MEASURING INSTRUMENTS. High precision instruments to ensure fast and accurate operations

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1 MEASURING INSTRUMENTS High precision instruments to ensure fast and accurate operations

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3 Content Overview Touch Sensors 3D Touch Sensor Touch Sensor Edge Finder ATC Alignment Tool Retention Force Dynamometer Precision Test Bar Digital eveling Device Tool Assembly Fixture Cleaner Dyna ine

4 3D Touch Sensor Point Master Pro Series Point Master Pro Series is a precision 3-D touch sensor operating in non-conductive as well as conductive applications, resin, ceramic or coated workpieces, machines with ceramic spindle taper or bearings can all be accommodated. ED lamp Repeatability ± 1 μm For all materials Cylindrical Type 1 Ø37 Ø35 28 Z Ø4 XY amp (3-ED) (h7) 1 Over-Travel Measuring Pressure (N) Battery (not included) Battery ife Standard Stylus (kg) XY Z XY Z (included) PMP Panasonic ithium 50 hours ± BR435x1 ST28-4R R1x2 50 hours PMP-10 has one ED only. For Stylus A Above table indicates the specification when using stylus ST28-4R. 3. There is approx 5 μm lag in X and Y directions and approx. 2 μm lag in Z direction to illuminate ED lamp when stylus touches workpiece surface. 4. Battery is not included. BBT Type JIS B 6339 (BIG-PUS) amp (3-ED) Ø46 1 Ø35 28 Z Ø4 amp (3 ED) Ø Z Ø4 Fig. 1 Fig. 2 XY Ø37 XY BIG-PUS tools can be used in machining centers with conventional spindles. Fig. BBT No. 1 Over-Travel Measuring Pressure (N) Battery (not included) Battery ife Standard Stylus (kg) XY Z XY Z (included) BBT30-PMP CR2x1 90 hours ± ST28-4R BBT40-PMP R1x2 50 hours Above table indicates the specification when using stylus ST28-4R. 2. There is approx 5 μm lag in X and Y directions and approx. 2 μm lag in Z direction to illuminate ED lamp when stylus touches workpiece surface. 3. Battery is not included. For Stylus A180 4

5 3D Touch Sensor Point Master Pro Series HSK Type ISO 12164(DIN ) & DIN HSK-A63 amp (3-ED) Ø49 Ø Z Ø4 HSK-E32 amp (1-ED) Ø Z Ø4 XY Fig. 1 Fig. 2 XY Fig. HSK No. 1 Over-Travel Measuring Pressure (N) Battery (not included) Battery ife Standard Stylus (kg) XY Z XY Z (included) HSK-A63-PMP HSK-A CR2x1 90 hours ± ST28-4R HSK-E32-PMP HSK-E SR44x2 24 hours There is approx 5 μm lag in X and Y directions and approx. 2 μm lag in Z direction to illuminate ED lamp when stylus touches workpiece surface. 2. Above table indicates the specification when using stylus ST28-4R. 3. Battery is not included. For Stylus A180 Point Master PMC Series Point Master PMC series is ideal touch sensor for electric conductive materials. ED lamp illuminates when the stylus touches the workpiece. Stroke of stylus provides sufficient over-travel for safety. ED lamp + beep sound Repeatability ± 1 μm For electric conductive materials 1 Audible Beep Ø32 Ø29 38 Z Ø6 Ø Ø6 Point Master Machine spindle Workpiece amp (3-ED) With stylus ST38-6P XY With stylus ST38-6x6 h7 1 Over-Travel Measuring Pressure (N) Battery (not included) Battery ife Standard Stylus (kg) XY Z XY Z (included) PMC-20 ST38-6P ± R1x2 90 hours PMC-20S ST38-6x Measurement is not possible with non-conductive machine or workpiece. 2. Point Master PMC utilizes conductivity from the machine, toolholder, Point Master through workpiece. 3. Battery is not included. For Stylus A180 5

6 3D Touch Sensor Point Master PMG Series ED lamp illuminates when the stylus touches the workpiece. ED lamp Repeatability ± 1 μm For electric conductive materials 1 amp (3-ED) Ø29 38 Z Ø6 XY 6 Ø6 Point Master Machine spindle Workpiece With stylus ST38-6P With stylus ST38-6x6 h7 1 Measuring Pressure (N) Battery (not included) Battery life Standard Stylus (kg) XY Z XY Z (included) PMG-20 ST38-6P ± R1x2 25 hours PMG-20S ST38-6x Measurement is not possible with non-conductive machine or workpiece. 2. Point Master PMG utilizes conductivity from the machine, tool holder, point master through workpiece. 3. Battery is not included. Alternative Stylus The stylus (M3 thread) is replaceable. Please replace when different model of stylus required or if damaged. Ød Ød Fig. 1 Fig. 3 Measurement 1 Depth Ød Fig. 2 Fig. 4 Ød 1 A Ø R Detail A Fig. 1 Ød Material Series ST28-1P P 8 2 PMC PMP Carbide -3P 3 PMG P ST38-6P 3-6 PMC, PMG Steel (SUS) PMC S ST38-6x PMG S ST28-4R Ruby PMP Stylus model ST38-6x6 is exclusive for PMC-20S and PMG-20S. Runout accuracy may worsen when used on other models. ST15-50K Ideal for peculiarly shaped workpiece or tapered portion of plastic mold. 2. PMC-series only. 6

7 Touch Sensor Base Master Series Base Master Series is a precision touch sensor to determine workpiece offsets and tool length. Mounted on workpiece surface or machine table, ED lamp illuminates immediately when the cutting edge touches the sensor plate and the position is detected. Tool Offset Sensor Base Master The most popular Base Master model with 1μm accuracy. Operates when a conductive circuit is completed. ED lamp For use with conductive cutting tools, workpieces, and machine tools. BM Sensor Plate amp (ED) Ø18 3 Height Accuracy Measureable Pressure Repeatability Accurary Min. Measurable Tool Diameter Battery ife mm 3N ± 1 μm (2σ) Ø 1 mm 10 hours (continuous use) 0.23 kg Battery (SR44 2) Magnet Ø42.5 Stroke Battery is not included. Base Master Gold Suitable for various tools and workpieces, including non-conductive materials such as ceramics. ED lamp For all materials, including nonconductive cutting tools,workpieces, and machine tools BM-50G Sensor Plate (CeramiC) amp (ED) Ø18 Ø14 3 Height Accuracy Measureable Pressure Repeatability Accurary Min. Measurable Tool Diameter Battery ife mm 2N ± 1 μm (2σ) Ø 1 mm 10 hours (continuous use) 0.24 kg Battery (SR44 2) Magnet Ø42.5 Stroke Battery is not included. Base Master Micro Specifically designed for micro cutting tools. ow measuring pressure protects the cutting edge. ED lamp For all materials, including nonconductive cutting tools,workpieces, and machine tools BM-50M Sensor Plate (Ceramic) Ø18 Ø7 amp (ED) 1 Height Accuracy mm Measureable Pressure 0.3N Repeatability Accurary ± 1 μm (2σ) Min. Measurable Tool Diameter Ø 0.05 mm Battery ife 10 hours (continuous use) 0.24 kg Battery (SR44 2) Magnet Ø42.5 Stroke Battery is not included. 7

8 Touch Sensor Base Master Series Base Master Red ED lamp For all materials, including non-conductive cutting tools,workpieces, and machine tools Replaceable sensor plate, BM-MEG, is available as individual part Batterie Ø16 ED Magnet Tool Offset Sensor Ø43 Body Set Sensor Part BM-50R BM-MEG Sensor Plate Ø16 1. BM-MEG is included. 5 Height Accuracy mm Repeatability Accuracy ± 1 μm (2 σ) Min. Measureable Tool Diameter Ø 1 mm Measureable Pressure 2 N Sensor Stroke 5 mm Signal ED (red) Battery SR44 x kg 42.5 Stroke Ø18 1. Battery is not included. Base Master Mini ED amp For all materials, including non-conductive cutting tools,workpieces, and machine tools World smallest 20 mm body diameter amp (ED) Batterie Battery (SR44x2) Magnet Ø17 Ø5 2 Stroke Protection Cover oupe BMM Protection cover is included. Protection Cover Ø20 Height Accuracy mm 0 Measureable Pressure 1.8 N Repeatability Accuracy ± 1 μm (2σ) Min. Measureable Tool Diameter Ø 0.1 mm Battery SR44 x 2 Battery ife 10 hours (continuous use) 55 g 1. Battery is not included. 8

9 Touch Sensor / Edge Finder Tool Master Tool Master is a precision touch sensor with a large dial gauge. ED lamp and sound pre-indicate approach to 100 mm height to ease the detecting operation. Tool Offset Sensor ED lamp Visible dial indicator TM Height Accuracy Stroke Stroke Range Measureable Pressure Battery Graduation Indication Tolerance Repeatability Return Tolerance Dial Guage mm 5 mm mm 6N (100 mm) SR44x2 1.2 kg 0.01 mm 12 μm 3 μm 3 μm Sensor Plate amp (ED]) Metric Dial Indicator Magnet Ø42 65 Audible Beep ~102 0 Battery Cap 1. Dial gauge accuracy in accordance with JISB7503: Battery is not included. Accu Center Accu Center is a simple and precise edge finder offering repeatability within 3 μm. Hard chrome plated stylus offers extended life. For all material Not for use with horizontal machine tools Cylindrical Shank 28 Cylindrical Shank 35 Ø10 Ø19 Ø10 Ø10 Ø19 Ø10 Ø4 ACCU-C ACCU-C

10 Overview Touch Sensors Base Master Series Applicable Materials Height Repeatability Min.measureable Features Tool Diameter BM-50 Electric Conductive Materials 50 ± 1 μm (2 σ) Ø 1 Basic type BM-50G All Materials 50 ± 1 μm (2 σ) Ø 1 Most universal type BM-50M All Materials 50 ± 1 μm (2 σ) Ø 0.05 Best for micro tools BMM-20 All Materials 40 ± 1 μm (2 σ) Ø 0.1 Compact body design BM-50R All Materials 50 ± 1 μm (2 σ) Ø 1 Replaceable sensor Unit TM-100 All Materials μm Ø 1 Visible dial indicator Point Master Series PMP Series Applicable Materials Sensor Idicator Repeatability Interface Features All materials ED ± 1 μm (2 σ) BBT HSK Cylindrical Multi purpose type PMC Series Electric conductive materials ED + Beep Sound ± 1 μm (2 σ) BBT HSK Cylindrical Most universal type PMG Series Electric conductive materials ED ± 1 μm (2 σ) Cylindrical Basic type Accu Centers All materials ED 3 μm Cylindrical Conventional edge finder Only for vertival M/C 10

11 ATC Alignment Tool Alignment Tool for ATC arm For maintenance of machine tool spindle. Measuring equipment of misalignment between the ATC arm and machine tool spindle or magazine pot center. How to use oad the A Shank in the machine spindle and mount the A Flange on the ATC arm. Insert the A Plug into the A Flange. Rotate the A Plug and read the highest and lowest values of the dial indicator. This direction is the eccentric direction. Half of the gap of the values is the eccentric amount. Adjust the position of the ATC arm so that the front end of the A Plug will be inserted into the A Flange fully. Spindle A Shank GAP ATC arm A Plug Exclusive storage case A Messdorn M 2 Dial indicator (1DIV = 0.01 mm) M 2 Dial (1DIV = 0.01 mm) A Shank 2 A Flange 5 4 A Plug 1 A Shank 2 3 A Flange 5 4 A Plug Fig. 1 Fig. 2 Fig. D1 D M BT30-ATC BT40-ATC BT50-ATC DV40-ATC DV50-ATC

12 Retention Force Dynamometer Dyna Force Measuring device for pulling force of machine tool spindle. Periodical measurement avoids reduced rigidity leading to vibrations, loss of machining quality, shortened tool life Belleville Springs Collet onger taper shank to enhance reliability ong taper supports itself in long span and stabilizes the value of measurement. Only one display for all taper sizes One common display can be used for all taper sizes. Taper Specification Corresponding JIS, DIN, ANSI Measuring device Display Cable Case H H Fig. 1 Fig. 2 Set Contents of Set Taper Size Rated Capacity 1 2 H Measuring Device Fig. Display Cable (kg) SNT30 -DF10 NT30 -DF kN (980 kgf) 65 SBT30 -DF10 BT30 -DF DFA-1 DFC-1 SNT40 -DF30 NT40 -DF kN (2 940 kgf) (AA batteryx2) (2 m) SNT50 -DF50 NT50 -DF kN (4900 kgf) DF30 * -DF kN (2 940 kgf) Each component is also available separately. Please contact BIG KAISER agent if individual component is required. 2. SBT30-DF10 is designed exclusively for machines not capable of automatic tool change. 3. SBT30-DF10 is suitable for BT/BBT30 machines only. 4. Pull stud bolt is to be ordered separately. For DIN, ISO, ANSI & CAT standard machines, exclusive pull stud bolt for dyna force is required. 5. SNT50-DF30 marked with * is a light-weight model. Exclusive pull stud bolts for Dyna Force An exclusive pull stud bolt is needed for a machine spindle in DIN, ANSI or CAT standard. Pull stud bolts in MAS and JIS standards can be used. These pull stud bolts are not suitable for the SBT30-DF10. Standard No. Shank No. 30 Shank No. 40 Shank No. 50 DIN69872 DF-PDV ISO7388 Type A - DF-PDV40A DF-PDV50A Type B - ANSI B5.50 DF-PAV DF-PAV DF-PAV ASME B5.50 DF-PCV DF-PCV DF-PCV

13 Precision Test Bar Dyna Test (BT Shank) Periodic inspection of machine tools to control production stability. Shorter models are ideal for measuring ATC repeatability. BIG-PUS BT type Effective test length A Effective test length A A BBT BBT BBT Taper length is in accordance with JIS BT standard. Conventional BT and BIG-PUS BT type A NT NT NT Taper length is in accordance with JIS BT standard. Dyna Test (DV Shank) Periodic inspection of machine tools to control production stability. BIG-PUS DV type Effective test length A A BDV SD BDV SD

14 Precision Test Bar Dyna Test (HSK Shank) For inspection and adjustment of machine spindle. HSK-A Type DIN & ISO Effective test length A A HSK -A SD A SD A SD A SD The drive key slots are symmetrical to allow the HSK form A dyna test bar to be indexed 180 degrees. HSK-E Type DIN Effective test length A A HSK -E E E E HSK-F Type DIN V Effective test length A A HSK -F

15 Digital eveling Device evel Master 2-axis simultaneous detection leveler. ED displays level conditions for both axis simultaneously. ED and buzzer indication when leveling is completed. ED lamp + beep sound Simultaneous 2-axis detection saves the extra time & cost of using 2 levelers. Simultaneous 2-axis detection VM Traditional method where 2 levelers are used Easy leveling with simultaneous 2-axis detection Minimum Read Value 0.01 mm Inclination/m Power Source Alkaline batteries (AAA x 4 pcs) Auto Power Off 30 minutes after power is turned on Operational Temperature 0-40 C (Recommended 20 C ± 5 ) Battery ife 50 hours Dimensions Ø 109 mm x 46 mm H 985 g 1. Batteries are not included. Note: In the case of high precision leveling, we recommend to check the evel Master in advance on a reference level, such as a level block. ED & buzzer indicate leveling completion High Mode when the required level condition is within 0.01mm/1m ow Mode when the required level condition is within 0.1mm/1m ED (blue) & buzzer are simultaneously activated Included evel Master Aluminum case Manual Warranty Inspection certificate 15

16 Tool Assembly Fixture Tooling Mate For BBT (BT) and BDV (DV) ØC Taper No. Adapter ock Screw W P Replaceable Adapter Taper No. H 4-ØM Made of special resin material BT / DV No. ØC H W P ØM Adapter TMS40-20 BT TMA BT (for M6) BT40/DV TMS50-40 BT40/DV TMA (for M8) -50 BT50/DV pce. of adapter is included. 2. Adapter can be ordered individually. For HSK and BIG CAPTO Innovative Two-way clutch needle roller clamping system assures secure clamping at the tool flange periphery. HSK / BIG CAPTO No. Adapter ØC Adapter ock Screw W P HSK / BIG CAPTO No. ØC 4-ØM H H 4-ØM HSK / BIG CAPTO No. ØC H W P ØM Adapter TMS40-32R 32/C TMA40-32R R 40/C R (for M6) - 50R 50/C R R 63/C R TMS50-80R 80/C TMA50-80R (for M8) -100R R pce. of adapter is included. 2. Adapter can be ordered individually. Kombi Grip For HSK and BIG CAPTO ØP HSK No. BIG CAPTO No. ØC H ØP ØM KG 25R R 32 C (for M6) 40R 40 C R 50 C R 63 C R 80 C (for M8) R pcs. of cap bolts to mount on the table are not included. 16

17 Cleaner T-Slot Clean Improve efficiency of table cleaning. Save you from cleaning T-slots packed with swarf. Quick discharge of swarf out of a machine. Easy removal with a pin attached Before After Ideal expansion BIG KAISER Other manufacturer W 1,000 / 400 / 100 Coolant removes heated swarf and avoids thermal displacement of machine. Standard Set Set W Contents of Set TS14-S mm x 4 pieces TS18-S mm x 4 pieces TS22-S 22 Removal pin x 1 piece mm Set Set W Contents of Set TS P mm x 100 pieces TS P Removal pin x 10 piece TS P mm Set For large machines 1000 mm (1 m) long version is available. Set W Contents of Set TS P mm x 10 pieces TS P 22 Removal pin x 1 piece Spindle Cleaner For BIG CAPTO Easy cleaning of BIG CAPTO polygon taper. Cleaning strips BIG CAPTO No. SC -C3 C C4 C C5 C C6 C C8 C

18 Dyna ine Dyna ine Precision measuring of tool diameter and runout accuracy Eliminates machining defects by measuring total runout accuracy at high rotation speeds. Also usable as a maintenance/evaluation tool for runout accuracy of machine spindle. Non-contact measuring with CMOS linear image sensor In-machine measuring Portable (usable with 6 C-cell batteries) The innovative linear image measuring method CMOS sensors are often found in hi-tech equipment such as digital cameras and smart phones. With pixels measuring 1.4 μm, Dyna ine uses the latest CMOS sensors for quick and precise measuring. aser-dot method Dyna ine linear sensor over 10 μm 1.4 μm pixels Measurement at high rotation speeds up to 400 m/min With a compact size of just an A5 sheet of paper, easy measuring is possible on the machine table. Dyna ine is also usable as a maintenance tool for your machining centre, as well as a measuring tool and axis runout accuracy and tool diameter. Diameter measurable at processing rotational speeds No potential of damage to delicate tools Measurement range: Ø mm Indicated resolution: 1 μm Can run on 6 C-cell batteries Measurable tools with an odd number of teeth Three measurement modes depending on type of tool Diameter Measuring Measurable diameter and runout at processing rotation speed. d Ø4 Cutting tool with less than Ø 4 mm Mode Max. 400 m/min Simultaneous measuring of the tool diameter and runout accuracy of even-numbered teeth at processing rotation speed is possible. Please refer to the right page for tools with an odd number of teeth. Centre of sensor Tool diameter Tool diameter with runout accuracy Runout d > Ø4 Cutting tool with more than Ø 4 mm Mode Max. 400 m/min The machine spindle if offset the amount of radius for tools lager than detection range (4.2 mm), and the edge of the tool if measured from the centre of the sensor. Please refer to the right page for tools with an odd number of teeth. e.g.) Ø 6 endmill Spindle offset: 3 mm Displayed measurement result: mm Diameter includes the runout of the rotation: ( ) x 2 = mm Centre of sensor Measuring radius 18

19 Dyna ine Main dimensions / Specifications Body Specifications Focal point Detection Method ight source Indicated Resolution Repeatability Measurement Range Detection Range Ambient temperature Ambient humidity Power AC Adapter Source Dry Battery Power Consumption Battery ife Accessories DX4-P CMOS linear image sensor ED 1 μm 1 μm Ø 0.1 ~ 50 mm (Ø 4.0 or more must be ofset) 4.2 mm 0 ~ + 40 C 30 ~ 75% RH (no condensation) AC100 ~ AC240V 6 C-cell batteries 5W Normal mode: 3 hours Eco mode: 5 hours 3.0 kg (without batteries) Setting tool (model: DCT-300) Protective case Edge cleaner (model: STP-EC) Magnets Battery cover Battery: 6 C-cell T.I.R. Measuring Measurable each cutting edge of multiple tools and test bar. T.I.R. Total indicated runout Mode Max. 150 min -1 T.I.R. tools over Ø 4 mm or with an odd number of teeth can be easily measured by setting the number of teeth and the r.p.m. (up to 9 flutes). Easily able to measure runout of machine spindle by using test bar as maintenance equipment (max. 400 m/min). 1 Measurement 3 2 Value Schematic of measuring 3-flute and mill 1st Runout (T.I.R.) Peak point of tooth 2st 3st 1st... Measurement mode selection Tool Diameter Tool Type Measurement Items Mode Rotation Speed Ø 0.1 ~ Ø 4 Even number of teeth, test bar Diameter, runout d Ø 4 Max. 400 m/min Diameter Odd number of teeth Runout T.I.R. 20 ~ 150 min -1 Ø 4 ~ Ø 50 Diameter d > Ø 4 Max. 400 m/min Tool Runout 20 ~ 150 min -1 T.I.R. Test bar Diameter, runout Max. 400 m/min 1. It may not measure with unequal spacing. 19

20 BIG KAISER Precision Tooling td. Glattalstrasse 516 Postfach CH-8153 Rümlang T: F: /2016

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