mk Profile Technology

Transcription

1 mk Profile Technology

2 One Construction Kit, Many Options Base Technology Profile Technology Conveyor Technology Factory Equipment Linear Motion better products, better solutions One basic technology, four business segments, thousands of products and constant engineering innovation: That is mk. Everything is available from a single source profile technology, conveyor technology, linear motion technology and factory equipment mk supplies the complete mechanical building kits for all of the essential basic functions of automation systems. With over 40 years of diverse industry know-how, ISO-certified quality and application engineering excellence mk North America offers you fast shipping and competitive pricing. A full line of best-in-class products to help you increase productivity, improve quality, cut costs and increase profits. mk North America, Inc. is a member of mk Technology Group, a leading worldwide manufacturer of structural aluminum framing systems, safety guarding, factory equipment, linear motion and modular conveyor systems. mk products have proven themselves world-wide in modular equipment for the automotive, machine building and integration, manufacturing, packaging, pharmaceutical, printing and food industries.

3 Table of Contents Introduction 2 Structural Profiles 20 Profile Connectors 88 Fasteners 132 Floor to Frame Elements 144 Door Components and Paneling 162 Caps and Finishing Elements 186 Accessories 192 Guardrail Components 202 Tools 206 Technical Data for Profiles 214 Design Examples 228 Our Service 246 Part Number Index 250 mk Profile Technology 3

4 Quick-Reference Structural Profiles Series 25 Series page page page page page page page page page page page page page page page page page page page page page page page page page page page page page page page page page page page 46 mk Profile Technology 4

5 Series page page page page page page page page 66 Cover Profiles Conduit Profiles page page page page 59 Telescoping Profiles page page page page page page page 68 Stair and Platform Profiles page page page page page 63 mk Profile Technology 5

6 Quick-Reference Structural Profiles Series 50 Series page 74 Telescoping Profiles page page page page page 76 Conduit Profiles page page page page page page page page page 80 mk Profile Technology 6

7 Quick-Reference 90 Right Angle Connectors Angles Series 25 Angles Series 40 Angles Series 50 page 93 page 95 page 98 Angles Series 60 Cast Consoles Angle Braces page 101 page 103 page 105 Tension Fasteners Self Tapping Connection Screws Corner Blocks page 106 page 108 page 109 Joining Plates - Quick Connect Joining Plates - Light Version Joining Plates - Heavy Duty Version page 113 page 114 page 116 mk Profile Technology 7

8 Quick-Reference Multi-Angle and Parallel Connectors Angles Series 40 and 50 Adjustable Angles Truss Blocks page 119 page 120 page 122 Swivel Tension Fastener Joints Lockable Joints page 124 page 125 page 127 Profile Clamps Parallel Connectors End-to-End Fasteners page 128 page 129 page 130 mk Profile Technology 8

9 Quick-Reference Fasteners Nuts Drop-In Style Nuts Nut Placement and Holding Grounding Nuts page 134 page 137 page 138 page 139 Screws Hex Head Screws and Set Screws Washers Anchors page 140 page 141 page 142 page 142 Floor to Frame Elements Floor Mounting Brackets Leveling Pad Plates - Horizontal Leveling Pad Plates Vertical Leveling Pads page 146 page 148 page 150 page 152 Casters Base Plates Pedestal Bases page 155 page 158 page 160 mk Profile Technology 9

10 Quick-Reference Door Components and Paneling Handles Hinges Door Seals and Closure Strips External Locks page 164 page 166 page 169 page 170 Internal Locks Latches and Door Stops Slide Bolts Elements for Sliding Doors/Windows page 171 page 173 page 175 page 176 Guides for Sliding Windows Paneling Materials Paneling - Mounting Options Paneling - Attachment with Windows page 178 page 180 page 182 page 185 Caps and Finishing Elements End Caps T-Slot Covers page 188 page 191 mk Profile Technology 10

11 Accessories Wear Strips Locking Levers Bumpers Cable Conduits page 194 page 195 page 196 page 197 Ball Bases Mini-Rollers Pneumatic Components Sensor Brackets page 198 page 199 page 200 page 201 Guardrail Components Components for Guardrails Tools Working with Aluminum page 204 page 208 Drills, Taps and Threadformers Insert Tools Wrenches and Drivers Drill Fixtures page 209 page 210 page 211 page 212 mk Profile Technology 11

12 Introducing mk We live our passion for technology which has shaped us for over 40 years mk North America, Inc. was founded in 1988 as a subsidiary of the mk Technology Group. Since its beginning in 1966, the mk Technology Group has focused on supporting automation integrators and machine builders by supplying mechanically complete and compatible modules ranging from simple machine frames to complete handling systems, all based on our proprietary extruded aluminum systems.

13 Along the way we have developed standard and custom conveyors, workstations, linear motion elements, and machine guarding. The modular construction of these elements ensures full compatibility between all product groups. The resulting benefits to our customers included considerable cost savings from design to installation, as well as a high degree of flexibility for future expansions or reconfigurations. Our most important target markets include the automotive, automation, packaging, pharmaceutical and food industries mk Profile Technology 13

14 Single Source Solution Provider Systematically... Unsurpassed variety, maximum flexibility, superb quality and easy integration: These are the reasons that the mk system has become the system of choice for machine builders, system integrators and manufacturing companies around the globe. All of our products are designed to be modular and easy to expand or re-configure. The use of highstrength T-slotted aluminum profiles, as the core structural element in all our products ensures full compatibility among all five of our product groups - Aluminum Framing, Safety Guarding, Factory Equipment, Linear Motion and Conveyor Systems - so you can easily integrate single products and modules into more complex automation systems.... advantageous Easy integration: All mk products work together and are fully compatible Design without compromise: mk offers more products and flexibility than anyone Cost-effective: Save time and money by using standard mk products to build custom solutions High quality components: Reduce operating expenses and increase productivity Flexibility: Choose between materials, kits and turn-key assemblies Experience: Providing customers with functional and cost-effective solutions for over 40 years Engineering support: Full technical and design assistance for all product groups

15 How to use the catalog All dimensions in this catalog are metric, with the exception of the paneling pages. Single profiles can be purchased in full length as well as in custom lengths. Profiles can also be ordered as full length bundles for a special, discounted price. Order number system The numbering system is used to identify cut-to-length as well as stock length profiles. Order number for stock length profiles available stock length in mm Order number for cut-to-length profiles * Profiles (four-digit) with the length in mm Number in the series Profile series number (25=25, 54=40, 51=50, 60=60) Explanation of profile terms 40x40: Open on all 4 sides 40x40 1S: 1 open T-Slot 40x40 2S: 2 open T-Slots 40x40 3S: 3 open T-Slots 40x40 2SA: 2 open T-slots, Adjacent 40x40 L: Light-duty 40x40 H: Heavy-duty 40x40 R: Radius corner profile The mk fast ship symbol helps to identify which items are value priced and stocked in larger quantities for greater availability. This allows you to easily select the in stock items that enable you to begin your application quickly. Symbols used for base dimensions and T-slot widths The symbols shown describe the profile series. The base dimension shows the square dimension of the smallest profile of the series. Larger profiles are always a multiple of the base dimension. The distance between two parallel T-slots is also equal to the base dimension. Each base dimension is associated with a standard T-slot width. Symbols used for screws The symbols shown describe the recommended dimensions of the screws (thread and screw length). If special screws are required for the function, the appropriate norm is stated along with the screw symbol. Cross-references for additional information A blue bar indicates that relevant hardware can be found on another page. Turn to the page that is called out to locate the pertinent hardware. for hardware, see page XXX A T preceding the part number indicates that hardware is included with the part (e.x.: T ). A B preceding the part number indicates that the part consists of multiple components (e.x.: B ). mk Profile Technology 15

16 Information about Profile Technology Advantages of mk Profile Technology The use of mk aluminum profile technology in mechanical engineering offers a large number of advantages compared to other framing systems and traditional welded steel frames Pre-engineered components enable short planning, design and assembly times System components are engineered for precise fit and maximum rigidity Easy reconfiguration and unlimited flexibility Full compatibility of all mk products ensure easy integration Most comprehensive range of profile shapes, connectors and accessories Use of high-quality materials Full engineering support Customer-focused design aids such as online CAD library, 3D guarding software and electronic catalogs More than 40 years experience providing customers with functional and cost-effective solutions

17 Advantages of Profile Technology vs. Welded Steel The use of mk aluminum profile technology in mechanical engineering offers a large number of advantages compared to welded steel frames: The use of standard elements significantly reduces project lead times and overall project cost The modular design and removable connectors allow for unlimited flexibility and easy reconfiguration Use of high quality aluminum alloys results in high loadbearing capacity despite the low weight of the profiles themselves. No flame cutting and welding necessary Smart connections using threaded connectors Profiles and components can be reused after disassembly No grinding and polishing necessary Braces and beams can be easily removed or relocated Assembly changes can be made without visible traces and damage No painting necessary Clean surfaces Attractive finish Advantages of the mk connection methods mk profile technology sets itself apart, among other things, by various modern connection methods. Unlike other systems, mk is a proponent of the cut and assemble philosophy. Therefore, simply cut to the needed length, bolt together finished. Besides cutting the profiles to the desired lengths, you may at most need a standard hand drill and/or tap. You do not need to purchase expensive specialty tools. The user can easily cut to length, prepare, and assemble the profiles them selves. The mk production team would, of course, be happy to take on this task for you. mk Profile Technology 17

18 Working with the profile technology construction kit 1. Selecting the profile The mk 2000 profile system consists of four profile series that are compatible with each other and are designed for different applications. The choice of profile series will depend on the type of application, the load-bearing capacity and design requirements as well as the spatial conditions on site. See the table below for more detailed information. Symbols Series 25 Series 40 Series 50 Series 60 Versions Standard Heavy, Standard, Standard, Light Standard Light Material EN AW 6063 T66 EN AW 6063 T66 EN AW 6005A T6 EN AW 6005A T6 AlMgSi 0.5 F25 AlMgSi 0.5 F25 AlMgSi 0.7 F28 AlMgSi 0.7 F28 Classic applications Lightweight frames, Light to medium Heavier machine display cases, duty machine, frames, display cabinets, frames, guarding, load-bearing fixtures, assembly structures measuring and test workstations, equipment, show booths, control and work platforms electronic cabinets Heaviest machine framing, comparable to steel. Base dimensions 25 x 25 mm 40 x 40 mm 50 x 50 mm 60 x 60 mm Largest dimensions 25 x 150 mm or 50 x 50 mm 80 x 160 mm 50 x 200 mm or 100 x 100 mm 60 x 180 mm or 120 x 120 mm Standard mounting M5 M8 M8 M12 hardware mk Profile Technology 18

19 2. Selecting the connectors mk connection technology offers you freedom in design. Both 90 connections and variable angle connections can be used, based on your application requirements. The following table lists the most important criteria for selecting the right connector for your design. mk does not require, for example, any system-specific screws in its construction kit. Standard screws can be used for all assembly work. Tension plugs Angles Corner blocks Plates Clamps Locking element T-slots remain free Loading capacity Service required no yes no yes no yes no no no no average high average high average yes no yes no no 3. Selecting the accessory components Accessory components from mk fit perfectly into the mk construction kit system. The comprehen sive assortment includes floor mountings, fixed and swivel casters, various operating elements, elements for doors, paneling for guarding, elements for closing and sealing profiles, as well as pneumatic and electric components. As a result, profile designs can be configured based on the customer s requirements. Floor Operating Door Closure and Paneling mounting elements components seal strips mk Profile Technology 19

20 Structural Profiles Series 25 Profiles 21 Series 40 Profiles 34 Series 50 Profiles 73 Series 60 Profiles 83 mk Profile Technology 20

21 Series 25 Profiles Overview * 25x25 page * 25x100 page * 20x40 page * 25x25 3S page * 25x25 2SA page * 25x150 page * 20x80 page * 25x25 C page * 20x120 page * 25x25 R page * 25x50 page * 25x50 3S page * 50x50 page * 50 Hexagon page * 20x160 page * 25x50 2SA page * 70 Octagon page 30 * Specify length in millimeter mk Profile Technology 21

22 Structural Profiles System 2000 Series Features - Applications: Recommended for light duty construction Has four 6 mm T-Slots Ideal for displays, sign frames and safety enclosures Non-Machining Options x25 single, 6100 mm long B16 25x25 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 2501AE 2501AF Angle Cut, 1 end Angle Cut, 2 ends 2501BA Drill Ø mm 15mm, 1 end 2501BB Drill Ø mm 15mm, 2 ends 2501AA 2501AD B B Tap M10, 1 end Tap 4X M5, 2 ends M6 Threaded Insert, 2 ends M8 Heli-coil, 2 ends mk Profile Technology 22 * Specify length in millimeter

23 System 2000 Series Features - Applications: Recommended for light duty construction Closed slot provides clean, finished appearance Smaller slot can accept paneling up to 2.75 mm thick Has three 6 mm T-slots Non-Machining Options x25 3S single, 6100 mm long B16 25x25 3S pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 2531BA Drill Ø mm 15mm, 1 end 2531BB Drill Ø mm 15mm, 2 ends B M6 Threaded Inserts, 2 ends Features - Applications: Recommended for light duty and light weight applications Closed slot provides clean, finished appearance Smaller slot can accept paneling up to 2.75 mm thick Has two 6 mm T-slots Non-Machining Options x25 2SA single, 6100 mm long B16 25x25 2SA pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 2535BB Drill Ø mm 15mm, 2 ends B M6 Threaded Inserts, 2 ends * Specify length in millimeter mk Profile Technology 23

24 Structural Profiles System 2000 Series Features - Applications: Ideal for corners and front edges Chamfer provides clean, finished appearance Has two adjacent 6 mm T-Slots Smaller slot can accept paneling up to 2.75 mm Non-Machining Options x25 C single, 5100 mm long B16 25x25 C pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 2538BB Drill Ø mm 15mm, 2 ends B M6 Threaded Insert, 2 ends Features - Applications: Ideal for corners and front edges Radius corner provides clean, finished appearance Has two adjacent 6 mm T-Slots Smaller slot can accept paneling up to 2.75 mm Non-Machining Options x25 R single, 6100 mm long B16 25x25 R pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 2537BB Drill Ø mm 15mm, 2 ends B M6 Threaded Insert, 2 ends mk Profile Technology 24 * Specify length in millimeter

25 System 2000 Series Features - Applications: Increased load capacity Has six open 6 mm T-Slots for mounting accessories Ideal for shelving, small tables, linear motion Non-Machining Options x50 single, 6100 mm long B16 25x50 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 2502BA Drill 2X Ø mm 15mm, 1 end 2502BB Drill 2X Ø mm 15mm, 2 ends 2502AC B Tap 2X M10, 1 end 2X M6 Threaded Inserts, 2 ends * Specify length in millimeter mk Profile Technology 25

26 Structural Profiles System 2000 Series Features - Applications: Increased load capacity One side closed provides clean, finished appearance Smaller slot can accept paneling up to 2.75 mm Has four 6 mm T-slots Non-Machining Options x50 3S single, 5100 mm long B16 25x50 3S pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 2532BB Drill 2X Ø mm 15mm, 2 ends B X M6 Threaded Insert, 2 ends Features - Applications: Increased load capacity Two adjacent closed T-Slots provide clean, finished appearance Smaller slot can accept paneling up to 2.75 mm Has three 6 mm T-slots Non-Machining Options x50 2SA single, 5100 mm long B16 25x50 2SA pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 2536BB Drill 2X Ø mm 15mm, 2 ends B X M6 Threaded Insert, 2 ends mk Profile Technology 26 * Specify length in millimeter

27 System 2000 Series Features - Applications: Heavy duty load capacity Has ten 6 mm T-Slots Typically used for information boards, display stands and load bearing applications Non-Machining Options x100 single, 5100 mm long B16 25x100 pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length * Specify length in millimeter mk Profile Technology 27

28 Structural Profiles System 2000 Series Features - Applications: Heavy duty load capacity Has fourteen 6 mm T-Slots provide maximum mounting flexibility Used for test stands, fixtures, table tops and load bearing applications Non-Machining Options x150 single, 5100 mm long B16 25x150 pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to length mk Profile Technology 28 * Specify length in millimeter

29 System 2000 Series Features - Applications: Ideal for medium-duty to heavy-duty construction Used for machine bases, frames, linear motion, carts Has eight 6 mm T-slots Non-Machining Options x50 single, 5100 mm long B16 50x50 pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 2505AF B Angle Cut, 2 ends 4X M6 Threaded Inserts, 2 ends Features - Applications: 6-sided hexagon column extrusion Ideal for retail displays, show booths and stands Has six 6 mm t-slots Non-Machining Options mm Hex. single, 5100 mm long B16 50 mm Hex. pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 2520AB B B Tap M10, 2 ends M6 Threaded Inserts, 2 ends M8 Heli-coil, 2 ends * Specify length in millimeter mk Profile Technology 29

30 Structural Profiles System 2000 Series Features - Applications: 8-sided octagon column extrusion Ideal for retail displays, show booths and stands Has eight 6 mm T-slots Non-Machining Options mm Oct. single, 5100 mm long B16 70 mm Oct. pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 2521AB B B Tap M10, 2 ends M6 Threaded Inserts, 2 ends M8 Heli-coil, 2 ends Features - Applications: Ideal to combine Series 25 and 40 elements and extrusions Combination-extrusion features four 6 mm T-Slots on three sides and one 10 mm T-Slot on the other Non-Machining Options x40 single, 5100 mm long B16 20x40 pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length mk Profile Technology 30 * Specify length in millimeter

31 System 2000 Series Features - Applications: Ideal to combine Series 25 and 40 elements and extrusions Combination-extrusion features six 6 mm T-Slots on three sides and two 10 mm T-Slots on the other Ideal for work surfaces and in applications where narrow profiles are necessary Non-Machining Options x80 single, 5100 mm long B16 20x80 pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length B M8 Threaded Inserts, 2 ends * Specify length in millimeter mk Profile Technology 31

32 Structural Profiles System 2000 Series Features - Applications: Ideal to combine Series 25 and 40 elements and extrusions Combination-extrusion features eight 6 mm T-Slots on three sides and three 10 mm T-Slots on the other Ideal for work surfaces and in applications where narrow profiles are necessary Non-Machining Options x120 single, 5100 mm long B16 20x120 pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length B X M8 Threaded Inserts, 2 ends mk Profile Technology 32 * Specify length in millimeter

33 System 2000 Series Features - Applications: Ideal to combine Series 25 and 40 elements and extrusions Combination-extrusion features ten 6 mm T-Slots on three sides and four 10 mm T-Slots on the other Ideal for work surfaces and in applications where narrow profiles are necessary Non-Machining Options x160 single, 5100 mm long B16 20x160 pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length B X M8 Threaded Insert, 2 ends * Specify length in millimeter mk Profile Technology 33

34 Structural Profiles Series 40 Profiles Overview * 40x40 L page * 40x40 C page * 40x80 3S page * 40x40 page * 40x40 H page * 40x40 R page * 40 RD page * 40x80 L page * 40x80 2SA page * 40x120 page * 40x40 3S page * 40x40 2SA page * 40x80 page * 40x80 H page * 40x160 page * 40x40 1S page * 40x40 2S page * 40x80 3S page 50 mk Profile Technology 34 * Specify length in millimeter

35 Series 40 Profiles Overview * 80x80 page * 80x120 page * 40x60 R page * 40x40 R page * 80x80 H page * 80x160 page * 40x30 R page * 80x80 3S page * 40x60 A page * 80x80 2SA page * 40x45 A page * 40x30 A page 65 * Specify length in millimeter mk Profile Technology 35

36 Structural Profile Series 40 Profiles Overview * 40x80 RD page * 50x70 2S T page 68 Stair and Platform Profiles * 40x120 RD page 66 Cover Profiles * 40 C page * 40x100 PS page * 40x150 PS page 72 Telescoping Profiles * 80 C page * 24x50 T page 67 Conduit Profiles * 50x60 2SA T page * 40x40 CC page * 50x70 3S T page * 40x80 CC page 70 mk Profile Technology 36 * Specify length in millimeter

37 System 2000 Series Features - Applications: Ideal for light to medium duty applications Has four 10 mm T-slots Light weight version Ideal for partitions, shelves and guarding Non-Machining Options x40 L single, 6100 mm long B16 40x40 L pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5431AF Angle Cut, 2 ends 5431BV Drill Ø 10 30mm 15mm, 1 end 5431BW Drill Ø 10 30mm 15mm, 2 ends 5431AA 5431AB Tap M8, 1 end Tap M8, 2 ends * Specify length in millimeter mk Profile Technology 37

38 Structural Profiles System 2000 Series Features - Applications: Ideal for medium duty applications Has four 10 mm T-slots Ideal for partitions, shelves and guarding Non-Machining Options x40 single, 6100 mm long B16 40x40 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5440AC 5440AD Angle Cut, 2 ends Angle Cut, 1 end 5440BA Drill Ø 10 20mm 15mm, 1 end 5440BB Drill Ø 10 20mm 15mm, 2 ends 5440BV Drill Ø 10 30mm 15mm, 1 end 5440BW Drill Ø 10 30mm 15mm, 2 ends 5440AA 5440AB Tap M12, 1 end Tap M12, 2 ends 5440BE Drill Ø 10 40mm 15mm, 1 end 5440BF Drill Ø 10 40mm 15mm, 2 ends B B B M8 Threaded Insert, 2 ends M8 Threaded Insert, 1 end M10 Heli-coil, 1 end mk Profile Technology 38 * Specify length in millimeter

39 System 2000 Series Features - Applications: Ideal for heavy duty applications, such as guarding, work stations, partitions, shelves, etc. Has four 10 mm T-slots Heavy version Non-Machining Options x40 H single, 6100 mm long B16 40x40 H pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5401AF Angle Cut, 2 ends 5401BA Drill Ø 10 20mm 15mm, 1 end 5401BB Drill Ø 10 20mm 15mm, 2 ends 5441BV Drill Ø 10 30mm 15mm, 1 end 5401BW Drill Ø 10 30mm 15mm, 2 ends 5401AA 5401AB Tap M12, 1 end Tap M12, 2 ends 5401BE Drill Ø 10 40mm 15mm, 1 end 5401BF Drill Ø 10 40mm 15mm, 2 ends B B B M10 Heli-coil, 1 end M8 Threaded Insert, 2 ends M8 Threaded insert, 1 end * Specify length in millimeter mk Profile Technology 39

40 Structural Profiles mk Profile Technology 40 * Specify length in millimeter

41 System 2000 Series Features - Applications: Ideal for medium duty applications Closed T-slot provides neat, finished appearance Has three 10 mm T-slots Ideal for Clean Room applications Non-Machining Options x40 3S single, 6100 mm long B16 40x40 3S pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 54206AA 54206AB Tap M12, 1 end Tap M12, 2 ends 54206BA Drill Ø 10 20mm 15mm, 1 end 54206BB Drill Ø 10 20mm 15mm, 2 ends 54206BV Drill Ø 10 30mm 15mm, 1 end 54206BW Drill Ø 10 30mm 15mm, 2 ends B B M8 Threaded Insert, 2 ends M8 Threaded Insert, 1 end * Specify length in millimeter mk Profile Technology 41

42 Structural Profiles System 2000 Series Features - Applications: Ideal for medium duty applications Closed T-slot provides neat, finished appearance Has two 10 mm T-slots Ideal for Clean Room applications Non-Machining Options x40 2SA single, 6100 mm long B16 40x40 2SA pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 54207AA 54207AB Tap M12, 1 end Tap M12, 2 ends 54207BA Drill Ø 10 20mm 15mm, 1 end 54207BB Drill Ø 10 20mm 15mm, 2 ends 54207BV Drill Ø 10 30mm 15mm, 1 end 54207BW Drill Ø 10 30mm 15mm, 2 ends B B M8 Threaded Insert, 2 ends M8 Threaded Insert, 1 end mk Profile Technology 42 * Specify length in millimeter

43 System 2000 Series Features - Applications: Ideal for medium duty applications Closed T-slot provides neat, finished appearance Has one 10 mm T-slots Ideal for Clean Room applications Non-Machining Options x40 1S single, 6100 mm long B16 40x40 1S pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 54208AA 54208AB Tap M12, 1 end Tap M12, 2 ends 54208BA Drill Ø 10 20mm 15mm, 1 end 54208BB Drill Ø 10 20mm 15mm, 2 ends 54208BV Drill Ø 10 30mm 15mm, 1 end 54208BW Drill Ø 10 30mm 15mm, 2 ends B B M8 Threaded Insert, 2 ends M8 Threaded Insert, 1 end * Specify length in millimeter mk Profile Technology 43

44 Structural Profiles System 2000 Series Features - Applications: Ideal for medium duty applications Closed T-slot provides neat, finished appearance Has two 10 mm T-slots Ideal for Clean Room applications Non-Machining Options x40 2S single, 6100 mm long B16 40x40 2S pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 54209AA 54209AB Tap M12, 1 end Tap M12, 2 ends 54209BA Drill Ø 10 20mm 15mm, 1 end 54209BB Drill Ø 10 20mm 15mm, 2 ends 54209BV Drill Ø 10 30mm 15mm, 1 end 54209BW Drill Ø 10 30mm 15mm, 2 ends B B M8 Threaded Insert, 2 ends M8 Threaded Insert, 1 end mk Profile Technology 44 * Specify length in millimeter

45 System 2000 Series Features - Applications: Chamfered edge provides neat, finished appearance Has two 10 mm T-slots Closed surface prevents debris build up Smaller slot can accept paneling up to a 2.75 mm Non-Machining Options x40 C single, 5100 mm long B16 40x40 C pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5414AA 5414AB Tap M12, 1 end Tap M12, 2 ends 5414BA Drill Ø 10 20mm 15mm, 1 end 5414BB Drill Ø 10 20mm 15mm, 2 ends 5414BV Drill Ø 10 30mm 15mm, 1 end 5414BW Drill Ø 10 30mm 15mm, 2 ends B M8 Threaded Insert, 2 ends * Specify length in millimeter mk Profile Technology 45

46 Structural Profiles System 2000 Series Features - Applications: Curved edge provides neat, finished appearance Has two 10 mm T-slots Closed surface prevents debris build up Smaller slot can accept paneling up to a 2.75 mm Non-Machining Options x40 R single, 6100 mm long B16 40x40 R pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5415AA Tap M12, 1 end 5415AB Tap M12, 2 ends 5415BA Drill Ø 10 20mm 15mm, 1 end 5415BB Drill Ø 10 20mm 15mm, 2 ends 5415BV Drill Ø 10 30mm 15mm, 1 end 5415BW Drill Ø 10 30mm 15mm, 2 ends M8 Threaded Inserts, 2 ends Features - Applications: Ideal for handrails and other finished edges Has one 10 mm T-slot Provides smooth, finished edges Non-Machining Options RD, single, 5100 mm long B16 40 RD pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5416AA 5416AB Tap M8, 1 end Tap M8, 2 ends mk Profile Technology 46 * Specify length in millimeter

47 System 2000 Series Features - Applications: Ideal for medium to heavy duty applications Has six 10 mm T-slots Ideal for applications requiring extra stability or additional T-slots Light version Non-Machining Options x80 L single, 6100 mm long B16 40x80 L pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5452BV Drill 2X Ø 10 30mm 15mm, 1 end 5452BW Drill 2X Ø 10 30mm 15mm, 2 ends 5452AA Tap 2X M8, 1 end 5452AB Tap 2X M8, 2 ends 5452BE Drill 2X Ø 10 40mm 15mm, 1 end 5452BF Drill 2X Ø 10 40mm 15mm, 2 ends * Specify length in millimeter mk Profile Technology 47

48 Structural Profiles System 2000 Series Features - Applications: Ideal for medium to heavy duty applications Has six 10 mm T-slots Ideal for applications requiring extra stability or additional T-slots Recommended for work stations and rolling carts Non-Machining Options x80 single, 6100 mm long B16 40x80 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5441AB Tap 2X M12, 2 ends 5441AC Tap 2X M12, 1 end 5441BA Drill 2X Ø 10 20mm 15mm, 1 end 5441BB Drill 2X Ø 10 20mm 15mm, 2 ends 5441BV Drill 2X Ø 10 30mm 15mm, 1 end 5441BW Drill 2X Ø 10 30mm 15mm, 2 ends 5441BE Drill 2X Ø 10 40mm 15mm, 1 end 5441BF Drill 2X Ø 10 40mm 15mm, 2 ends B B X M8 Threaded Inserts, 2 ends 2X M8 Threaded Inserts, 1 end mk Profile Technology 48 * Specify length in millimeter

49 System 2000 Series Features - Applications: Ideal for heavy duty applications Has six 10 mm T-slots Ideal for applications requiring extra stability or additional T-slots Heavy version Non-Machining Options x80 H single, 6100 mm long B16 40x80 H pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5402AB Tap 2X M12, 2 ends 5402AA Tap 2X M12, 1 end 5402BA Drill 2X Ø 10 20mm 15mm, 1 end 5402BB Drill 2X Ø 10 20mm 15mm, 2 ends 5402BV Drill 2X Ø 10 30mm 15mm, 1 end 5402BW Drill 2X Ø 10 30mm 15mm, 2 ends 5402BE Drill 2X Ø 10 40mm 15mm, 1 end 5402BF Drill 2X Ø 10 40mm 15mm, 2 ends B B X M8 Threaded Inserts, 2 ends 2X M8 Threaded Inserts, 1 end * Specify length in millimeter mk Profile Technology 49

50 Structural Profiles System 2000 Series Features - Applications: Ideal for medium to heavy duty applications Has five 10 mm T-slots Closed edge gives profile a finished appearance Ideal for Clean Room applications Non-Machining Options x80 3S single, 6100 mm long B16 40x80 3S pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 54210AB Tap 2X M12, 2 ends 54210AC Tap 2X M12, 1 end 54210BA Drill 2X Ø 10 20mm 15mm, 1 end 54210BB Drill 2X Ø 10 20mm 15mm, 2 ends 54210BV Drill 2X Ø 10 30mm 15mm, 1 end 54210BW Drill 2X Ø 10 30mm 15mm, 2 ends 54210BE Drill 2X Ø 10 40mm 15mm, 1 end 54210BF Drill 2X Ø 10 40mm 15mm, 2 ends B B X M8 Threaded Insert, 2 ends 2X M8 Threaded Insert, 1 end mk Profile Technology 50 * Specify length in millimeter

51 System 2000 Series 40 Features - Applications: Ideal for medium to heavy duty applications Has four 10 mm T-slots Closed edge gives profile a finished appearance Ideal for Clean Room applications Non-Machining Options x80 3S single, 6100 mm long B16 40x80 3S pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 54212AB Tap 2X M12, 2 ends 54212AC Tap 2X M12, 1 end 54212BA Drill 2X Ø 10 20mm 15mm, 1 end 54212BB Drill 2X Ø 10 20mm 15mm, 2 ends 54212BV Drill 2X Ø 10 30mm 15mm, 1 end 54212BW Drill 2X Ø 10 30mm 15mm, 2 ends 54212BE Drill 2X Ø 10 40mm 15mm, 1 end 54212BF Drill 2X Ø 10 40mm 15mm, 2 ends B B X M8 Threaded Insert, 2 ends 2X M8 Threaded Insert, 1 end * Specify length in millimeter mk Profile Technology 51

52 Structural Profiles System 2000 Series Features - Applications: Ideal for medium to heavy duty applications Has three 10 mm T-slots Closed edge gives profile a finished appearance Ideal for Clean Room applications Non-Machining Options x80 2SA single, 6100 mm long B16 40x80 2SA pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 54214AB Tap 2X M12, 2 ends 54214AC Tap 2X M12, 1 end 54214BA Drill 2X Ø 10 20mm 15mm, 1 end 54214BB Drill 2X Ø 10 20mm 15mm, 2 ends 54214BV Drill 2X Ø 10 30mm 15mm, 1 end 54214BW Drill 2X Ø 10 30mm 15mm, 2 ends 54214BE Drill 2X Ø 10 40mm 15mm, 1 end 54214BF Drill 2X Ø 10 40mm 15mm, 2 ends B B X M8 Threaded Insert, 2 ends 2X M8 Threaded Insert, 1 end mk Profile Technology 52 * Specify length in millimeter

53 System 2000 Series Features - Applications: Ideal for heavy duty applications Has eight 10 mm T-slots Ideal for applications requiring extra strength or additional T-slots Non-Machining Options x120 single, 6100 mm long B16 40x120 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5405BA Drill 2X Ø 10 20mm 15mm, 1 end 5405BB Drill 2X Ø 10 20mm 15mm, 2 ends B X M8 Threaded Insert, 2 ends * Specify length in millimeter mk Profile Technology 53

54 Structural Profiles System 2000 Series Features - Applications: Ideal for heavy duty applications Has ten 10 mm T-slots Ideal for applications requiring extra strength or additional T-slots Non-Machining Options x160 single, 6100 mm long B16 40x160 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5406BA Drill 2X Ø 10 20mm 15mm, 1 end 5406BB Drill 2X Ø 10 20mm 15mm, 2 ends B X M8 Threaded Insert, 2 ends mk Profile Technology 54 * Specify length in millimeter

55 System 2000 Series Features - Applications: Ideal for medium to heavy duty applications, such as guarding, work stations, partitions, shelves, etc. Has eight 10 mm T-slots Ideal for machine bases, machine frames and work benches Non-Machining Options x80 single, 6100 mm long B16 80x80 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5445AE 5445AF 5445AA Angle Cut, 1 end Angle Cut, 2 ends Tap 4X M12, 1 end 5445AB Tap 4X M12, 2 ends 5445BA Drill 4X Ø 10 20mm 15mm, 1 end 5445BB Drill 4X Ø 10 20mm 15mm, 2 ends 5445BV Drill 4X Ø 10 30mm 15mm, 1 end 5445BW Drill 4X Ø 10 30mm 15mm, 2 ends B B X M8 Threaded Insert, 1 end 4X M8 Threaded Insert, 2 ends * Specify length in millimeter mk Profile Technology 55

56 Structural Profiles System 2000 Series Features - Applications: Heavy Version Ideal for heavy duty applications Has eight 10 mm T-slots Recommended for load bearing applications Often used in linear motion applications Non-Machining Options x80 H single, 6100 mm long B16 80x80 H pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5403AE 5403AF 5403AA Angle Cut, 1 end Angle Cut, 2 ends Tap 4X M12, 1 end 5403AB Tap 4X M12, 2 ends 5403BA Drill 4X Ø 10 20mm 15mm, 1 end 5403BB Drill 4X Ø 10 20mm 15mm, 2 ends 5403BV Drill 4X Ø 10 30mm 15mm, 1 end 5403BW Drill 4X Ø 10 30mm 15mm, 2 ends B B X M8 Threaded Insert, 1 end 4X M8 Threaded Insert, 2 ends mk Profile Technology 56 * Specify length in millimeter

57 System 2000 Series Features - Applications: Ideal for heavy duty applications Has six 10 mm T-slots Closed edge gives profile finished appearance Ideal for Clean Room applications Non-Machining Options x80 3S single, 6100 mm long B16 80x80 3S pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 54220AE 54220AF 54220AA Angle Cut, 1 end Angle Cut, 2 ends Tap 4X M12, 1 end 54220AB Tap 4X M12, 2 ends 54220BA Drill 4X Ø 10 20mm 15mm, 1 end 54220BB Drill 4X Ø 10 20mm 15mm, 2 ends 54220BV Drill 4X Ø 10 30mm 15mm, 1 end 54220BW Drill 4X Ø 10 30mm 15mm, 2 ends B B X M8 Threaded Insert, 1 end 4X M8 Threaded Insert, 2 ends * Specify length in millimeter mk Profile Technology 57

58 Structural Profiles System 2000 Series Features - Applications: Ideal for heavy duty applications Has four 10 mm T-slots Closed edge gives profile a neat and finished appearance Ideal for Clean Room applications Non-Machining Options x80 2SA single, 6100 mm long B16 80x80 2SA pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 54221AE 54221AF 54221AA Angle Cut, 1 end Angle Cut, 2 ends Tap 4X M12, 1 end 54221AB Tap 4X M12, 2 ends 54221BA Drill 4X Ø 10 20mm 15mm, 1 end 54221BB Drill 4X Ø 10 20mm 15mm, 2 ends 54221BV Drill 4X Ø 10 30mm 15mm, 1 end 54221BW Drill 4X Ø 10 30mm 15mm, 2 ends B B X M8 Threaded Insert, 1 end 4X M8 Threaded Insert, 2 ends mk Profile Technology 58 * Specify length in millimeter

59 System 2000 Series Features - Applications: Ideal for heavy duty applications Has ten 10 mm T-slots Ideal for applications requiring high load capacity and additional T-slots Non-Machining Options x120 single, 6100 mm long B16 80x120 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length B X M8 Threaded Insert, 2 ends * Specify length in millimeter mk Profile Technology 59

60 Structural Profiles System 2000 Series Features - Applications: Ideal for heavy duty applications Has twelve 10 mm T-slots I deal for applications requiring high load capacity and additional T-slots Non-Machining Options x160 single, 6100 mm long B16 80x160 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length B X M8 Threaded Insert, 2 ends mk Profile Technology 60 * Specify length in millimeter

61 System 2000 Series Features - Applications: Unconventional profile shape allows for unique application solutions Ideal for Clean Room applications Has three 10 mm T-slots Ideal for angular connections or where curve is needed due to space constraints Non-Machining Options x60 R single, 5100 mm long B16 40x60 R pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length * Specify length in millimeter mk Profile Technology 61

62 Structural Profiles System 2000 Series Features - Applications: Unconventional profile shape allows for unique application solutions Ideal for Clean Room applications Has three 10 mm T-slots Ideal for angular connections or where curve is needed due to space constraints Non-Machining Options x40 R single, 5100 mm long B16 40x40 R pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length Features - Applications: Unconventional profile shape allows for unique application solutions Ideal for Clean Room applications Has three 10 mm T-slots Ideal for angular connections or where curve is needed due to space constraints Non-Machining Options x30 R single, 5100 mm long B16 40x30 R pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length mk Profile Technology 62 * Specify length in millimeter

63 System 2000 Series Features - Applications: Ideal for Clean Room applications Has two 10 mm T-slots Unconventional profile shape allows for unique application solutions Ideal for angular connections or where curve is needed due to space constraints Non-Machining Options x60 A single, 6100 mm long B16 40x60 A pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 54230AB B B Tap M12, 2 ends M8 Threaded Insert, 2 ends M8 Threaded Insert, 1 end * Specify length in millimeter mk Profile Technology 63

64 Structural Profiles System 2000 Series Features - Applications: Ideal for heavy duty applications Has two 10 mm T-slots Unconventional profile shape allows for unique application solutions Ideal for angular connections or where curve is needed due to space constraints Non-Machining Options x45 A single, 6100 mm long B16 40x45 A pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 54232AB B B Tap M12, 2 ends M8 Threaded Insert, 2 ends M8 Threaded Insert, 1 end mk Profile Technology 64 * Specify length in millimeter

65 System 2000 Series Features - Applications: Ideal for heavy duty applications Has two 10 mm T-slots Unconventional profile shape allows for unique application solutions Ideal for angular connections or where curve is needed due to space constraints Non-Machining Options x30 A single, 6100 mm long B16 40x30 A pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 54231AB B B Tap M12, 2 ends M8 Threaded Insert, 2 ends M8 Threaded Insert, 1 end * Specify length in millimeter mk Profile Technology 65

66 Structural Profiles System 2000 Series Features - Applications: Ideal for light and medium duty applications, such as partitions, workstations and show booths Curved edge helps prevent contaminants from accumulating and provides finished look Non-Machining Options x80 RD single, 5100 mm long B16 40x80 RD pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length Features - Applications: Ideal for medium duty applications, such as partitions, workstations and display stands Curved edge helps prevent contaminants from accumulating and provides finished look Non-Machining Options x120 RD single, 5100 mm long B16 40x120 RD pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length mk Profile Technology 66 * Specify length in millimeter

67 System 2000 Series Features - Applications: Ideal for height adjustments on workstations, conveyor stands and frames Fits over 40 mm profiles to create telescoping sleeve Locks in place with a T-nut and locking lever (sold separately, see page 195) Economical telescoping extrusion Non-Machining Options x50 T single, 6100 mm long B16 24x50 T pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length Features - Applications: Ideal for height adjustments on workstations, conveyor stands and frames Fits over 40x40 profiles to create telescoping sleeve Used to create sliding doors, telescoping legs and other adjustable structures Locks in place with a T-nut and a locking lever (sold separately, see page 195) Non-Machining Options x60 2SA T, single, 5100 mm long B16 50x60 2SA T pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length * Specify length in millimeter mk Profile Technology 67

68 Structural Profiles System 2000 Series Features - Applications: Ideal for height adjustments on workstations, conveyor stands and frames Fits over 40x40 profiles to create telescoping sleeve Used to create sliding doors, telescoping legs and other adjustable structures Locks in place with a T-nut and a locking lever (sold separately, see page 195) Non-Machining Options x70 3S T single, 5100 mm long B16 50x70 3S T pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length Features - Applications: Ideal for height adjustments on workstations, conveyor stands and frames Fits over 40x40 profiles to create telescoping sleeve Used to create sliding doors, telescoping legs and other adjustable structures Locks in place with a T-nut and a locking lever (sold separately, see page 195) Non-Machining Options x70 2S T single, 5100 mm long B16 50x70 2S T pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length mk Profile Technology 68 * Specify length in millimeter

69 System 2000 Series Features - Applications: Aluminum covers snap into profiles T-slot No tools or hardware required Ideal for exhibition booth construction and displays and power supply columns Curved edge gives profile finished look Non-Machining Options C single, 5100 mm long B16 40 C pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length Features - Applications: Aluminum covers snap into profiles T-slot No tools or hardware required Ideal for exhibition booth construction and displays and power supply columns Curved edge gives profile finished look Non-Machining Options C single, 5100 mm long B16 80 C pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length * Specify length in millimeter mk Profile Technology 69

70 Structural Profiles System 2000 Series Features - Applications: Cable conduit profile to organize and hide wires Creates neat, clean appearance No tools required for installation Used in conjunction with clip mk 2546 (see page 197) Non-Machining Options x40 CC single, 5100 mm long B16 40x40 CC pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length Features - Applications: Cable conduit profile to organize and hide wires Creates neat, clean appearance No tools required for installation Used in conjunction with clip mk 2546 (see page 197) Non-Machining Options x80 CC single, 5100 mm long B16 40x80 CC pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length mk Profile Technology 70 * Specify length in millimeter

71 System 2000 Series Features - Applications: Profiles for steps, machine platforms and mezzanines. Interlocking tab provides extra support and stability Grooves create non-skid surface Non-Machining Options x100 PS single, 5100 mm long B16 40x100 PS pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5468AB Tap 2X M8, 2 ends * Specify length in millimeter mk Profile Technology 71

72 Structural Profiles System 2000 Series Features - Applications: Profiles for steps, machine platforms and mezzanines Interlocking tab provides extra support and stability Grooves create non-skid surface Non-Machining Options x150 PS single, 6100 mm long B16 40x150 PS pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5469AB Tap 2X M8, 2 ends mk Profile Technology 72 * Specify length in millimeter

73 Series 50 Profiles Overview * 25x50 page * 50x50 L page * 50x150 page 79 Conduit Profiles * 40x50 CC page * 50x50 page * 50x200 page * 50x100 page 76 Telescoping Profiles * 100x100 page * 60x75 T page * 100x100 H page * 28x60 T page 81 * Specify length in millimeter mk Profile Technology 73

74 Structural Profiles System 2000 Series Features - Applications: Ideal for medium to heavy duty applications Suitable for height adjustable conveyor stands and side rails Has two 10 mm T-slots Non-Machining Options x50 single, 6100 mm long B16 25x50 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5101AA Tap 2X M8, 2 ends Features - Applications: Light Version Ideal for medium and light applications Suitable for guarding, work stations, partitions, shelves Has four 10 mm T-slots Non-Machining Options x50 L single, 6100 mm long B16 50x50 L pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length mk Profile Technology 74 * Specify length in millimeter

75 System 2000 Series Features - Applications: Ideal for heavy and medium duty applications Suitable for machine bases and frames Has four 10 mm T-slots Non-Machining Options x50 single, 6100 mm long B16 50x50 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5100AE 5100AF 5100AC 5100AD 5100AA 5100AB Angle Cut, 1 end Angle Cut, 2 ends Tap 4X M8, 1 end Tap 4X M8, 2 ends Tap 2X M8, 1 end, Diagonal Tap 2X M8, 2 ends, Diagonal 5100BF Drill Ø 10 25mm 15mm, 1 end 5100BG Drill Ø 10 25mm 15mm, 2 ends * Specify length in millimeter mk Profile Technology 75

76 Structural Profiles System 2000 Series Features - Applications: Ideal for heavy duty applications where extra strength is needed Suitable for machine bases, frames and support columns Has six 10 mm T-slots Often used in linear motion applications Non-Machining Options x100 single, 6100 mm long B16 50x100 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5104AC 5104AA Tap 4X M8, 2 ends Tap 4X M8, 1 end mk Profile Technology 76 * Specify length in millimeter

77 System 2000 Series Features - Applications: Ideal for heavy duty applications Has eight 10 mm T-slots Ideal for applications requiring high load capacity and additional T-slots Center area can be used as a conduit for airlines or electrical wiring Non-Machining Options x100 single, 6100 mm long B16 100x100 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5105AA 5105AB Tap 4X M8, 2 ends Tap 4X M8, 1 end * Specify length in millimeter mk Profile Technology 77

78 Structural Profiles System 2000 Series Features - Applications: Heavy Version Ideal for applications requiring high load capacity and additional T-slots Has eight 10 mm T-slots Often used in linear motion applications Non-Machining Options x100 H single, 5100 mm long B16 100x100 H pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5111AA 5111AB Tap 4X M8, 1 end Tap 4X M8, 2 ends mk Profile Technology 78 * Specify length in millimeter

79 System 2000 Series Features - Applications: Ideal for medium to heavy duty applications Suitable for partitions, shelves and conveyor frames Has seven 10 mm T-slots Non-Machining Options x150 single, 6100 mm long B16 50x150 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5107AA 5107AB Tap 4X M8, 2 ends Tap 4X M8, 1 end * Specify length in millimeter mk Profile Technology 79

80 Structural Profiles System 2000 Series Features - Applications: Ideal for applications requiring high load capacity and additional T-slots Has ten 10 mm T-slots Non-Machining Options x200 single, 6100 mm long B16 50x200 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 5108AA 5108AB Tap 4X M8, 2 ends Tap 4X M8, 1 end mk Profile Technology 80 * Specify length in millimeter

81 System 2000 Series Features - Applications: Ideal for height adjustment on workstations, conveyors and sub-frames Fits over 50x50 profiles to create a telescoping sleeve Locks in place with a T-nut and locking lever (sold separately, see page 195) Non-Machining Options x75 T single, 5100 mm long B16 60x75 T pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length Features - Applications: Ideal for height adjustment on workstations, conveyors and sub-frames Economical telescoping extension for 50 mm profiles Locks in place with a T-nut and locking lever (sold separately, see page 195) Non-Machining Options x60 T single, 6100 mm long B16 28x60 T pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length * Specify length in millimeter mk Profile Technology 81

82 Structural Profiles System 2000 Series Features - Applications: Cable conduit profile to organize and hide wires. Creates neat, clean appearance No tools required for installation Used in conjunction with clip mk 2550 (see page 197) Non-Machining Options x50 CC single, 5100 mm long B16 40x50 CC pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length mk Profile Technology 82 * Specify length in millimeter

83 Series 60 Profiles Overview * 60x60 page * 60x120 page * 60x180 page * 120x120 page 87 * Specify length in millimeter mk Profile Technology 83

84 Structural Profiles System 2000 Series Features - Applications: Ideal for heavy duty applications Suitable for strong, rugged performance Ideal for machine bases and frames Has four 14 mm T-slots Non-Machining Options x60 single, 6100 mm long B16 60x60 pkg of 16, 6100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 6001AA 6001AB 6001AE 6001AF B B Tap 4X M12, 1 end Tap 4X M12, 2 ends Angle Cut, 1 end Angle Cut, 2 ends M12 Threaded Insert, 1 end M12 Threaded Insert, 2 ends mk Profile Technology 84 * Specify length in millimeter

85 System 2000 Series 60 Features - Applications: Ideal for heavy duty applications Ideal for cantilevered gantries and machine bases Has six 14 mm T-slots Non-Machining Options x120 single, 5100 mm long B16 60x120 pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 6002AA 6002AB B B B Tap 4X M12, 1 end Tap 4X M12, 2 ends 4X M8 Threaded Insert, 2 ends 2X M12 Threaded Insert, 1 end 2X M12 Threaded Insert, 2 ends * Specify length in millimeter mk Profile Technology 85

86 Structural Profiles System 2000 Series Features - Applications: Ideal for heavy duty applications Has eight 14 mm T-slots Ideal for applications requiring high load capacity and additional T-slots Non-Machining Options x180 single, 5100 mm long B16 60x180 pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 6003AB Tap 4X M12, 2 ends mk Profile Technology 86 * Specify length in millimeter

87 System 2000 Series Features - Applications: Ideal for heavy duty applications Has eight 14 mm T-slots Ideal for applications requiring high load capacity and additional T-slots Center area can be used as a conduit for airlines or electrical wiring Non-Machining Options x120 single, 5100 mm long B16 120x120 pkg of 16, 5100 mm long Machining & Service Options Part Number* Description End Service * Cut to Length 6005AA 6005AB 6005AE 6005AF B B Tap 4X M12, 1 end Tap 4X M12, 2 ends Angle Cut, 1 end Angle Cut, 2 ends 4X M12 Threaded Insert, 1 end 4X M12 Threaded Insert, 2 ends * Specify length in millimeter mk Profile Technology 87

88 Profile Connectors Overview Right Angles 92 Multi-Angle and Parallel Connectors 119 mk Profile Technology 88

89 90 Right Angle Overview Angles Series 25 Angles Series 40 Angles Series 50 page 93 page 95 page 98 Angles Series 60 Cast Consoles Angle Braces page 101 page 103 page 105 Tension Fasteners Self Tapping Connection Screws Corner Blocks page 106 page 108 page 109 Joining Plates - Quick Connect Joining Plates - Light Version Joining Plates - Heavy Duty Version page 113 page 114 page 116 mk Profile Technology 89

90 Profile Connectors Multi-Angle and Parallel Connectors Overview Angles Series 40 and 50 Adjustable Angles Truss Blocks page 119 page 120 page 122 Swivel Tension Fastener Joints Lockable Joints page 124 page 125 page 127 Profile Clamps Parallel Connectors End-to-End Fasteners page 128 page 129 page 130 mk Profile Technology 90

91 Selection criteria for Assembly Components Key: * = least advantageous **** = most advantageous $ = least expensive $$$$ = most expensive Selection criteria Assembly Components Screw Connection Tension Fastener Series 25, 40, 50 Tension Fastener Series 40/1, 40 light Angle Console Corner Block Side Plate F Load capacity ** *** *** **** **** *** **** Prevents rotation no no no yes yes no yes M T Profile services required yes yes yes no no yes no Ease of assembly ** ** ** **** **** ** *** Cost $ $$ $$ $$ $$$$ $$$ $$$ Subsequent additions ** ** ** **** **** * **** Adjustability ** **** **** **** **** * *** T-slots remain free from obstruction yes yes yes no no yes yes mk Profile Technology 91

92 Profile Connectors Advantages Angles mk Angles are manufactured from extruded aluminum profiles 6063 T5 (AlMgSi 0.7 F28) and are milled for a precise fit. They have a tumbled surface finish. mk Angles are our most popular connection method. They offer superior strength and value and do not require any additional machining. The mounting hardware for the mk angle is made up of a DIN socket head cap screw, a ribbed washer and an mk nut. Use of ribbed washers in conjunction with socket or hex screws are required for mk products. Keyed Angles Angles are milled to have a 1 mm step that would protrude into the T-slot. Keyed angles significantly reduce assembly times and ensure an exact 90 connection. They also prevent any rotation of the profile. Recommended Torque Settings Screw Series Tightening Torque Nm lbf-in M M M5 40/ M6 40/ M8 40/ M Angles and paneling Angle brackets containing side holes can be threaded to accommodate paneling such as polycarbonate. Angle kits including mounting hardware mk also offers all angles as a complete kit including mounting hardware. They are denoted by the preceding T in the ID number. mk Profile Technology 92

93 Angles Series 25 Angle Angle 15 T Angle 15 - kit The angle kits include the necessary mounting hardware as shown in the example below. Material: Al tumbled Angle Angle 40 T Angle 40 - kit Angle A25/15/ Angle A25/15/2 T Angle A25/15/2 - kit mk Profile Technology 93

94 Profile Connectors Angles Series 25 Angle A25/40/ Angle A25/40/2 T Angle A25/40/2 - kit Angle Angle 15 T Angle 15 - kit Angle 15s Angle 15s2, keyed T Angle 15s2, keyed - kit mk Profile Technology 94

95 Angles Series 40 Angle P Angle P1 T Angle P1 - kit The angle kits include the necessary mounting hardware as shown in the example below. Material: Al tumbled Angle E Angle E25 T Angle E25 - kit Angle E25s Angle E25s, keyed T Angle E25s, keyed - kit mk Profile Technology 95

96 Profile Connectors Angles Series 40 Angle E Angle E40 T Angle E40 - kit Angle E Angle E65 T Angle E65 - kit Angle E40s Angle E40s, keyed T Angle E40s, keyed - kit Angle E65s Angle E65s, keyed T Angle E65s, keyed - kit Angle E40s Angle E40s3, keyed perp. T Angle E40s3, keyed perp. - kit Angle E Angle E80 T Angle E80 - kit mk Profile Technology 96

97 Angle F Angle F25 T Angle F25 - kit Angle G25s Angle G25s, keyed T Angle G25s, keyed - kit Angle F Angle F40 T Angle F40 - kit Angle G Angle G40 T Angle G40 - kit Angle F Angle F80 T Angle F80 - kit Angle G80s Angle G80s, keyed T Angle G80s, keyed - kit mk Profile Technology 97

98 Profile Connectors Angles Series 50 Angle B Angle B40 T Angle B40 - kit The angle kits include the necessary mounting hardware as shown in the example below. Material: Al tumbled Angle B40s Angle B40s2, keyed T Angle B40s2, keyed - kit Angle B Angle B50 T Angle B50 - kit mk Profile Technology 98

99 Angle B50s Angle B50s1, keyed T Angle B50s1, keyed - kit Angle B Angle B90 T Angle B90 - kit Angle B50s Angle B50s2, keyed T Angle B50s2, keyed - kit Angle C40/ Angle C40/3 T Angle C40/3 - kit Angle B50s Angle B50s3, keyed perp. T Angle B50s3, keyed perp. - kit Angle C40s Angle C40s, keyed T Angle C40s, keyed - kit mk Profile Technology 99

100 Profile Connectors Angles Series 50 Angle C90/ Angle C90/2 T Angle C90/2 - kit Angle D40s Angle D40s, keyed T Angle D40s, keyed - kit Angle C90s Angle C90s, keyed T Angle C90s, keyed - kit Angle D90/ Angle D90/2 T Angle D90/2 - kit Angle D40/ Angle D40/3 T Angle D40/3 - kit Angle D90s Angle D90s, keyed T Angle D90s, keyed - kit mk Profile Technology 100

101 Angles Series 60 Angle H Angle H40 T Angle H40 - kit The angle kits include the necessary mounting hardware as shown in the example below. Material: Al tumbled Angle H40s Angle H40s, keyed T Angle H40s, keyed - kit Angle H Angle H100 T Angle H100 - kit mk Profile Technology 101

102 Profile Connectors Angles Series 60 Angle H100s Angle H100s, keyed T Angle H100s, keyed - kit Angle K Angle K100 T Angle K100 - kit Angle K Angle K40 T Angle K40 - kit Angle K100s Angle K100s, keyed T Angle K100s, keyed - kit Angle K40s Angle K40s, keyed T Angle K40s, keyed - kit mk Profile Technology 102

103 Cast Consoles Console 16/40 - Series Console 16/40 T Console 16/40 - kit For frames with high static loads, the mk consoles are a stronger alternative to the mk angles. The consoles are made of cast aluminum and milled square. Material: Cast aluminum Console 4 - Series Console 4 T Console 4 - kit Console 5 - Series Console 5 T Console 5 - kit mk Profile Technology 103

104 Profile Connectors Cast Consoles M8x20 Console 7 - Series Console 7, keyed T Console 7, keyed - kit Console 60/1 - Series Console 60/1 T Console 60/1 - kit mk Profile Technology 104

105 Angle Braces Angle Brace 01 - Series 40 & CC0200 Angle brace 01, L mm 5401CC0300 Angle brace 01, L mm 5401CC0400 Angle brace 01, L mm 5401CC0500 Angle brace 01, L mm Custom lengths available mk Braces offer the ability to easily add stiffness to a heavily loaded profile frame. Item can be installed at any time with the use of spring nuts. Stock lengths include 200, 300, 400 and 500 mm. Material: Al anodized Angle Brace 02 - Series 40 & CA0200 Angle brace 02, L mm 5402CA0300 Angle brace 02, L mm 5402CA0400 Angle brace 02, L mm 5402CA0500 Angle brace 02, L mm Custom lengths available mk Profile Technology 105

106 Profile Connectors Tension Fasteners Tension fasteners are frequently used for guarding or in light-duty framing and are an alternative to angles. Tension fasteners are also recommended if slots need to be kept free for inserting paneling or should structures need to be made without immediately visible connection elements. Material: Zinc 8.8 or Stainless steel Tension Fasteners Profile Material Machining Requirement B B B B B B Tension Fastener, Series 25 Tension Fastener, Series 40 Tension Fastener, Series 40 Tension Fastener, Series 40 Tension Fastener, Series 40 Tension Fastener, Series 50 All Zn 8.8 Drill 5.8 mm hole 15 mm from end Light Zn 8.8 Drill 10.0 mm hole 15 mm from end Standard, Heavy Zn 8.8 Drill 10.0 mm hole 15 mm from end Standard, Heavy Stainless steel Drill 10.0 mm hole 15 mm from end Standard, Heavy Zn 8.8 Drill 10.0 mm hole 15 mm from end 51.00, Zn 8.8 Drill 10.0 mm hole 15 mm from end mk Profile Technology 106 * Used for T-slots to remain free * See page 10-3 for drill fixture

107 Tension Fastners Spring Loaded Tension Fasteners - Series 40 The spring loaded tension fastener with pressure piece is especially suitable for frame constructions where t-slots remain accessible. Spring loaded tension fasteners can also be used to mount profiles retroactively, even if the front surface of the profile is already closed. The spring loaded ball locks the tension fastener in the t-slot, which makes vertical installation very easy. Tension Fastener Series 40* (standard/heavy) B Steel Zn *replaces B in the future. For end services BV, BW (Drill Ø 10 mm through hole, 15 mm from end) Tension Plug - Series 40 Part Number B Description Tension Fastener (Series 40) Std/Hvy Tension Fastener Series 40* (extra light) B Steel Zn *replaces B in the future. For end services BV, BW (Drill Ø 10 mm through hole, 15 mm from end) Tension Fastener - Series 40 Part Number B Description Tension Fastener (Series 40) Light mk Profile Technology 107

108 Profile Connectors Self Tapping Connection Screws Self Tapping Screws - Series 40 Part Number K Description Self tapping screw, for light profiles *Needs T40 Bit Self Tapping Conncetion Screws provide a secure and economical connection of two 40 Series profiles. Quick and easy installation that leaves T-slots unobstructed. They are designed for light and medium loads. Screw requires machining of 10 mm access hole. Note: Torx Bits are required. Material: 8.8 Zinc Self Tapping Screws - Series 40 Part Number K Description Self tapping screw, for standard and heavy profiles *Needs T50 Bit Torx Bits Part Number K K Description T40 Torx Bit Long T50 Torx Bit Long mk Profile Technology 108

109 Corner Blocks Closed Connection No visible access holes for improved aesthetics Open Connection Corner block features visible access holes mk precision machined corner blocks connect the ends of profiles to each other to form a corner connection. The aluminum corner blocks with a tumbled finish ensure clean junctions and visually enhance your design. Material: Al tumbled Hardware Chart Series light 40 standard/ heavy 50 Hardware Required* K M6 threaded insert K M6 rib washer D M6x16 low head screw D M8x16 SHCS K M8 rib washer D M8x16 SHCS K M8 rib washer K M8 threaded insert plug 5 D M6x12 SHCS K M8 rib washer D M8x20 SHCS *2-way block requires 2 of each item, 3-way block requires 3 of each. mk Profile Technology 109

110 Profile Connectors Corner Blocks Series 25 2-Way Corner Block 25 - Series way corner block 25 T way corner block 25 - kit 3-Way Corner Block 31 - Series 25 B way corner block 31 - kit 3-Way Corner Block 26 - Series way corner block 26 T way corner block 26 - kit 3-Way Corner Block 32 - Series 25 B way, 1/4 round corner block 32 - kit 2-Way Corner Block 30 - Series 25 B way corner block 30 - kit 3-Way Corner Block 35 - Series 25 B way, chamfered corner block 35 - kit mk Profile Technology 110

111 Corner Blocks Series 40 3-Way Corner Block 5 - Series way corner block 5 3-Way Corner Block 39 - Series 40 B way corner block 39 - kit 2-Way Corner Block 6 - Series way corner block 6 3-Way Corner Block 41 - Series 40 B way, 1/4 round corner block 41 - kit 2-Way Corner Block 40 - Series 40 B way corner block 40 - kit 3-Way Corner Block 43 - Series 40 B way, chamfered corner block 43 - kit mk Profile Technology 111

112 Profile Connectors Corner Blocks Series 50 Assembly: When connecting using the and profile, plug 5 must be inserted in the profile and screwed into place. 3-Way Corner Block 4 - Series way corner block 4 T way corner block 4 - kit mk Profile Technology 112

113 Joining Plates - Quick Connect Connects Series 40 Profiles in parallel only I-Plate - Series 40 Part Number B Description I-Plate - kit mk Quick Connect Plates, made of cast aluminum, are the quickest and easiest way to connect guarding panels. The plates ship pre-assembled and require no additional services. For easy mounting, simply loosen the screw by turning it 3/4 of a turn counterclockwise, and tighten by turning in the opposite direction. Material: Cast aluminum L-Plate - Series 40 Part Number B Description L-Plate - kit T-Plate - Series 40 Part Number B Description T-Plate - kit mk Profile Technology 113

114 Profile Connectors Joining Plates - Light Version Straight Plate 01 - Series Straight Plate 01 T Straight Plate 01 - kit The light plates are designed for low to medium loads, especially for additional stiffening of connections. Material: Al tumbled T-Plate 01 - Series T-Plate 01 T T-Plate 01 - kit Angle Plate 01 - Series Angle Plate 01 T Angle Plate 01 - kit mk Profile Technology 114

115 Joining Plates - Light Version Parallel Plate 05 - Series 40 and Parallel Plate 05 T Parallel Plate 05 - kit T-Plate 03 - Series 40 and T-Plate 03 T T-Plate 03 - kit Parallel Plate 03 - Series 40 and Parallel Plate 03 T Parallel Plate 03 - kit Angle Plate 03 - Series 40 and Angle Plate 03 T Angle Plate 03 - kit Straight Plate 07 - Series 40 and Straight Plate 07 T Straight Plate 07 - kit mk Profile Technology 115

116 Profile Connectors Joining Plates - Heavy Duty Version Plate 40/2 - Series Plate 40/2 T Plate 40/2 - kit The heavy duty plates are designed for high loads. Made from 6 mm thick alloy. Material: Al tumbled or Zinc plated steel Plate 40/3 - Series Plate 40/3 T Plate 40/3 - kit Plate 40/7 - Series Plate 40/7 T Plate 40/7 - kit mk Profile Technology 116

117 Joining Plates - Heavy Duty Version Corner Plate 1 - Series Corner Plate 1, Zn plated steel Plate 10 - Series Plate 10 T Plate 10 - kit Plate 40/8 - Series Plate 40/8 T Plate 40/8 - kit Plate 12 - Series Plate 12 T Plate 12 - kit Plate 16 - Series Plate 16 T Plate 16 - kit Plate 17 - Series Plate 17 T Plate 17 - kit mk Profile Technology 117

118 Profile Connectors Joining Plates - Heavy Duty Version Plate 60/10 - Series Plate 60/10 T Plate 60/10 - kit Plate 60/12 - Series Plate 60/12 T Plate 60/12 - kit mk Profile Technology 118

119 Angles Series 40 and 50 Angle L Angle L25 T Angle L25 - kit mk offers connectors in 30, 45, and 60. The L, M and N angles are ideal when adding profile for corner stiffening. Material: Al tumbled Angle M Angle M25 T Angle M25 - kit Angle N Angle N25 T Angle N25 - kit mk Profile Technology 119

120 Profile Connectors Adjustable Angles Angle A25/1 - Series 25 B Angle A25/1 B Angle A25/1 - kit Adjustable angles are used to attach profiles at non-standard angles. When DIN 0933 (hex head) screws are used the adjustment range is Material: Al tumbled Angle A25/2 - Series 25 B Angle A25/2 B Angle A25/2 - kit Angle A25/3 - Series 25 B Angle A25/3 B Angle A25/3 - kit mk Profile Technology 120

121 Profile Connectors Adjustable Angles Angle B25 - Series 40 & 50 Part Number B B Description Angle B25 Angle B25 - kit Angle D25 - Series 40 & 50 Part Number B B Description Angle D25 Angle D25 - kit mk Profile Technology 121

122 Profile Connectors Truss Blocks For 2x mk on series 40 and 50 Truss Block 2 - Series 40 and Truss block 2 For 2x mk on series 40 and 50 mk truss blocks can be used to make load supporting structures. Depending on the profiles selected, large spans can be crossed and large loads carried. Possible uses:building linear axis gantries and in exhibition stand construction. Provide us a description of your application & we will supply the appropriate truss with the corresponding calculations. Material: Al tumbled Brace length = 2 (H-31.7) with 40 series brace 2 (H-22.3) with 25 series brace Truss Block 4 - Series 40 and Truss block 4 For 2x mk on series 40 Truss Block 5 - Series Truss block 5 mk Profile Technology 122

123 Angle Blocks Truss Block 30 - Series 40 and Truss block 30 These angle blocks were specially designed to strengthen machine frames & bases, or any other construction requiring lateral stiffness of the profiles. Advantages include a key which fits firmly into the profile T-slots, preventing rotation & eliminating the need for angled profile cuts. The blocks are available in 30, 45 & 60. Material: Al tumbled Truss Block 45 - Series 40 and Truss block 45 Truss Block 60 - Series 40 and Truss block 60 mk Profile Technology 123

124 Profile Connectors Swivel Tension Fastener Swivel Tension Fastener - Series 25 B Swivel tension fastener, The swivel tension fastener is ideal for connecting miter cut profiles. It is suitable for all angles between 0 to 89. It requires a drilled hole 15 mm from the end of the profile, on the profile center line. Material: 8.8 Zinc Swivel Tension Fastener - Series 40 B Swivel tension fastener, mk Profile Technology 124

125 Joints Angle range +/- 90 Joint B01 - Series 40 Part Number B Description Joint B01 Joints are used to attach profiles at various angles and are suitable for continuous actuation. Joints contain glide bushings and when tightened they remain movable. Max. load is 400 lbs. Material: Al tumbled Joint B02 - Series 40 B Joint B02 Angle range +/- 53 Angle range +90 /-37 Joint B03 - Series 40 Part Number B Description Joint B03 mk Profile Technology 125

126 Profile Connectors Joints Angle range +/- 53 Joint B04 - Series 40 Part Number B Description Joint B04 Angle range +90 /-37 Joint B05 - Series 40 Part Number B Description Joint B05 mk Profile Technology 126

127 Lockable Joints Angle range +/- 90 Pivot Joint - Series 25 Part Number B Description Pivot joint with locking lever The joints shown on this page are designed to be locked at desired angles. Fixed locating pins for slots 6 and 10 mm prevent rotation. Material: Die-cast Zinc Angle range +/- 90 Pivot Joint - Series 40 Part Number B Description Pivot joint with locking lever mk Profile Technology 127

128 Profile Connectors Profile Clamps Clamp 25/0 - Series Clamp 25/0 mk clamps enable profiles to be easily and securely combined together at any given angle. They are ideal for quick fixture changes and do not require any machining. Material: Al tumbled Clamp 5/30 - Series Clamp 5/30 Clamp 1/40 - Series Clamp 1/40 mk Profile Technology 128

129 Parallel Connector Parallel connectors allow two profiles to be joined parallel to each other as an internal connection. Profile connectors for the 25 series form a permanent connection. Profile connectors for the 40 & 50 series can be released from each other at anytime. Profile connector 40/50 connects a series 40 profile to a series 50 profile. Tension causes the individual components of the connectors to push against each other & clamp the profiles together. Material: Al tumbled Series 25 Series 40 and 50 Parallel Connector - Series 40 and 50 Parallel Connector - Series Parallel Connector, Series 25 B Parallel Connector, Series 40 B Parallel Connector, Series 50 B Parallel Connector, Series 40/50 mk Profile Technology 129

130 Profile Connectors Parallel Connector / End-to-End Fastener Parallel and End-to-End Tension Fasteners - Series 40 Parallel connector provide parallel connections and endto-end tension fasteners provide the end-to-end connections between the series 40 profiles. The spring-loaded ball locks the fastener in the t-slot which makes installation very easy. For installation of the parallel tension fastener an additional hole (offset by 90 ) must be drilled. Use of a second tension fastener prevents twisting and torsion. A tension fastener should be installed every 1,000 mm. Parallel Connector Series 40 B End-to-End Fastener Series 40 (standard & heavy) B (Drill Ø 10 mm through hole) Parallel Connector and End-to-End Fasteners - Series 40 End-to-End Fastener Series 40 (light) B Part Number B B B Description Parallel Connector Butt Fastener 10 mm Butt Fastener 7 mm mk Profile Technology 130

131 Notes mk Profile Technology 131

132 Fasteners Overview 133 Nuts 134 Nut Placement and Holding 138 Grounding Nuts 139 Screws 140 Hex Nuts, Stud Anchors and Rib Washers 143 mk Profile Technology 132

133 Fasteners Overview Nuts Drop-In Style Nuts Nut Placement and Holding page 134 page 137 page 138 Grounding Nuts Screws Hex Head Screws and Set Screws page 139 page 140 page 142 Washers Anchors page 1423 page 143 mk Profile Technology 133

134 Fasteners Nuts * = items for Fast Ship Square Nut - Series * Square Nut, M4, Steel Zn * Square Nut, M5, Steel Zn * Square Nut, M6, Steel Zn Nut 2/25 - Series 25 Square nuts are mk s preferred mounting hardware for angles, consoles, plates and accessory components attached to the T-slot. When compared to Spring Nuts and T-Nuts they have a much higher load-bearing capacity due to their larger size and surface area. They should be used whenever the installation situation allows. Material: Steel Zn or Stainless steel Nut 2/25, M5, Steel Zn Nut 2/25, M6, Steel Zn Nut 1 - Series 40 and * Nut 1, M4, Steel Zn * Nut 1, M5, Steel Zn * Nut 1, M6, Steel Zn * Nut 1, M8, Steel Zn Nut 1, M10, Steel Zn Nut 1, M4, Stainless Steel Nut 1, M5, Stainless Steel Nut 1, M6, Stainless Steel Nut 1, M8, Stainless Steel * Nut 1, 5/ Nut 1, 1/4-20 mk Profile Technology 134

135 Nuts Nut 2/25 - Series 40 and Nut 2/25, M6, Steel Zn Nut 2/25, M8, Steel Zn Nut 3/25 - Series 40 and Nut 3/25, M8, Steel Zn Nut 2/40 - Series 40 and Nut 2/40, M8, Steel Zn Nut 2/40, M8, Stainless Steel Nut 3/40 - Series 40 and Nut 3/40, M8, Steel Zn Nut 2/50 - Series 40 and Nut 2/50, M8, Steel Zn Nut 3/50 - Series 40 and Nut 3/50, M8, Steel Zn Nut 2/75 - Series 40 and Nut 2/75, M8, Steel Zn Nut 4/50 - Series 40 and Nut 4/50, M8, Steel Zn mk Profile Technology 135

136 Fasteners Nuts Nut 1 - Series Nut 1, M8, Steel Zn Nut 1, M10, Steel Zn Nut 1, M12, Steel Zn Nut 1, M12, Stainless Steel mk Adapter Nut By using the adapter nut, keyed angles of series 40 and 50 can be used with series 60 profiles. Material: Aluminum Nut 2/60 - Series Nut 2/60, M10, Steel Zn Nut 2/60, M12, Steel Zn Adapter Nut 1 - Series Adapter Nut 1, M8 Nut 3/60 - Series Nut 3/60, M10, Steel Zn Nut 3/60, M12, Steel Zn mk Profile Technology 136

137 Drop-In Style Nuts Spring Nut - Series 40 and Spring Nut, M Spring Nut, M Spring Nut, M Spring Nut, M Spring Nut, 2/40, M8 The following components are designed to be inserted into profiles after an assembly has been finished, or when the profile ends are inaccessible and the standard square nuts cannot slid into the T-slots. Material: Steel Zn Slot Nut - Series Slot Nut, M Slot Nut, M Slot Nut, M6 D05625 Square Nut, M5 light duty T-Nut - Series 40 and T-Nut, M T-Nut, M T-Nut, M T-Nut, M8 Slot Nut - Series Slot Nut, M Slot Nut, M Slot Nut, M12 mk Profile Technology 137

138 Fasteners Nut Placement and Holding Nut Stoppers For use with our standard square nuts and slot nuts, the nut stoppers offer the ultimate in convenience. They can simply be pushed into the thread of the nut, which can then be slid into the T-slot at the desired location. These are single-use components made of soft PE plastic. mk offers components to hold nuts in a vertical position when installed into the T-slots. This is a significant aid when mounting components in such locations. Material: PE plastic Nut Stopper Part Number mk 2553 mk 2554 mk 2555 mk 2556 mk 2557 mk 2559 mk 2560 Description Nut Stopper, M5, Series 25, Green Nut Stopper, M6, Series 40, White Nut Stopper, M8, Series 40, Red Nut Stopper, M6, Series 50, Yellow Nut Stopper, M8, Series 50, Blue Nut Stopper, M10, Series 60, Orange Nut Stopper, M12, Series 60, Violet mk Profile Technology 138

139 Grounding Nuts A defined grounding location of an mk workplace for attachment to a common ground. Material: Steel Zn Ground Connection B Square Nut ESD - Series Square Nut ESD, M Square Nut ESD, M6 For assemblies that are linked to products with an electrical current, VDE /413 requires that all conductive elements of the workplace must be connected via a common ground. This ensures that the workplace remains safe in case of an electrical short. As a rule, mk uses a grounding method in all its standard workstation systems which is applied whether the workstations have electrical components or not. Using our ESD-Nuts, this grounding is accomplished without the use of additional wires. This means that in the case of later electric additions, only the electric element itself must be connected with the workplace. Square Nut ESD - Series 40 and Nut 1 ESD. M Nut 1 ESD, M6 Spring Nut - Series 40 and Spring Nut, M Spring Nut, M Spring Nut, M Spring Nut, M Spring Nut, 2/40, M8 mk Profile Technology 139

140 Fasteners Screws SHCS DIN 0912, 8.8 Zn D SHCS DIN 0912, M4x10 D SHCS DIN 0912, M5x8 D SHCS DIN 0912, M5x10 D SHCS DIN 0912, M5x12 D SHCS DIN 0912, M5x16 D SHCS DIN 0912, M6x10 D SHCS DIN 0912, M6x12 D SHCS DIN 0912, M6x16 D SHCS DIN 0912, M6x20 D SHCS DIN 0912, M8x12 D SHCS DIN 0912, M8x16 D SHCS DIN 0912, M8x20 D SHCS DIN 0912, M8x25 D SHCS DIN 0912, M8x30 D SHCS DIN 0912, M8x35 D SHCS DIN 0912, M8x40 D SHCS DIN 0912, M12x20 D SHCS DIN 0912, M12x25 D SHCS DIN 0912, M12x30 SHCS DIN 6912, 8.8 Zn D SHCS DIN 6912, M5x8 D SHCS DIN 6912, M5x10 D SHCS DIN 6912, M5x12 D SHCS DIN 6912, M5x20 D SHCS DIN 6912, M6x16 D SHCS DIN 6912, M6x20 D SHCS DIN 6912, M8x16 D SHCS DIN 6912, M8x20 D SHCS DIN 6912, M8x25 D SHCS DIN 6912, M8x30 D SHCS DIN 6912, M10x25 D SHCS DIN 6912, M12x30 SHCS DIN 6912, Stainless Steel D A2 SHCS DIN 6912, M8x16 D A2 SHCS DIN 6912, M8x20 SHCS DIN 0912, Stainless Steel Part Number D A2 D A2 Description SHCS DIN 0912, M8x16 SHCS DIN 0912, M8x20 mk Profile Technology 140

141 Screws FH-SHCS DIN 7991, 8.8 Zn D FH-SHCS DIN 7991, M4x6 D FH-SHCS DIN 7991, M4x10 D FH-SHCS DIN 7991, M4x12 D FH-SHCS DIN 7991, M4x16 D FH-SHCS DIN 7991, M5x8 D FH-SHCS DIN 7991, M5x10 D FH-SHCS DIN 7991, M5x12 D FH-SHCS DIN 7991, M5x16 D FH-SHCS DIN 7991, M5x25 D FH-SHCS DIN 7991, M6x10 D FH-SHCS DIN 7991, M6x12 D FH-SHCS DIN 7991, M6x16 D FH-SHCS DIN 7991, M6x20 D FH-SHCS DIN 7991, M8x12 D FH-SHCS DIN 7991, M8x16 D FH-SHCS DIN 7991, M8x20 D FH-SHCS DIN 7991, M8x25 D FH-SHCS DIN 7991, M8x30 FBH DIN 7380, 10.9 Zn K FBH DIN 7380, M5x10 K FBH DIN 7380, M6x8 K FBH DIN 7380, M6x10 K FBH DIN 7380, M6x12 K FBH DIN 7380, M6x16 K FBH DIN 7380, M8x12 K FBH DIN 7380, M8x16 K FBH DIN 7380, M8x20 K FBH DIN 7380, M8x25 K FBH DIN 7380, M8x30 mk Profile Technology 141

142 Fasteners Hex Head Screws and Set Screws Hex Head Screws DIN 0933, 8.8 Zn D Hex Head Screw DIN 0933, M6x12 D Hex Head Screw DIN 0933, M6x16 D Hex Head Screw DIN 0933, M6x20 D Hex Head Screw DIN 0933, M6x25 D Hex Head Screw DIN 0933, M6x30 D Hex Head Screw DIN 0933, M6x35 D Hex Head Screw DIN 0933, M8x12 D Hex Head Screw DIN 0933, M8x16 D Hex Head Screw DIN 0933, M8x20 D Hex Head Screw DIN 0933, M8x25 D Hex Head Screw DIN 0933, M8x30 D Hex Head Screw DIN 0933, M8x35 D Hex Head Screw DIN 0933, M8x40 D Hex Head Screw DIN 0933, M10x20 D Hex Head Screw DIN 0933, M10x25 D Hex Head Screw DIN 0933, M10x30 D Hex Head Screw DIN 0933, M12x25 D Hex Head Screw DIN 0933, M12x30 Hex Head Screws DIN 0933, Stainless Steel D A2 Hex Head Screw DIN 0933, M8x16 D A2 Hex Head Screw DIN 0933, M8x20 D A2 Hex Head Screw DIN 0933, M8x25 Set Screws DIN 0914, 8.8 Zn Part Number D D D D D D D D D D D D D Description Set Screw DIN 0914, M4x6 Set Screw DIN 0914, M4x8 Set Screw DIN 0914, M4x10 Set Screw DIN 0914, M5x6 Set Screw DIN 0914, M5x8 Set Screw DIN 0914, M5x10 Set Screw DIN 0914, M6x6 Set Screw DIN 0914, M6x8 Set Screw DIN 0914, M6x10 Set Screw DIN 0914, M8x10 Set Screw DIN 0914, M8x12 Set Screw DIN 0914, M8x16 Set Screw DIN 0914, M8x20 Set Screws DIN 0914, Stainless Steel D091466A2 Set Screw DIN 0914, M6x6 D091468A2 Set Screw DIN 0914, M6x8 D A2 Set Screw DIN 0914, M6x10 D A2 Set Screw DIN 0914, M8x10 D A2 Set Screw DIN 0914, M8x16 Set Screws DIN 0913, Zn D Set Screw DIN 0913, M16x60, Flat Point D Set Screw DIN 0913, M16x80, Flat Point mk Profile Technology 142

143 Hex Nuts, Stud Anchors and Rib Washers Hex Nuts DIN 0934, 8.8 Zn D09345 Hex Nut DIN 0934, M5 D09346 Hex Nut DIN 0934, M6 D09348 Hex Nut DIN 0934, M8 D Hex Nut DIN 0934, M10 D Hex Nut DIN 0934, M12 Hex Nuts DIN 0934, Stainless Steel D09345A2 Hex Nut DIN 0934, M5 D09346A2 Hex Nut DIN 0934, M6 D09348A2 Hex Nut DIN 0934, M8 Rib Washers, Steel Zn K Rib Washer, ø 4.3 K Rib Washer, ø 5.3 K Rib Washer, ø 6.4 K Rib Washer, ø 8.4 K Rib Washer, ø 10.5 K Rib Washer, ø 12 Rib Washers, Stainless Steel K Rib Washer, , ø 4.3 K Rib Washer, , ø 5.3 K Rib Washer, , ø 6.4 K Rib Washer, , ø 8.4 K Rib Washer, , ø 10.5 K Rib Washer, , ø 12 Stud Anchors for Concrete, Steel Zn Part Number Spec. ø L K K K Stud Anchor Stud Anchor Stud Anchor 5/16 2 3/4 Pull-Out Strength Shear Strength 1100 lbs 1700 lbs 3/ lbs 1600 lbs 3/ lbs 1600 lbs mk Profile Technology 143

144 Floor to Frame Elements Overview 145 Floor Mounting Brackets 146 Leveling Pad Plates 148 Leveling Pads 152 Casters 155 Base Plates 158 Pedestal Bases 160 mk Profile Technology 144

145 Floor to Frame Elements Overview Floor Mounting Brackets Leveling Pad Plates - Horizontal Leveling Pad Plates - Vertical page 146 page 148 page 150 Leveling Pads Casters Base Plates page 152 page 155 page 158 Pedestal Bases page 160 mk Profile Technology 145

146 Floor to Frame Elements Floor Mounting Brackets For 40x40 mm Profile Floor Mounting Bracket 1 - Series Floor mounting bracket 1 For 40x40 mm Profile Floor brackets allow for up to 10 mm of adjustment. The brackets can be fastened to the floor with anchors. They are used on 40 series profiles for guarding applications. Material: Al tumbled Floor Mounting Bracket 2 - Series Floor mounting bracket 2 Used for right angle connections where two vertical posts may interfere. for hardware, see page 134, mk Profile Technology 146

147 Floor Mounting Brackets Support Bracket 40 - Series Support bracket 40 Material: Steel Zn Support Bracket 50 - Series Support bracket 50 Support Bracket 60/1 - Series Support bracket 60/1 for hardware, see page 134, mk Profile Technology 147

148 Floor to Frame Elements Leveling Pad Plates for Horizontal Profiles For 40x40 mm Profile Pad Plate - Series Pad plate, M10 For 40x80 mm Profile Pad blocks accept leveling pads, swivel and fixed casters. Suitable pad blocks and plates are available for all common profiles and leveling pads. Material: Al tumbled Pad Plate - Series Pad plate, M10 for hardware, see page 134, mk Profile Technology 148

149 Leveling Pad Plates for Horizontal Profiles For 50x50 mm Profile For 100x100 mm Profile Pad Plate - Series Pad plate, M10 For 50x50 mm Profile Pad Plate G - Series Pad plate G, M Pad plate G, M20 Pad Plate D - Series Pad plate D, M Pad plate D, M16 mk Profile Technology 149

150 Floor to Frame Elements Leveling Pad Plates for Vertical Profiles For 40x80 mm Profile Pad Plate I - Series Pad plate I, M Pad plate I, M Pad plate I, M16 Material: Al tumbled For 80x80 mm Profile Pad Plate J - Series Pad plate J, M Pad plate J, M Pad plate J, M Pad plate J, M20 mk Profile Technology 150

151 Leveling Pad Plates for Vertical Profiles For 50x100 mm Profile Pad Plate B - Series Pad plate B, M Pad plate B, M20 For 50x50 mm Profile For 100x100 mm Profile Press-fit Plug 7 - Series Plug 7, M10 Pad Plate C - Series Pad plate C, M Pad plate C, M20 For 50x50 mm Profile Pad Plate A - Series Pad plate A, M Pad plate A, M Pad plate A, M16 mk Profile Technology 151

152 Floor to Frame Elements Leveling Pads A. Direct Tap Series 25 A. Direct Tap Series 40 Material: Plastic or Die-cast Zinc Series Mounting Option Thread 25 A M10 40 A M12 40 B M10 (Helicoil) 40 C M10-M20 50 C M10-M20 60 A M16 60 B M12 (Threaded Insert B. Threaded Insert Series 40 C. Pad Plate Mounting Series 50 Mounting Option Adjustable Range A R = 10 mm B, C R = L - 15 mm Mounting option A provides a quick and economical solution to level an uneven floor up to a range of 10 mm. Mounting option B and C are necessary for applications where a greater adjustable range than 10 mm is needed. mk Profile Technology 152

153 Leveling Pads * = items for Fast Ship Leveling Screw - Series 25, 40 and 50 K * Leveling screw, M10 Adjustable range 10 mm Plastic Leveling Pad Spindle MxL Pad ø39 Pad ø49 Pad ø59 B Max Load (lbs) M10x70 B * B * B * M10x150 B B B M12x66 B * B * B * M12x150 B B B M16x66 B * B * B * M16x150 B B B M20x85 B B B M20x200 B B B Adjustable range = Spindle length (L) x 2/3 Plastic Leveling Pad with floor mounting holes Spindle MxL Pad ø79, A=55 Pad ø99, A=74 Pad ø119, A=94 B Max Load (lbs) M10x70 B * B * B * M10x150 B B B M12x66 B * B * B * M12x150 B B B M16x66 B * B * B * M16x150 B B B M20x85 B B B M20x200 B B B Adjustable range = Spindle length (L) x 2/3 mk Profile Technology 153

154 Floor to Frame Elements Leveling Pads * = items for Fast Ship Die-Cast Zinc Leveling Pad with floor mounting holes Spindle MxL Pad ø79, A=55 Pad ø99, A=74 Pad ø119, A=94 B Max Load (lbs) M10x70 B B B M10x150 B B B M12x66 B * B * B * M12x150 B B B M16x66 B * B * B * M16x150 B B B M20x85 B B B M20x200 B B B Adjustable range = Spindle length (L) x 2/3 Anti-Slip Plates Part Number For Pad Description K * ø39 Anti Slip Plate ø=30 mm K * ø49 Anti Slip Plate ø=40 mm K ø59 Anti Slip Plate ø=50 mm K * ø79 Anti Slip Plate ø=68 mm K ø99 Anti Slip Plate ø=87 mm K ø119 Anti Slip Plate ø=108 mm Anti-slip plates are made of rubber and are press-fit to the leveling pad. The anti-slip plates increase stability by preventing the shifting of the leveling pads on all surfaces. They are also able to absorb vibrations, further promoting the security and stability of the leveling pads. mk Profile Technology 154

155 Casters Mounting Option A The zinc plated steel housing of mk casters can be attached to either the profile T-slots or the profile ends. mk offers a variety of casters, some of which feature rubber wheels for quiet travel & bearings for smooth operation. Swivel casters are supplied standard with total-lock brake. Material: Steel Zn Mounting option A is only available for casters with a pre-drilled ø10.5 Mounting Option B Mounting Option A Caster Type Hardware Fixed casters pre-drilled ø10.5 M10x12 Swivel Casters pre-drilled ø10.5 M10x20 Mounting Option B Caster Type Hardware Fixed Casters pre-drilled ø10.5 M10x25 Fixed Casters pre-drilled ø12.5 M12x25 Swivel Casters pre-drilled ø10.5 M10x25 Swivel Casters pre-drilled ø12.5 M12x25 Heavy Duty Casters M12x25 Roll and Set Casters Included mk Profile Technology 155

156 Floor to Frame Elements Casters * = items for Fast Ship Features: Rubber wheels Economical Quiet travel Shock resistant Corrosion resistant ESD rated Protects floor surface Smooth operation Enables load transport in straight line Part Number Wheel ø D (mm) Tread Width (mm) W Fixed Casters Load Capacity (lbs) Recommended load (per 4 casters) Overall Height H (mm) K * K * K * K * K * Pre-drilled ø (mm) d Features: Can be locked to prevent rolling Rubber wheels Economical Quiet travel Shock resistant Corrosion resistant ESD rated Protects floor surface Smooth operation on raw surfaces Enables the transport of loads in a variety of directions Part Number mk Profile Technology 156 Wheel ø D (mm) Tread Width (mm) W Locking Swivel Casters Load Capacity (lbs) Recommended load (per 4 casters) Overall Height H (mm) K * K * K * K * K * Pre-drilled ø (mm) d

157 Casters Features: Nylon wheels Ideal for heavy duty loads Ideal for easy transport due to ball bearings Corrosion resistant Temperature range from -22 F to 176 F Enables the transport of loads in a variety of directions Part Number Wheel ø D (mm) Tread Width (mm) W Locking Swivel Casters - Heavy Duty Load Capacity (lbs) Recommended load (per 4 casters) Overall Height H (mm) K K Pre-drilled ø (mm) d Features: Nylon wheels Ideal for heavy duty loads Corrosion resistant Features a leveling screw to compensate for an uneven floor while remaining in a fixed position Temperature range from 14 F to 194 F For ramp angles up to 11 Enables the transport of loads in a variety of directions Part Number Wheel ø D (mm) Tread Width (mm) W Roll and Set Caster Load Capacity (lbs) Recommended load (per 4 casters) Overall Height H (mm) K M12 K M12 Pre-drilled ø (mm) d mk Profile Technology 157

158 Floor to Frame Elements Base Plates For 50x50 mm Profile Base Plate 1 - Series Base plate 1 Base plates can be used to anchor equipment such as stands, guards, work benches, frames, etc. firmly to the floor. Material: Al tumbled For 50x50 mm Profile Base Plate 4 - Series Base plate 4 for hardware, see page 140, 142 mk Profile Technology 158

159 Base Plates For 50x100 mm Profile Base Plate 5 - Series Base plate 5 For 60x60 mm Profile Base Plate 60/2 - Series 60 For 100x100 mm Profile Part Number Description Base plate 60/2 Base Plate 8 - Series Base plate 8 For 120x120 mm Profile Base Plate 60/8 - Series Base plate 60/8 mk Profile Technology 159

160 Floor to Frame Elements Pedestal Bases Drill Example Pedestal bases ensure a stable platform for such things as frames, stands or guards. They can be used with all of our profile series and have a clean design. The bases are reinforced with more material at the corners and it is possible to add additional holes at these locations. The bases are powder coated black RAL Order either the individual plate or a complete assembly with included hardware (Anchor HST and Leveling Screws). Material: Al tumbled On request we will rework the bases to your specifications (see drill pattern example). Please notice the location of the reinforcements (shown using center lines) when specifying rework, as drilling through these reinforcements will adversely affect load capacity. Pedestal Base 6 - Series 25, 40, 50 and Pedestal base 6, black B Pedestal base 6 - kit mk Profile Technology 160

161 Pedestal Bases Pedestal Base 4 - Series Pedestal base 4 Pre-drilled for mk 51.00, mk 51.04, mk 51.05, mk Pedestal Base 1 - Series Pedestal base 1 Pre-drilled for mk 51.00, mk 51.04, mk 51.05, mk for hardware, see page 141, 142 mk Profile Technology 161

162 Door Components and Paneling Overview 163 Handles 164 Hinges 166 Locks 170 Latches and Door Stops 173 Slide Bolts 175 Elements and Guides for Sliding Doors/Windows 176 Paneling 180 mk Profile Technology 162

163 Door Components and Paneling Overview Handles Hinges Door Seals and Closure Strips page 164 page 166 page 169 External Locks Internal Locks Latches and Door Stops page 170 page 171 page 173 Slide Bolts Elements for Sliding Doors/Windows Guides for Sliding Windows page 175 page 176 page 178 Paneling Materials Paneling - Fastener Options Paneling - Attachment with Windows page 180 page 182 page 185 mk Profile Technology 163

164 Door Components and Paneling Handles The variety of handles are suitable for carrying, opening and closing, pushing of frames, doors enclosures, windows, etc. Please order screws and nuts separately (varies by application). The mentioned hardware is for the standard mounting option with slot nuts. Material: Nylon Features: Economical Cooling lubricant and machine fluid resistant Durable design Economy Handle Part No. Material S W L H Hardware Series K Nylon M6x12 25, 40, 50 K Nylon M8x16 40, 50 K Nylon M8x16 40, 50 mk Profile Technology 164

165 Handles Features: Ergonomic design Cooling lubricant and machine fluid resistant Durable design Includes screw covers for a finished look Comfort Handle Part No. Material S W L H Hardware Series B Nylon M6x14 25, 40, 50 B Nylon M8x20 40, 50 B Nylon M8x20 40, 50 Features: Heavy duty Cooling lubricant and machine fluid resistant Includes screw covers for a finished look Ideal for side-by-side and sliding doors Finger protection Machine Handle Part No. Material S W L H Hardware Series B Nylon M8x16 40, 50 B Nylon M8x16 40, 50 mk Profile Technology 165

166 Door Components and Paneling Hinges Mounting Example 1 Concealed Mounting Mounting Example 2 Surface Mounting The variety of standard hinge arms allow combinations between the various profile series. A frame constructed using series 50 profiles, for example, can include a door built using 40 series profiles. Two or three-leaf hinges can be used, depending on whether tool-less removal of the door is to be an option or not. The three-leaf hinges features glide bushings whereby continuous actuation is possible, even under high loads. Material: Al tumbled, Zinc, Die-cast Zinc, Nylon, Plastic mk Profile Technology 166

167 Hinges Style A Style B Style C Style D Features: Features: Features: Features: Economical Corrosion resistant Can be used as lift-off hinge Concealed or surface mounting Has key tab to prevent rotation Heavy duty Corrosion resistant Concealed or surface mounting Has key tab to prevent rotation Attractive design Corrosion resistant Surface mounting Available in Zinc or plastic Lockable in any position Corrosion resistant Surface mounting Has key tab to prevent rotation Hinges Part No. Style Material W L Series Load Capacity Gap Dimension (mm) B A Al-Tumbled to lbs 5 or 16 B A Al-Tumbled to lbs 5 or 16 B A Al-Tumbled to lbs 5 or 16 B A Al-Tumbled to lbs 5 or 16 B A Al-Tumbled to lbs 5 or 16 B B Al-Tumbled to lbs 5 or 16 B C Zinc, black to lbs 0 or 10 B C Plastic. black to lbs 0 or 10 B D Nylon, black lbs 5 B D Die-Cast Zinc, black lbs 5 mk Profile Technology 167

168 Door Components and Paneling Hinges for Panels Requires ø10 mm hole with 13 mm distance to edge Hinge - Series 25 B Panel Hinge 25 Material: Al tumbled Requires ø10 mm hole with 20 mm distance to edge Features: Al tumbled Detachable and non-detachable Durable design for continuous actuation Corrosion resistant Includes all hardware Hinge - Series 40 B Panel Hinge 40 Requires ø10 mm hole with 20 mm distance to edge Hinge - Series 50 B Panel Hinge 50 mk Profile Technology 168

169 Door Seal and Closure Strips Features: Prevents dirt from accumulating in T-slot Provides seal between door and frame For 5 mm door gap Door Seal Strip - Series 40 and 50 Part Number mk 3011 Description Door seal strip, black Features: Material: EPDM Bumper Strip - Series 40 and 50 Prevents dirt from accumulating in T-slot Protects profile from dents and scratches Prevents metal to metal contact Part Number mk 3035 mk 3036 Description Bumper strip, black Bumper strip, grey Product to be ordered by meter. Features: Prevents dirt from accumulating in T-slot Provides seal between door and frame For 5 mm door gap Features: Prevents dirt from accumulating in T-slot Provides seal between door and frame Can be trimmed to accommodate 5-25 mm gap Door Seal Strip - Series 25 Closure Strip - Series 40 and 50 Part Number Description Part Number Description mk 3025 Door seal strip, black, stock length 50 m mk 3030 Closure strip, black mk Profile Technology 169

170 Door Components and Paneling External Locks for Swinging and Sliding Doors External Lock and Catch - Series 40 Part Number B B B B Description External lock, double-bit, right External lock, double-bit, left External lock, keyed, right External lock, keyed, left Material: Al tumbled Features: Requires no machining Suitable for swinging and sliding doors Requires 24 mm gap between door and frame Frame Extension B Spacer Plate includes attachment plate Frame Extension - Series 40 Part Number B Description Frame extension - kit* mk Profile Technology 170

171 Internal Locks Material: Al tumbled Features: No overhanging edges Tamper proof Hardware is included Corrosion resistant Requires 5 mm gap between door and frame Cylinder Lock Machining Pattern Front View Side View Cylinder Lock Part Number B B Description Cylinder lock, series 40, L=42 mm Cylinder lock, series 50, L=52 mm mk Profile Technology 171

172 Door Components and Paneling External Locks L Handle Lock Machining Pattern Front View Side View Slam Latch Machining Pattern Features: Holds door closed without being locked Tamper proof Corrosion resistant Includes mounting hardware Includes two universal keys Die-cast Zinc, black Features: Resistant to machine oils and lubricants Tamper proof Locking Includes all mounting hardware Plastic, black handle Slam Latch Part Number B Description Slam latch, series 40 - kit L Handle Lock Part Number B Description L handle lock, series 40, keyed - kit mk Profile Technology 172

173 Latches and Door Stops For 5 mm door gap Door Stop for Swing Doors - Series Door stop, Plastic PE Ball latches are an easy and economical way to hold swinging doors closed. Provides a positive stop for swinging and sliding doors with profile frames. All mounting hardware is included. Material: Plastic or Die-cast Zinc Ball Latch - Zinc Part Number B Description Ball Latch, series 40 - kit Double Ball Latch - Plastic Part Number B B Description Double ball latch, series 25 - kit Double ball latch, series 40/50 - kit mk Profile Technology 173

174 Door Components and Paneling Latches and Door Stops Locking force 11 lbf front, 7 lbf back Diecast Zinc, grey Magnetic Catch - Series 25 B Magnetic catch, plastic - kit Door Latch Part Number B B Description Door latch, series 25 - kit Door latch, series 40/50 - kit Locking force 11 lbf front, 7 lbf back Magnetic Catch - Series 40 and 50 Part Number B Description Magnetic catch, plastic - kit mk Profile Technology 174

175 Slide Bolts Upper Slide Bolt and Angle - Series 40 B Upper slide bolt Guide angle Used to lock swing doors at the top frame profile and/ or at the floor. A guide angle must be mounted to the top frame profile; a lower slide bolt is available for fastening to the floor. To hold the lower slide bolt, an M8 thread must be made in the vertical profile. Material: Steel, Zinc Profile requires M8 thread, one end Lower Slide Bolt and Anchor Plate - Series 40 B Lower slide bolt Anchor plate mk Profile Technology 175

176 Door Components and Paneling Elements for Sliding Doors Plate Al tumbled Roller Assembly for Sliding Door - Series 40 Part Number B Description Roller for sliding door - kit mk components include a cost effective method for constructing sliding doors. The flanged roller assembly guides the door along the upper profile T-slot while the guide keeps the door orientated vertically. Once installed, the door is designed to be non-removable. Material: Plastic Guide for Sliding Doors - Series Guide for sliding door, keyed mk Profile Technology 176

177 Elements for Sliding Windows Sliding window tracks snap into the T-slots of the profiles. The window panels should be 1/4 or 6 mm thick. For lift out doors the lower track, part # must be used. The door height L must be Frame I.D. -20 mm. For non lift out doors, part # is used for the upper & lower tracks. The door height L must be Frame I.D mm. Features: Cost effective No machining required Suitable for light and medium duty applications Stock length 2 m Designed for use with 1/4 paneling materials. Center groove allows for snap-fit to the T-slot. Order length is in 2 meter increments. Material: UHMW Upper and Side Track for Lift Out Windows Window track 25, upper and side Window track 40, upper and side Lower Track for Lift Out Windows Window track 25, lower Window track 40, lower mk Profile Technology 177

178 Door Components and Paneling Guides for Sliding Windows Features: Cost effective No machining required Suitable for light and medium duty applications Stock length 2 m Economical, low wear slider bearings are suitable for drawers or sliding/lifting doors. Slide them into the profiles and secure with two set screws and two square nuts each. Ideal for applications where two profiles need to move manually along the same plane. Material: UHMW mk Profile Technology 178

179 Guides for Sliding Windows Lower Guide - Series Lower guide, black Upper Guide - Series 40 and Upper guide, black Offset Guide - Series Offset guide, black mk Profile Technology 179

180 Door Components and Paneling Paneling Materials * = items for Fast Ship mk offers a wide variety of paneling materials and mounting options, enabling you to easily accommodate your specific design and application needs. Panel cuts and cut-outs are available on request. Paneling Material Material Color Sheet Size Thickness Part Number Wire Mesh black 4 x8 1 x1, 12 Ga. P * black 4 x8 1/2 x1/2, 16 Ga. P yellow 4 x8 1 x1, 12 Ga. P yellow 4 x8 1/2 x1/2, 16 Ga. P Features Economical Ideal for safety guards Corrosion resistant due to PVC-coating Polycarbonate clear 4 x8 1/4 P * Impact resistant grey 4 x8 1/4 P Scratch resistant clear 4 x8 3/32 P Temperature range up to 240 F grey 4 x8 3/32 P High stiffness Expanded PVC black 4 x8 1/4 P Economical blue 4 x8 1/4 P Lightweight grey 4 x8 1/4 P Durable white 4 x8 1/4 P Ideal for interior use mk Profile Technology 180

181 Paneling Materials Material Color Sheet Size Thickness Paneling Material Part Number Features Alumalite silver 4 x8 1/4 P Aluminum Composite Material (ACM) Weatherproof Class A flame spread rating Shatter proof Colorfast Trespa silver 4 x8 1/4 P Extreme weatherproof UV-Light resistant Temperature range from -4 F to 176 F Colorfast Ideal for outdoor use Dibond white 4 x8 2 mm P Aluminum Composite Material (ACM) Extreme light, approx. half of aluminum Temperature range from -58 F to 176 F Self-extinguishing UL 94V-0 and ASTM E84 Class A UV-Light absorbent core Stainless Steel Galvanized Steel Stainless zinc plated 4 x8 20 Ga. P Non-magnetic Corrosion resistant Ideal for outdoor applications Paintable 4 x8 20 Ga. P Economical Magnetic Corrosion resistant Paintable Sizing Installed Using Width Height Seal Strip LM + 20 mm LH + 20 mm Panel Clamp LM - 31 mm LH - 31 mm Panel Block LM LH Angle LM LH Wire mesh and Fence Clip LM + 20 mm LH + 20 mm mk Profile Technology 181

182 Door Components and Paneling Paneling - Fastener Options Attachments...with Fence Clips Fence clips are the most cost effective and fastest assembly. The fence clip is simply installed using a mallet. Recommended spacing is every 300 mm. Material: Plastic Fencing 1" x 1" x.16" PVC Coated Black B with Panel Blocks Paneling requires ø9 mm holes at a distance of 10 mm from the edge. Panel blocks are installed after completed frame assembly. Recommended use every 300 mm. Fence Clip mk 2544 Features: Cost effective Easy installation using mallet Panel is not removable No machining required Features: Easy installation using Allen wrench Cover caps provide finished look No machining required Panel is removable Fence Clip - Series 40 mk 2544 Fence clip Panel Block - Series 40 B Panel block, PA6 mk Profile Technology 182

183 Paneling - Fastener Options Attachments...with Panel Clamps Panel clamps are installed after complete frame assembly. Recommended spacing is 500 mm. Material: PA6 GF30...with Angles Panels can be mounted directly to frame connecting angles by tapping the corner. Use panel block B for additional support in panels with lengths of over 500 mm. Features: Easy installation using Allen wrench Provides 15 mm gap to the frame No machining required Designed for 1/4 paneling Panel is removable Features: Greater strength in corners Paneling can be installed upon frame completion Panel is removable Angles eliminate need for additional panel connectors Panel Clamp - Series 40 Mounting Angle - Series 40 B Panel clamp, series 40 B Panel clamp, series 50 Part Number tap T tap Description Angle, E25sT, keyed Angle, E25sT, keyed - kit mk Profile Technology 183

184 Door Components and Paneling Paneling - Seal Strip for Panel Materials Seal Strip - Series 25 Part Number mk 3027 Description Black, TPE, for 3/32 panel For 1/4 panel Seal strips firmly fix panels and/or plates, which have been placed into the profile T-slots. These strips are designed for panel/plate thicknesses of 1/16-1/4. Material: TPE or EPDM Features: Cost effective for panels No machining required Sound dampening Panel must be installed before closing frame Sold by meter Seal Strip - Series 40 and 50 mk 3020 Seal strip, black, EPDM For 1/16-3/32 panel Seal Strip - Series 40 and 50 Part Number mk 3021 Description Seal strip, black, EPDM mk Profile Technology 184

185 Paneling - Attachment with Windows Specify length when ordering Attachment Profile mk Series 40 and mk 2220, 6100 Stock length * mk 2220, cut to length Specify length when ordering With the mk 2220 profile and the mk 3034 seal strip, a universal holder is available for 5/64 to 5/16 paneling. All series 40 and 50 structural profiles are suitable as support profiles. Material: Aluminum or EPDM Use with mk Seal Strip - Series 40 and 50 mk 3034 Seal strip, black, EPDM mk Profile Technology 185

186 Caps and Finishing Elements Overview 187 End Caps 188 T-Slot Covers 191 mk Profile Technology 186

187 Caps and Finishing Elements Overview End Caps T-Slot Covers page 188 page 191 mk Profile Technology 187

188 Caps and Finishing Elements End Caps End caps made of injection molded plastic (PPN 1060) cover the ends of the profiles and attach flush to the profile edges. The finish is matte black and add an aesthetic accent to the frames. The end caps are simply pressed onto the profile. Material: PPN 1060 Larger profiles can be covered by using a combination of end caps. As shown below, profile mk (40x120) can be capped using one each End Cap mk 2507 (40x40) and mk 2508 (40x80). mk Profile Technology 188

189 * = items for Fast Ship Color: Black Square End Caps Part Number A B Series Description * End cap for 25x25 mm profile mk 2507* End cap for 40x40 mm profile mk 2502* End cap for 80x80 mm profile mk 2500* End cap for 50x50 mm profile mk 2505* End cap for 100x100 mm profile mk End cap for 30x30 mm profile mk End cap for 60x60 mm profile mk End cap for 120x120 mm profile Color: Black Rectangle End Caps Part Number A B Series Description * End cap for 25x50 mm profile mk 2508* End cap for 40x80 mm profile mk 2504* End cap for 50x100 mm profile mk 2501* End cap for 25x50 mm profile mk End cap for 60x120 mm profile mk Profile Technology 189

190 Caps and Finishing Elements A B C D E Color: Black Specialty End Caps Shape Part Number Series Description A End cap for profile B End cap for profile D End cap for profile E End cap for profile A mk End cap for profile B mk End cap for profile C mk End cap for profile mk Profile Technology 190

191 T-Slot Covers * = items for Fast Ship Features: Prevents dirt from accumulating in T-slot Provides finished look ESD rated Easy installation T-Slot Covers prevent dirt and other contaminants from accumulating in the T-slots. The available colors can be used as accent stripes, or to identify a particular beam as containing compressed air, or wiring, for example. Material: PVC-P, PVC-U or Aluminum T-Slot Covers Length Color Material Series mk 3026 T-slot cover Sold per meter Black PVC-P (soft) 25 mk 3012* T-slot cover Stock length 2 m Black PVC-U (hard) 40 and 50 mk 3014 T-slot cover Stock length 2 m Blue PVC-U (hard) 40 and 50 mk 3015 T-slot cover Stock length 2 m Yellow PVC-U (hard) 40 and 50 mk 3016 T-slot cover Stock length 2 m Green PVC-U (hard) 40 and 50 mk 3017 T-slot cover Stock length 2 m Red PVC-U (hard) 40 and 50 mk 3019* T-slot cover Stock length 2 m Silver PVC-U (hard) 40 and T-slot cover Stock length 2 m Grey Al 60 mk Profile Technology 191

192 Accessories Overview 193 Wear Stips 194 Locking Levers 195 Bumpers 196 Cable Conduits 197 Ball Bases 198 Mini-Rollers 199 Pneumatic Components 200 Sensor Brackets 201 mk Profile Technology 192

193 Accessories Overview Wear Strips Locking Levers Bumpers page 194 page 195 page 196 Cable Conduits Ball Bases Mini-Rollers page 197 page 198 page 199 Pneumatic Components Sensor Brackets page 200 page 201 mk Profile Technology 193

194 Accessories Wear Strips * = items for Fast Ship Slide and Wear Strips ensure low friction for a variety of applications. The Wear Strips are made with UHMW (PE ) and are available in stock lengths of 2000 mm. Easy snap-in installation into T-slot. Material: UHMW Wear Strips Part Number Series A B Description Wear Strip mk Wear Strip mk Wear Strip mk / Wear Strip mk * 40/ Wear Strip mk * 40/ Wear Strip mk / Wear Strip mk / Wear Strip mk / Wear Strip mk / Wear Strip mk / Wear Strip mk / Wear Strip mk / Wear Strip mk 1072 mk Profile Technology 194

195 Locking Levers * = items for Fast Ship Adjustable Handle Cast Zinc Stem A K * Adjustable handle M8x16 61 K Adjustable handle M8x20 63 K Adjustable handle M8x25 65 The push-button style of the adjustable handle allows it to be rotated to it s proper position by pressing down the button and then locking it in place. There are no tools required to lock the handle into place. They are available in both zinc and plastic. Material: Zinc or Plastic Adjustable Handle Plastic Stem A K Adjustable handle M6x15 39 K Adjustable handle M6x20 39 K Adjustable handle M6x25 39 K Adjustable handle M8x16 63 K Adjustable handle M8x20 63 K Adjustable handle M8x25 65 mk Profile Technology 195

196 Accessories Bumpers Bumper Type D D H Thread K Bumper type D M6x12 K Bumper type D M6x15 K Bumper type D M8x20 K Bumper type D M10x28 Material: Elastomer Shore 55 Bumper Type K/D D H Thread K Bumper type K/D M6x18 K Bumper type K/D M10x28 Bumper Type KP/D D H Thread K Bumper type KP/D M8x10 K Bumper type KP/D M8x20 mk Profile Technology 196

197 Cable Conduits Features: * = items for Fast Ship Secures and protects cables and wires in organized manner Provides finished look Easy installation Cable Conduit - Series Profile 40x40 mm CC, Al * Profile 40x40 mm CC, cut to length Material: Plastic or Aluminum Features: Ideal for temporary and permanent cable management Can be used with or without cover conduits Easy installation Black Cable Conduit - Series Profile 40x80 mm CC, Al * Profile 40x80 mm CC, cut to length Cable Carrier Cable Conduit - Series 50 Part Number mk 2546* mk 2550 Description Cable carrier, Series 40, plastic Cable carrier, Series 50, plastic Profile 40x50 mm CC, Al * Profile 40x50 mm CC, cut to length mk Profile Technology 197

198 Accessories Ball Bases Ball Bases The ball bases are made of cast iron and have a 60 range of motion. When at the desired angle, the position is maintained by tightening the included M8x25 SHCS. Material: Cast iron Mounts to Series B Ball base 40x80 profiles 40 B Ball base 80x80 profiles 40 B Ball base 50x50 profiles 50 B Ball base 50x100 profiles 50 B Ball base 100x100 profiles 50 mk Profile Technology 198

199 Mini-Rollers Max. radial load 80N Mini-Roller - Series 40 and 50 Part Number B Description Mini-roller - kit Mini-Rollers are used, for example, for pallet run-outs at workstations, transfer stations, etc. They can be attached to profiles of Series 40 and 50. Roller spacing depends on the product conveyed. Stock length of mk Wear Strips is 2000 mm. Material: Steel, Zinc Wear Strip - Series Wear strip mk Wear Strip - Series Wear strip mk 1008 mk Profile Technology 199

200 Accessories Pneumatic Components Pneumatic components convert our 40x80 heavy profile to compressed air manifolds. They also provide easy access to tools. End Plate Kit Part Number B Description End plate kit Using pneumatic components, 40x80 heavy profile (54.02) can be pressurized to provide compressed air at desired locations. This structural beam feature eliminates the need for additional plumbing in frames made using mk profiles. The pneumatic plates can be attached to the profile ends as well as the T-slots. The system is designed for a max pressure of 6 bar, or 90 psi. Material: Al tumbled Inflow Plate Kit Part Number B Description Inflow plate kit, 1/4 NPT mk Profile Technology 200 Outflow Plate Kit Part Number B Description Outflow plate kit, 1/4 NPT

201 L Sensor Brackets D Material: Aluminum Sensor Bracket B - Series 40 and 50 D L Sensor bracket B Sensor bracket B Material: Steel Sensor Bracket D - Series 40 and 50 D L S Sensor bracket D Sensor bracket D Sensor bracket D mk Profile Technology 201

202 Guardrail Components Overview 203 Components for Guardrails 204 mk Profile Technology 202

203 Guardrail Components Overview Components for Guardrails page 204 mk Profile Technology 203

204 Guardrail Components Components for Guardrails Wall Attachment for Profile mk Wall attachment for These accessory components for rails are typically used in combination with Profiles mk and mk They are aluminum and feature a tumbled finish. Material: Al tumbled End Cap for Profile mk End cap for 54.16, ø40 T-Connector for Profile mk T-connector for mk Profile Technology 204

205 Joint 40/H4 B Joint 40/H4 Joint 40/H3 B Joint 40/H3 Joint 40/H5 B Joint 40/H5 Wall Attachment for Profile mk Wall attachment for Joint 40/H2 B Joint 40/H2 Joint 40/H1 B Joint 40/H1 mk Profile Technology 205

206 Tools Overview 207 Working with Aluminum 208 Drills, Taps and Threadformers 209 Insert Tools 210 Wrenches and Drivers 211 Drill Fixtures 212 mk Profile Technology 206

207 Tools Overview Working with Aluminum Drills, Taps and Threadformers Insert Tools page 208 page 209 page 210 Wrenches and Drivers Drill Fixtures page 211 page 212 mk Profile Technology 207

208 Tools Working with Aluminum Profile cutting instructions to prevent burrs: Use a metal, 14 inch diameter circular saw blade that is 3.3 mm or 2.8 mm wide and that has 92 carbide-tipped teeth. For production cutting, the saw cutting rate should be approximately 28 m per minute (maximum) and the saw blade rotation speed should be approximately 2500 RPM. Removing burrs and sharp edges: When cutting or drilling aluminum profiles, some burrs may still occur. These can be easily removed with a fine metal file moving in smooth, continuous motion along the edge with the sharp edges or burrs. Selecting Drill and Tap Sizes Tap Tap Size Drill M4 M4 X mm M5 M5 X mm M6 M6 X mm M8 M8 X mm M12 M12 X mm M16 M16 X mm mk Profile Technology 208

209 Drills, Taps and Threadformers Drill Part Number K K K K K Description 5.8 mm Twist Drill 7 mm Twist Drill 8 mm Twist Drill 9 mm Twist Drill 10 mm Twist Drill Taps and Threadformers Part Number K K K K K K K K K K K K K K K Description M5x.8 mm Tap M8x1.25 mm Threadforming tap M8x1.25 mm Tap M10x1.5 mm Tap M12x1.75 mm Tap M16x2.0 mm Tap M16x1.5 mm Tap M4 Tap for Helicoil M6 Tap for Helicoil M8 Tap for Helicoil M10 Tap for Helicoil M5x0.5 Tap for Threaded Insert M8x1 Tap for Threaded Insert M9x1 Tap for Threaded Insert M12x1.5 Tap for Threaded Insert mk Profile Technology 209

210 Tools Insert Tools Insert Tools for Threaded Inserts Tool Length Type K M3 Insert tool for threaded inserts 52 H K M3 Insert tool for threaded inserts 82 M K M5 Insert tool for threaded inserts 69 H K M5 Insert tool for threaded inserts 101 M K M6 Insert tool for threaded inserts 74 H K M6 Insert tool for threaded inserts 102 M K M8 Insert tool for threaded inserts 81 H K M8 Insert tool for threaded inserts 105 M K M12 Insert tool for threaded inserts 95 H K M12 Insert tool for threaded inserts 118 M H = Hand Operated M = Machine Operated Insert Tools for Helicoil Inserts Part Number K K K K Description M4 Insert tool for helicoil inserts M6 Insert tool for helicoil inserts M8 Insert tool for helicoil inserts M10 Insert tool for helicoil inserts Hand Operated mk Profile Technology 210

211 Wrenches and Drivers 8-Piece Hex Key Set Part Number K Description Wrench Set 8-piece, Metric Magnetic Holder for Nuts Part Number K Description Magnetic Holder Used to grab or hold nuts in profile T-slots. Ideal for moving nuts into vertical positions. Features a chrome-plated flexible brass tube and a plastic handle. Torx Bits Part Number K K Description T40 Torx Bit long T50 Torx Bit long Torx bits are required to fasten self tapping screws. They can either be used manually with a ratchet or with a power tool. The torx bits are made of carbon steel for optimal durability. mk Profile Technology 211

212 Tools Drill Fixtures Drill Fixture For Internal Fasteners The drill fixtures made of the hardened steel are used to locate holes for tension plugs in the profiles. Part Number B B Description Drill fixture, series 25, D=5.8 mm, A=15 mm Drill fixture, series 40 and 50, D=10 mm, A=15 mm mk Profile Technology 212

213 Drill Fixtures Drill Fixture for Pneumatic Outflow Plate Part Number B Description Drill fixture for pneumatic components The drill fixtures with hardened steel bushings are used to locate drilled holes for pneumatic connections in the profiles. mk Profile Technology 213

214 Technical Data for Profiles Overview 215 Norms and Standards 216 Profile Deflection 218 Profile Series Profile Series Profile Series Profile Series Conversion Table 226 mk Profile Technology 214

215 Technical Data for Profiles Overview Norms and Standards Determining Profile Deflection Deflection Calculator Example page 216 page 218 page 219 Structural Profiles Series 25 Structural Profiles Series 40 Structural Profiles Series 50 page 220 page 221 page 224 Structural Profiles Series 60 Conversion Table page 225 page 226 mk Profile Technology 215

216 Technical Data for Profiles Norms and Standards mk profiles are extruded aluminum and are generally available in standard lengths of 6100 mm. All profiles are available cut to length. All profiles are chemically etched per E6, whereby surface grooves and roughness are removed. As a surface treatment the profiles are anodized with appx. 10 µm of tint C0 (natural). This surface finish is alkaline and acid resistant (alkalines to PH 9.5 and acids to PH 4). The following tables show the allowable dimensional deviations from standard with maximum values indicated. Alloys of mk Profiles per DIN EN 755 and DIN EN mk uses primarily two alloys for all profile series. For series 25 and 40, 6063 T6 AlMgSi 0.5 F25, for series 50 and 60, 6005 T6, AlMgSi 0.7 F28, which has more than 7% higher strength. Material according to DIN EN Material according to DIN Material number EN AW 6063 T66 AlMg0.7Si AlMgSi 0.5 F Density r g/cm³ Elastic modulus E N/mm² 70, Tensile strength Rm N/mm² Yield strength (0.2%-elastic limit) Rr0.2 N/mm² Reduction of Area A5 % 8 8 Brinell hardness HB EN AW 6005A T6 AlSiMg(A) AlMgSi 0.7 F Coefficient of thermal expansion (up to 20 C/to 293 K) ( / K) ai 1/K 21.8* * * *10 Thermal conductivity l W/(m*K) Electrical conductivity (20 /293 K) k m/(ω*mm²) Squareness of cross-section Width W Range Deviation from square (mm) over to D D W mk Profile Technology 216

217 Norms and Standards Straightness in extruded direction The deviation h1 for a given length may not exceed the chart values. In addition, any 300 mm long section may not exceed 0.3 mm from true. All values in mm. Length L to 1000 to 2000 to 3000 to 4000 to 5000 to 6000 over 6000 Tolerance h Tolerances for cut-to-length profiles In case the above described length tolerance is not sufficient it is possible to improve accuracy by mechanical milling. Length L to 500 to 1000 to 2000 to 6000 Tolerance ± 0.5 ± 0.8 ± 1.2 ± 2.0 Width W to 50 to 100 to 200 to 300 Angle tolerance D 0.2 mm 0.4 mm 0.8 mm 1.2 mm Twist W L H Width W Allowable twist H per Length L over 1000 over 2000 over 3000 over 4000 over 5000 over 6000 over to to 1000 to 2000 to 3000 to 4000 to 5000 to per quote mk Profile Technology 217

218 Technical Data for Profiles Determining Profile Deflection For quick results, please visit the mk North America website at: to download and utilize mk s deflection calculator. Profile Deflection Calculator Case 1: Beam Fixed at Both Ends Case 2: Beam Supported at Both Ends Case 3: Beam Fixed at One End Point Load: Point Load: Point Load: FPoint = FPoint x L x E x Ix,y Distributed Load: FDistr. = q x L x E x Ix,y FPoint = FPoint x L 3 48 x E x Ix,y Distributed Load: FDistr. = 5 x q x L x E x Ix,y FPoint = FPoint x L 3 3 x E x Ix,y Distributed Load: FDistr. = q x L 4 8 x E x Ix,y mk Profile Technology 218

219 Deflection Calculator Example F[N] 25.5 kg x N qdistr. = = = L[mm] kg N mm 1585 mm If using lbs. F = m [lbs] x N lbs N x kg kg kg qbeam = mpl[ ] = 1.35 x = m m mm 1000 m N mm mpl - see pages N N q = qdistr. + qbeam = = mm mm N mm Deflection: fdistr. = fdistr. = q x L x E x 1 x N mm x (1585 mm) 4 N mm x 70,000 mm 2 x cm 4 x 10 4 cm 4 E - see page x - see pages fdistr. = 0.33 mm Conversion to standard unit Variables: F = load [N] q = qdistr. + qbeam f = deflection [mm] L = length of beam [mm] qdistr. = F [N] L [mm] Ix,y = moment of Inertia [cm 4 ] E = elastic modulus [N] qbeam = mpl [kg] mm 2 m mk Profile Technology 219

220 Technical Data for Profiles Structural Profiles Profile Profile Symbol Surface area A[mm²] Weight kg/m Moment of inertia Ix [cm 4 ] ly [cm 4 ] T-Slot Page Profiles Series mk Profile Technology 220

221 Profile Profile Symbol Surface area A[mm²] Weight kg/m Moment of inertia Ix [cm 4 ] ly [cm 4 ] T-Slot Page Adapter Profiles Series 25/ Profiles Series mk Profile Technology 221

222 Technical Data for Profiles Structural Profiles Profile Profile Symbol Surface area A[mm²] Weight kg/m Moment of inertia Ix [cm 4 ] ly [cm 4 ] T-Slot Page Profiles Series mk Profile Technology 222

223 Profile Profile Symbol Surface area A[mm²] Weight kg/m Moment of inertia Ix [cm 4 ] ly [cm 4 ] T-Slot Page Profiles Series mk Profile Technology 223

224 Technical Data for Profiles Structural Profiles Profile Profile Symbol Surface area A[mm²] Weight kg/m Moment of inertia Ix [cm 4 ] ly [cm 4 ] T-Slot Page Profiles Series Profiles Series mk Profile Technology 224

225 Profile Profile Symbol Surface area A[mm²] Weight kg/m Moment of inertia Ix [cm 4 ] ly [cm 4 ] T-Slot Page Profiles Series mk Profile Technology 225

226 Technical Data for Profiles Conversion Table Length [mm] [cm] [m] [in] [ft] 1 Millimeter [mm] = Centimeter [cm] = Meter [m] = Inch [ / in] = Foot [ /ft] = Area [mm²] [cm²] [m²] [in²] [ft²] 1 Square millimeter [mm²] = Square centimeter [cm²] = Square meter [m²] = Square inch [in²] = Square foot [ft²] = Volume [mm³] [cm³] [in³] 1 Cubic millimeter [mm³] = Cubic centimeter [cm³] = Cubic inch [cu.in] = Moments of Inertia [cm 4 ] [in 4 ] 1 Centimeter [cm4] = Inch [in4] = Mass [kg] [lb] 1 Kilogram [kg] = Pound [lb] = Force [N] [lbf] 1 Newton [N] = Pound-Force [lbf] = Torque [Nm] [lb-in] 1 Newton-Meter [Nm] = Pound-Inch [lb-in] = Pressure [bar] [psi] 1 Bar [bar] = Pound per square inch [psi] = Power [kw] [hp] 1 Kilowatt [kw] = Horsepower [hp] = mk Profile Technology 226

227 Notes mk Profile Technology 227

228 Design Examples Overview 229 Assembly Instruction 230 Application Examples 240 Our Service 246 mk Profile Technology 228

229 Design Examples Overview Assembly Instructions Application Examples page 230 page 240 mk Profile Technology 229

230 Design Examples Assembly Instructions Detail A Detail B Detail D Detail C mk Profile Technology 230

231 Detail A page 106 Detail B page 167 Tension Fastener 40/1 B This connection requires a ø 10 mm through hole placed 15 mm from the profile end. Use the series 40 drill fixture, B , for this. After inserting the bolt into the hole, the tension fastener is inserted in the profile end and is secured by tightening the set screw. The beam can be positioned at any other point in the profile. Hinge 40-1/40-1 B A hinge is mounted between two profiles with the flat head socket head cap screws (FH-SHCS) and nuts matching the profile series. The relevant mounting hardware is included with all hinges. The keys in the hinge leaves ensure parallel orientation of the elements and prevent rotating. Detail C page 182 Detail D page 173 Fence Clip mk 2544 The fence clip can be used to quickly fix wire mesh fencing in series 40 profiles. This is done by simply knocking the clip into the profile slot. To adequately secure the fencing in the profile frame, the maximum distance of the fence clips from the corners should not exceed 200 mm and 520 mm from each other. Ball Latches B for Door Gap 5 mm Ball latches are a simple and cost effective options for keeping doors shut which do not need to be locked with a key lock. They are easily mounted with screw-nut connections. All required hardware is included with the ball latches. mk Profile Technology 231

232 Design Examples Assembly Instructions Detail A Detail B Detail A page 164 Detail B page 168 Handle K The handle is attached directly onto the door panel using two M6x16 screws (D ) and two M6 hex nuts (D09346). To do this, drill two ø 6.4 mm clearance holes, 152 mm apart, into the panel. Hinge 40-1/40-3 B The hinge is mounted directly onto the 6 mm thick polycarbonate panel. This requires a ø 10 mm hole at a distance of 20 mm from the edge of the panel. All mounting hardware is included in the set of components. The key in the hinge arm ensures parallel orientation of the elements. mk Profile Technology 232

233 Assembly Instructions Detail A Detail B Detail A page 124 Detail B page 154 Swivel Tension Fastener B The swivel tension fastener can be used to connect mitered series 40 profiles. All angles between +/-90 can be accomplished. The connection requires a one-sided, ø 10 mm hole on the chamfered edge in both profiles at a distance of 15 mm from the middle of the cut edge. Leveling Pad B The leveling pad is screwed into the pad plate matching the respective profile - here Pad Plate I M12 ( ). After adjusting the height, the pad is locked using the included hex nut. The leveling pad has an adjustment range of 135 mm and a load capacity of 1700 lbs. The ball and socket joint compensates for sloped surfaces. mk Profile Technology 233

234 Design Examples Assembly Instructions Detail A Detail B Detail D Detail C mk Profile Technology 234

235 Detail A page 129 Detail B page 171 Parallel Connector B The parallel connector connects parallel profiles with no further rework required. To this end, the connector is inserted into both of the opposing profile slots, facing each other, and is securely tightened with an allen wrench. Detail C page 156 Cylinder Lock B The lock is designed for installation in mk and profiles. This requires profile services 5401BC and 5440BC, whereby specifications must be made regarding both the total length of the profile and the distance from the bottom end of the profile up to the bottom edge of the lock. The profile cylinder is installed by pressing it through the profile opening in the keeper, then secured by tightening the included hardware. Detail D page 167 Fixed and Swivel Caster K K The casters are fastened to the appropriate pad plate by using an M10 hex head screw. The casters have a load bearing capacity of 135 lbs. The swivel casters have a brake. The use of a rib washer is absolutely necessary. Hinge 40 B The hinge is mounted between two profiles using flat head socket head cap screws (FH-SHCS) and nuts. The appropriate mounting hardware is included with all hinges. The keys in the hinge arms ensure parallel orientation of the elements. If three hinge arms are used the door cannot be lifted and removed without tools. mk Profile Technology 235

236 Design Examples Assembly Instructions Detail B Detail A Detail A page 182 Detail B page 183 Attachment - Panel Block B The B plug is suitable for paneling from 1/16 to 1/4. It is inserted into the series 40 T-slot and turned 45. The paneling must include a 9 mm hole at each location. The paneling is then attached using M8 flanged button head screws and nuts. The paneling can be installed without gaps between it and the profile frame. Attachment - Angles This method is suitable for paneling from 1/16 mm to 1/4. The metal sheet edging provides the necessary support for a side length of up to 48. Panel blocks B are required for longer lengths. The angles must have an M8 thread placed in the side. The elongated hole can be covered with cover ( ); metal sheets are screwed on using flanged button head screws (K Page 141). mk Profile Technology 236

237 Assembly Instructions Detail A Detail B Detail A page 205 Detail B page 123 Joint 40/H2 B The joint connects two mk profiles at any angle required relative to each other. This is done by first screwing the two halves of the joint to the profiles using socket head cap screws and then mounting and locking the whole entire assembly by using an additional socket head cap screw. All hardware shown is included. Truss Block The truss block is used to connect two profiles at a 45 angle between them. The truss block is screwed into the end face of a 40x40 profile and is fixed to another profile by means of a screw-nut connection. mk Profile Technology 237

238 Design Examples Assembly Instructions Detail B Detail A Detail C Detail D mk Profile Technology 238

239 Detail A page 95 Detail B page 200 Angle E25 for Fastening Shelves The angles are mounted using M8x16 SHCS, ø 8.4 ribbed washers and M8 nuts. The angles without keys are used when installing inclined shelves. This angle is easily achieved by offsetting the two angles along the support profile. All commonly used angles can also be purchased with the necessary mounting hardware as a set of components. The order number for the E25 angle with hardware is T Detail C page 68 Pneumatic Component B / B The interior of many of the series profiles, i.e., mk 54.02, can be used to store compressed air. To access compressed air, a ø 8 mm hole must be made in the middle of the profile on the T-slot side and an outflow plate mounted at this location. It is sealed with an O-ring. Detail D page 149 Telescoping Profile Profile A 40x40 mm profile can be inserted into this profile. The bottom cover is formed using the mk 2575 guide. To this end, threaded inserts must be placed into the mk profile. Pad Block The pad block is fastened by cutting an M8 thread in the lower holes of the mk 2000 profile. It is supported off the floor using the M10 leveling screw M10 (K ). mk Profile Technology 239

240 Design Examples Application Examples Machine enclosure constructed with series 25 profiles. Support frame constructed with profile mk Shelving and bends for fire engine constructed with series 25 profiles. mk Profile Technology 240

241 Customer-specific workstations for integration of 19 racks and video monitors. The basic structure designed with series 25 profiles. Base frame constructed with series 40 profiles. Frame structure for custom designed conveyor system constructed with series 40 profiles and closure strips. mk Profile Technology 241

242 Design Examples Application Examples Roll carts constructed with series 40 profiles. Storage rack made with series 40 clean room profiles. Support frame designed with series 40 clean room profiles. mk Profile Technology 242

243 Kanban flow rack constructed with series 40 profiles. Custom test frame designed using series 40 profiles. Machine frame constructed of series 40 profiles. mk Profile Technology 243

244 Design Examples Application Examples Customer specific frame constructed with mk 2004 profile (50x100 mm), mk 2005 profile (100x100 mm) and profile connections with C90s and M25 angles. Frame structure for customer specific conveyor system made using series 50 profiles. Frame for transfer tables using series 50 profiles. mk Profile Technology 244

245 Support frame for a curing line, constructed with series 60 profiles. Series 60 frame with adjustable cross braces. Assembly platforms constructed with series 60 profiles. mk Profile Technology 245

246 Our Service Software Support Website Our website makes it easier and faster to find the product you are looking for. You will find extensive information for all of our product lines. Visit: Design Software mk Parts is our latest electronic software. The interactive program assists in the search and selection of our products and provides our customers with easy access to CAD files in most native and neutral formats. It also allows you to configure individual parts or assemblies and features BOM and RFQ functions. 3D Guarding Designer Our new mk QuickDesigner software speeds up engineering and order processing times by up to 80%! mk QuickDesigner is a state-of-the-art and stand-alone tool for pricing, planning and designing perimeter guards made with mk Aluminum Framing Systems. An easy-to-use 3D interface allows you to design a custom guard quickly and easily, either by automatic equipping of 2D floor plans with 3D panels or by building and configuring one panel at a time. mk Profile Technology 246

247 Our Service Our Range of Services Engineering Support Our engineering staff has many years of experience providing customers with functional and cost-effective solutions. The flexibility of our aluminum framing system combined with over 40 years of application experience, in various industries, guarantees an ideal solution for almost any situation. Ordering Options For the best solution at the best price we provide the following ordering options: Bulk Materials: We carry a large inventory of profiles, connectors, assembly components and other accessories. Processed Materials: All mk profiles can be cut-to-length and machined as required. Kits: Order your project in a kit form at no extra charge. Kit packaging saves time, labor and freight cost. All kits are provided with detailed drawings and part labeling. Assemblies: Save your company engineering time and labor cost. Your order will arrive at your door assembled, tested and ready for use. Fast Ship Program Be faster! Look for the Fast Ship symbol located next to our high-value items that are regularly stocked and available for expedited shipping. mk Profile Technology 247

248 Our Service We re there where you need us! Each hour of machine downtime for you or your customer costs time, money and reputation. That s why we are always at your side. As a partner in the design and construction period along with after-sales service and support. Our international production, sales and service network, enables a quick response to your needs and the service you have come to expect from mk. View our diverse locations on our website: Copyright 2013 mk North America, Inc., All rights and technical modifications reserved. Reproduction, in whole or in part, only with the expressed, written consent of mk North America, Inc.

249 Our catalogs are organized by our four main business areas. Various product flyers complement our catalogs. Additional information about mk products and the following catalogs are also available on our website at CD mk QuickDesigner The mk QuickDesigner software includes mk Config a state-of-the-art and standalone for pricing, planning and designing perimeter guards quickly and easily. Also included is "mk Parts" our latest electronic catalog with easy access to CAD files in most native and neutral formats. mk Conveyor Technology Catalog We offer 20 different conveying systems, all of which are completely compatible with mk Aluminum Framing. This spectrum of offerings and more than 40 years of experience in material handling allows us to offer robust solutions that feature long life and reliable operations. mk Factory Equipment Catalog Perimeter guards, machine guards, safety enclosures, clean rooms, work platforms and industrial workstations can be built in a cost-effective way using the mk Aluminum Framing system. Offerings include turn-key, preassembled or kit-form solutions. mk Linear Motion Catalog Glides, positioners, roller guides and linear carriages designed as a stand-alone or add-on for handling applications requiring high repeatability and precision. Product Overview Brochure Full product overview including all four major product groups. Review all mk solutions from Safety Guarding to Conveyor Systems. mk Profile Technology Catalog The largest offering on the market place is at your disposal to build just about anything you can imagine. Simple frames for minimum available space can be manufactured as readily as load-bearing constructions for heavy-duty machinery. mk Profile Technology 249

250 Part Number Index Profiles by Ident-No B B BG AA B AA B B AC AA B AB B B AA AB B AA B B AB AA B AB B B B B B B S AA S.B B AD BA B BB B B AF AB B AB B B BA BB B BB B B BB BB B BB AA B B BB AB AC AD B B B AE AF BF B mk Profile Technology 250

251 B B AA B B AB AF B BA B BB B BE B BF B BW B AC B AB B BA B BB B BE B BF B BV B BW B AA B AB B AE B AF B BA B BB B BV B BW B BA B BB B BA B BB B AA B AB B BA B BB B BV B BW...45 mk Profile Technology 251

252 Part Number Index Profiles by Ident-No. 5415AA BB BA BB AB BE BB BV BA BF BV BW BB BV BW AA BV BW AB AB BW AB AB BE AA AC AB BF AB BA AA BV AA BB AB BW AB BE AF AB BA BF BV AB BB BV BW BV BW AA BW AA AB B AA AB AC AB AC AD BA BA BA B BB BB BB BV BE BE BW BF BF B AA BV BV AB BW BW BA AA AB B BB AB AC AA BV AE BA AB BW AF BB AE AA BA BE AF AB BB BF AA BA BE BV AB BB BV BW AB BV BW AA AA BW AA AB AB AB AB AE AE AC AE AF AF BA AF BA...55 B mk Profile Technology 252

253 B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B mk Profile Technology 253

254 Part Number Index Components by Ident-No , mk Profile Technology 254

255 B B B B B B B B B tap B B B B B B B B B B B B B CC B CC B CC B CC B CA B CA B B CA B B CA B B B B B B B B B B B B mk Profile Technology 255

256 Part Number Index Components by Ident-No. B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B B D B B B D B B B D B B B D B B B D B B B D B B B D B B B D mk Profile Technology 256

257 D D D K D D D K D D D A K D D D K D D D K D D D A K D D D K D A D D K D D D K D A D D K D D D K D D D K D D A D K D D D K D D A D K D D D K D D A D K D D D K D D D K D D D K D D D K D D D K D D D K D A D09345A D K D D K K D091466A D09346A K K D D K K D091468A D09348A K K D D K K D A D K K D D K K D D K K D A D K K D D K K D D K K mk Profile Technology 257

258 Part Number Index Components by Ident-No. K K mk mk K K mk mk K K mk mk K K mk mk K K mk P K K mk P K K mk P K K mk P K K mk P K K mk P K K mk P K K mk P K K mk P K K mk P K K mk P K K mk P K K mk P K K mk P K K mk P K K mk P K K mk P K K mk T K K mk T K K mk T K K mk T K K mk T K K mk T K K mk T K M4 TAP mk T K M5 TAP mk T K M6 TAP mk T K M8 TAP mk T K M12 TAP mk T K M16 TAP mk T K mk mk T mk Profile Technology 258

259 T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T T tap T T T T T T T T T T T T T T T T T mk Profile Technology 259

260 Profile Catalog Revised January 2018 mk North America, Inc. a member of the mk Technology Group Highland Park Drive Bloomfield, CT 06002, USA Phone: (860) Fax: (860) sales@mknorthamerica.com