3D SENSORS 2-in-1 3-AXIS EDGE FINDER & MEASURING INSTRUMENT.

Transcription

1 3D SENSORS 2-in-1 3-AXIS EDGE FINDER & MEASURING INSTRUMENT

2 HAIMER Sensors Benefits 1. No math needed Zero on the indicator = Zero on the machine control The sensor is pre-calibrated to incorporate the probe tip radius offset 2. 3-Axis edge finder Tram in your workpiece Check surface flatness The indicator always faces the operator = No more reaching into the machine 3. Quickly verify part dimensions Part lengths, slot depths, hole diameters and more HAIMER 3D-Sensor: Spot on positioning Universally simple. Tooling Technology Shrinking Technology Balancing Technology Measuring Instruments 2

3 Applications Locating work piece edge in X, Y and Z is easy as 1, 2, 3 Measure your work piece dimensions Tram in your work piece or fixture to your machine Measure surface flatness Orientate the machine spindle with the center of a drilled hole or cylindrical O.D. 3

4 UNIVERSAL 3D-SENSOR INCH 2.6" Ø 3/4" 1.97" Ø.295" 2 8 3D- Taster Made in Germany 2.1 mm ".295" 2.6" 1.6".2".2".4" Universal 3D-Sensor INCH The Universal 3D-Sensor is a very precise and versatile edge-finding measuring Simply bring the needle to Zero, and that is your edge with any probe. The accuracy is Universal instrument 3D-Sensor for milling and EDM machines (insulated probe). Made entirely at the Problems with such mathematics that you are or able calculations to inspect are your eliminated, parts right allowing on the for machine. fewer Tram HAIMER Germany facility, it is an instrument that no shop can do without. operator vises, erro find the center of your bore, find your edge y, reducing and inspect the extra parts time - it is all possible with the HAIMER 3D-Sensor. The unit has a large overrun distance as well as The Universal 3D-Sensor is a very precise and versatile edge-finding, measuring Once instrument clamped for into milling the machine and EDM spindle, machines the (insulated run-out (T.I.R) probe). is fully Made adjustable entirely to of the fully operator. tested preset probe breaking points, giving the sensor life. All Universal needed most edge-finders, increasing the productivity and accuracy The 3D-Sensor is clamped into a tool holder and inserted into a milling spindle. at zero. the Then, HAIMER you Germany are able facility, to find exact it is an positioning instrument of that the no spindle shop axis can on do the without. of the The workpiece. 3D-Sensor This clamped allows for into zeros a tool holder be set and inserted the length into a be milling measured without maximum any tool. measuring No re-calibration precision. of the unit is needed during a sensor probe edges Short 3D-Sensors and are probes individually are available. tested and The adjusted sensor probes during assembly may be changed in order to achieve spindle. quickly and Once easily. clamped You may into the approach machine from spindle, any direction the run-out (X-,(TY-, Z- axis hence change IP 67 over. waterproof Simply bring the needle to Zero, and that is your edge with adjustable the name 3D-Sensor ). to Zero. Then, When you are the able dial to gauge find exact shows positioning zero, the spindle of the spindle axis is exactly any probe. The accuracy is such that you are able to inspect your parts right axis on on the the edges workpiece of the edge. workpiece. This allows for zeros to be set and the on the machine. Tram vises, find the center of your bore, find your edge and length Only the to HAIMER be measured 3D-Sensor quickly allows and easily. for the You edge may to approach be found in on any the direction first try. No inspect parts - it is all possible with the HAIMER 3D-Sensor, (X-, calculating Y-, Z- axis of the hence probe s the ball name diameter 3D-Sensor ). is necessary When the just dial zero gage it shows out! Problems a large overrun distance in connection with the fully tested preset breaking with mathematics or calculations are eliminated, allowing for fewer operator errors. Our 3D-Sensor is quick and easy, reducing the extra time needed with most zero, the spindle axis is exactly on the workpiece edge. Only the HAIMER 3D- points giving the sensor life. All Universal 3D-Sensors are individually Sensor allows for the edge to be found on the first attempt. No calculating of tested and adjusted when being assembled in order to achieve a maximum edge-finders, thus increasing the productivity and accuracy of the operator. the probe s ball diameter is necessary just Zero it out! of measuring precision. Short and probes are available. The sensor probes can be changed without ever needing a tool. No re-calibration of the unit is needed after changing sensor probes. Short probe tip Ø.2 Long probe tip Ø.4 Universal 3D-Sensor with clamping shank Ø 2 mm including probe tip Ø 3/4 Accuracy.4 Length without clamping shank 4.4 Order No IN Short probe tip Ø.2 Order No Long probe tip Ø.4 Order No Recommended HAIMER tool holders Order No. Short chuck CAT Short chuck CAT Short chuck HSK-A63 A Short chuck HSK-A1 A Please order ER collet a with above holders: ER32 3/4 collet (additional taper styles please see ER or HG collet chuck section) 4

5 2 3 Made in Germany UNIVERSAL 3D-SENSOR METRIC 65 mm Ø 2 mm 27 mm 5 mm UNIVERSAL 3D-TASTER IP mm mm mm 8 mm Universal 3D-Sensor METRIC The Universal 3D-Sensor is a very precise and versatile measuring instrument for milling and EDM machines (insulated probe). The 3D-Sensor is clamped into a tool holder and inserted into a milling spindle. Once clamped into the machine spindle, the run-out (T.I.R) is fully adjustable to zero. Then, you are able to find exact positioning of the spindle axis on the edges of the workpiece. This allows for zeros to be set and the length to be measured quickly and easily. You may approach from any direction (X-, Y-, Z- axis hence the name 3D-Sensor ). When the dial gauge shows zero, the spindle axis is exactly on the workpiece edge. Only the HAIMER 3D-Sensor allows for the edge to be found on the first try. No calculating of the probe s ball diameter is necessary just zero it out! Problems with mathematics or calculations are eliminated, allowing for fewer operator errors. Our 3D-Sensor is quick and easy, reducing the extra time needed with most edge-finders, increasing the productivity and accuracy of the operator. Short and probes are available. The sensor probes can be changed without ever needing a tool. No re-calibration of the unit is needed after changing sensor probes. Simply bring the needle to Zero, and that is your edge with any probe. The accuracy is such that you are able to inspect your parts right on the machine. Tram vises, find the center of your bore, find your edge and inspect parts - it is all possible with the HAIMER 3D-Sensor. The unit has a large overrun distance as well as fully tested preset probe breaking points, giving the sensor life. All Universal 3D-Sensors are individually tested and adjusted during assembly in order to achieve maximum measuring precision. IP 67 waterproof Universal 3D-Sensor with clamping shank Ø 2 mm including probe tip Ø Accuracy.1 mm Length without clamping shank 113 mm Order No FHN Order No Order No Recommended HAIMER tool holders Order No. Short chuck SK Short chuck SK Short chuck BT Short chuck BT Short chuck HSK-A 5 A5..2 Short chuck HSK-E 5 E5..2 Short chuck HSK-A 63 A63..2 Short chuck HSK-A 8 A8..2 Short chuck HSK-A 1 A1..2 5

6 UNIVERSAL 3D-SENSOR WITH INTEGRATED ADAPTER 27 mm mm 69 mm 27 mm 8 mm Universal 3D-Sensor with integrated adapter The integrated taper (ASME B5.5, CAT4, DIN 69871, SK4 or JIS B6339, BT4) guarantees the easiest handling and maximum comfort. The Universal 3D-Sensor is a very precise and versatile measuring instrument for milling and EDM machines (insulated probe). The 3D-Sensor is clamped into a tool holder and inserted into a milling spindle. Once clamped into the machine spindle, the run-out (T.I.R) is fully adjustable to zero. Then, you are able to find exact positioning of the spindle axis on the edges of the workpiece. This allows for zeros to be set and the length to be measured quickly and easily. You may approach from any direction (X-, Y-, Z- axis hence the name 3D-Sensor ). When the dial gauge shows zero, the spindle axis is exactly on the workpiece edge. Only the HAIMER 3D-Sensor allows for the edge to be found on the first try. No calculating of the probe s ball diameter is necessary just zero it out! Problems with mathematics or calculations are eliminated, allowing for fewer operator errors. Our 3D-Sensor is quick and easy, reducing the extra time needed with most edge-finders, increasing the productivity and accuracy of the operator. Short and probes are available. The sensor probes can be changed without ever needing a tool. No re-calibration of the unit is needed. For safety, the unit has a large overrun distance as well as fully tested preset probe breaking points, giving the sensor a er life. Universal 3D-Sensors are individually tested and adjusted when being assembled in order to achieve maximum measuring precision. IP 67 waterproof Universal 3D-Sensor with integrated adapter including probe tip Ø Accuracy.1 mm Length without clamping shank 113 mm Article Order No. With integrated adapter CAT FHN With integrated adapter SK FHN With integrated adapter SK FHN With integrated adapter BT FHN With integrated adapter BT FHN Order No Order No

7 3D-SENSOR NEW GENERATION METRIC Ø 62 mm Ø 4 Ø 12 mm ,1 mm mm 25 mm 69 mm 27 mm Ø 8 mm 3D-Sensor New Generation The 3D-Sensor NG is a further development of our globally accepted and proven Universal 3D-Sensors. Its distinguishing features include improved mechanics and a new and compact design. Advantages: Compact and easy to grip casing will not restrict working area Precise display of spindle position with large 1/1 mm dial gauge (2 hands) Utmost precision of.1 mm (when using original HAIMER ) Overrun distance indicated on display (safety distance) IP 67 waterproof Functions: Aligns machine spindle to work piece and reference edges (x-, y-, z-axis) Sets zeros Centers bores and shafts Measures lengths and depths Checks straightness and levelness of surfaces Aligns work pieces and vices Quick, without calculations, eliminating mathematical errors 3D-Sensor NG with clamping shank Ø 12 mm including probe tip Ø Accuracy.1 mm Length without clamping shank 1 mm Order No NG Short Probe tip Ø Order No Long Probe tip Ø 8 mm Order No

8 3D-SENSOR NG WITH INTEGRATED SHORT ADAPTER L 7 3 2,1 mm mm 69 mm 27 mm Ø Ø 62 mm 8 mm For interfaces SK3, BT3, HSK-25/32/4/5/63 Easily measures the workpiece while taking up less space. Version: With integrated adapter available in taper sizes SK3, BT3, HSK- A32/4/5/63, HSK-E25/32/4/5 Manual runout adjustment no er necessary! Preset runout accuracy at the probe tip of.1 mm Measuring accuracy:.1 mm Short and available No re-calibration of the sensor is needed Increased overrun distance IP 67 waterproof Application: For small Milling and EDM machines (insulated probe) For workpiece-reset and length measuring Approach from any direction (X-, Y-, Z-axis) 3D-Sensor NG with integrated adapter including probe tip Ø Accuracy.1 mm Article Order No. L [mm] 3D-Sensor NG with adapter HSK-E E25NG D-Sensor NG with adapter HSK-E E32NG D-Sensor NG with adapter HSK-E E4NG D-Sensor NG with adapter HSK-E E5NG D-Sensor NG with adapter HSK-A A32NG D-Sensor NG with adapter HSK-A A4NG D-Sensor NG with adapter HSK-A A5NG D-Sensor NG with adapter HSK-A A63NG 147 3D-Sensor NG with adapter SK NG D-Sensor NG with adapter BT NG Short Probe tip Ø Order No Long Probe tip Ø 8 mm Order No

9 3D-SENSOR DIGITAL INCH 2.6" 3/4" inch 3D-T aster -,1 set MOD ON/OFF E SET 4.4" 1.97" Ø.295" Ø.295" 2.6" 1.6".2".2".4" Digital 3D-Sensor Highly accurate safe handling The Digital 3D-Sensor is a further development of the time proven Mechanical 3D-Sensor. It serves for setting workpiece edges on milling and EDM machines. The spindle may be positioned quickly and safely on the reference edge. The setting operation can be precisely monitored on the digital display and the zero position is found on the first try. The machine coordinate system can be set without any calculations because the spindle axis is positioned exactly on the approached edge. The digital display has large, easy-to-read numbers with measurements in increments of.2. It can be easily read from a distance (i.e. when mounted on a large machining center). The digital display is splash-proof and dust-proof (IP64) and can be stored in the tool magazine of the machine. Short probe tip Ø.2" Long probe tip Ø.4" 3D-Sensor Digital with clamping shank, diam. 3/4 including probe tip Ø.2" Smallest unit of measure.5" Repeatability.5" Measuring accuracy.2" Display Display mode May be switched to inch or metric Display size 1.8" x.9" Height of numbers.3" Service life of battery (continuous operation) approx. 3 hrs Order No IN Short probe tip Length 1" ball tip Ø.2" Order No Long probe tip Length 2.6" ball tip Ø.4" Order No Recommended HAIMER tool holders Order No. Short chuck CAT Short chuck CAT Short chuck HSK-A63 A Short chuck HSK-A1 A Please order ER collet a with above holders: ER 32-3/4" collet (additional taper styles please see ER or HG collet chuck section) 9

10 3D-SENSOR DIGITAL WITH INTEGRATED ADAPTER METRIC mm 3D-TASTER -2. set MOD ON/OFF E SET 148 mm 69 mm 27 mm 65 mm 8 mm Digital 3D-Sensor with integrated adapter The integrated taper (DIN 69871, SK4 or JIS B6339, BT4) guarantees the easiest handling and a maximum of comfort. Highly accurate safe handling The Digital 3D-Sensor is a further development of the time proven mechanical 3D-Sensor. It serves for setting workpiece edges on milling and EDM machines. The spindle may be positioned quickly and and safely on the reference edges and the setting operation can be precisely monitored on the digital display. The zero points can be set without any calculations because the spindle axis is positioned exactly on the approached edge. Especially practical The digital display has large easy-to-read numbers that measure in increments of.1 mm. It can be easily read from a distance (i.e. when mounted on a large machining center). The digital display is water- and dust-proof (IP 64) and can be stored in the tool magazine of the machine. 3D-Sensor Digital with integrated adapter incl. probe tip Ø Smallest unit of measure.1 mm Repeatability.1 mm Measuring accuracy.5 mm Display Display mode May be switched to inch or metric Display size 45 x 23 mm Height of numbers 8.5 mm Service life of battery (continuous operation) approx. 3 hrs With integrated adapter SK 4 Order No FHN With integrated adapter BT 4 Order No FHN Order No Order No

11 ZERO MASTER UNIVERSAL MINI 3D-SENSOR INCH Ø 1.92" Ø 1mm/.39".9764" " Ø.295" " Ø.295" 2.6" 1.6" Ø.2".2".4" Zero Master INCH Small but powerful The Zero Master is the smallest 3D-Sensor worldwide. Usage, function and accuracy are equal to the Universal 3D-Sensor. The size of the Zero Master is adapted to small machines. The diameter of the clamping shank is 1mm/.3937 inch. Accordingly, it can be also used on machines with ISO 3 or small HSK spindles. The housing is ened and does not protrude far from the the spindle so even large work pieces can be measured. The Zero Master can be read on its small analog dial gauge. The Zero Master can be equipped with a (ball diam..2 inch) and a (ball diam..4 inch) probe tip. Naturally, the are compatible with all other HAIMER 3D-Sensors. Please take note: The given measuring precision of.4" only applies if the original HAIMER are used. IP67 waterproof Zero Master with clamping shank Ø.39" including probe tip Ø.2 Accuracy.4" Length without clamping shank " Order No IN Short probe tip Length 1 ball tip Ø.2" Order No Long probe tip length Length 2.6 ball tip Ø.4" Order No Short probe tip Ø.2" Long probe tip Ø.4" 11

12 ZERO MASTER UNIVERSAL MINI 3D-SENSOR METRIC 27 mm 69 mm 8 mm Zero Master METRIC Small but powerful The Zero Master is the smallest 3D-Sensor worldwide. Usage, function and accuracy are equal to the Universal 3D-Sensor. The size of the Zero Master is adapted to small machines. The diameter of the clamping shank is 1 mm. Accordingly, it can be also used on machines with ISO 3 or small HSK spindles. The housing is ened and does not protrude far from the spindle so even large work pieces can be measured. The Zero Master can be read on its small analog dial gauge. The Zero Master can be equipped with a (ball diam. ) and a (ball diam. 8 mm) probe tip. Naturally, the are compatible with all other HAIMER 3D-Sensors. Please take note: The given measuring precision of.1 mm only applies if the original HAIMER are used. IP67 waterproof Zero Master with clamping shank Ø 1 mm including probe tip Ø Accuracy.1 mm Length without clamping shank 96 mm Order No Order No Order No