THE CUTTING EDGE 8029 S
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1 THE CUTTING EDGE 8029 S 200th St, Kent, WA USA Ph: Fax: December 5, 2014
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3 CONTENTS OF SECTIONS Section 1 Section 2 Section 3 Section 4 Section 5 Section 6 Section 7 Section 8 Section 9 Table of Contents Fixturing Cylinder Liner Fixtures Coolant and Filter Equipment Hone Heads and Accessories Abrasives Plateau Finishing Brushes Special Application Stones Measuring Equipment NOTE: WHEN ORDERING OPTIONS ORDER BY PART NUMBER ALONG WITH MACHINE MODEL AND SERIAL NUMBER THERE IS A MINIMUM ORDER OF $25.00
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5 HP7A Optional 1 Contents Fixturing C Manual Indexable Roll Over Fixture... 4 Splash Tray & Magnet H Clamp Arm Assembly " (50mm) X 3" (75mm) Parallels Universal 8" (203mm) Heavy Duty T-Slot Parallels Universal 16" (405mm) Heavy Duty T-Slot Parallels... 7 Cylinder Liner Fixtures Cylinder Liner Honing Fixture Fixture Plate, CAT Fixture Plate, CAT Fixture Plate, CAT C Optional Coolant and Filter Equipment C Synthetic coolant D Coolant refractor D Filter paper Optional canister filter system P Filter Cartridge 10 micron Q Filter Cartridge 20 micron Z Filter Cartridge 150 micron W External Coolant Tank System Precision Hone Heads, Sleeves and Stone Holders Medium Hone Head Stone Holders for Medium Hone Head A Large Hone Head A Sleeve assembly J Stone Holder A Stone Holder B Stone Holder B Sleeve assembly C Stone Holder D Stone Holder E Stone Holder... 17
6 HP7A Optional C Sleeve assembly F Stone Holder G Stone Holder H Stone Holder K Stone Holder L Stone Holder M Stone Holder N Stone Holder P Stone Holder Q Stone Holder R Stone Holder S Stone Holder Bore Sizing Charts Abrasives for Precision Hone Heads Diamond Stones F Diamond stones, 80 grit R Diamond stones W Diamond stones, 140/170 grit K Diamond stones, 170/200 grit M Diamond stones, 170/200 grit J Diamond stones, 270/325 grit T Diamond stones, 270/325 grit Z Diamond Stones 270/325 grit E Diamond stones, 325/400 grit Q Diamond stones, 325/400 grit X Diamond stones, 325/400 grit V Diamond stones, 400 grit C Diamond stones, 500 grit P Diamond stones, 500 grit D Diamond stones, 325/400 grit U Diamond stones, 500 grit L Diamond stones, 550 grit N Diamond stones, 550 grit G Diamond stones, 600 grit S Diamond stones, 600 grit... 28
7 HP7A Optional G Diamond stones, 800 grit H Diamond stones, 1000 grit J Diamond stones, 1200 grit Brushes for Plateau Finishing H Brushes, for Plateau Finishing Y Brushes, for Plateau Finishing Special Stones for Finishing Aluminum Silicone Cylinders P Special Red Finish Diamonds N Silicone Abrasive Exposing Stones Polishing felt pads F Silicone Paste Optional Measuring Equipment Mitutoyo Surface Tester Surftest Stone Depth Scale and Holder Assembly (inch) F Stone Depth Scale and Holder Assembly (metric)... 32
8 HP7A Optional 4 Fixturing 514-7C Manual Indexable Roll Over Fixture For small to medium size In-line and V Blocks up to 31" (787mm) overall length including 6 sets of parallels Splash Tray & Magnet S Splash Tray T Magnet Assembly
9 HP7A Optional H Clamp Arm Assembly Set of 2, for blocks without main caps when using manual Roll Over Fixture and large in-line blocks without roll over fixture, max length of block 50" 1270mm " (50mm) X 3" (75mm) Parallels for general purpose machine work such as setting up small in-line blocks such as motorcycle or small single cylinders such as Harley
10 HP7A Optional Universal 8" (203mm) Heavy Duty T-Slot Parallels for general purpose machine work such as setting up small in-line blocks such as motorcycle or small single cylinders such as Harley
11 HP7A Optional Universal 16" (405mm) Heavy Duty T-Slot Parallels for general purpose machine work such as setting up small in-line blocks such as motorcycle or small single cylinders such as Harley
12 HP7A Optional 8 Cylinder Liner Fixtures Cylinder Liner Honing Fixture (Note: Must order Fixture Plate Separately) Fixture Plate, CAT 3400
13 HP7A Optional Fixture Plate, CAT Fixture Plate, CAT C175
14 HP7A Optional 10 Optional Coolant and Filter Equipment C Synthetic coolant (for use with diamond stones) 5 gal (20 liter) (mix with water 20:1) D Coolant refractor (for measuring synthetic coolant to water mix ratio)
15 HP7A Optional D Filter paper For standard coolant system (minimum order of 25) Optional canister filter system With high volume pump includes (1) one 10 micron and (1) one 20 micron canister filter
16 HP7A Optional P Filter Cartridge 10 micron (replacement filter for ) for synthetic coolant only Q Filter Cartridge 20 micron (replacement filter for ) for synthetic coolant only Z Filter Cartridge 150 micron (replacement filter for for oil base coolant only)
17 HP7A Optional W External Coolant Tank System With High Volume Pump and Magnetic Filtration System
18 HP7A Optional 14 Precision Hone Heads, Sleeves and Stone Holders Diameters specified are with new stones.312" (7.90mm) height with maximum height of stone Medium Hone Head " ( mm) Bore Diameter Range Stone Holders for Medium Hone Head A Stone holder, " ( mm), set of B Stone holder, " ( mm), set of C Stone holder, " ( mm), set of D Stone holder, " ( mm), set of 4
19 HP7A Optional A Large Hone Head 2.840" " (72.14mm mm) Bore Diameter Range A Sleeve assembly 2.840" " ( mm) J Stone Holder " ( mm) set of 4 (Requires Sleeve A) Note: To hone diameter 2.84" (72.14mm) use D Stone Set.200" (5.1mm) height with J Stone Holders A Stone Holder " ( mm) set of 4 (Requires Sleeve A)
20 HP7A Optional B Stone Holder " ( mm) set of 4 (Requires Sleeve A) B Sleeve assembly " ( mm) C Stone Holder " ( mm) set of 4 (Requires Sleeve B) D Stone Holder " ( mm) set of 4 (Requires Sleeve B)
21 HP7A Optional E Stone Holder " ( mm) set of 4 (Requires Sleeve B) C Sleeve assembly " ( mm) F Stone Holder " ( mm) set of 4 (Requires Sleeve C) G Stone Holder " ( mm) set of 4 (Requires Sleeve C)
22 HP7A Optional H Stone Holder " ( mm) set of 4 (Requires Sleeve C) K Stone Holder " ( mm) set of 4 (Requires Sleeve C) L Stone Holder " ( mm) set of 4 (Requires Sleeve C) M Stone Holder " ( mm) set of 4 (Requires Sleeve C)
23 HP7A Optional N Stone Holder " ( mm) set of 4 (Requires Sleeve C) P Stone Holder " ( mm) set of 4 (Requires Sleeve C) Q Stone Holder " ( mm) set of 4 (Requires Sleeve C)
24 HP7A Optional R Stone Holder " ( mm) set of 4 (Requires Sleeve C) S Stone Holder " ( mm) set of 4 (Requires Sleeve C)
25 HP7A Optional 21 Bore Sizing Charts Stones Inch Diameter (New Stones) Stones Stones Min Max Min Max J A B C D E F G H K L M N P Q R S
26 HP7A Optional 22 Stones Metric Diameter (New Stones) (Metric) Stones 5.08 Stones Min Max Min Max J A B C D E F G H K L M N P Q R S
27 HP7A Optional 23 Brushes Inch Diameter (New Brushes ) Brushes Brushes Min Max Min Max J A B C D E F G H K L M N P Q R S
28 HP7A Optional 24 Brushes Metric Diameter (New Brushes) (Metric) Brushes Brushes Min Max Min Max J A B C D E F G H K L M N P Q R S
29 HP7A Optional 25 Abrasives for Precision Hone Heads NOTE: Ra - Roughness Average. Value before Ra is in micro inches. Value in brackets um is micro meters. Long designates length of stone. Height designated thickness of stone. Diamond Stones.312" (7.90mm) Height F Diamond stones, 80 grit 3" (76mm) long, 90Ra (2.25um) stock removal /min R Diamond stones 80 grit, 3 1/2" (89mm) long, 90Ra (2.25um) stock removal /min. ( mm) W Diamond stones, 140/170 grit 3" (76mm) long, 50-75Ra ( um) K Diamond stones, 170/200 grit 3" (76mm) long, 45-60Ra ( um) M Diamond stones, 170/200 grit 3 1/2" (89mm) long, 45-60Ra ( um)
30 HP7A Optional J Diamond stones, 270/325 grit 3" (76mm) long, 35-45Ra ( um) T Diamond stones, 270/325 grit 3 1/2" (89mm) long, 35-45Ra ( um) Z Diamond Stones 270/325 grit 4" (102mm) long, 35-45Ra ( um) E Diamond stones, 325/400 grit 3" (76mm) long, 24-30Ra ( um) Q Diamond stones, 325/400 grit 3 1/2" (89mm) long, 24-30Ra ( um)
31 HP7A Optional X Diamond stones, 325/400 grit 4" (102mm) long, 24-30Ra ( um) V Diamond stones, 400 grit 3" (76mm) long, 15-19Ra ( um) C Diamond stones, 500 grit 3" (76mm) long, 18-22Ra ( um) P Diamond stones, 500 grit 3-1/2" (89mm) long, 18-22Ra ( um) D Diamond stones, 325/400 grit 3" (76mm) long, 18-22Ra ( um) Special required for bores under 2.990" diameter (75.94mm).200" (5.1mm) Height
32 HP7A Optional U Diamond stones, 500 grit 2 1/2" (64mm) long, 18-22Ra ( um) L Diamond stones, 550 grit 3" (76mm) long, 15-19Ra ( um) N Diamond stones, 550 grit 3 1/2" (89mm) long, 15-19Ra ( um) G Diamond stones, 600 grit 3" (76mm) long, 8-12Ra (.2 -.3um) S Diamond stones, 600 grit 3 1/2" (89mm) long, 8-12Ra (.2 -.3um)
33 HP7A Optional G Diamond stones, 800 grit 3" (76mm) long H Diamond stones, 1000 grit 3" (76mm) long J Diamond stones, 1200 grit 3" (76mm) long
34 HP7A Optional 30 Brushes for Plateau Finishing H Brushes, for Plateau Finishing.550" (14mm) height, 3 1/2" (89mm) long, requires one or two size smaller stone holder compared to.312" (7.90mm) height diamond stone. For diameter range, please see HP7A manual Y Brushes, for Plateau Finishing.395" (10mm) height, 3 1/2" (89mm) long, requires same or one size smaller stone holder compared to.312" (7.90mm) height diamond stone. For diameter range, please see HP7A manual.
35 HP7A Optional 31 Special Stones for Finishing Aluminum Silicone Cylinders (Refer to bulletin No. 284) Requires Rottler Precision Hone Heads P Special Red Finish Diamonds For final sizing (set of 4) N Silicone Abrasive Exposing Stones For Removing Aluminum (set of 4) Polishing felt pads For use with F silicon paste. (set of 4) F Silicone Paste For use with Polishing felt pads
36 HP7A Optional 32 Optional Measuring Equipment 201 Mitutoyo Surface Tester Surftest Stone Depth Scale and Holder Assembly (inch) F Stone Depth Scale and Holder Assembly (metric)
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