Options for winners.

Transcription

1 TECHNOLOG FOR THE WELDER S WORLD. Options for winners. An ABICOR BINZEL torch for every interface. Tried and tested ROBO welding torches from the ABIROB series are available in a range of manufacturer specifi c interfaces for use on third party cable assemblies and peripherals. In both air and liquid cooled, Testing made easy!

2 types for different interfaces. Options for winners! Compatible with a wide range of other manufacture cable assemblies and peripherals: ABICOR BINZEL torch necks are now available in a range of OEM interface designs. How do they work? Easy! Connect the ABICOR BINZEL torch directly onto the existing interface and you are ready to weld, it s that simple, welding with the highest quality. All torch necks types are totally compatible with the existing OEM TCP. The current equipment can be maintained, re-programming is not necessary, bringing ABICOR BINZEL quality to your production environment. All torch necks are based on the tried and trusted air and liquid cooled MIG/MAG welding programme of the ABIROB A, W and GC series. We are confident this simple change will bring benefits. A complete retro-fit can then be made gradually, minimising initial outlay. 2

3 The ABIROB benefit plain and simple: The ABIROB W series feature a rugged construction and are readily adaptable. ABIROB A line torches are characterised by their compact modularity, enabling easy work piece access, they off er high capacity and duty cycle. The ABIROB GC series, most commonly used in ASIAN markets, leads for both performance and reliability, especially when welding with CO 2. 3

4 The compatible torch neck for every interface! Go on and find out for yourself, the advantages of the ABIROB series with your existing equipment, it s never been easier! Complete TCP compatibility with existing equipment Enables easy integration of proven ABICOR BINZEL peripheral equipments Original ABICOR BINZEL wear and spare parts, offering long service life Availability in both air and liquid cooled Worldwide support through the ABICOR BINZEL sales and service network 4

5 Start for maximum performance with the compatible torch necks for the following interfaces: FRONIUS CLOOS DINSE SKS TREGASKISS OTC /TOKIN ARC Note: All trademarks in this brochure are property of the respective companies. 5

6 MIG/MAG welding torches with FRONIUS interface ROBO F A air cooled s Description Type TCP geometry (mm) Part-No. Alternative for stick out FRONIUS torch neck ROBO F A ROBACTA MTG ROBO F A ROBACTA MTG Technical data (EN ) Cooling Rating DC Wire-Ø CO 2 Mixed gas M21 ROBO F A 360 air cooled 360 A 290 A 100 % mm ROBO F A 500 air cooled 500 A 400 A 100 % mm Equipment-Set For using the torch neck on FRONIUS alignment jig: For torch neck ROBO F A 500: Note: All trademarks in this brochure are property of the respective companies.

7 ROBO F A 360 stick out FRONIUS ROBO F A 500 stick out TCP geometries Detailed view of interface ROBO F A 360 ROBO F A 500 7

8 MIG/MAG welding torches with FRONIUS interface ROBO F W liquid cooled s Description Type TCP geometries (mm) Part-No. Alternative for stick out FRONIUS torch neck ROBO F W ROBACTA ROBO F W ROBACTA Technical data (EN ) Cooling Rating DC Wire-Ø CO 2 Mixed gas M21 ROBO F W 280 liquid cooled 330 A 280 A 100 % mm ROBO F W 500 liquid cooled 550 A 500 A 100 % mm Equipment-Set For using the torch neck on FRONIUS alignment jig: For torch neck ROBO F W 500: Note: All trademarks in this brochure are property of the respective companies.

9 ROBO F W 280 stick out FRONIUS ROBO F W 500 stick out TCP geometries Detailed view of interface ROBO F W 280 ROBO F W 500 9

10 MIG/MAG welding torches with CLOOS interface ROBO C W liquid cooled Liquid cooled welding torches with CLOOS interface Description Type TCP geometries (mm) Part-No. Alternative for stick out CLOOS torch neck ROBO C W CLOOS special torch ROBO C W CLOOS MRW 380 Technical data (EN ) Cooling Rating DC Wire-Ø CO 2 Mixed gas M21 ROBO C W 280 liquid cooled 330 A 280 A 100 % mm ROBO C W 500 liquid cooled 550 A 500 A 100 % mm 10 Note: All trademarks in this brochure are property of the respective companies.

11 ROBO C W 280 stick out CLOOS ROBO C W 500 stick out TCP geometries Detailed view of interface ROBO C W 280 ROBO C W

12 MIG/MAG welding torches with DINSE interface ROBO D W liquid cooled Liquid cooled welding torches with DINSE interface Description Type TCP geometries (mm) Part-No. Alternative for stick out DINSE torch neck ROBO D W DI METZ 594 ROBO D W DI METZ 520/ DI METZ 522/ DI METZ 524/544 Technical data (EN ) Cooling Rating DC Wire-Ø CO 2 Mixed gas M21 ROBO D W 280 liquid cooled 450 A 400 A* 100 % mm ROBO D W 500 liquid cooled 520 A 470 A 100 % mm *Over * 350 A we recommend a ceramic gas distributor ( ) 12 Note: All trademarks in this brochure are property of the respective companies.

13 ROBO D W 280 stick out DINSE ROBO D W 500 stick out TCP geometries Detailed view of interface ROBO D W 280 ROBO D W

14 MIG/MAG welding torch with SKS interface ROBO SK A air cooled s Description Type TCP geometries (mm) Part-No. Alternative for stick out SKS torch neck ROBO SK A SKS SKS SKS SKS Technical data (EN ) Cooling Rating DC Wire-Ø CO 2 Mixed gas M21 ROBO SK A 360 air cooled 360 A 290 A 100 % mm Spare parts Bayonet nut: Note: All trademarks in this brochure are property of the respective companies.

15 ROBO SK A 360 stick out SKS TCP geometries Detailed view of interface ROBO SK A

16 MIG/MAG welding torches with TREGASKISS interface ROBO TR A air cooled s Description Type TCP geometries (mm) Part-No. Alternative for stick out TREGASKISS torch neck ROBO TR A Tough Gun QC Tough Gun QC Tough Gun QC Tough Gun Sonderbrenner ROBO TR A Tough Gun QC Tough Gun QC Tough Gun QC Technical data (EN ) Cooling Rating DC Wire-Ø CO 2 Mixed gas M21 ROBO TR A 360 air cooled 360 A 290 A 100 % mm ROBO TR A 500 air cooled 500 A 400 A 100 % mm 16 Note: All trademarks in this brochure are property of the respective companies.

17 ROBO TR A 360 stick out TREGASKISS ROBO TR A 500 stick out TCP geometries Detailed view of interface ROBO TR A 360 ROBO TR A

18 MIG/MAG welding torches with OTC & TOKIN ARC interface ROBO OTC and ROBO TA air cooled OTC Description Type TCP geometries (mm) Part-No. Alternative for stick out OTC torch neck ROBO OT 350 GC OTC RT 3500 TOKIN ARC Description Type TCP geometries (mm) Part-No. Alternative for stick out TOKIN ARC torch neck ROBO TA 350 GC TOKIN ARC MES Technical data (EN ) Cooling Rating DC Wire-Ø CO 2 Mixed gas M21 ROBO OT 350 GC air cooled 350 A 300 A 100 % mm ROBO TA 350 GC air cooled 350 A 300 A 100 % mm 18 Note: All trademarks in this brochure are property of the respective companies.

19 ROBO OT 350 GC 1 ROBO TA 350 GC 2 OTC /TOKIN ARC stick out TCP geometries Detailed view of interface Interface Interface 1 = ROBO OT 350 GC ROBO OT 350 GC ROBO TA 350 GC 2 = ROBO TA 350 GC 19

20 Standard wear parts for air cooled torch necks ROBO F A 360 ROBO SK A 360 ROBO TR A 360 (identical to ABIROB A 360) Wear part Description Part-No. Contact tip holder M6 Brass, Length 63.4 mm Contact tip M6 CuCrZr silver-plated, Wire-Ø 1.0 mm, Length 28.0 mm CuCrZr silver-plated, Wire-Ø 1.2 mm, Length 28.0 mm Gas nozzle conical Flush 1, Nominal diameter Ø 14.0 mm, Length 68.0 mm Flush 1, Nominal diameter Ø 16.0 mm, Length 68.0 mm ROBO F A 500 ROBO SK A 500 ROBO TR A 500 (identical to ABIROB A 500) Wear part Description Part-No. Contact tip holder M8 Brass, Length 70.0 mm Contact tip M8 CuCrZr silver-plated, Wire-Ø 1.0 mm, Length 30.0 mm CuCrZr silver-plated, Wire-Ø 1.2 mm, Length 30.0 mm Gas nozzle conical Flush 1, Nominal diameter Ø 13.0 mm, Length 75.0 mm Flush 1, Nominal diameter Ø 16.0 mm, Length 75.0 mm

21 Standard wear parts for liquid cooled torch necks ROBO F W 280 ROBO C W 280 ROBO D W 280 (identical to ABIROB W 300) Wear part Description Part-No. Contact tip holder M6 Copper, Length 19.0 mm Gas diffuser Standard Contact tip M6 CuCrZr, Wire-Ø 1.0 mm, Length 28.0 mm CuCrZr, Wire-Ø 1.2 mm, Length 28.0 mm CuCrZr, Wire-Ø 1.0 mm, Length 23.0 mm (only for ROBO F W 280) CuCrZr, Wire-Ø 1.2 mm, Length 23.0 mm (only for ROBO F W 280) CuCrZr, Wire-Ø 1.0 mm, Length 24.0 mm (only for ROBO D W 280) 140.D CuCrZr, Wire-Ø 1.2 mm, Length 24.0 mm (only for ROBO D W 280) 140.D Gas nozzle conical Stick out (+3.0 mm) 2, Nominal diameter Ø 13.0 mm, Length 44.5 mm ROBO F W 500 ROBO C W 500 ROBO D W 500 (identical to ABIROB W 500) Wear part Description Part-No. Contact tip holder M8 Brass, Length 23.2 mm Nozzle insulator Standard Contact tip M8 CuCrZr, Wire-Ø 1.0 mm, Length 30.0 mm CuCrZr, Wire-Ø 1.2 mm, Length 30.0 mm Gas nozzle bottle form Recess (-1.1 mm) 3, Nominal diameter Ø 15.5 mm, Length 75.5 mm Gas nozzle conical Recess (-1.1 mm) 3, Nominal diameter Ø 15.5 mm, Length 75.5 mm ROBO OTC 350 GC ROBO TA 350 GC (identical to ABIROB 350 GC) Wear part Description Part-No. Contact tip holder M6 Binzel-Style Copper, Length mm Contact tip holder M6 Asia-Style Copper, Length 92.5 mm Nozzle insulator Standard Gas nozzle holder Standard Contact tip M6 Binzel-Style, CuCrZr, Wire-Ø 1.0 mm, Length 28.0 mm Asia-Style, CuCrZr, Wire-Ø 1.0 mm, Length 45.0 mm Gas nozzle cylindrical Nominal diameter Ø 19.0 mm, Length 89.5 mm Flush: Contact tip flushed, 2 Stick-out: Contact tip protruding, 3 Recess: Contact tip recessed Further wear parts on demand. 21

22 The ROBOTIC SSTEMS team: A perfect match! Figure 1 Figure 2 Figure 3 Figure 1: ABIROB series wear parts All torch necks are equipped with ABICOR BINZEL wear parts, enabling factory wide standardisation, from a wide range of industry proven consumable options. The optimum choice for every application. Figure 2: Programming aid ABIDOT* ABIDOT is screwed directly onto the torch neck; its four laser beams simulate the exact stick-out required and enable problem free, accurate and quick weld seam programming. Right first time every time! Figure 3: Torch cleaning station BRS-CC All torch neck types feature an existing ABIROB front end design, making them completely compatible with ABICOR BINZEL torch cleaning stations. The motion of the rotating reamer tool removes spatter from up behind the nozzle holder, keeping gas ports open and optimising gas flow. 22 *ABIDOT * is based on its size not suitable for the liquid cooled series ABIROB W 280 and the air cooled series 350 GC.

23 Efficient, focused Combine the know-how and experience of the ROBOTIC SSTEMS team with the advantage of the worldwide ABICOR BINZEL sales and service network, the result: market leading service, wherever you weld. With over 30 manufacturing and sales companies and 20 exclusive partners worldwide, contact, support and guidance is readily available, close at hand. Guaranteeing quick efficient service and parts supply. Should you require a more specific solution, then our ROBOTIC SSTEMS team will work with you, on-site, please contact your local specialist for more information. Options for winners! 23

24 TECHNOLOG FOR THE WELDER S WORLD. Alexander Binzel Schweisstechnik GmbH & Co. KG P.O. Box D Giessen Phone: +49 (0) / 59-0 Fax: +49 (0) / info@binzel-abicor.com PRO.R149.GB Bi Printed in Germany Copyright