Neck Liners Wire Select Liner for steel applications Description Wire and wire diameter Part number Liner 2.0m Steel wire 0.8-1.0mm 44-22-0810-20 Liner 3.5m Steel wire 0.8-1.0mm 44-22-0810-35 Liner 5.

2-1.6mm 44-30-3 Liner for torch neck Description Wire and wire diameter Part number Liner for torch neck Steel wire 0.8-1.0mm 44-210-0810 Liner for torch neck Steel wire 1.2-1.6mm 44-210-1216 Frontpull Liner for steel applications Description Wire and wire diameter Part number Liner 2.

0m Aluminum wire 1.0-1.6mm 44-26-1216-20 Sleeve for liner Aluminum wire 1.0-1.6mm 44-30-7 Liner for torch neck Description Wire and wire diameter Part number Liner for torch neck 0,5m Steel wire 0.

16 Liners Torch Neck Liners Wire Select Liner for steel applications Description Wire and wire diameter Part number Liner 2.0m Steel wire mm Liner 3.5m Steel wire mm Liner 5.0m Steel wire mm Sleeve for Liner Steel wire mm Liner 2.0m Steel wire mm Liner 3.5m Steel wire mm Liner 5.0m Steel wire mm Sleeve for liner Steel wire mm Liner for torch neck Description Wire and wire diameter Part number Liner for torch neck Steel wire mm Liner for torch neck Steel wire mm Frontpull Liner for steel applications Description Wire and wire diameter Part number Liner 2.0m Steel wire mm Liner 3.5m Steel wire mm Liner 5.0m Steel wire mm Sleeve for liner Steel wire mm Liner for aluminum application Description Wire and wire diameter Part number Liner 2.0m Aluminum wire mm Sleeve for liner Aluminum wire mm Liner for torch neck Description Wire and wire diameter Part number Liner for torch neck 0,5m Steel wire mm Liner for torch neck 0,5m Steel wire mm Liner for torch neck 0,5m Aluminum wire mm Liner for torch neck 0,5m Aluminum wire mm Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10, 2012

Drive rolls Pressure rolls Center guides Drive rolls for Power

Wire diameter Part number Part number 0.8mm 12-2-3-08 - 0.

2mm 12-2-3-12 12-2-3-112 1.4mm 12-2-3-14 12-2-3-114 1.

Frontpull Steel wire Aluminum wire Wire diameter Part number Part

0mm 12-2-4-10 12-2-4-110 1.2mm 12-2-4-12 12-2-4-112 1.

6mm 12-2-4-16 12-2-4-116 Pressure rolls for wire feeders Pressure

feeders Steel- / Aluminum wire <2,0mm 12-2-3-0 Center guides Center

number Center guide for wire feeders Steel wire <2,0mm 12-2-1-15

17 Drive rolls Pressure rolls Center guides Drive rolls for Power Feeder PF5 Drive rolls for Power Feeder PF5 Steel wire Aluminum wire Wire diameter Part number Part number 0.8mm mm mm mm mm mm Drive rolls for Frontpull Drive rolls for Frontpull Steel wire Aluminum wire Wire diameter Part number Part number 0.8mm mm mm mm mm mm Pressure rolls for wire feeders Pressure rolls Description Wire diameter Part number Pressure roll for wire feeders Steel- / Aluminum wire <2,0mm Center guides Center guides for wire feeders Description Wire and wire diameter Part number Center guide for wire feeders Steel wire <2,0mm Center guide for wire feeders Aluminum wire mm Center guide for wire feeders Aluminum wire mm Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10,

Wire inlet bodies Wire drum connection Wire inlet bodies for Power Feeder PF5 Wire inlet bodies for Power Feeder PF5 Position Description Part number Wire inlet body for PF5 with M10 inner thread

18 Wire inlet bodies Wire drum connection Wire inlet bodies for Power Feeder PF5 Wire inlet bodies for Power Feeder PF5 Position Description Part number Wire inlet body for PF5 with M10 inner thread Wire inlet body for PF5 with 9.6mm hole Wire inlet body for PF5 with 13mm hole Wire inlet body for PF5 with PG9 inner thread Wire inlet body for PF5 with ESAB thread Wire inlet body for PF5 with ¼ inner thread for roll liner Accessories for wire inlet bodies Position Description Part number Hand screw M Inset for steel wire for wire inlet body (Type 50/52/53/54/59/60/61) Inset for steel wire for wire inlet body (Type 51/55/56) Inset for aluminum for wire inlet body (Type 50/52/53/54/59/60/61) Inset for aluminum for wire inlet body (Typ 51/55/56) Cap for wire inlet body Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10, 2012

Wire inlet bodies Wire drum connection Polymere wire guidance Advantages of polymer

abrasive wear and reduced dirt in wire feeder and torch system Lightweight design and

customer Cost optimized exchange: only the polymer conduit must be changed, connectors

Optimized materials for longer life and reduced downtimes Polymere wire guidance

Connection nipple steel for polymere wire guidance 7.6x11.

19 Wire inlet bodies Wire drum connection Polymere wire guidance Advantages of polymer wire guidance Extraordinary good glide properties reduces motor load Minimized abrasive wear and reduced dirt in wire feeder and torch system Lightweight design and a high inherent stability for easy installation Length can be freely chosen by the customer Cost optimized exchange: only the polymer conduit must be changed, connectors are reuseable. Optimized materials for longer life and reduced downtimes Polymere wire guidance Position Description Part number Wire inlet body for PF5 with quick coupling Connection nipple steel for polymere wire guidance 7.6x11.6mm Polymere wire guidance L (blue), per meter Wire drum connector with ceramic center guide Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10,

20 Standard equipment air-cooled - TCP measurements Power Clutch torch system Type Torch neck A B C Part number Distance in mm TCP length in mm Angle in , , , , , , , , Part number Distance in mm TCP length in mm Angle in ZK ,5 45 QK (Stickout 12mm) , Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10, 2012

Standard equipment air-cooled - TCP measurements Power Joint torch System Type Torch neck A B C Part number Distance in mm TCP length in mm Angle in 58-1-00-400-1 0 400 0 58-1-22-350-1 45 350 22

21 Standard equipment air-cooled - TCP measurements Power Joint torch System Type Torch neck A B C Part number Distance in mm TCP length in mm Angle in , , ,5 45 Part number Distance in mm TCP length in mm Angle in ZK QK (Stickout 12mm) Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10,

Standard equipment air-cooled - TCP measurements Wire Select torch system Type Torch neck A B C Part number Distance in mm TCP length in mm Angle in 58-1-00-400-1 120 561,5 0 58-1-22-350-1 75 511,5

22 Standard equipment air-cooled - TCP measurements Wire Select torch system Type Torch neck A B C Part number Distance in mm TCP length in mm Angle in , , , , , , , , Part number Distance in mm TCP length in mm Angle in ZK ,5 45 QK (Stickout 12mm) ,5 45 *TCP measurements including TCP extension 100mm (Part number 93-14) 22 Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10, 2012

Standard equipment air-cooled - TCP measurements Frontpull torch system Type Torch neck A B C Part number Distance in mm TCP length in mm Angle in 58-1-00-400-1 120 611,5 0 58-1-22-350-1 75 561,5 22

23 Standard equipment air-cooled - TCP measurements Frontpull torch system Type Torch neck A B C Part number Distance in mm TCP length in mm Angle in , , , , , , , , Part number Distance in mm TCP length in mm Angle in ZK ,5 45 QK (Stickout 12mm) ,5 45 *TCP measurements including TCP extension 50mm (Part number 93-29) Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10,

SKS Welding Systems GmbH Austrasse 2a 66849 Landstuhl Tel.

24 SKS Welding Systems GmbH Austrasse 2a Landstuhl Tel. +49(0)6371/ Fax +49(0)6371/ Subject to change. 24 Consumables - Air-cooled Torch Systems Wire Feeder Wire Guiding - September 10, 2012

Torch Consumables. - air cooled torch systems - Power Joint Power Joint Lite Frontpull 8i Power Clutch Frontpull 7 Wire Select

Torch Consumables. - air cooled torch systems - Power Joint Power Joint Lite Frontpull 8i Power Clutch Frontpull 7 Wire Select Torch Consumables Power Joint Power Joint Lite Frontpull 8i Power Clutch Frontpull 7 Wire Select - air cooled torch systems - Power Joint Power Joint Lite Frontpull 8i Power Clutch Frontpull 7 Wire Select