PIONEER TOOL HOLDING SOLUTIONS

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1 PIONEER N.A., INC. PIONEER TOO HODING SOUTIONS 2018 CATAOG

PIONEER DUA CONTACT What is Dual Contact Dual Contact spindle gageline is ground to a controlled dimension to the taper of

125 gap from the back of the tool holder flange to the spindle face. Dual contact reduces the gap to microns.

to disengage from the spindle, causing the tool to dog tail, effecting assembly runout and rigidity.

machine to operate at a higher radial load. The amount of pressure is dependent on the draw bar system in the machine.

Dual Contact Holder Standard Holder No Gap Small Gap Dual Contact Spindle Standard Spindle Small Gap arge Gap Verify Machine

Standard tooling can wear dual contact spindle tapers causing dual contact tooling to lock on the face before locking on the

2 PIONEER DUA CONTACT What is Dual Contact Dual Contact spindle gageline is ground to a controlled dimension to the taper of the spindle and tool holder. Standard spindles have a /0.125 gap from the back of the tool holder flange to the spindle face. Dual contact reduces the gap to microns. How is Dual Contact Effective If enough side pressure (radial load) is applied to a milling tool it will cause the tool taper to disengage from the spindle, causing the tool to dog tail, effecting assembly runout and rigidity. Dual Contact uses the face of the spindle for additional support creating a higher displacement pressure point allowing the machine to operate at a higher radial load. The amount of pressure is dependent on the draw bar system in the machine. ower draw bar pressure machines will see a greater improvement in side load applications than higher machines. Dual Contact Holder Standard Holder No Gap Small Gap Dual Contact Spindle Standard Spindle Small Gap arge Gap Verify Machine Spindle warrantee and Machine Tool manufacturers recommendation when using standard tooling in Dual Contact Spindles. Standard tooling can wear dual contact spindle tapers causing dual contact tooling to lock on the face before locking on the taper requiring a spindle repair to regain taper & face lockup. The reverse is also true, Dual Contact tooling used in standard spindles can wear the taper of the dual contact tool holder and cause lock up issues over time when used in dual contact spindles.

3 Online Access Customers and distributors with an ac ve account can sign up for online access to search part numbers, check inventory and even compe ve part number cross over. All current catalogs and promo ons are also listed. To sign up and access the site visit h p://access.pioneerna.com ER Page 2 Collet Chucks & Collets EM Page 30 End Mill Adapters SD Page 46 Shrink Fit Adapters & Machines SM Page 58 Shell Mill Adapters BC Page 70 Mill Chucks & Non-Pull Out MX & VX Page 78 Mini Chucks & Collets SX Page 90 Super Collet Chucks & Collets MC Page 108 Mill Chuck & Collets QC Page 120 Tap Holders & Adapters TG Page 128 Collet Chucks & Collets DA Page 132 Collet Chucks & Collets MISC Page 134 Drill Chucks, Morse Adapters, Test Bars ACC Page 136 ocking Fixtures, Reten on Knobs PAGE 1 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding ER COET SYSTEM True Dynamic Balance PIONEER ER holder bodies and collet nuts are individually dynamically

0001 TIR or ess ) All Holders Dynamically Balanced, Nuts also Dynamically Balanced Individually, not Paired to the Holder ) Coolant Thru with

) Holders Meet & Exceed all DIN Standards ) ID Chip Hole Standard Mini Holders for Tight Applica ons ER Mini holders are designed to provide

ER08M, ER11M, ER16M & ER20M in Straight Extensions.

4 PIONEER Premium Tool Holding ER COET SYSTEM True Dynamic Balance PIONEER ER holder bodies and collet nuts are individually dynamically balanced, not in sets, for maximum flexibility and balance compensa on. Performance ER System Clamping Range : ) Holders Ground TIR or ess ) All Holders Dynamically Balanced, Nuts also Dynamically Balanced Individually, not Paired to the Holder ) Coolant Thru with Coolant Collets Available or Coolant Cap System ) Collet Op ons down to 2 Micron TIR Guaranteed! ) Holders Meet & Exceed all DIN Standards ) ID Chip Hole Standard Mini Holders for Tight Applica ons ER Mini holders are designed to provide addi onal clearance for close wall applica ons. Available in ER11M & ER16M in CAT40 & BT30. ER08M, ER11M, ER16M & ER20M in Straight Extensions. Dynamic Balance Compensa on Standard Dynamic Balance Compensa on ID Chip Hole Sealed or Jet-Blast Coolant Cap Seal Collets or ER Coolant Caps provide a coolant seal up to 1,500 PSI. Coolant Caps prevent chips & debris from entering the collet and chuck. Available in a Jet-Blast model for direc onal coolant into the cu er flutes.

5 Available sizes & specifica ons Diameter High Performance Bearing Nuts Double your grip force without increasing your locking pressure. Bearing transfers torque more efficiently with ER collets allowing ocking Torque /lbs higher grip forces without increasing locking torque. For best performance use GERC collets with our bearing nuts! ER32 standard nut locked at 100 /lbs using a 1/2 carbide test arbor, the arbor slips at 60 /lbs of radial torque, using a Pioneer Bearing Nut the arbor slipped at 130 /lbs of radial toque. The average improvement on ER16 thru ER40 was 75% to 125% increase in radial holding power. Note: Cu er size, material and finish may effect results. Recommend on-size collets when available. Std Wrench # Torque Wrench Head # NUT ERN16B 32 [1.26"] 40 WRENCH HOOK WRENCH TWSQ050-S32 NUT ERN20B 36 [1.42"] 60 WRENCH HOOK WRENCH TWSQ050-S38 NUT ERN25B 43 [1.69"] 75 WRENCH HOOK WRENCH TWSQ050-S40 NUT ERN32B 51 [2.01"] 100 WRENCH HOOK WRENCH TWSQ050-S55 NUT ERN40B 63 [2.48"] 125 WRENCH HOOK WRENCH TWSQ050-S65 PAGE 3 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding ER COET SYSTEM Collet Nuts Pioneer replacement ER nuts exceed industry standard for fit, finish and balance.

Hex nuts are machined with an eccentric for easy collet installa on and removal.

E-Type nuts are machined with an eccentric for easy collet installa on and removal.

RD nuts are machined with an eccentric for easy collet installa on and removal. Mini nuts are designed for reduced threaded Mini Chucks.

Mini nuts are a compression type nut, must be pressed onto the collet for the nut to extract the collet from the chuck.

Some small ID, tap and sealed collets are difficult to compress causing issues in installa on and removal.

Thread Max. Torque ERN-08M ER 8 Mini Nut WRENCH ERW-8M Compression 0.472 / 12mm M10 x 0.75 6 /lbs ERN-11H ER 11 Nut -Hex WRENCH ERW-11H Eccentric 0.787 / 20mm M14 x 0.

5 40 /lbs ERN-16H ER 16 Nut -Hex WRENCH ERW-16H Eccentric 1.102 / 28mm M22 x 1.5 40 /lbs ERN-16E ER 16 Nut - E Type WRENCH ERW-16E Eccentric 1.260 / 32mm M22 x 1.

866 / 22mm M19 x 1.0 13 /lbs ERN-20B ER 20 Nut - E Type WRENCH 34-38 HOOK Eccentric 1.380 / 35mm M25 x 1.5 60 /lbs ERN-20H ER 20 Nut -Hex WRENCH ERW-20H Eccentric 1.

6 PIONEER Premium Tool Holding ER COET SYSTEM Collet Nuts Pioneer replacement ER nuts exceed industry standard for fit, finish and balance. ER nuts are in 4 styles, Mini, Hex, E Type & RD Type. Hex Nuts are standard for ER11, ER16 & ER20. Smaller diameter than E-Type with standard chuck threads. Hex nuts are machined with an eccentric for easy collet installa on and removal. E-Type or castle type use the 4 prong wrench or spanner wrench, standard on ER25, ER32 & ER40. E-Type nuts are machined with an eccentric for easy collet installa on and removal. RD are E Type but with reduced diameters, they are designed to use the E-type wrench, op onal on ER16 and ER20. RD nuts are machined with an eccentric for easy collet installa on and removal. Mini nuts are designed for reduced threaded Mini Chucks. Mini nuts use a special E type wrench. Mini s are not interchangeable with Hex or E-Type. Mini nuts are a compression type nut, must be pressed onto the collet for the nut to extract the collet from the chuck. Note: Mini Nuts do not func on well with some sealed and tap collets due to the limited space to p the collet for removal. Some small ID, tap and sealed collets are difficult to compress causing issues in installa on and removal. Collet Retainer Type Mini Compression Design Mini Type E Type ØD Hex Style RD- E Type Hex, E-Type & RD Eccentric Design Nut Descrip on Wrench Collet Retainer Ø D Thread Max. Torque ERN-08M ER 8 Mini Nut WRENCH ERW-8M Compression / 12mm M10 x /lbs ERN-11H ER 11 Nut -Hex WRENCH ERW-11H Eccentric / 20mm M14 x /lbs ERN-11M ER 11 Mini Nut WRENCH ERW-11M Compression / 16mm M13 x /lbs ERN-16B ER 16 Nut - E Type WRENCH HOOK Eccentric / 32mm M22 x /lbs ERN-16H ER 16 Nut -Hex WRENCH ERW-16H Eccentric / 28mm M22 x /lbs ERN-16E ER 16 Nut - E Type WRENCH ERW-16E Eccentric / 32mm M22 x /lbs ERN-16E-RD ER 16 Nut - E Type WRENCH ERW-16E Eccentric / 27.5mm M22 x /lbs ERN-16M ER 16 Mini Nut WRENCH ERW-16M Compression / 22mm M19 x /lbs ERN-20B ER 20 Nut - E Type WRENCH HOOK Eccentric / 35mm M25 x /lbs ERN-20H ER 20 Nut -Hex WRENCH ERW-20H Eccentric / 34mm M25 x /lbs ERN-20E ER 20 Nut - E Type WRENCH ERW-20E Eccentric / 35mm M25 x /lbs ERN-20E-RD ER 20 Nut - E Type WRENCH ERW-20E Eccentric / 32mm M25 x /lbs ERN-20M ER 20 Mini Nut WRENCH ERW-20M Compression / 28mm M24 x /lbs ERN-25B ER 25 Nut - E Type WRENCH HOOK Eccentric / 42mm M32 x /lbs ERN-25E ER 25 Nut - E Type WRENCH ERW-25E Eccentric / 42mm M32 x /lbs ERN-32B ER 32 Nut - E Type WRENCH HOOK Eccentric / 50mm M40 x /lbs ERN-32E ER 32 Nut - E Type WRENCH ERW-32E Eccentric / 50mm M40 x /lbs ERN-40B ER 40 Nut - E Type WRENCH HOOK Eccentric / 63mm M50 x /lbs ERN-40E ER 40 Nut - E Type WRENCH ERW-40E Eccentric / 63mm M50 x /lbs

7 CAT40 ER Mini Collet Chucks 3 µm Runout Taper to Taper PAGE 5 Coolant Thru Pre-Balanced for 20,000 RPM Order Collets & Wrench Separately P-16 P-138 P-136 CAT40-ER11M-0250 Range CAT40-ER11M CAT40-ER11M D Projec on Screw Nut Wrench CAT40-ER11M CAT40-ER16M CAT40-ER16M CAT40-ER16M CAT40-ER16M ASC-ER11 ERN-11M ERW-11M ASC-ER16 ERN-16M ERW-16M D ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding ER COET SYSTEM CAT40 ER Collet Chucks 3 µm - 0.

8 PIONEER Premium Tool Holding ER COET SYSTEM CAT40 ER Collet Chucks 3 µm Runout Taper to Taper Coolant Thru Pre-Balanced for 20,000 RPM Order Collets & Wrench Separately P-16 P-138 P-136 Style - 1 Style - 2 D D Range D Projec on Screw Nut Wrench Style CAT40-ER11H CAT40-ER11H ASC-ER11 ERN-11H ERW-11H 1 CAT40-ER11H CAT40-ER16H CAT40-ER16H ASC-ER16 ERN-16H ERW-16H CAT40-ER16H CAT40-ER16H CAT40-ER20H CAT40-ER20H ASC-ER20 ERN-20H ERW-20H 1 CAT40-ER20H CAT40-ER20H CAT40-ER CAT40-ER ASC-ER25 ERN-25 ERW-25E 1 CAT40-ER CAT40-ER CAT40-ER CAT40-ER ASC-ER32 ERN-32 ERW-32E CAT40-ER CAT40-ER CAT40-ER CAT40-ER ASC-ER40 ERN-40 ERW-40E 1 CAT40-ER

9 Dual Contact CAT40 ER Collet Chucks Works in Standard and Dual Contact Spindles PAGE 7 3 µm Runout Taper to Taper Coolant Thru Pre-Balanced for 20,000 RPM Order Collets & Wrench Separately P-16 P-138 P-136 DCAT40-ER16H-0250 Range D Projec on DCAT40-ER16H DCAT40-ER16H DCAT40-ER16H DCAT40-ER20H DCAT40-ER20H DCAT40-ER20H DCAT40-ER20H DCAT40-ER DCAT40-ER DCAT40-ER DCAT40-ER DCAT40-ER DCAT40-ER DCAT40-ER DCAT40-ER DCAT40-ER DCAT40-ER Screw Nut Wrench ASC-ER16 ERN-16H ERW-16H ASC-ER20 ERN-20H ERW-20H ASC-ER25 ERN-25 ERW-25E ASC-ER32 ERN-32 ERW-32E ASC-ER40 ERN-40 ERW-40E D ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

10 PIONEER Premium Tool Holding ER COET SYSTEM CAT50 ER Collet Chucks 3 µm Runout Taper to Taper Coolant Thru Pre-Balanced for 15,000 RPM Order Collets & Wrench Separately P-16 P-138 P-136 Style - 1 Style - 2 D D Range D Projec on Screw Nut Wrench Style CAT50-ER16H CAT50-ER16H ASC-ER16 ERN-16H ERW-16H CAT50-ER16H CAT50-ER16H CAT50-ER20H CAT50-ER20H CAT50-ER20H ASC-ER20 ERN-20H ERW-20H 2 CAT50-ER20H CAT50-ER20H CAT50-ER CAT50-ER CAT50-ER ASC-ER25 ERN-25 ERW-25E 1 CAT50-ER CAT50-ER CAT50-ER CAT50-ER CAT50-ER ASC-ER32 ERN-32 ERW-32E 1 CAT50-ER CAT50-ER CAT50-ER CAT50-ER ASC-ER40 ERN-40 ERW-40E 1 CAT50-ER CAT50-ER

11 Dual Contact CAT50 ER Collet Chucks Works with Standard and Dual Contact Spindles PAGE 9 3 µm Runout Taper to Taper Coolant Thru Pre-Balanced for 15,000 RPM Order Collets & Wrench Separately P-16 P-138 P-136 DCAT50-ER16H-0250 Range D 1.55 Projec on Screw Nut Wrench Style DCAT50-ER16H DCAT50-ER16H ASC-ER16 ERN-16H ERW-16H DCAT50-ER16H DCAT50-ER16H DCAT50-ER16H DCAT50-ER20H DCAT50-ER20H ASC-ER20 ERN-20H ERW-20H 2 DCAT50-ER20H DCAT50-ER DCAT50-ER ASC-ER25 ERN-25 ERW-25E 1 DCAT50-ER DCAT50-ER DCAT50-ER DCAT50-ER ASC-ER32 ERN-32 ERW-32E DCAT50-ER DCAT50-ER DCAT50-ER DCAT50-ER Style - 1 Style - 2 DCAT50-ER ASC-ER40 ERN-40 ERW-40E 1 DCAT50-ER D D ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding ER COET SYSTEM BT30 & Dual Contact DBT30 ER Collet Chucks 3 µm - 0.

46.019-.276 0.63 BT30-ER11M-100 3.94 2.95 BT30-ER16M-070 2.76 1.86.019-.394 0.87 BT30-ER16M-100 3.94 3.

12 PIONEER Premium Tool Holding ER COET SYSTEM BT30 & Dual Contact DBT30 ER Collet Chucks 3 µm Runout Taper to Taper Coolant Thru Pre-Balanced for 20,000 RPM Order Collets & Wrench Separately P-16 P-138 P-136 BT30 MINI NUT Range D Projec on Screw Nut Wrench D BT30-ER11M BT30-ER11M BT30-ER16M BT30-ER16M ASC-ER11 ERN-11M ERW-11M ASC-ER16 ERN-16M ERW-16M BT30 STD NUT Range D Projec on Screw Nut Wrench BT30-ER11H BT30-ER11H BT30-ER16H BT30-ER16H BT30-ER20H BT30-ER20H BT30-ER BT30-ER ASC-ER11 ERN-11H ERW-11H ASC-ER16 ERN-16H ERW-16H ASC-ER20 ERN-20H ERW-20H ASC-ER25 ERN-25 ERW-25E BT30-ER ASC-ER32 ERN-32 ERW-32E Dual Contact DBT30 STD NUT Range D Projec on Screw Nut Wrench DBT30-ER11H DBT30-ER11H DBT30-ER16H DBT30-ER16H DBT30-ER20H DBT30-ER20H DBT30-ER DBT30-ER DBT30-ER DBT30-ER ASC-ER11 ERN-11H ERW-11H ASC-ER16 ERN-16H ERW-16H ASC-ER20 ERN-20H ERW-20H ASC-ER25 ERN-25 ERW-25E ASC-ER32 ERN-32 ERW-32E

18 BT40-ER11H-100.019-.276 0.74 3.94 2.75 ASC-ER11 ERN-11H ERW-11H 1 BT40-ER11H-150 5.91 1.57 1 BT40-ER16H-060 2.36 1.18 BT40-ER16H-100.019-.394 1.10 3.94 2.75 ASC-ER16 ERN-16H ERW-16H 1 BT40-ER16H-160 6.

13 BT40 ER Collet Chucks 3 µm Runout Taper to Taper PAGE 11 Coolant Thru Pre-Balanced for 20,000 RPM Order Collets & Wrench Separately P-16 P-138 P-136 BT40-ER11H-060 Range D Projec on Screw Nut Wrench Style BT40-ER11H ASC-ER11 ERN-11H ERW-11H 1 BT40-ER11H BT40-ER16H BT40-ER16H ASC-ER16 ERN-16H ERW-16H 1 BT40-ER16H BT40-ER20H BT40-ER20H ASC-ER20 ERN-20H ERW-20H 1 BT40-ER20H BT40-ER BT40-ER ASC-ER25 ERN-25 ERW-25E 1 BT40-ER BT40-ER Style - 1 Style - 2 BT40-ER ASC-ER32 ERN-32 ERW-32E 1 BT40-ER BT40-ER ASC-ER40 ERN-40 ERW-40E BT40-ER D D ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding ER COET SYSTEM HSK 63A ER Collet Chucks 3 µm - 0.

Screw Nut Wrench Tool Enters Projec on HSK63A-ER16H-100 1-1.10 2.00 3.94 2.79 ASC-ER16 ERN-16H ERW-16H HSK63A-ER16H-160 2 5 3.05 6.30 2.36 HSK63A-ER20H-100 1-1.33 1.87 3.94 2.65 ASC-ER20 ERN-20H ERW-20H HSK63A-ER20H-160 1-2.

14 PIONEER Premium Tool Holding ER COET SYSTEM HSK 63A ER Collet Chucks 3 µm Runout Taper to Taper Coolant Thru (Coolant Tube Sold Separately) Pre-Balanced for 20,000 RPM Order Collets & Wrench Separately P-16 P-142 P-136 Style 1 Style 2 A D D Style A D Max. Screw Nut Wrench Tool Enters Projec on HSK63A-ER16H ASC-ER16 ERN-16H ERW-16H HSK63A-ER16H HSK63A-ER20H ASC-ER20 ERN-20H ERW-20H HSK63A-ER20H HSK63A-ER ASC-ER25 ERN-25 ERW-25E HSK63A-ER HSK63A-ER ASC-ER32 ERN-32 ERW-32E HSK63A-ER HSK63A-ER ASC-ER40 ERN-40 ERW-40E HSK63A-ER

Collets & Wrench Separately P-16 P-142 P-136 Style A D Max.

20 ASC-ER16 ERN-16H ERW-16H HSK100A-ER16H-160 2 6 5.17 6.30 2.76 HSK100A-ER25-100 1-1.65 2.63 3.94 2.

15 HSK 100A ER Collet Chucks 3 µm Runout Taper to Taper PAGE 13 Coolant Thru (Coolant Tube Sold Separately) Pre-Balanced for 15,000 RPM Order Collets & Wrench Separately P-16 P-142 P-136 Style A D Max. Tool Enters Style 1 Style 2 Projec on Screw Nut Wrench HSK100A-ER16H ASC-ER16 ERN-16H ERW-16H HSK100A-ER16H HSK100A-ER ASC-ER25 ERN-25 ERW-25E HSK100A-ER HSK100A-ER ASC-ER32 ERN-32 ERW-32E HSK100A-ER HSK100A-ER ASC-ER40 ERN-40 ERW-40E HSK100A-ER A D D ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding ER COET SYSTEM Mini-Nut ER Straight Shank 3µm 0.

16 PIONEER Premium Tool Holding ER COET SYSTEM Mini-Nut ER Straight Shank 3µm Runout Shank to Taper Coolant Thru Mini-Nut for Close Center Work P-16 P-136 D1 Collet Type D1 D2 3 Preset Max Tool Nut Coolant Op onal Wrench Screw Dia. Type Thru 1/8 Hole S037-ER08M-0394 ER N/A 0.19 ERW-08M Mini N -C S050-ER11M-0552 ER N/A 0.29 ERW-11M Mini Y S050-ER16M-0552 ER N/A 0.26 ERW-16M Mini Y S062-ER11M-0552 ER N/A 0.29 ERW-11M Mini N -C S075-ER16M-0552 ER ASC-ER ERW-16M Mini Y S100-ER20M-0552 ER ASC-ER ERW-20M Mini Y 3 D2 ER Straight Shank 3µm Runout Shank to Taper Coolant Thru 3 P-16 P-136 D1 D2 Collet Type D1 D2 3 Preset Screw Max Tool Dia. Wrench Nut Type Coolant Thru S050-ER11H-0552 ER N/A 0.28 ERW-11H Hex N -C S062-ER11H-0552 ER N/A 0.28 ERW-11H Hex N -C S062-ER16H-0236 ER N/A 0.28 ERW-16H Hex N -C S075-ER16H-0197 ER ASC-ER ERW-16H Hex Y S075-ER16H-0394 ER ASC-ER ERW-16H Hex Y S075-ER16H-0552 ER ASC-ER ERW-16H Hex Y S075-ER20H-0250 ER ASC-ER ERW-20H Hex Y S100-ER20H-0552 ER ASC-ER ERW-20H Hex Y S100-ER ER ASC-ER ERW-25E Spanner Y S100-ER ER ASC-ER ERW-32E Spanner Y S125-ER ER ASC-ER ERW-32E Spanner Y S125-ER ER ASC-ER ERW-32E Spanner Y S100-ER ER ASC-ER ERW-40E Spanner Y Op onal 1/8 Hole

CNC athe ER Straight Shank Collet Type D1 D2 3 ID Thread Wrench Nut Type O-Ring Shank Seal S125-ER25-0236NC ER25 1.2500 1.65 3.82 2.

2500 2.48 4.72 2.36 2.36 15/16-16 ERW-40E E -Spanner AS-024 S150-ER32-0315NC ER32 1.5000 1.97 4.65 3.15 1.

36 1 1/8-16 ERW-40E E -Spanner AS-028 Swiss Double Ended Collet Holder P-16 P-136 3µm 0.

0001 Runout Shank to Taper Designed for CNC Swiss Style Machines Collet Type T D1 D1 D2 T- Thread Set Screw S075-ER16M-0342C ER16 0.

47 ERW-11M Mini S075-ER11M-0256DE ER11 0.7500 0.63 3.50 2.56 0.47 ERW-11M Mini S075-ER11M-0303DE ER11 0.7500 0.63 3.98 3.03 0.

17 Coolant Thru Straight Shank 3µm Runout Shank to Taper Coolant Thru Seals up to 1,500 PSI Flat on the Shank for Posi ve ock Includes Pipe Thread for Coolant ine CNC athe ER Straight Shank Collet Type D1 D2 3 ID Thread Wrench Nut Type O-Ring Shank Seal S125-ER NC ER /16-16 ERW-25E E -Spanner AS-024 S125-ER NC ER /16-16 ERW-32E E -Spanner AS-024 S125-ER NC ER /16-16 ERW-40E E -Spanner AS-024 S150-ER NC ER /16-16 ERW-32E E -Spanner AS-028 S150-ER NC ER /8-16 ERW-40E E -Spanner AS-028 Swiss Double Ended Collet Holder P-16 P-136 3µm Runout Shank to Taper Coolant Thru Seals up to 1,500 PSI Flat on the Shank for Posi ve ock 3µm Runout Shank to Taper Designed for CNC Swiss Style Machines Collet Type T D1 D1 D2 T- Thread Set Screw S075-ER16M-0342C ER Collet Type D1 D2 3 Wrench Nut Type S075-ER11M-0173DE ER ERW-11M Mini S075-ER11M-0256DE ER ERW-11M Mini S075-ER11M-0303DE ER ERW-11M Mini S075-ER11M-0392DE ER ERW-11M Mini Max Tool Dia. Wrench Nut Type ASC-ER ERW-16M Mini S100-ER20M-0331C ER /4" NPT ASC-ER ERW-20M Mini S125-ER C ER ASC-ER ERW-32E E -Spanner O-ring on the end of the shank for bore seal P-16 P-136 P-16 P-136 D1 D1 3 3 D2 D2 D2 PAGE 15 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding ER COET SYSTEM ER Collets Op mize your work in many ways: Pioneer has updated our collet offering to meet the high demands of precision cu ng tools and high performance

Precision & Ultra Precision Collets GERC GERC collets are manufactured with a higher surface hardness than other premium collets in the industry.

GERC are available in 2 grades, Precision which is 5 microns TIR @ 3 mes diameter of the tool shank from the collet face and Ultra Precision which is 2 microns TIR @ 3 mes diameter.

Quality protec on, investment protec on and environmental protec on all in one: The nominal geometry between the collet and the taper seat in the chuck is maintained for a long las ng permanent

18 PIONEER Premium Tool Holding ER COET SYSTEM ER Collets Op mize your work in many ways: Pioneer has updated our collet offering to meet the high demands of precision cu ng tools and high performance applica ons. ER collets are now offered in 3 classes, General Purpose, Precision and Ultra Precision. Precision & Ultra Precision Collets GERC GERC collets are manufactured with a higher surface hardness than other premium collets in the industry. Combine that with a an -rust coa ng for corrosion protec on, and you have a collet that will last. GERC are available in 2 grades, Precision which is 5 microns 3 mes diameter of the tool shank from the collet face and Ultra Precision which is 2 microns 3 mes diameter. GERC08 collets are 10 microns & 5 microns respec vely. Quality protec on, investment protec on and environmental protec on all in one: The nominal geometry between the collet and the taper seat in the chuck is maintained for a long las ng permanent surface contact without corrosion-related irregulari es. The parts in manufacturing stay longer in the specified tolerances. The number of faulty parts decreases. You can keep produc on processes longer on a high level, you can save me and you can also guarantee short terms of delivery. A higher concentricity extends the tool lives. Thus, you save me and money by reducing set up mes. Collets have to be replaced less frequently or can be used longer for precision applica ons. ess imbalance on the tools relieves the machine spindle permanently your maintenance costs will be reduced. onger service life saves valuable resources. This means: no ma er in which field you can benefit from the new technology in any case. Rust on collets reduce the life me of your tools and leads to significant loss of precision. A pioneering new technology which protects collets from corrosion in the long term. GERC Collets are Made In Germany.

19 ER08 Precision Collets Standard 15 2D 2D) GERC-B Precision 10 3D 3D) & An -Rust Coa ng GERC-HP Ultra Precision 5 3D 3D) & An -Rust Coa ng ER08 Inch Inch Max Inch Min HP Blue Ring is for Iden fica on Only and will need to be removed prior to usage. General Purpose Precision Ultra Precision 15 2D 10 3D 5 3D ER08 GERC08-B GERC08-HP GERC B GERC HP GERC B GERC HP GERC B GERC HP The Blue Ring Indicates HP Ultra Precision Collet Remove the Blue Ring Prior to Usage! General Purpose Precision ER08 Collet Sets 15 2D 10 3D QTY Sizes Incr. ER08 GERC08-B mm 0.5mm Tray ER08 MSET 9PCS mm 0.5mm Box GERC08 MSET 9PCS ER08 GERC08***-B GERC08***-HP ER08 Metric General Purpose Precision Ultra Precision 15 2D 10 3D 5 3D Metric Metric ER08 GERC08-B GERC08--HP Max Min ER08-M010 GERC08-M010-B GERC08-M010-HP ER08-M015 GERC08-M015-B GERC08-M015-HP ER08-M020 GERC08-M020-B GERC08-M020-HP ER08-M025 GERC08-M025-B GERC08-M025-HP ER08-M030 GERC08-M030-B GERC08-M030-HP ER08-M035 GERC08-M035-B GERC08-M035-HP ER08-M040 GERC08-M040-B GERC08-M040-HP ER08-M045 GERC08-M045-B GERC08-M045-HP ER08-M050 GERC08-M050-B GERC08-M050-HP PAGE 17 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

20 PIONEER Premium Tool Holding ER COET SYSTEM ER11 Precision Collets Standard 10 2D 2D) GERC-B Precision 5 3D 3D) & An -Rust Coa ng GERC-HP Ultra Precision 2 3D 3D) & An -Rust Coa ng ER11 Inch Inch Max Inch Min HP Blue Ring is for Iden fica on Only and will need to be removed prior to usage. General Purpose Precision Ultra Precision 10 2D 5 3D 2 3D ER11 GERC11-B GERC11-HP ER GERC B GERC HP ER GERC B GERC HP ER GERC B GERC HP ER GERC B GERC HP ER GERC B GERC HP ER GERC B GERC HP ER GERC B GERC HP ER11 GERC11***-B GERC11***-HP ER11 Metric General Purpose Precision Ultra Precision 10 2D 5 3D 2 3D Metric Metric ER11 GERC11-B GERC11-HP Max Min ER11-M010 GERC11-M010-B GERC11-M010-HP ER11-M015 GERC11-M015-B GERC11-M015-HP ER11-M020 GERC11-M020-B GERC11-M020-HP ER11-M025 GERC11-M025-B GERC11-M025-HP ER11-M030 GERC11-M030-B GERC11-M030-HP ER11-M035 GERC11-M035-B GERC11-M035-HP ER11-M040 GERC11-M040-B GERC11-M040-HP ER11-M045 GERC11-M045-B GERC11-M045-HP ER11-M050 GERC11-M050-B GERC11-M050-HP ER11-M055 GERC11-M055-B GERC11-M055-HP ER11-M060 GERC11-M060-B GERC11-M060-HP ER11-M065 GERC11-M065-B GERC11-M065-HP ER11-M070 GERC11-M070-B GERC11-M070-HP The Blue Ring Indicates HP Ultra Precision Collet Remove the Blue Ring Prior to Usage! General Purpose Precision Ultra Precision ER11 Collet Sets 10 2D 5 3D 2 3D QTY Sizes Incr. ER11 GERC11-B GERC11-HP 7 1/16-1/4 1/32 Tray ER11 ISET 7PCS 7 1/16-1/4 1/32 Box GERC11 ISET 7PCS 7 1/16-1/4 1/32 Box GERC11 ISET-HP 7PCS mm 0.5mm Tray ER11 MSET 13PCS mm 0.5mm Box GERC11 MSET 13PCS mm 0.5mm Box GERC11 MSET-HP 13PCS

ER16 Precision Collets Standard 10 Microns @ 2D (0.0004 @ 2D) PAGE 19 GERC-B Precision 5 Microns @ 3D (0.0002 @ 3D) & An -Rust Coa ng GERC-HP Ultra Precision 2 Microns @ 3D (0.

21 ER16 Precision Collets Standard 10 2D 2D) PAGE 19 GERC-B Precision 5 3D 3D) & An -Rust Coa ng GERC-HP Ultra Precision 2 3D 3D) & An -Rust Coa ng ER16 Inch Inch Max Inch Min HP Blue Ring is for Iden fica on Only and will need to be removed prior to usage. General Purpose Precision Ultra Precision 10 2D 5 3D 2 3D ER16 GERC16-B GERC16-HP ER GERC B GERC HP ER GERC B GERC HP ER GERC B GERC HP ER GERC B GERC HP ER GERC B GERC HP ER GERC B GERC HP ER GERC B GERC HP ER GERC B GERC HP ER GERC B GERC HP ER GERC B GERC HP ER GERC B GERC HP ER GERC B GERC HP The Blue Ring Indicates HP Ultra Precision Collet Remove the Blue Ring Prior to Usage! General Purpose Precision Ultra Precision ER16 Collet Sets 10 2D 5 3D 2 3D QTY Sizes Incr. ER16 GERC16-B GERC16-HP 10 3/32-3/8 1/32 Tray ER16 ISET 10PCS 10 1/8-13/32 1/32 Box GERC16 ISET 10PCS 9 1/8-3/8 1/32 Box GERC16 ISET-HP 9PCS mm 1mm Tray ER16 MSET 10PCS mm 1mm Box GERC16 MSET 10PCS 6 3,4,5,6,8,10mm Box GERC16 MSET-HP 6PCS ER16 GERC16***-B GERC16***-HP ER16 Metric General Purpose Precision Ultra Precision 10 2D 5 3D 2 3D Metric Metric ER16 GERC16-B GERC16-HP Max Min ER16-M010 GERC16-M010-B GERC16-M010-HP GERC16-M011-HP* GERC16-M012-HP* GERC16-M013-HP* GERC16-M014-HP* ER16-M015 GERC16-M015-B GERC16-M015-HP GERC16-M016-HP* GERC16-M017-HP* GERC16-M018-HP* GERC16-M019-HP* ER16-M020 GERC16-M020-B GERC16-M020-HP GERC16-M021-HP* GERC16-M022-HP* GERC16-M023-HP* GERC16-M024-HP* ER16-M025 GERC16-M025-B GERC16-M025-HP GERC16-M026-HP* GERC16-M027-HP* GERC16-M028-HP* GERC16-M029-HP* ER16-M030 GERC16-M030-B GERC16-M030-HP GERC16-M031-HP* GERC16-M032-HP* GERC16-M033-HP* GERC16-M034-HP* ER16-M035 GERC16-M035-B GERC16-M035-HP GERC16-M036-HP* GERC16-M037-HP* GERC16-M038-HP* ER16-M040 GERC16-M040-B GERC16-M040-HP GERC16-M045-B GERC16-M045-HP ER16-M050 GERC16-M050-B GERC16-M050-HP GERC16-M055-B GERC16-M055-HP GERC16-M056-HP* ER16-M060 GERC16-M060-B GERC16-M060-HP GERC16-M063-HP* GERC16-M065-B GERC16-M065-HP ER16-M070 GERC16-M070-B GERC16-M070-HP GERC16-M071-HP* GERC16-M075-B GERC16-M075-HP ER16-M080 GERC16-M080-B GERC16-M080-HP GERC16-M085-B GERC16-M085-HP ER16-M090 GERC16-M090-B GERC16-M090-HP GERC16-M095-B GERC16-M095-HP ER16-M100 GERC16-M100-B GERC16-M100-HP ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

22 PIONEER Premium Tool Holding ER COET SYSTEM ER20 Precision Collets Standard 10 2D 2D) ER20 Inch Inch Max GERC-B Precision 5 3D 3D) & An -Rust Coa ng GERC-HP Ultra Precision 2 3D 3D) & An -Rust Coa ng Inch Min HP Blue Ring is for Iden fica on Only and will need to be removed prior to usage. General Purpose Precision Ultra Precision 10 2D 5 3D 2 3D ER20 GERC20-B GERC20-HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP The Blue Ring Indicates HP Ultra Precision Collet ER20 GERC20***-B GERC20***-HP ER20 Metric General Purpose Precision Ultra Precision 10 2D 5 3D 2 3D Metric Metric ER20 GERC20-B GERC20-HP Max Min ER20-M010 GERC20-M010-B GERC20-M010-HP ER20-M015 GERC20-M015-B GERC20-M015-HP ER20-M020 GERC20-M020-B GERC20-M020-HP ER20-M025 GERC20-M025-B GERC20-M025-HP ER20-M030 GERC20-M030-B GERC20-M030-HP ER20-M035 GERC20-M035-B GERC20-M035-HP ER20-M040 GERC20-M040-B GERC20-M040-HP GERC20-M045-B GERC20-M045-HP ER20-M050 GERC20-M050-B GERC20-M050-HP GERC20-M055-B GERC20-M055-HP ER20-M060 GERC20-M060-B GERC20-M060-HP GERC20-M065-B GERC20-M065-HP ER20-M070 GERC20-M070-B GERC20-M070-HP GERC20-M075-B GERC20-M075-HP ER20-M080 GERC20-M080-B GERC20-M080-HP GERC20-M085-B GERC20-M085-HP ER20-M090 GERC20-M090-B GERC20-M090-HP GERC20-M095-B GERC20-M095-HP ER20-M100 GERC20-M100-B GERC20-M100-HP GERC20-M105-B GERC20-M105-HP ER20-M110 GERC20-M110-B GERC20-M110-HP GERC20-M115-B GERC20-M115-HP ER20-M120 GERC20-M120-B GERC20-M120-HP GERC20-M125-B GERC20-M125-HP ER20-M130 GERC20-M130-B GERC20-M130-HP Remove the Blue Ring Prior to Usage! General Purpose Precision Ultra Precision ER20 Collet Sets 10 2D 5 3D 2 3D QTY Sizes Incr. ER20 GERC20-B GERC20-HP 12 5/32-1/2 1/32 Tray ER20 ISET 12PCS 7 1/8-1/2 1/16 Box GERC20 ISET 7PCS 7 1/8-1/2 1/16 Box GERC20 ISET-HP 7PCS mm 1mm Tray ER20 MSET 12PCS mm 1mm Box GERC20 MSET 12PCS 7 3,4,5,6,8,10,12mm Box GERC20 MSET-HP 7PCS * Items stocked in Germany

ER25 Precision Collets Standard 10 Microns @ 2D (0.0004 @ 2D) GERC-B Precision 5 Microns @ 3D (0.0002 @ 3D) & An -Rust Coa ng GERC-HP Ultra Precision 2 Microns @ 3D (0.

23 ER25 Precision Collets Standard 10 2D 2D) GERC-B Precision 5 3D 3D) & An -Rust Coa ng GERC-HP Ultra Precision 2 3D 3D) & An -Rust Coa ng ER25 Inch Inch Max Inch Min HP Blue Ring is for Iden fica on Only and will need to be removed prior to usage. General Purpose Precision Ultra Precision 10 2D 5 3D 2 3D ER ER GERC25-B ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP The Blue Ring Indicates HP Ultra Precision Collet Remove the Blue Ring Prior to Usage! GERC25-HP General Purpose Precision Ultra Precision ER25 Collet Sets 10 2D 5 3D 2 3D QTY Sizes Incr. ER25 GERC25-B GERC25-HP 15 3/16-5/8 1/32 Tray ER25 ISET 15PCS 9 1/8-5/8 1/16 Box GERC25 ISET 9PCS 9 1/8-5/8 1/16 Box GERC25 ISET-HP 9PCS mm 1mm Tray ER25 MSET 15PCS mm 1mm Box GERC25 MSET 15PCS 7 4,6,8,10,12,14,16mm Box GERC25 MSET-HP 7PCS ER25 GERC25***-B GERC25***-HP ER25 Metric General Purpose Precision Ultra Precision 10 2D 5 3D 2 3D Metric Metric ER25 GERC25-B GERC25-HP Max Min ER25-M010 GERC25-M010-B GERC25-M010-HP ER25-M015 GERC25-M015-B GERC25-M015-HP ER25-M020 GERC25-M020-B GERC25-M020-HP ER25-M025 GERC25-M025-B GERC25-M025-HP ER25-M030 GERC25-M030-B GERC25-M030-HP ER25-M035 GERC25-M035-B GERC25-M035-HP ER25-M040 GERC25-M040-B GERC25-M040-HP GERC25-M045-B GERC25-M045-HP ER25-M050 GERC25-M050-B GERC25-M050-HP GERC25-M055-B GERC25-M055-HP ER25-M060 GERC25-M060-B GERC25-M060-HP GERC25-M065-B GERC25-M065-HP ER25-M070 GERC25-M070-B GERC25-M070-HP GERC25-M075-B GERC25-M075-HP ER25-M080 GERC25-M080-B GERC25-M080-HP GERC25-M085-B GERC25-M085-HP ER25-M090 GERC25-M090-B GERC25-M090-HP GERC25-M095-B GERC25-M095-HP ER25-M100 GERC25-M100-B GERC25-M100-HP GERC25-M105-B GERC25-M105-HP ER25-M110 GERC25-M110-B GERC25-M110-HP GERC25-M115-B GERC25-M115-HP ER25-M120 GERC25-M120-B GERC25-M120-HP GERC25-M125-B GERC25-M125-HP ER25-M130 GERC25-M130-B GERC25-M130-HP GERC25-M135-B GERC25-M135-HP ER25-M140 GERC25-M140-B GERC25-M140-HP GERC25-M145-B GERC25-M145-HP ER25-M150 GERC25-M150-B GERC25-M150-HP GERC25-M155-B GERC25-M155-HP ER25-M160 GERC25-M160-B GERC25-M160-HP PAGE 21 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding ER COET SYSTEM ER32 Precision Collets Standard 10 Microns @ 2D (0.0004 @ 2D) ER32 Inch Inch Max GERC-B Precision 5 Microns @ 3D (0.

General Purpose Precision Ultra Precision 10 Micron @ 2D 5 Micron @ 3D 2 Micron @ 3D ER32 0.0938 0.0741 ER32-0093 GERC32-B 0.1250 0.0856 ER32-0125 GERC32-0125-B GERC32-0125-HP 0.1563 0.

24 PIONEER Premium Tool Holding ER COET SYSTEM ER32 Precision Collets Standard 10 2D 2D) ER32 Inch Inch Max GERC-B Precision 5 3D 3D) & An -Rust Coa ng GERC-HP Ultra Precision 2 3D 3D) & An -Rust Coa ng Inch Min HP Blue Ring is for Iden fica on Only and will need to be removed prior to usage. General Purpose Precision Ultra Precision 10 2D 5 3D 2 3D ER ER GERC32-B ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP The Blue Ring Indicates HP Ultra Precision Collet Remove the Blue Ring Prior to Usage! GERC32P ER32 GERC32***-B GERC32***-HP ER32 Metric Metric Metric Max Min General Purpose Precision Ultra Precision 10 2D 5 3D 2 3D ER32 GERC32-B GERC32-HP ER32-M020 GERC32-M020-B GERC32-M020-HP ER32-M025 GERC32-M025-B GERC32-M025-HP ER32-M030 GERC32-M030-B GERC32-M030-HP ER32-M035 GERC32-M035-B GERC32-M035-HP ER32-M040 GERC32-M040-B GERC32-M040-HP GERC32-M045-B GERC32-M045-HP ER32-M050 GERC32-M050-B GERC32-M050-HP GERC32-M055-B GERC32-M055-HP ER32-M060 GERC32-M060-B GERC32-M060-HP GERC32-M065-B GERC32-M065-HP ER32-M070 GERC32-M070-B GERC32-M070-HP GERC32-M075-B GERC32-M075-HP ER32-M080 GERC32-M080-B GERC32-M080-HP GERC32-M085-B GERC32-M085-HP ER32-M090 GERC32-M090-B GERC32-M090-HP GERC32-M095-B GERC32-M095-HP ER32-M100 GERC32-M100-B GERC32-M100-HP GERC32-M105-B GERC32-M105-HP ER32-M110 GERC32-M110-B GERC32-M110-HP GERC32-M115-B GERC32-M115-HP ER32-M120 GERC32-M120-B GERC32-M120-HP GERC32-M125-B GERC32-M125-HP ER32-M130 GERC32-M130-B GERC32-M130-HP GERC32-M135-B GERC32-M135-HP ER32-M140 GERC32-M140-B GERC32-M140-HP GERC32-M145-B GERC32-M145-HP ER32-M150 GERC32-M150-B GERC32-M150-HP GERC32-M155-B GERC32-M155-HP ER32-M160 GERC32-M160-B GERC32-M160-HP GERC32-M165-B GERC32-M165-HP ER32-M170 GERC32-M170-B GERC32-M170-HP GERC32-M175-B GERC32-M175-HP ER32-M180 GERC32-M180-B GERC32-M180-HP GERC32-M185-B GERC32-M185-HP ER32-M190 GERC32-M190-B GERC32-M190-HP GERC32-M195-B GERC32-M195-HP ER32-M200 GERC32-M200-B GERC32-M200-HP General Purpose Precision Ultra Precision ER32 Collet Sets 10 2D 5 3D 2 3D QTY Sizes Incr. ER32 GERC32-B GERC32-HP 11 1/8-3/4 1/16 Tray ER32 ISET 11PCS 18 7/32-3/4 1/32 Tray ER32 ISET 18PCS 12 1/8-13/16 1/16 Box GERC32 ISET 12PCS 12 1/8-13/16 1/16 Box GERC32 ISET-HP 12PCS mm 1mm Tray ER32 MSET 18PCS mm 1mm Box GERC32 MSET 18PCS 8 4,6,8,10,12,14,16,20mm Box GERC32 MSET-HP 8PCS

ER40 Precision Collets Standard 10 Microns @ 2D (0.0004 @ 2D) PAGE 23 GERC-B Precision 5 Microns @ 3D (0.0002 @ 3D) & An -Rust Coa ng ER40 Inch Inch Max GERC-HP Ultra Precision 2 Microns @ 3D (0.

25 ER40 Precision Collets Standard 10 2D 2D) PAGE 23 GERC-B Precision 5 3D 3D) & An -Rust Coa ng ER40 Inch Inch Max GERC-HP Ultra Precision 2 3D 3D) & An -Rust Coa ng Inch Min HP Blue Ring is for Iden fica on Only and will need to be removed prior to usage. General Purpose Precision Ultra Precision 10 2D 5 3D 2 3D ER40 GERC40-B GERC40-HP ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER GERC B GERC HP ER ER ER ER GERC B GERC HP The Blue Ring Indicates HP Ultra Precision Collet Remove the Blue Ring Prior to Usage! General Purpose Precision ER40 Collet Sets 10 2D 5 3D QTY Sizes Incr. ER40 GERC40-B 13 1/8-3/4 in 1/16 + 7/8 + 1 Tray ER40 ISET 13PCS 15 1/8-1 1/16 Tray ER40 ISET 15PCS 29 1/8-1 1/32 Tray ER40 ISET 29PCS 12 1/4-7/8 in 1/ Box GERC40 ISET 12PCS mm 1mm Tray ER40 MSET 23PCS mm 1mm Box GERC40 MSET 23PCS ER40 GERC40***-B GERC40***-HP ER40 Metric General Purpose Precision Ultra Precision 10 2D 5 3D 2 3D Metric Metric ER40 GERC40-B GERC40-HP Max Min ER40-M030 GERC40-M030-B GERC40-M030-HP ER40-M035 GERC40-M035-B GERC40-M035-HP ER40-M040 GERC40-M040-B GERC40-M040-HP GERC40-M045-B GERC40-M045-HP ER40-M050 GERC40-M050-B GERC40-M050-HP GERC40-M055-B GERC40-M055-HP ER40-M060 GERC40-M060-B GERC40-M060-HP GERC40-M065-B GERC40-M065-HP ER40-M070 GERC40-M070-B GERC40-M070-HP GERC40-M075-B GERC40-M075-HP ER40-M080 GERC40-M080-B GERC40-M080-HP GERC40-M085-B GERC40-M085-HP ER40-M090 GERC40-M090-B GERC40-M090-HP GERC40-M095-B GERC40-M095-HP ER40-M100 GERC40-M100-B GERC40-M100-HP GERC40-M105-B GERC40-M105-HP ER40-M110 GERC40-M110-B GERC40-M110-HP GERC40-M115-B GERC40-M115-HP ER40-M120 GERC40-M120-B GERC40-M120-HP GERC40-M125-B GERC40-M125-HP ER40-M130 GERC40-M130-B GERC40-M130-HP GERC40-M135-B GERC40-M135-HP ER40-M140 GERC40-M140-B GERC40-M140-HP GERC40-M145-B GERC40-M145-HP ER40-M150 GERC40-M150-B GERC40-M150-HP GERC40-M155-B GERC40-M155-HP ER40-M160 GERC40-M160-B GERC40-M160-HP GERC40-M165-B GERC40-M165-HP ER40-M170 GERC40-M170-B GERC40-M170-HP GERC40-M175-B GERC40-M175-HP ER40-M180 GERC40-M180-B GERC40-M180-HP GERC40-M185-B GERC40-M185-HP ER40-M190 GERC40-M190-B GERC40-M190-HP GERC40-M195-B GERC40-M195-HP ER40-M200 GERC40-M200-B GERC40-M200-HP GERC40-M205-B GERC40-M205-HP ER40-M210 GERC40-M210-B GERC40-M210-HP GERC40-M215-B GERC40-M215-HP ER40-M220 GERC40-M220-B GERC40-M220-HP GERC40-M225-B GERC40-M225-HP ER40-M230 GERC40-M230-B GERC40-M230-HP GERC40-M235-B GERC40-M235-HP ER40-M240 GERC40-M240-B GERC40-M240-HP GERC40-M245-B GERC40-M245-HP ER40-M250 GERC40-M250-B GERC40-M250-HP GERC40-M255-B GERC40-M255-HP ER40-M260 GERC40-M260-B GERC40-M260-HP ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

26 PIONEER Premium Tool Holding ER COET SYSTEM SSER Coolant Collets - Inch High Pressure Coolant - 1,500 PSI Standard.0004 T.I.R. On Size Collets - Will Not Collapse Designed for h6 Tool Shanks Cu er Shank Inch Metric SSER 16 SSER 20 SSER 25 SSER 32 SSER 40 3/ SSER / SSER SSER SSER / SSER SSER SSER SSER SSER / SSER SSER SSER SSER SSER / SSER SSER SSER SSER SSER / SSER SSER SSER SSER SSER / SSER SSER SSER SSER SSER / SSER SSER SSER SSER SSER / SSER SSER SSER SSER SSER / SSER SSER SSER SSER SSER / SSER SSER SSER SSER SSER / SSER SSER SSER SSER / SSER SSER SSER SSER / SSER SSER SSER SSER / SSER SSER SSER / SSER SSER SSER / SSER SSER SSER / SSER SSER SSER / SSER SSER / SSER SSER / SSER SSER / SSER SSER / SSER / SSER / SSER / SSER / SSER / SSER / SSER SSER

SSER Coolant Collets - Metric High Pressure Coolant - 1,500 PSI PAGE 25 Standard.0004 T.I.R. On Size Collets - Will Not Collapse Designed for h6 Tool Shanks Cu er Shank Tool SSER 16 Size Inch SSER 20 SSER 25 SSER 32 SSER 40 3.

0 0.2756 SSER16-M070 SSER20-M070 SSER25-M070 SSER32-M070 SSER40-M070 8.0 0.3150 SSER16-M080 SSER20-M080 SSER25-M080 SSER32-M080 SSER40-M080 9.0 0.3543 SSER16-M090 SSER20-M090 SSER25-M090 SSER32-M090 SSER40-M090 10.

27 SSER Coolant Collets - Metric High Pressure Coolant - 1,500 PSI PAGE 25 Standard.0004 T.I.R. On Size Collets - Will Not Collapse Designed for h6 Tool Shanks Cu er Shank Tool SSER 16 Size Inch SSER 20 SSER 25 SSER 32 SSER SSER16-M030 SSER20-M030 SSER25-M030 SSER32-M SSER16-M040 SSER20-M040 SSER25-M040 SSER32-M SSER16-M050 SSER20-M050 SSER25-M050 SSER32-M SSER16-M060 SSER20-M060 SSER25-M060 SSER32-M060 SSER40-M SSER16-M070 SSER20-M070 SSER25-M070 SSER32-M070 SSER40-M SSER16-M080 SSER20-M080 SSER25-M080 SSER32-M080 SSER40-M SSER16-M090 SSER20-M090 SSER25-M090 SSER32-M090 SSER40-M SSER16-M100 SSER20-M100 SSER25-M100 SSER32-M100 SSER40-M SSER20-M110 SSER25-M110 SSER32-M110 SSER40-M SSER20-M120 SSER25-M120 SSER32-M120 SSER40-M SSER20-M130 SSER25-M130 SSER32-M130 SSER40-M SSER25-M140 SSER32-M140 SSER40-M SSER25-M150 SSER32-M150 SSER40-M SSER25-M160 SSER32-M160 SSER40-M SSER32-M170 SSER40-M SSER32-M180 SSER40-M SSER32-M190 SSER40-M SSER32-M200 SSER40-M SSER40-M SSER40-M SSER40-M SSER40-M SSER40-M SSER40-M260 Jet-Blast SSER Coolant ER Collets : High Pressure Coolant - 1,500 PSI Standard.0004 T.I.R. Designed for h6 Tool Shanks Add J to any SSER collet part number Coolant thru standard collet slots create a loss in pressure and flow control, allowing coolant to fly everywhere. The Jet-Blast op on for SSER forces the coolant into the Jet-Blast Ports maintaining pressure and direc ng the coolant down the flutes of the cu ng tool. ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding ER COET SYSTEM ER Rigid Tap Collets - ANSI Special design locks tap flats into the collet slots preven ng the tap from spinning inside the collet.

Square øshank øshank Square Tap Size TER16U TER20U TER25U TER32U TER40U 0.141 0.110 #6 TER16U-141 TER20U-141 TER25U-141 TER32U-141 TER40U-141 0.168 0.

28 PIONEER Premium Tool Holding ER COET SYSTEM ER Rigid Tap Collets - ANSI Special design locks tap flats into the collet slots preven ng the tap from spinning inside the collet. ANSI Shank and Square Standard Note: Due to Mul ple Standards for Metric Taps, the actual shank and square must be supplied to verify compa bility. Square øshank øshank Square Tap Size TER16U TER20U TER25U TER32U TER40U #6 TER16U-141 TER20U-141 TER25U-141 TER32U-141 TER40U #8 TER16U-168 TER20U-168 TER25U-168 TER32U-168 TER40U #10 TER16U-194 TER20U-194 TER25U-194 TER32U-194 TER40U #12 TER16U-220 TER20U-220 TER25U-220 TER32U-220 TER40U /4" TER16U-255 TER20U-255 TER25U-255 TER32U-255 TER40U /16" TER16U-318 TER20U-318 TER25U-318 TER32U-318 TER40U /16" TER16U-323 TER20U-323 TER25U-323 TER32U-323 TER40U /2" TER16U-367 TER20U-367 TER25U-367 TER32U-367 TER40U /8" TER16U-381 TER20U-381 TER25U-381 TER32U-381 TER40U /16" TER25U-429 TER32U-429 TER40U /8" NPT TER25U-437 TER32U-437 TER40U /8" TER25U-480 TER32U-480 TER40U /16" TER32U-542 TER40U /4" NPT TER32U-562 TER40U /4" TER32U-590 TER40U /16" TER32U-652 TER40U /2" NPT TER40U /8" TER40U /8" NPT TER40U /16" TER40U " TER40U-800

29 ER Rigid Tap Collets - DIN Special design locks tap flats into the collet slots preven ng the tap from spinning inside the collet. DIN Shank and Square Standard PAGE 27 Note: Due to Mul ple Standards for Metric Taps, the actual shank and square must be supplied to verify compa bility. Square øshank øshank Inch Square Inch TER16D TER20D TER25D TER32D TER40D TER16D-035 TER25D TER16D-040 TER20D-040 TER25D TER16D-045 TER20D-045 TER25D-045 TER32D TER16D-055 TER20D-055 TER25D-055 TER32D TER16D-060 TER20D-060 TER25D-060 TER32D-060 TER40D TER16D-070 TER20D-070 TER25D-070 TER32D-070 TER40D TER16D-080 TER20D-080 TER25D-080 TER32D-080 TER40D TER16D-090 TER20D-090 TER25D-090 TER32D-090 TER40D TER16D-100 TER20D-100 TER25D-100 TER32D-100 TER40D TER25D-110 TER32D-110 TER40D TER25D-120 TER32D-120 TER40D TER25D-140 TER32D-140 TER40D TER25D-160 TER32D-160 TER40D TER32D-180 TER40D TER32D-200 TER40D TER40D-220 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding ER COET SYSTEM ER Coolant Cap Collet Nuts For coolant pressures up to 1,500 PSI. Fits standard ER collet chucks.

Designed for use with standard ER collets Nut ER Coolant Caps - Inch Descrip on Nut Diameter Coolant Cap Wrench Thread Max. Torque ERN11-CC ER 11 Nut - Hex 0.787 / 20mm SXC06 ERW-11H M14 x 0.

654 / 42mm SXC16 ERW-25 M32 x 1.50 75 /lbs Max ERN32-CC ER 32 Nut - E Type 1.969 / 50mm SXC25 ERW-32 M40 x 1.50 100 /lbs Max ERN40-CC ER 40 Nut - E Type 2.480 / 63mm SXC25 ERW-40 M50 x 1.

30 PIONEER Premium Tool Holding ER COET SYSTEM ER Coolant Cap Collet Nuts For coolant pressures up to 1,500 PSI. Fits standard ER collet chucks. Jet-Blast Caps Available Upon Request Uses SX Coolant Caps below and on the following page. Designed for use with standard ER collets Nut ER Coolant Caps - Inch Descrip on Nut Diameter Coolant Cap Wrench Thread Max. Torque ERN11-CC ER 11 Nut - Hex / 20mm SXC06 ERW-11H M14 x /lbs Max ERN16-CC ER 16 Nut - Hex / 28mm SXC10 ERW-16H M22 x /lbs Max ERN20-CC ER 20 Nut - Hex / 34mm SXC16 ERW-20H M25 x /lbs Max ERN25-CC ER 25 Nut - E Type / 42mm SXC16 ERW-25 M32 x /lbs Max ERN32-CC ER 32 Nut - E Type / 50mm SXC25 ERW-32 M40 x /lbs Max ERN40-CC ER 40 Nut - E Type / 63mm SXC25 ERW-40 M50 x /lbs Max O-ring seal for pressures up to 1500 PSI Prevents chips, dust & swarf from entering the holder Seal range +0 / -.50mm ( +0 / ) w/ Jet-Blast Op on Requires Coolant Cap Nut (See Previous Page) Jet Slot Available, Order by adding a J to the end of the Cap part number Inch Shank ER11 ER 16 ER 20 ER 25 ER 32 ER 40 1/ SXC SXC SXC SXC SXC SXC / SXC SXC SXC SXC SXC SXC / SXC SXC SXC SXC SXC SXC / SXC SXC SXC SXC SXC / SXC SXC SXC SXC SXC / SXC SXC SXC SXC / SXC SXC SXC SXC / SXC SXC SXC / SXC SXC SXC / SXC SXC / SXC " SXC25-M254 Thread Coolant Cap into ER nut, snug with wrench a er the collet has been assembled. Insert cu ng tool with the seal engaged on the round part of the shank

31 ER Coolant Caps - Metric O-ring seal for pressures up to 1500 PSI PAGE 29 Prevents chips, dust & swarf from entering the holder Seal range +0 / -.50mm ( +0 / ) Requires Coolant Cap Nut (See Previous Page) Jet Slot Available, Order by adding a J to the end of the Cap part number Range Inch ER11 ER 16 ER 20 ER 25 ER 32 ER mm 1/32 SXC06-M010 SXC10-M mm 3/64 SXC06-M015 SXC10-M mm 1/16 SXC06-M020 SXC10-M mm 3/32 SXC06-M025 SXC10-M mm 7/64 SXC06-M030 SXC10-M030 SXC16-M030 SXC16-M030 SXC25-M030 SXC25-M mm 1/8" SXC06-M035 SXC10-M035 SXC16-M035 SXC16-M035 SXC25-M035 SXC25-M mm 5/32" SXC06-M040 SXC10-M040 SXC16-M040 SXC16-M040 SXC25-M040 SXC25-M mm 11/64" SXC06-M045 SXC10-M045 SXC16-M045 SXC16-M045 SXC25-M045 SXC25-M mm 3/16" SXC06-M050 SXC10-M050 SXC16-M050 SXC16-M050 SXC25-M050 SXC25-M mm 13/64" SXC06-M055 SXC10-M055 SXC16-M055 SXC16-M055 SXC25-M055 SXC25-M mm 7/32" SXC06-M060 SXC10-M060 SXC16-M060 SXC16-M060 SXC25-M060 SXC25-M mm 1/4" SXC10-M065 SXC16-M065 SXC16-M065 SXC25-M065 SXC25-M mm 17/64" SXC10-M070 SXC16-M070 SXC16-M070 SXC25-M070 SXC25-M mm 9/32" SXC10-M075 SXC16-M075 SXC16-M075 SXC25-M075 SXC25-M mm 5/16" SXC10-M080 SXC16-M080 SXC16-M080 SXC25-M080 SXC25-M mm 21/64" SXC10-M085 SXC16-M085 SXC16-M085 SXC25-M085 SXC25-M mm 11/32" SXC10-M090 SXC16-M090 SXC16-M090 SXC25-M090 SXC25-M mm 3/8" SXC10-M095 SXC16-M095 SXC16-M095 SXC25-M095 SXC25-M mm 25/64" SXC10-M100 SXC16-M100 SXC16-M100 SXC25-M100 SXC25-M mm 13/32" SXC16-M105 SXC16-M105 SXC25-M105 SXC25-M mm 27/64" SXC16-M110 SXC16-M110 SXC25-M110 SXC25-M mm 7/16" SXC16-M115 SXC16-M115 SXC25-M115 SXC25-M mm 15/32" SXC16-M120 SXC16-M120 SXC25-M120 SXC25-M mm 31/64" SXC16-M125 SXC16-M125 SXC25-M125 SXC25-M mm 1/2" SXC16-M130 SXC16-M130 SXC25-M130 SXC25-M mm 17/32" SXC16-M135 SXC25-M135 SXC25-M mm 35/64" SXC16-M140 SXC25-M140 SXC25-M mm 9/16" SXC16-M145 SXC25-M145 SXC25-M mm 37/64" SXC16-M150 SXC25-M150 SXC25-M mm 19/32" SXC16-M155 SXC25-M155 SXC25-M mm 5/8" SXC16-M160 SXC25-M160 SXC25-M mm 41/64" SXC25-M165 SXC25-M mm 21/32" SXC25-M170 SXC25-M mm 11/16" SXC25-M175 SXC25-M mm 45/64" SXC25-M180 SXC25-M mm 23/32" SXC25-M185 SXC25-M mm 3/4" SXC25-M190 SXC25-M mm 49/64" SXC25-M195 SXC25-M mm 25/32" SXC25-M200 SXC25-M mm 51/64" SXC25-M mm 13/16" SXC25-M mm 27/32" SXC25-M mm 55/64" SXC25-M mm 7/8" SXC25-M mm 29/32" SXC25-M mm 59/64" SXC25-M mm 15/16" SXC25-M mm 61/64" SXC25-M mm 31/32" SXC25-M mm 1" SXC25-M254 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding END MI ADAPTER Building the Best EM in the Industry! 3 µm - 0.

15,000) ID Chip Hole Standard Jet-Blast available on all projec ons Tool Holder Cu ng Tool T.I.R.

32 PIONEER Premium Tool Holding END MI ADAPTER Building the Best EM in the Industry! 3 µm Bore Runout Standard H5 Bore Tolerance Standard Coolant Thru Center Standard Dynamically Balanced Body for 20,000 RPM s 15,000) ID Chip Hole Standard Jet-Blast available on all projec ons Tool Holder Cu ng Tool T.I.R. = Total Indicator Reading Air Gap Centerline Devia on Standard Dynamic Balance Compensa on ID Chip Hole Others T.I.R. = Be er T.I.R.= PIONEER Premium T.I.R. = You lose 10% of cu er life for every of T.I.R. 3µm ( ) T.I.R.

33 Jet-Blast Coolant Op on Jet-Blast Coolant Ports allow coolant to go around solid cu ng tools and deliver coolant at the top of the cu ng flutes. The coolant ports are EDM beside the bore of the end mill holder intersec ng the relief behind the ground bore. Coolant is fed from the center or from DIN-B Flange Coolant into the relief and around the cu ng tool. Jet-Blast is available in all holders with a 10 projec on or shorter. onger projec ons are a factory build and available upon request. PAGE 31 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

34 PIONEER Premium Tool Holding END MI ADAPTER CAT40 End Mill Adapters P µm Bore Runout H5 Bore Tolerance Coolant Thru Pre-Balanced for 20,000 RPM Add -J for Jet-Blast Coolant Ports Style - 2 1/8 CAT40-EM A Bore D E Projec on Max. Tool Enters Screw CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM / CAT40-EM /4 CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM / CAT40-EM /8 CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM /16 CAT40-EM /2 CAT40-EM CAT40-EM CAT40-EM Style Tool Enters F 1.75 øa ød 3 Tool Enters E CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM Style - 3 øa E ød Style Tool Enters øa E ød

35 CAT40 End Mill Adapters 3 µm Bore Runout H5 Bore Tolerance Coolant Thru Pre-Balanced for 20,000 RPM Add -J for Jet-Blast Coolant Ports 3 Tool Enters E PAGE 33 P-138 Style /8 3/4 7/8 CAT40-EM A Bore D E F 1.75 ** No DIN AD+B Op on Available - No ANSI Safety Area due to bore size - Will not tool change in Heavy Duty or Umbrella style tool changers & Alarm Projec on 3 Max. Tool Enters Screw CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM CAT40-EM & 10 2 CAT40-EM (2) CAT40-EM (2) 10 2 CAT40-EM (2) 10 2 CAT40-EM (2) 10 2 CAT40-EM ** 2.25** CAT40-EM (2) / CAT40-EM (2) 11 2 CAT40-EM (2) 11 2 CAT40-EM Style Tool Enters F øa ød E Style (2) /2 CAT40-EM (2) 11 2 CAT40-EM (2) 11 2 øa ød Style Tool Enters øa E ød ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding END MI ADAPTER Dual Contact DCAT40 End Mill Adapters 3 µm - 0.

3 Tool Enters øa E ød 1 3/8 1/2 5/8 3/4 DCAT40-EM037-0250 A Bore D E F 1.

36 PIONEER Premium Tool Holding END MI ADAPTER Dual Contact DCAT40 End Mill Adapters 3 µm Bore Runout H5 Bore Tolerance Coolant Thru Pre-Balanced for 20,000 RPM Add -J for Jet-Blast Coolant Ports Style - 1 P Tool Enters F Style - 2 øa 3 Tool Enters E ød Style - 3 øa E ød 3 Tool Enters øa E ød 1 3/8 1/2 5/8 3/4 DCAT40-EM A Bore D E F 1.00 Projec on ** No DIN AD+B Op on Available - No ANSI Safety Area due to bore size - Will not tool change in Heavy Duty or Umbrella style tool changers & Alarm Max. Tool Enters Screw Style DCAT40-EM DCAT40-EM DCAT40-EM DCAT40-EM DCAT40-EM DCAT40-EM DCAT40-EM DCAT40-EM DCAT40-EM DCAT40-EM DCAT40-EM DCAT40-EM DCAT40-EM DCAT40-EM DCAT40-EM DCAT40-EM & 10 2 DCAT40-EM (2) 10 2 DCAT40-EM ** 2.25** /4 DCAT40-EM (2) 11 2 DCAT40-EM (2) /2 DCAT40-EM (2)

CAT40 & CAT50 Metric End Mill Adapters 3 µm - 0.

37 CAT40 & CAT50 Metric End Mill Adapters 3 µm Bore Runout PAGE 35 H5 Bore Tolerance Coolant Thru P-138 Pre-Balanced for 20,000 RPM 15,000 RPM Add -J for Jet-Blast Coolant Ports CAT40 A Bore D E F Projec on CAT40-EMM mm CAT40-EMM mm CAT40-EMM mm CAT40-EMM mm CAT40-EMM mm CAT40-EMM mm CAT40-EMM mm CAT40-EMM mm CAT40-EMM mm CAT40-EMM mm CAT50 A Bore D E F Projec on Style - 2 CAT50-EMM mm CAT50-EMM mm CAT50-EMM mm CAT50-EMM mm CAT50-EMM mm CAT50-EMM mm CAT50-EMM mm CAT50-EMM mm CAT50-EMM mm CAT50-EMM mm Max. Tool Enters 3 Max. Tool Enters Screw # (2) 10 (2) 11 Screw # (2) 10 (2) 11 3 Tool Enters Style Style F øa ød E ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

38 PIONEER Premium Tool Holding END MI ADAPTER CAT50 End Mill Adapters P µm Bore Runout H5 Bore Tolerance Coolant Thru Pre-Balanced for 15,000 RPM Add -J for Jet-Blast Coolant Ports Style - 2 1/8 A Bore D E F Projec on 3 Max. Tool Screw CAT50-EM CAT50-EM /16 CAT50-EM CAT50-EM /4 CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM / CAT50-EM /8 CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM /16 CAT50-EM /2 CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM /16 CAT50-EM /8 CAT50-EM Style Tool Enters F øa ød 3 Tool Enters E CAT50-EM CAT50-EM Style - 3 øa E ød Style Tool Enters øa E ød

39 CAT50 End Mill Adapters 3 µm Bore Runout H5 Bore Tolerance Coolant Thru 3 Tool Enters E PAGE 37 P-142 Pre-Balanced for 15,000 RPM Add -J for Jet-Blast Coolant Ports Style - 2 A Bore D E F Projec on 3 Screw Max. Tool Style CAT50-EM CAT50-EM / CAT50-EM /4 7/8 CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM N/A 3 CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM CAT50-EM (2) CAT50-EM (2) 10 2 CAT50-EM (2) 10 2 CAT50-EM (2) 10 3 CAT50-EM CAT50-EM (2) 11 2 CAT50-EM (2) / CAT50-EM (2) 11 2 CAT50-EM (2) 11 2 CAT50-EM (2) 11 2 CAT50-EM CAT50-EM (2) /2 CAT50-EM (2) 11 2 CAT50-EM (2) CAT50-EM (2) 11 2 CAT50-EM ** Style Tool Enters F øa ød E Style & 13 2 CAT50-EM (2) CAT50-EM (2) 13 2 CAT50-EM (2) /2 CAT50-EM (2) 13 2 ** No DIN AD+B Op on Available - No ANSI Safety Area due to bore size. Check Tool Change Clearance prior to ordering. øa ød Tool Enters øa E ød ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

40 PIONEER Premium Tool Holding END MI ADAPTER Dual Contact DCAT50 End Mill Adapters 3 µm Bore Runout H5 Bore Tolerance Coolant Thru Pre-Balanced for 15,000 RPM Add -J for Jet-Blast Coolant Ports Style - 1 P Tool Enters F Style - 2 øa 3 Tool Enters E ød Style - 3 øa E ød 3 Tool Enters øa E ød 1 1/2 5/8 3/4 A Bore D E F DCAT50-EM Projec on Max. Tool Enters Screw Style DCAT50-EM DCAT50-EM DCAT50-EM DCAT50-EM DCAT50-EM DCAT50-EM DCAT50-EM DCAT50-EM DCAT50-EM DCAT50-EM DCAT50-EM DCAT50-EM DCAT50-EM DCAT50-EM DCAT50-EM (2) 10 2 DCAT50-EM (2) 10 2 DCAT50-EM (2) 10 2 DCAT50-EM (2) 11 2 DCAT50-EM (2) /4 DCAT50-EM (2) 11 2 DCAT50-EM (2) 11 2 DCAT50-EM (2) /2 DCAT50-EM (2) 11 2 DCAT50-EM (2) DCAT50-EM (2)

HSK63A End Mill Adapters P-142 3 µm - 0.

Order Wrench Separately Add -J for Jet-Blast Coolant Ports A Bore F D E F Projec on 3 Max.

2500 0.78 0.44-2.50 1.28 1.63 4 5/16 HSK63A-EM031-0250 0.3125 0.88 0.44-2.50 1.28 1.63 4 3/8 HSK63A-EM037-0250 0.

6250 1.50 0.94-3.15 1.93 2.10 7 3/4 HSK63A-EM075-0315 0.7500 1.75 1.00-3.15 2.08 1.97 8 Screw 1 HSK63A-EM100-0400 1.

41 HSK63A End Mill Adapters P µm Bore Runout H5 Bore Tolerance Coolant Thru (Coolant Tube Sold Separately) Pre-Balanced for 20,000 RPM Order Wrench Separately Add -J for Jet-Blast Coolant Ports A Bore F D E F Projec on 3 Max. Tool Enters 1/8 HSK63A-EM /16 HSK63A-EM /4 HSK63A-EM /16 HSK63A-EM /8 HSK63A-EM /2 HSK63A-EM /8 HSK63A-EM /4 HSK63A-EM Screw 1 HSK63A-EM (2) /4 HSK63A-EM (2) 11 3 Tool Enters øa E ød PAGE 39 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding END MI ADAPTER BT30 End Mill Adapters P-138 3 µm - 0.

42 PIONEER Premium Tool Holding END MI ADAPTER BT30 End Mill Adapters P µm Bore Runout H5 Bore Tolerance Coolant Thru Pre-Balanced for 20,000 RPM Add -J for Jet-Blast Coolant Ports 3 Tool Enters F øa ød E 1/8 A Bore D E F Projec on BT30-EM BT30-EM /16 BT30-EM BT30-EM /4 BT30-EM BT30-EM /16 BT30-EM BT30-EM /8 1/2 5/8 3/4 BT30-EM BT30-EM BT30-EM BT30-EM BT30-EM BT30-EM BT30-EM BT30-EM Max. Tool Enters 7/8 BT30-EM (2) 8 1 BT30-EM Screw BT

43 Dual Contact DBT30 End Mill Adapters 3 µm Bore Runout PAGE 41 H5 Bore Tolerance Coolant Thru P-138 Pre-Balanced for 20,000 RPM Add -J for Jet-Blast Coolant Ports 1/8 A Bore D E F Projec on DBT30-EM DBT30-EM /16 DBT30-EM DBT30-EM /4 DBT30-EM DBT30-EM Max. Tool Enters Screw 5/16 DBT30-EM BT30 3/8 DBT30-EM /2 5/8 3/4 DBT30-EM DBT30-EM DBT30-EM DBT30-EM DBT30-EM DBT30-EM DBT30-EM F 3 Tool Enters øa ød E ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

44 PIONEER Premium Tool Holding END MI ADAPTER BT40 End Mill Adapters 3 µm Bore Runout H5 Bore Tolerance Coolant Thru Pre-Balanced for 20,000 RPM Add -J for Jet-Blast Coolant Ports 3 Tool Enters F P-138 øa ød E A Bore D E F Projec on 3 Screw Max. Tool Style Enters 1/8 BT40-EM BT40-EM /16 BT40-EM BT40-EM /4 BT40-EM BT40-EM BT40-EM /16 BT40-EM BT40-EM /8 1/2 5/8 3/4 7/8 BT40-EM BT40-EM BT40-EM BT40-EM BT40-EM BT40-EM BT40-EM BT40-EM BT40-EM BT40-EM BT40-EM BT40-EM BT40-EM BT40-EM BT40-EM BT40-EM BT40-EM BT40-EM (2) 10 1 BT40-EM (2) 10 1 BT40-EM /4 BT40-EM (2) 11 1 BT40-EM (2) /2 BT40-EM (2)

45 Dual Contact DBT40 End Mill Adapters 3 µm Bore Runout PAGE 43 H5 Bore Tolerance Coolant Thru P-138 Pre-Balanced for 20,000 RPM Add -J for Jet-Blast Coolant Ports 1 3/8 1/2 5/8 3/4 A Bore D E F Projec on 3 Max. Tool Enters Screw Style DBT40-EM DBT40-EM DBT40-EM DBT40-EM DBT40-EM DBT40-EM DBT40-EM DBT40-EM DBT40-EM DBT40-EM (2) /4 DBT40-EM F 3 Tool Enters øa ød E ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding END MI ADAPTER Straight Shank

Add -J for Jet-Blast Coolant Ports ød2 3 E øa ød1 A D1 D2 E

Tool Enters Screw 1 3/16 S075-EM018-0600 0.1875 0.56 0.44 2.

46 PIONEER Premium Tool Holding END MI ADAPTER Straight Shank End Mill Adapters : Coolant Thru Flats for athe Applica ons Add -J for Jet-Blast Coolant Ports ød2 3 E øa ød1 A D1 D2 E 1/8 S075-EM ength Max. Tool Enters Screw 1 3/16 S075-EM /4 S075-EM /16 S075-EM /8 S100-EM /2 S100-EM & (2) 4

Control Point End Mill Adapter Screws Ground control point for angular locking Use holder part number to verify screw size and length PAGE 45 Screw End Mill OD Max.

47 Control Point End Mill Adapter Screws Ground control point for angular locking Use holder part number to verify screw size and length PAGE 45 Screw End Mill OD Max. Thread ength Hex Bore Size Screw 1 SCW-EM01 1/8 # / SCW-EM02 3/16 # / SCW-EM03 1/8 # / SCW-EM04 3/16, 1/4, 5/16, 6mm, 8mm 1/ /8 4 4-BT30 SCW-EM04-BT30 BT30-EM031, 5/16 5/ /8 6 5 SCW-EM05 3/8, 7/16, 10mm 3/ / SCW-EM06 1/2, 12mm, 14mm 7/ / SCW-EM07 5/8, 16mm, 18mm 9/ / SCW-EM08 3/4, 7/8, 20mm 5/ / SCW-EM09 1", 1-1/4 STUB, 25mm 3/ / SCW-EM10 1", 1-1/4, 1-1/2, 25mm 3/ / SCW-EM11 1", 1-1/4, 1-1/2, 32mm 3/ / SCW-EM12 2", 2-1/2 1" / SCW-EM13 2", 2-1/2 1" /2 125 Torque /lbs ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SHRINK FIT Premium Shrink Fit Performance ) 0.

higher (cu er shank finish may effect results) ) Designed for Performance Milling with Neutral flute geometry, not designed for hi-helix applica ons For Carbide Cu ng Tools with h6 shank tolerance )

5 @ 25,000 RPM or < 1 gmm s Jet-Blast Op ons to fit YOUR Applica on Highest Quality - Designed to ast PIONEER Shrink Fit is manufactured from ISO-40CrMoV5 Tool Steel, Double Tempered at 1050 F to

We at Pioneer have invested in an EDM Drilling machine which allow us to customize Jet-Blast coolant holes to your applica on. Every Jet-Blast Holder or collet comes with 2 ports standard.

48 PIONEER Premium Tool Holding SHRINK FIT Premium Shrink Fit Performance ) TIR Bore ) Manufactured from ISO-40CrMoV5 (H13) Material, Heat Treated for Op mum Elas city and Tool ife ) Tolerance and Ground for as close to 10,000 lbs of pull out force or higher (cu er shank finish may effect results) ) Designed for Performance Milling with Neutral flute geometry, not designed for hi-helix applica ons For Carbide Cu ng Tools with h6 shank tolerance ) Dynamically Balanced for 25,000 RPM or < 1 gmm s Jet-Blast Op ons to fit YOUR Applica on Highest Quality - Designed to ast PIONEER Shrink Fit is manufactured from ISO-40CrMoV5 Tool Steel, Double Tempered at 1050 F to withstand up to 10,000 tool changes. All holders are 100% inspected on Air/Electronic gaging and the ID is ground for a maximum of 3 microns ( ) Runout (TIR) in the Bore. We at Pioneer have invested in an EDM Drilling machine which allow us to customize Jet-Blast coolant holes to your applica on. Every Jet-Blast Holder or collet comes with 2 ports standard. Depending on style and type we have the ability of adding as many holes as your coolant volume can support without losing pressure. 2 - Port Jet-Blast Same tool shot with a High Speed Shu er Dynamically Balanced PIONEER Tapered Shrink Fit Holders are Dynamically Balanced for 25,000 RPM or < 1 gmm s Any standard Shrink can be modified from stock. Adding a J to the end of the part number will provide you with 2 coolant ports. Need addi onal ports? Add J 6-Port to the part number for addi onal 4 ports (addi onal fees will apply).

49 CAT40 Shrink Fit 3 µm Runout Taper to Bore PAGE 47 Manufactured from ISO-40CrMoV5 (H13) Material, Heat Treated for Op mum Elas city and Tool ife P-138 Coolant Thru the Center Tapers are ground be er than AT3 for op mal T.I.R. Dynamically Balanced for 25,000 RPM or < 1 gmm Preset Screw included for 1/4 & larger for posi ve stop Designed for Carbide Cu ng Tools with h6 shank tolerance Add -J for Jet-Blast Coolant Ports Note: Due to the construc on of the shrink holder the Jet-Blast Ports may be into the bore of the holder D1 Bore D2 D3 Projec on CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD CAT40-SD Max Tool Enters D1 Bore D2 D Projec on ød1 3 Max CAT40-SDM CAT40-SDM CAT40-SDM CAT40-SDM CAT40-SDM CAT40-SDM CAT40-SDM CAT40-SDM CAT40-SDM CAT40-SDM CAT40-SDM CAT40-SDM CAT40-SDM CAT40-SDM CAT40-SDM CAT40-SDM CAT40-SDM CAT40-SDM ød2 ød3 Tool Enters ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SHRINK FIT CAT50 Shrink Fit P-138 3 µm - 0.

50 PIONEER Premium Tool Holding SHRINK FIT CAT50 Shrink Fit P µm Runout Taper to Bore Manufactured from ISO-40CrMoV5 (H13) Material, Heat Treated for Op mum Elas city and Tool ife Coolant Thru the Center Dynamically Balanced for 25,000 RPM or < 1 gmm s Tapers are ground be er than AT3 for op mal T.I.R. Preset Screw included for 1/4 & larger for posi ve stop Designed for Carbide Cu ng Tools with h6 shank tolerance Add -J for Jet-Blast Coolant Ports Note: Due to the construc on of the shrink holder the Jet-Blast Ports may be into the bore of the holder Balanceable Screw Holes (CAT50 & HSK100A Only) Made in Germany ød1 ød2 ød3 D1 Bore D2 D3 3 Projec on Max Tool Enters CAT50-SD CAT50-SD CAT50-SD CAT50-SD CAT50-SD CAT50-SD CAT50-SD CAT50-SD CAT50-SD CAT50-SD CAT50-SD CAT50-SD CAT50-SD CAT50-SD CAT50-SD CAT50-SD D1 Bore D2 D3 Projec on CAT50-SDM CAT50-SDM CAT50-SDM CAT50-SDM CAT50-SDM CAT50-SDM CAT50-SDM CAT50-SDM CAT50-SDM CAT50-SDM CAT50-SDM CAT50-SDM CAT50-SDM CAT50-SDM CAT50-SDM CAT50-SDM Max Tool Enters

HSK63A Shrink Fit 3 µm - 0.0001 Runout PAGE 49 Manufactured from ISO-40CrMoV5 (H13) Material, Heat Treated for Op mum Elas city and Tool ife P-142 Coolant Thru the Center Dynamically Balanced for G2.

M or < 1 gmm s Tapers are ground be er than AT3 for op mal T.I.R.

51 HSK63A Shrink Fit 3 µm Runout PAGE 49 Manufactured from ISO-40CrMoV5 (H13) Material, Heat Treated for Op mum Elas city and Tool ife P-142 Coolant Thru the Center Dynamically Balanced for 25,000 RPM or < 1 gmm s Tapers are ground be er than AT3 for op mal T.I.R. Preset Screw included for 1/4 & larger for posi ve stop Designed for Carbide Cu ng Tools with h6 shank tolerance Add -J for Jet-Blast Coolant Ports Note: Due to the construc on of the shrink holder the Jet-Blast Ports may be into the bore of the holder D1 Bore D2 D3 Projec on HSK 63A-SD HSK 63A-SD HSK 63A-SD HSK 63A-SD HSK 63A-SD HSK 63A-SD HSK 63A-SD HSK 63A-SD HSK 63A-SD HSK 63A-SD HSK 63A-SD HSK 63A-SD HSK 63A-SD HSK 63A-SD HSK 63A-SD HSK 63A-SD HSK 63A-SD HSK 63A-SD Max Tool Enters D1 Bore D2 D3 Projec on HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM HSK 63A-SDM ød1 ød2 ød3 3 Max Tool Enters ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SHRINK FIT HSK100A Shrink Fit P-142 3 µm - 0.

52 PIONEER Premium Tool Holding SHRINK FIT HSK100A Shrink Fit P µm Runout Manufactured from ISO-40CrMoV5 (H13) Material, Heat Treated for Op mum Elas city and Tool ife Coolant Thru the Center Dynamically Balanced for 25,000 RPM or < 1 gmm s Tapers are ground be er than AT3 for op mal T.I.R. Preset Screw included for 1/4 & larger for posi ve stop Designed for Carbide Cu ng Tools with h6 shank tolerance Add -J for Jet-Blast Coolant Ports Note: Due to the construc on of the shrink holder the Jet-Blast Ports may be into the bore of the holder Made in Germany ød1 ød2 ød3 D1 Bore D2 D3 Projec on 3 Max HSK100A-SD HSK100A-SD HSK100A-SD HSK100A-SD HSK100A-SD HSK100A-SD HSK100A-SD HSK100A-SD HSK100A-SD HSK100A-SD HSK100A-SD HSK100A-SD HSK100A-SD HSK100A-SD HSK100A-SD HSK100A-SD Tool Enters D1 Bore D2 D3 Projec on HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM HSK100A-SDM Max Tool Enters

53 DBT30 Shrink Fit Dual Contact 3 µm Runout Taper to Bore PAGE 51 Manufactured from ISO-40CrMoV5 (H13) Material, Heat Treat- ed for Op mum Elas city and Tool ife Coolant Thru the Center Dynamically Balanced for 25,000 RPM or < 1 gmm s Tapers are ground be er than AT3 for op mal T.I.R. Preset Screw included for 1/4 & larger for posi ve stop Designed for Carbide Cu ng Tools with h6 shank tolerance Add -J for Jet-Blast Coolant Ports Note: Due to the construc on of the shrink holder the Jet-Blast Ports may be into the bore of the holder Some DBT30 will work in standard BT30 if the spindle was ground to specifica on. Verify Spindle Configura on Prior to Ordering. D1 Bore D2 D3 Projec on 3 Max DBT30-SD DBT30-SD DBT30-SD DBT30-SD DBT30-SD DBT30-SD DBT30-SD DBT30-SD Tool Enters ød1 ød2 ød3 P-138 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SHRINK FIT BT40 Shrink Fit P-138 3 µm - 0.

54 PIONEER Premium Tool Holding SHRINK FIT BT40 Shrink Fit P µm Runout Taper to Bore Manufactured from ISO-40CrMoV5 (H13) Material, Heat Treated for Op mum Elas city and Tool ife Coolant Thru the Center Dynamically Balanced for 25,000 RPM or < 1 gmm s Tapers are ground be er than AT3 for op mal T.I.R. Preset Screw included for 1/4 & larger for posi ve stop Designed for Carbide Cu ng Tools with h6 shank tolerance Add -J for Jet-Blast Coolant Ports Note: Due to the construc on of the shrink holder the Jet-Blast Ports may be into the bore of the holder ød1 ød2 ød3 D1 Bore D2 D3 Projec on BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD BT40-SD Max Tool Enters D1 Bore D2 D3 Projec on 3 Max BT40-SDM BT40-SDM BT40-SDM BT40-SDM BT40-SDM BT40-SDM BT40-SDM BT40-SDM BT40-SDM BT40-SDM BT40-SDM BT40-SDM BT40-SDM BT40-SDM BT40-SDM BT40-SDM Tool Enters

SD - Shrink Fit Extensions - Metric : 3 µm - 0.

55 SD - Shrink Fit Extensions - Metric : 3 µm Runout PAGE 53 Designed for Carbide Cu ng Tools with h6 shank tolerance Close Center to clear fixtures or part walls Manufactured from ISO-40CrMoV5 (H13) Material, Heat Treated for Op mum Elas city and Tool ife Add -J for Jet-Blast Coolant Ports Note: Due to the thin wall Jet-Blast Ports may be into the bore of the extension. ød1 D1 Shank mm D2 Bore mm D3 Nose mm ength mm Nose mm A Angle S12-SD S12-SD S16-SD S16-SD S16-SD S16-SN S16-SD S20-SD S20-SD S20-SD S20-SD S25-SD S25-SD S25-SD S25-SD S25-SD S25-SD S25-SD A ød2 ød3 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

56 PIONEER Premium Tool Holding SHRINK FIT SD - Shrink Fit Extensions - Inch : 3 µm Runout Designed for Carbide Cu ng Tools with h6 shank tolerance Close Center to clear fixtures or part walls Manufactured from ISO-40CrMoV5 (H13) Material, Heat Treated for Op mum Elas city and Tool ife Add -J for Jet-Blast Coolant Ports Note: Due to the thin wall Jet-Blast Ports may be into the bore of the extension. ød1 A2 3 A1 ød2 ød3 D1 D2 D3 3 A1 A2 S100-SD S100-SD S100-SD S100-SD

SN - Shrink Fit Slim Nose Extensions : 3 µm - 0.

Elas city and Tool ife Add -J for Jet-Blast Coolant Ports Note: Due to the thin wall Jet-Blast Ports may be into the bore of the extension. ød1 A2 D1 D2 D3 3 A1 A2 S037-SN012-0315 0.1250 0.24 2.

9 - S075-SN025-0433 0.2500 0.37 4.33 1.38 25.6 3.0 20.2 0.7500 S075-SN025 0800 0.2500 0.37 8.00 4.46-2.5 - S075-SN031-0433 0.3125 0.43 4.33 1.38 1.00 3.0 16.1 S075-SN037-0433 0.3750 0.49 4.33 1.38 1.00 3.0 11.

57 SN - Shrink Fit Slim Nose Extensions : 3 µm Runout PAGE 55 Designed for Carbide Cu ng Tools with h6 shank tolerance Close Center to clear fixtures or part walls Manufactured from ISO-40CrMoV5 (H13) Material, Heat Treated for Op mum Elas city and Tool ife Add -J for Jet-Blast Coolant Ports Note: Due to the thin wall Jet-Blast Ports may be into the bore of the extension. ød1 A2 D1 D2 D3 3 A1 A2 S037-SN S037-SN S050-SN S075-SN S075-SN S075-SN S075-SN S075-SN S075-SN S100-SN S100-SN S100-SN A1 D1 mm D2 mm ød2 D3 mm ød3 mm 3 A1 A2 S10-SN S16-SN S25-SN ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SHRINK FIT SECONDS EZ-SHRINK-EZ3K-KIT EZ-COO-EZ3W-KIT 3kw, 1/8-3/4 Capacity, 220V, 20A Single Phase User

Includes: EZ Shrink Machine Op onal 32mm Coil for tooling up to 1-1/4 (2) Bases (1) Cu ng Tool Tray (1) Pair of Gloves 12 W x 17.

88 D x 23 H Coolant Tank Capacity = 5 Gallons An -Rust addi ve recommended Max tool projec on over cu er is 12.

EZ-SHRINK-EZ3K-KIT-50 EZ-SHRINK-EZ3K-KIT-63A Machine Only Machine, (2) Base-T40, Gloves, Tool Tray Machine, (2) Base-T50, Gloves, Tool Tray

Adapter to fit Base Hose & 2 Hose Clamps EZ-SHRINK-EZ3K-KIT-100A Machine, (2) Base-HSK100A, Gloves, Tool Tray Proper cooling is the key to

58 PIONEER Premium Tool Holding SHRINK FIT SECONDS EZ-SHRINK-EZ3K-KIT EZ-COO-EZ3W-KIT 3kw, 1/8-3/4 Capacity, 220V, 20A Single Phase User adjustable se ngs. Includes: EZ Shrink Machine Op onal 32mm Coil for tooling up to 1-1/4 (2) Bases (1) Cu ng Tool Tray (1) Pair of Gloves 12 W x 17.5 D x 31 H 2 Sta on, 110V, 16A Includes: EZ Cooling Machine (1) Hose Kit (1) Cooling Adapter 16.5 W x D x 23 H Coolant Tank Capacity = 5 Gallons An -Rust addi ve recommended Max tool projec on over cu er is 12.5 from holder gage line with base installed, base height is 6.5. Includes Includes EZ-SHRINK-EZ3K EZ-SHRINK-EZ3K-KIT-40 EZ-SHRINK-EZ3K-KIT-50 EZ-SHRINK-EZ3K-KIT-63A Machine Only Machine, (2) Base-T40, Gloves, Tool Tray Machine, (2) Base-T50, Gloves, Tool Tray Machine, (2) Base-HSK63A, Gloves, Tool Tray EZ-COO-EZ3W EZ-COO-EZ3W-KIT EZ-COO-ADAPTER EZ-COO-HOSE Unit Only Base, Adapter & Hose Cooling Adapter to fit Base Hose & 2 Hose Clamps EZ-SHRINK-EZ3K-KIT-100A Machine, (2) Base-HSK100A, Gloves, Tool Tray Proper cooling is the key to preven ng over hea ng of the tool holders and long life of the H13 tool steel. EZ Cool units uses your shop coolant to returns the holder to a safe to handle temperature in 30 seconds. EZ Shrink Machine is a 3kw, 30 second unit that func ons with 1/8-3/4 (3mm-20mm) cu er shanks (carbide only). Pre-programmed and user adjustable EZ Shrink is simple and effec ve.

EZ-BASE Tapered Shank Bases For use with EZ3K & EZ3W Base Height = 6.

EZ-BASE-T30 EZ-BASE-T40 EZ-BASE-T50 EZ-BASE-HSK032A EZ-BASE-HSK040A EZ-BASE-HSK050A EZ-BASE-HSK063A EZ-BASE-HSK100A

EZ-GOVE Shank Size BT30, CAT30, ISO30, SK30 BT40, CAT40, ISO40, SK40 BT50, CAT50, ISO50, SK50 HSK32A, C & E HSK40A, C,

EZ-TABE Protec ve Gloves Dimensions: 48" W x 24" D x 39" H Polyurethane coated solid wooden top (48" x 24" x 1.

Size 48" W x 24" D x 39" H BASE-T40 EZ-TOO-TRAY EZ-BASE-S037 3/8" EZ-BASE-S050 1/2" EZ-BASE-S075 3/4" EZ-BASE-S100 1"

EZ3K-32MM-COI Increases Capacity to 32mm (1-1/4 ) For 1/2-1/1/4 Tool Shanks BASE-S* Shank Size 10mm 12mm 16mm 20mm 25mm

59 EZ-BASE Tapered Shank Bases For use with EZ3K & EZ3W Base Height = 6.5 EZ-BASE-S Straight Shank Adapters *EZ-BASE-T40 is required to locate any EZ-BASE-S*** (Order Separately) PAGE 57 EZ-BASE-T30 EZ-BASE-T40 EZ-BASE-T50 EZ-BASE-HSK032A EZ-BASE-HSK040A EZ-BASE-HSK050A EZ-BASE-HSK063A EZ-BASE-HSK100A EZ-COO-EXT Spacer to increase height for extended length holders in the EZ-COO-EZ3W EZ-COO-EXT EZ-GOVE Safety Gloves EZ-GOVE Shank Size BT30, CAT30, ISO30, SK30 BT40, CAT40, ISO40, SK40 BT50, CAT50, ISO50, SK50 HSK32A, C & E HSK40A, C, E, HSK50F HSK50A, C, E, HSK63F HSK63A, C, E, HSK80F HSK100A, C, E Descrip on Extension for onger Tools Descrip on EZ-TABE Protec ve Gloves Dimensions: 48" W x 24" D x 39" H Polyurethane coated solid wooden top (48" x 24" x 1.5" thick) 2 solid steel drawers with ball bearing sliders; 4 wheels (2 locking) Steel frame in graphite finish EZ-TABE Size 48" W x 24" D x 39" H BASE-T40 EZ-TOO-TRAY EZ-BASE-S037 3/8" EZ-BASE-S050 1/2" EZ-BASE-S075 3/4" EZ-BASE-S100 1" EZ-BASE-S10 EZ-BASE-S12 EZ-BASE-S16 EZ-BASE-S20 EZ-BASE-S25 EZ-BASE-S32 For storage of the cu ng tools EZ-TOO-TRAY EZ3K-32MM-COI Increases Capacity to 32mm (1-1/4 ) For 1/2-1/1/4 Tool Shanks BASE-S* Shank Size 10mm 12mm 16mm 20mm 25mm 32mm + = Descrip on See manual for installa on and programming EZ-SHRINK-EZ3K COI 32MM Cu ng Tool Holder Descrip on EXTENSION HODER 12MM-32MM Expansion Coil ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

60 PIONEER Premium Tool Holding SHE MI ADAPTER Shell Mill with more standard features! ) Body - Prepped for Coolant Thru, FX or Coolant Screw Req d ) Body Dynamically Balanced ) ID Chip Hole Standard ) Standard & Extended engths up to 15 ) Replaceable Keys Op onal ) FX High Volume Coolant System for Ported Cu er Bodies Standard Dynamic Balance Compensa on ID Chip Hole Shown body mounted with Shell Mill and Inserts not included.

FX - High Volume Coolant System PAGE 59 FX

bodies with coolant ports to each insert

Coolant Flow Did your cu er company supply

400%+ Increase in coolant volume for faster

ons. Shown body mounted with Shell Mill and

Use our standard holder for coolant through

non-coolant and coolant screw applica ons.

insert from the pilot of the holder, the FX

Note: Some cu er manufacturer s supply a

61 FX - High Volume Coolant System PAGE 59 FX Coolant Port System Designed for cu er bodies with coolant ports to each insert from the moun ng pilot. Coolant Flow Did your cu er company supply a coolant screw? 400%+ Increase in coolant volume for faster chip evacua on in high feed milling applica ons. Shown body mounted with Shell Mill and Inserts not included. Use our standard holder for coolant through the modified screw - or - use our FX model for addi onal coolant flow! The standard model is designed for non-coolant and coolant screw applica ons. For ported cu ers, coolant holes to the insert from the pilot of the holder, the FX model is required. Note: Some cu er manufacturer s supply a modified cu er moun ng screw with coolant ports. Use that screw in concert with the FX Coolant System for increased coolant volume. ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

62 PIONEER Premium Tool Holding SHE MI ADAPTER Dual Contact DBT30 Shell Mill Adapters P-138 Body - Coolant Thru Center for modified screws Pre-Balanced for 20,000 RPM FX Coolant op on available, see chart below add F to the Dual Contact DBT30 Spindle A Pilot D H Drive Key Projec on Size Drive Key Moun ng Screw Thread Moun ng Screw# H øa ød DBT30-SM DBT30-SM DK-SM050 1/4-28 SCW-SM050 DBT30-SM Standard or 4.00 DBT30-SM Dual Contact 1.19 DBT30-SM Spindles DK-SM075 3/8-24 SCW-SM075 DBT30-SM DBT30-SM DK-SM100 1/2-20 SCW-SM100

63 BT40 & DBT40 Shell Mill Adapters Body - Coolant Thru Center for modified screws PAGE 61 Pre-Balanced for 20,000 RPM P-138 FX Coolant op on available, see chart below add F to the BT40 A Pilot BT40-SM BT40-SM BT40-SM Standard BT40-SM Only BT40-SM BT40-SM D H Drive Key Projec on Size Drive Key Moun ng Screw Thread Moun ng Screw# DK-SM075 3/8-24 SCW-SM DK-SM100 1/2-20 SCW-SM DK-SM125 5/8-18 SCW-SM125 BT40-SM DK-SM150 3/4-16 SCW-SM150 Dual Contact DBT40 A Pilot D H Projec on Size Drive Key Drive Key Moun ng Screw Thread Moun ng Screw# DBT40-SM DBT40-SM DK-SM075 3/8-24 SCW-SM075 Standard or DBT40-SM Dual Contact DBT40-SM Spindles DK-SM100 1/2-20 SCW-SM100 DBT40-SM DK-SM125 5/8-18 SCW-SM125 DBT40-SM DK-SM150 3/4-16 SCW-SM150 H øa ød ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

64 PIONEER Premium Tool Holding SHE MI ADAPTER CAT40 Shell Mill Adapters P-138 Body - Coolant Thru Center for modified screws Pre-Balanced for 20,000 RPM FX Coolant op on available, see chart below add F to the H øa ød CAT40-SM A Pilot CAT40-SM CAT40-SM CAT40-SM D H Projec on 1.75 CAT40-SM CAT40-SM CAT40-SM CAT40-SM CAT40-SM CAT40-SM CAT40-SM CAT40-SM CAT40-SM Drive Key Size Drive Key Moun ng Screw Thread Moun ng Screw# DK-SM050 1/4-28 SCW-SM DK-SM075 3/8-24 SCW-SM DK-SM100 1/2-20 SCW-SM100 CAT40-SM DK-SM125 5/8-18 SCW-SM125 CAT40-SM DK-SM150 3/4-16 SCW-SM150 CAT40-SM DK-SM200 1"-14 SCW-SM200

65 Dual Contact DCAT40 Shell Mill Adapters Body - Coolant Thru Center for modified screws PAGE 63 Pre-Balanced for 20,000 RPM P-138 FX Coolant op on available, see chart below add F to the Spindle Standard or Dual Contact Spindle DCAT40-SM A Pilot D H Projec on 1.75 DCAT40-SM DCAT40-SM DCAT40-SM DCAT40-SM DCAT40-SM DCAT40-SM Drive Key Size Drive Key Moun ng Screw Thread Moun ng Screw# DK-SM075 3/8-24 SCW-SM DK-SM100 1/2-20 SCW-SM100 DCAT40-SM DK-SM125 5/8-18 SCW-SM125 DCAT40-SM DK-SM150 3/4-16 SCW-SM150 DCAT40-SM DK-SM200 1"-14 SCW-SM200 H øa ød ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SHE MI ADAPTER CAT50 Shell Mill Adapters P-138 Body - Coolant Thru Center for modified screws Pre-Balanced for use @ 15,000 RPM FX Coolant op on available, see chart

66 PIONEER Premium Tool Holding SHE MI ADAPTER CAT50 Shell Mill Adapters P-138 Body - Coolant Thru Center for modified screws Pre-Balanced for 15,000 RPM FX Coolant op on available, see chart below add F to the H øa ød CAT50-SM A Pilot CAT50-SM CAT50-SM D H Projec on Size 1.50 CAT50-SM CAT50-SM CAT50-SM CAT50-SM CAT50-SM CAT50-SM CAT50-SM CAT50-SM CAT50-SM CAT50-SM Drive Key Drive Key CAT50-SM DK-SM CAT50-SM DK-SM150 Moun ng Screw Thread Moun ng Screw# DK-SM075 3/8-24 SCW-SM DK-SM100 1/2-20 SCW-SM DK-SM125 5/8-18 SCW-SM125 DK-SM150-C CAT50-SM DK-SM150 CAT50-SM CAT50-SM /4-16 SCW-SM DK-SM SCW-SM200

Dual Contact DCAT50 Shell Mill Adapters Body - Coolant Thru Center for modified screws PAGE 65 Pre-Balanced for use @ 15,000 RPM P-138 FX Coolant op on available, see chart below add F to the Spindle

00 DCAT50-SM075-1200-F** 12.00 DCAT50-SM075-1500-F** DCAT50-SM100-0200 2.00 DCAT50-SM100-0400 4.00 DCAT50-SM100-0600 6.00 DCAT50-SM100-0800 1.00 1.97 0.69 8.00 DCAT50-SM100-1000-F** 10.

67 Dual Contact DCAT50 Shell Mill Adapters Body - Coolant Thru Center for modified screws PAGE 65 Pre-Balanced for 15,000 RPM P-138 FX Coolant op on available, see chart below add F to the Spindle Standard or Dual Contact Spindle DCAT50-SM A Pilot DCAT50-SM D H Projec on 1.50 DCAT50-SM DCAT50-SM DCAT50-SM F** DCAT50-SM F** DCAT50-SM F** DCAT50-SM DCAT50-SM DCAT50-SM DCAT50-SM DCAT50-SM F** DCAT50-SM F** DCAT50-SM F** DCAT50-SM DCAT50-SM DCAT50-SM DCAT50-SM DCAT50-SM F** DCAT50-SM F** DCAT50-SM Drive Key Size Drive Key DCAT50-SM DK-SM DCAT50-SM DK-SM Moun ng Screw Thread Moun ng Screw# DK-SM075 3/8-24 SCW-SM DK-SM100 1/2-20 SCW-SM DK-SM125 5/8-18 SCW-SM125 DK-SM150-C DCAT50-SM DK-SM150 DCAT50-SM DCAT50-SM ** Stocked in FX Coolant Style Only 3/4-16 SCW-SM DK-SM SCW-SM200 H øa ød ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SHE MI ADAPTER HSK 63A Shell Mill Adapters P-142 Body - Coolant Thru Center for modified screws Pre-Balanced for use @

Moun ng Screw# HSK63A-SM050-0177 1.77 HSK63A-SM050-0394 0.500 1.38 0.57 3.94 HSK63A-SM050-0630 6.30 0.

312 DK-SM075 3/8-24 SCW-SM075 HSK63A-SM075-0800 8.00 HSK63A-SM100-0197 1.97 HSK63A-SM100-0394 3.94 1.00 1.97 0.69 HSK63A-SM100-0630 6.30 0.

68 PIONEER Premium Tool Holding SHE MI ADAPTER HSK 63A Shell Mill Adapters P-142 Body - Coolant Thru Center for modified screws Pre-Balanced for 20,000 RPM FX Coolant op on available, see chart below add F to the øa H ød A Pilot D H Drive Key Projec on Size Drive Key Moun ng Screw Thread Moun ng Screw# HSK63A-SM HSK63A-SM HSK63A-SM DK-SM050 1/4-28 SCW-SM050 HSK63A-SM HSK63A-SM HSK63A-SM HSK63A-SM DK-SM075 3/8-24 SCW-SM075 HSK63A-SM HSK63A-SM HSK63A-SM HSK63A-SM DK-SM100 1/2-20 SCW-SM100 HSK63A-SM HSK63A-SM HSK63A-SM DK-SM125 5/8-18 SCW-SM125 HSK63A-SM DK-SM150 3/4-16 SCW-SM150

HSK 100A Shell Mill Adapters Body - Coolant Thru Center for modified screws PAGE 67 Pre-Balanced for use @ 20,000

Projec on Size 2.25 HSK100A-SM075-0350 3.50 HSK100A-SM075-0550 5.50 HSK100A-SM075-0800 0.75 1.71 0.69 8.

25 HSK100A-SM100-0400 4.00 HSK100A-SM100-0600 6.00 HSK100A-SM100-0800 1.00 1.97 0.69 8.00 HSK100A-SM100-1000 10.

50 HSK100A-SM125-0550 5.50 HSK100A-SM125-0800 8.00 HSK100A-SM150-0250 2.50 HSK100A-SM150-0400 4.

50 HSK100A-SM200-0400 4.00 Drive Key Moun ng Screw Thread Moun ng Screw# 0.312 DK-SM075 3/8-24 SCW-SM075 0.

69 HSK 100A Shell Mill Adapters Body - Coolant Thru Center for modified screws PAGE 67 Pre-Balanced for 20,000 RPM P-142 FX Coolant op on available, see chart below add F to the HSK100A-SM A Pilot D H Drive Key Projec on Size 2.25 HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM HSK100A-SM Drive Key Moun ng Screw Thread Moun ng Screw# DK-SM075 3/8-24 SCW-SM DK-SM100 1/2-20 SCW-SM DK-SM125 5/8-18 SCW-SM DK-SM150 3/4-16 SCW-SM DK-SM SCW-SM200 øa H ød ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SHE MI ADAPTER Shell Mill Screws Replacement screw for catalog holders Note: Coolant Screws not available.

er and machine tool FX Holders are available for coolant cu er applica ons T ød 3 H Shell Mill Mount Screw T H D Pilot Thread (UNF) Hex 3

31 3/4 SCW-SM075-SM 3/8-24 0.56 0.31 1.38 1.00 0.38 1 SCW-SM100 1/2-20 1.18 0.38 1.69 1.26 0.43 1 SCW-SM100-SM 1/2-20 0.75 0.38 2.00 1.50 0.

70 PIONEER Premium Tool Holding SHE MI ADAPTER Shell Mill Screws Replacement screw for catalog holders Note: Coolant Screws not available. Coolant flow from a modified screw does not feed full volume to the inserts Modifying the screw weakens the screw causing damage to the cu er and machine tool FX Holders are available for coolant cu er applica ons T ød 3 H Shell Mill Mount Screw T H D Pilot Thread (UNF) Hex 3 1/2 SCW-SM050 1/ /2 SCW-SM050-SM 1/ /4 SCW-SM075 3/ /4 SCW-SM075-SM 3/ SCW-SM100 1/ SCW-SM100-SM 1/ /4 SCW-SM125 5/ /2 SCW-SM150 3/ " SCW-SM200 1"

Shell Mill Drive Keys Kit includes (2) Drive Keys PAGE 69 (2) Moun ng Screws Shell Mill Pilot Drive Key Drive Key Size Specifica ons 1/2 DK-SM050 0.250 3/4 DK-SM075 0.312 1" DK-SM100 0.

71 Shell Mill Drive Keys Kit includes (2) Drive Keys PAGE 69 (2) Moun ng Screws Shell Mill Pilot Drive Key Drive Key Size Specifica ons 1/2 DK-SM /4 DK-SM " DK-SM " DK-SM100-B Fits BT30-SM /4 DK-SM /2 DK-SM /2 DK-SM150-C Fits CAT50-SM " DK-SM ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding BEARINGESS MI CHUCK BC Mill Chuck Premium Performance ) 0.

high pressure applica ons ) Over 400 /lbs of radial torque on 1.

72 PIONEER Premium Tool Holding BEARINGESS MI CHUCK BC Mill Chuck Premium Performance ) TIR 50mm (2 ) ) Elimina ng wear components & easy to clean ) Solid Shoulder Design prevents over ghtening ) Smaller OD than Tradi onal Mill Chucks ) Sealed bore design for high pressure applica ons ) Over 400 /lbs of radial torque on 1.25 Carbide Shanks ) Unlike materials & mass dampen cu ng harmonics ) Designed for Performance Milling with Neutral to 30 flute geometry, not designed for hi-helix applica ons Bearingless Mill Chuck Design Threaded ocking Collar Taper ocking Ring Sliding Taper ocking Ring UN-OCKED POSITION Coolant Seal Sec on Clamping Sec on Compression Channels Chuck Body OCKED POSITION Thrust Bearings O-Ring Seal Taper & Face Contact

Non Pull Out For Volume & High Feed Milling The NP Milling System provides a cost effec ve solu on to prevent cu

Designed to work with any standard Weldon flat, the system can be adapted to other flat styles and radial grooves.

Dowel Pin Grease Taper & Assemble the ock Nut, Hand Tight Pioneer modifies a standard BC Mill Chuck by EDM,

The result is a 100% Non-Pull out holder with all the vibra on dampening of a Mill Chuck for improved cu er

73 Non Pull Out For Volume & High Feed Milling The NP Milling System provides a cost effec ve solu on to prevent cu er pull out. Designed to work with any standard Weldon flat, the system can be adapted to other flat styles and radial grooves. PAGE 71 How to assemble Non-Pull Out Insert the End mill, orientate the flat to the cross hole Insert the Hardened Dowel Pin Grease Taper & Assemble the ock Nut, Hand Tight Pioneer modifies a standard BC Mill Chuck by EDM, allowing for quick delivery and special configura ons in under a week. The result is a 100% Non-Pull out holder with all the vibra on dampening of a Mill Chuck for improved cu er performance. Combined with the BC Chucks vibra on dampening and you have a cost effec ve performance combina on. Adjust and Tighten the Preset Screw un l ght against the Dowel Pin Tighten the ock Nut in a ocking Fixture ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding BEARINGESS MI CHUCK BT Dual Contact Bearingless

Works in both Standard and Dual Contact Spindles Designed for Tool Shanks w/

use @ 20,000 RPM Op onal (Order Separately): P-138 P-136 Wrench Nylon Screw

Solid Tooling) Fine Trim Balance (Sample cu er required for balance compensa

Projec on Op onal Wrench Coolant Seal Depth Preset Screw (Order Tool Enters

38 2.68 2.36 1.38 ASC-12-30 34-38 HOOK DBT30-BC062-0268 0.6250 1.50 2.68 2.36 1.38 ASC-12-30 40-42 HOOK DBT30-BC075-0295 0.

15 2.72 1.62 ASC-12-30 45-48 HOOK DBT40-BC100-0331 1.0000 2.12 3.31 3.00 1.

74 PIONEER Premium Tool Holding BEARINGESS MI CHUCK BT Dual Contact Bearingless Mill Chucks 5 µm x Cu er Shank Dia. Works in both Standard and Dual Contact Spindles Designed for Tool Shanks w/ ISO h6 Class Tolerance Sealed by Design for High Pressure Coolant Balanced for 20,000 RPM Op onal (Order Separately): P-138 P-136 Wrench Nylon Screw Seal for short tool shanks DIN-B Flange Coolant Jet-Blast Coolant Ports (for Solid Tooling) Fine Trim Balance (Sample cu er required for balance compensa on) For Non-Pull Out add NP to the part number - Tool Enters øa ød A Bore D Projec on Op onal Wrench Coolant Seal Depth Preset Screw (Order Tool Enters (Min. Shank ength) (Order Separately) Separately) DBT30-BC ASC HOOK DBT30-BC ASC HOOK DBT30-BC ASC HOOK DBT40-BC ASC HOOK DBT40-BC ASC HOOK DBT40-BC ASC HOOK

75 CAT40 Bearingless Mill Chucks 5 µm x Cu er Shank Dia. PAGE 73 Works in both Standard and Dual Contact Spindles Designed for Tool Shanks w/ ISO h6 Class Tolerance Sealed by Design for High Pressure Coolant Balanced for 20,000 RPM Op onal (Order Separately): P-138 P-136 Wrench Nylon Screw Seal for short tool shanks DIN-B Flange Coolant Jet-Blast Coolant Ports (for Solid Tooling) Fine Trim Balance (Sample cu er required for balance compensa on) For Non-Pull Out add NP to the part number A Bore D Projec on * No ANSI Safety Area - will not func on in umbrella style tool changers Op onal Coolant Seal Depth Preset Screw Tool Enters (Min. Shank ength) (Order Separately) Wrench (Order Separately) CAT40-BC ASC HOOK CAT40-BC ASC HOOK CAT40-BC ASC HOOK CAT40-BC ASC HOOK CAT40-BC * ASC HOOK - Tool Enters øa ød ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding BEARINGESS MI CHUCK CAT40 Dual Contact Bearingless Mill Chucks 5 µm - 0.0002 Runout @ 2 x Cu er Shank Dia.

Separately): P-138 P-136 Wrench Nylon Screw Seal for short tool shanks DIN-B Flange Coolant Jet-Blast Coolant Ports (for Solid Tooling) Fine Trim Balance (Sample cu er required for balance compensa

Screw (Order Tool Enters (Min. Shank ength) (Order Separately) Separately) DCAT40-BC050-0256 0.5000 1.38 2.56 2.36 1.38 ASC-12-30 34-38 HOOK DCAT40-BC062-0256 0.6250 1.50 2.56 2.36 1.38 ASC-12-30 40-42 HOOK DCAT40-BC075-0283 0.

76 PIONEER Premium Tool Holding BEARINGESS MI CHUCK CAT40 Dual Contact Bearingless Mill Chucks 5 µm x Cu er Shank Dia. Works in both Standard and Dual Contact Spindles Designed for Tool Shanks w/ ISO h6 Class Tolerance Sealed by Design for High Pressure Coolant Balanced for 20,000 RPM Op onal (Order Separately): P-138 P-136 Wrench Nylon Screw Seal for short tool shanks DIN-B Flange Coolant Jet-Blast Coolant Ports (for Solid Tooling) Fine Trim Balance (Sample cu er required for balance compensa on) For Non-Pull Out add NP to the part number - Tool Enters øa ød A Bore D Projec on * No ANSI Safety Area - will not func on in umbrella style tool changers Op onal Wrench Coolant Seal Depth Preset Screw (Order Tool Enters (Min. Shank ength) (Order Separately) Separately) DCAT40-BC ASC HOOK DCAT40-BC ASC HOOK DCAT40-BC ASC HOOK DCAT40-BC ASC HOOK DCAT40-BC * ASC HOOK DCAT40-BCM mm ASC HOOK DCAT40-BCM mm ASC HOOK DCAT40-BCM * 32mm ASC HOOK

CAT50 Dual Contact Bearingless Mill Chucks 5 µm - 0.0002 Runout @ 2 x Cu er Shank Dia.

77 CAT50 Dual Contact Bearingless Mill Chucks 5 µm x Cu er Shank Dia. PAGE 75 Works in both Standard and Dual Contact Spindles Designed for Tool Shanks w/ ISO h6 Class Tolerance Sealed by Design for High Pressure Coolant Balanced for 20,000 RPM Op onal (Order Separately): P-138 P-136 Wrench Nylon Screw Seal for short tool shanks DIN-B Flange Coolant Jet-Blast Coolant Ports (for Solid Tooling) Fine Trim Balance (Sample cu er required for balance compensa on) For Non-Pull Out add NP to the part number A Bore D Projec on Coolant Seal Depth Tool Enters (Min. Shank ength) Op onal Preset Screw Wrench (Order (Order Separately) Separately) DCAT50-BC ASC HOOK DCAT50-BC ASC HOOK DCAT50-BC ASC HOOK DCAT50-BC ASC HOOK DCAT50-BC ASC HOOK - Tool Enters øa ød ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding BEARINGESS MI CHUCK HSK Bearingless Mill Chucks 5 µm - 0.

Screw Seal for short tool shanks Jet-Blast Coolant Ports for Solid Tooling Finer Balance (Sample cu er required for balance compensa on) For Non-Pull Out add NP to the part number - Tool Enters øa ød

78 PIONEER Premium Tool Holding BEARINGESS MI CHUCK HSK Bearingless Mill Chucks 5 µm out Designed for Tool Shanks w/ ISO h6 Class Tolerance Sealed by Design for High Pressure Coolant Balanced for 20,000 RPM Op onal (Order Separately): P-136 P-142 Wrench Nylon Screw Seal for short tool shanks Jet-Blast Coolant Ports for Solid Tooling Finer Balance (Sample cu er required for balance compensa on) For Non-Pull Out add NP to the part number - Tool Enters øa ød Non Pull Out Op onal A Bore B Max. Tool Enters D Op onal Coolant Seal Depth Preset Screw Projec on (Min. Shank ength) (Order Separately) Wrench (Order Separately) HSK63A-BC NP ASC HOOK HSK63A-BC NP ASC HOOK HSK63A-BC Not Available HOOK HSK63A-BC NP ASC HOOK HSK63A-BC NP ASC HOOK HSK63A-BC Not Available HOOK HSK63A-BC NP ASC HOOK HSK100A-BC Not Available HOOK HSK100A-BC NP ASC HOOK HSK100A-BC Not Available HOOK HSK100A-BC NP ASC HOOK HSK100A-BC NP HOOK

BC Setup and Tightening Informa on Body protruding approx.

grease from taper and inside the lock nut.

BC062 BC075 / BCM20 BC100 / BCM25 BC125 / BCM32 BC075 / BCM20 BC100 / BCM25 BC125 / BCM32 Dowel Pin Preset Screw

Industry standard Weldon Flat Informa on.

Ø h6 V X W Apply grease to taper. Inch Metric Max Ø Min Ø (ISO h6) Re-Assemble lock nut.

040 ) of the chuck body protrudes out from the face of the lock nut. W Min Max Max Min 0.3750 0.3746 1.563 0.

583 0.560 0.7500 0.7495 2.031 0.554 0.125 0.457 0.695 0.675 0.8750 0.8745 2.031 0.554 0.125 0.457 0.820 0.810 1.

79 BC Setup and Tightening Informa on Body protruding approx. 1mm from the lock nut PAGE 77 Remove the lock nut from the BC holder assembly, wipe off any dirt or exis ng grease from taper and inside the lock nut. BC Replacement Nuts Non-Pull Out Replacement s Weldon Flat Informa on Holder Size BC050 BC062 Holder Size BC050 BC062 BC075 / BCM20 BC100 / BCM25 BC125 / BCM32 BC075 / BCM20 BC100 / BCM25 BC125 / BCM32 Dowel Pin Preset Screw DP03X08 DP03X10 DP03X12 DP03X16 DP03X20 Nut Shank NUT BC050 NUT BC062 NUT BC075 NUT BC100 NUT BC125 SCW-ASC Industry standard Weldon Flat Informa on. Non-Pull Out Pin loca on can be set to match your cu er if different from informa on provided below. Ø h6 V X W Apply grease to taper. Inch Metric Max Ø Min Ø (ISO h6) Re-Assemble lock nut. V Tighten lock nut un l it stops or approx. 1mm (0.040 ) of the chuck body protrudes out from the face of the lock nut. W Min Max Max Min X ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding MX & VX COET SYSTEM MX & VX 3 Micron Chuck Clamping Range : 0.125-0.

Milling Applica on! Designed for Finish Milling Once you pre-load the collet into the VX holder, repeatability is less than 0.

Reduced Harmonic Design Unlike materials, taper nose and draw bar design provide superior vibra on dampening over Slim Nose Shrink holders

We have redesigned the nose ends for addi onal clearance: VX06 = 0.500 (Previously 0.625) VX08 = 0.787 (Previously 0.870) VX12 = 1.

When you have to use Extensions No one wants to use extensions but when you have to, use an extension that has the Best TIR in the

80 PIONEER Premium Tool Holding MX & VX COET SYSTEM MX & VX 3 Micron Chuck Clamping Range : ISO h6 Tool Shanks Required Simply the Best Finish & Tool ife in a Cost Effec ve Milling System Hands Down Winner in any Finish Milling Applica on! Designed for Finish Milling Once you pre-load the collet into the VX holder, repeatability is less than Tool to Tool due to the cross pin design which prevents twis ng on the collet while ghtening. Reduced Harmonic Design Unlike materials, taper nose and draw bar design provide superior vibra on dampening over Slim Nose Shrink holders and extensions. Compact Design The MX and VX system are compact to provide maximum nose clearance for hard to reach applica ons. We have redesigned the nose ends for addi onal clearance: VX06 = (Previously 0.625) VX08 = (Previously 0.870) VX12 = (Previously 1.180) Unbeatable T.I.R. - 4D or be er! When you have to use Extensions No one wants to use extensions but when you have to, use an extension that has the Best TIR in the industry. Collet TIR Collet Class MX Max. TIR 4D Guaranteed 4D, no extension runs be er. Coolant Thru for High Pressure with a Jet-Blast op on for solid tools. Coolant Thru for High Pressure or Jet-Blast Collets are sealed by design for high pressure coolant or air. Jet-Blast is available for coolant around solid tools.

How MX Works Coolant thru center draw bolt accessed from the reten on knob end of the holder draws the collet into the pocket and ghtens the collet.

Design uses a T-Handle Hex wrench to ghten which limits the maximum gripping force, MX is designed for finishing only.

81 How MX Works Coolant thru center draw bolt accessed from the reten on knob end of the holder draws the collet into the pocket and ghtens the collet. PAGE 79 How VX Works Please note the reten on knob must have a 6mm or larger coolant hole for the 5mm wrench to clear or the knob will have to be removed to change cu ng tools. Design uses a T-Handle Hex wrench to ghten which limits the maximum gripping force, MX is designed for finishing only. VX is a front locking collar design u lizing a pin spanner wrench to ghten. This allows for increased locking pressure over MX up to 5X the holding power. The front locking mechanism requires the collet to be threaded into the holder before the collar can be locked. ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding MX & VX COET SYSTEM Dual Contact DCAT VX Mini Chuck+ 3 µm - 0.

5 @ 25,000 RPM or < 1gmm DIN-B Flange Coolant upon request (add D) Order Collets & Wrench Separately See Page 83 for Opera on

91 DCAT40-VX08-0350 3.50 0.125-0.394 0.787 DCAT40-VX08-0591 5.91 DCAT40-VX12-0394 3.94 0.157-0.500 1.00 DCAT40-VX12-0591 5.

82 PIONEER Premium Tool Holding MX & VX COET SYSTEM Dual Contact DCAT VX Mini Chuck+ 3 µm X Diameter Front ocking System Coolant Thru Dynamically Pre-Balanced 25,000 RPM or < 1gmm DIN-B Flange Coolant upon request (add D) Order Collets & Wrench Separately See Page 83 for Opera on Instruc ons P-88 P-138 P-136 ød CAT40 CAT50 Collet Range DCAT40-VX DCAT40-VX DCAT40-VX DCAT40-VX DCAT40-VX DCAT40-VX DCAT50-VX DCAT50-VX DCAT50-VX DCAT50-VX D Projec on Collet Wrench ocking Torque Max MX MX MX MX MX PIN 70 /lbs

Dual Contact DBT VX Mini Chuck+ 3 µm - 0.

5 @ 25,000 RPM or < 1gmm DIN-B Flange Coolant upon request (add D) Order Collets & Wrench Separately Dual Contact BT30 will func on

0.079-0.250 0.50 3.54 1.37 MX06 DBT30-VX08-092 0.125-0.394 0.787 3.62 1.21 MX08 DBT40-VX06-100 3.94 0.079-0.250 0.50 DBT40-VX06-150 5.

83 Dual Contact DBT VX Mini Chuck+ 3 µm X Diameter PAGE 81 Front ocking System Coolant Thru Dynamically Pre-Balanced 25,000 RPM or < 1gmm DIN-B Flange Coolant upon request (add D) Order Collets & Wrench Separately Dual Contact BT30 will func on in standard and dual contact spindles See Page 83 for Opera on Instruc ons P-88 P-138 P-136 BT30 BT40 Collet Range D DBT30-VX MX06 DBT30-VX MX08 DBT40-VX DBT40-VX DBT40-VX DBT40-VX DBT40-VX DBT40-VX Projec on Collet Wrench ocking Torque Max MX MX MX PIN 20 /lbs ød ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding MX & VX COET SYSTEM HSK VX Mini Chuck+ 3 µm - 0.

5 @ 25,000 RPM or < 1gmm Order Collets & Wrench Separately See Page 83 for Opera on Instruc ons P-88 P-142 P-136 ød HSK63A Collet Range HSK

157-0.500 1.00 HSK 63A-VX12-150 5.91 D Projec on Collet Wrench ocking Torque Max. 1.48 MX06 1.21 MX08 2.

84 PIONEER Premium Tool Holding MX & VX COET SYSTEM HSK VX Mini Chuck+ 3 µm X Diameter Front ocking System Coolant Thru Dynamically Pre-Balanced 25,000 RPM or < 1gmm Order Collets & Wrench Separately See Page 83 for Opera on Instruc ons P-88 P-142 P-136 ød HSK63A Collet Range HSK 63A-VX HSK 63A-VX HSK 63A-VX HSK 63A-VX HSK 63A-VX HSK 63A-VX D Projec on Collet Wrench ocking Torque Max MX MX MX PIN 70 /lbs Collet Range HSK 100A-VX HSK 100A-VX HSK 100A-VX HSK100A HSK 100A-VX HSK 100A-VX HSK 100A-VX D Projec on Collet Wrench ocking Torque Max MX MX MX PIN 70 /lbs

VX Assembly & Tightening Instruc ons PAGE 83 The instruc ons below are a basic procedure. Always use proper safety equipment when working with any machine tool component.

Turn collet un l it stops or reaches 1/8 from the face of the chuck. Assemble loose, Do not ghten! Thread gap is required for proper func on.

85 VX Assembly & Tightening Instruc ons PAGE 83 The instruc ons below are a basic procedure. Always use proper safety equipment when working with any machine tool component. Turn locking collar counter-clockwise un l it stops. Insert collet and turn clockwise. Use Flat Screw Driver if required. Turn collet un l it stops or reaches 1/8 from the face of the chuck. Assemble loose, Do not ghten! Thread gap is required for proper func on. 1/8 Insert cu er, while holding the cu er hand ghten the locking collar clockwise un l the collet holds the tool. Tighten locking collar to 50 /lbs Maximum (70 /lbs on 1/2 & 12mm tools) Do not over ghten or tool can jam or cause excessive TIR! ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding MX & VX COET SYSTEM Dual Contact DCAT MX - Mini Chuck 3 µm - 0.

G2.5 @ 25,000 RPM or < 1gmm Order Collets & Wrench Separately P-88 P-138 P-136 ød CAT40 CAT50 Collet Range DCAT40-MX06-085 3.

72 D Projec on Collet Wrench ocking Torque Max. 3.35 DCAT40-MX08-150 5.91 DCAT40-MX12-090 3.54 0.157-0.500 1.

86 PIONEER Premium Tool Holding MX & VX COET SYSTEM Dual Contact DCAT MX - Mini Chuck 3 µm X Diameter Rear Draw Bolt System Coolant Thru DIN B Flange Coolant Op onal (add D) Dynamically Pre-Balanced 25,000 RPM or < 1gmm Order Collets & Wrench Separately P-88 P-138 P-136 ød CAT40 CAT50 Collet Range DCAT40-MX DCAT40-MX DCAT40-MX DCAT40-MX D Projec on Collet Wrench ocking Torque Max DCAT40-MX DCAT40-MX DCAT40-MX MX MX MX12 DCAT50-MX MX08 DCAT50-MX DCAT50-MX DCAT50-MX MX12 MXW05 20 /lbs

Dual Contact DBT MX - Mini Chuck 3 µm - 0.

DIN B Flange Coolant Op onal (add D) Dynamically Pre-Balanced G2.

P-136 BT30 BT40 Collet Range DBT30-MX06-090 0.079-0.250 0.500 3.54 1.

42 MX08 DBT30-MX12-105 0.157-0.500 1.000 4.13 1.

42 MX06 DBT40-MX06-150 5.91 DBT40-MX08-085 0.125-0.394 0.787 3.35 1.

87 Dual Contact DBT MX - Mini Chuck 3 µm X Diameter PAGE 85 Rear Draw Bolt System Coolant Thru DIN B Flange Coolant Op onal (add D) Dynamically Pre-Balanced 25,000 RPM or < 1gmm Order Collets & Wrench Separately P-88 P-138 P-136 BT30 BT40 Collet Range DBT30-MX MX06 DBT30-MX MX08 DBT30-MX MX12 DBT40-MX MX06 DBT40-MX DBT40-MX MX08 DBT40-MX MX12 D ocking Projec on Collet Wrench Torque Max. MXW05 20 /lbs ød ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding MX & VX COET SYSTEM HSK MX -

0001 Runout @ 4X Diameter Rear Draw Bolt System Coolant

5 @ 25,000 RPM or < 1gmm Order Collets & Wrench

ød HSK 63A-MX08-100 0.125-0.394 0.787 3.94 1.

000 4.33 1.54 MX12 MX Straight Shank Extensions 3µm - 0.

Capacity S050-MX06-0400 1/4 0.5000 4.00 S050-MX06-0600 6.

88 PIONEER Premium Tool Holding MX & VX COET SYSTEM HSK MX - Mini Chuck 3 µm X Diameter Rear Draw Bolt System Coolant Thru Dynamically Pre-Balanced 25,000 RPM or < 1gmm Order Collets & Wrench Separately P-88 P-138 P-136 Collet Range D Projec on HSK 63A-MX MX06 ocking Collet Wrench Torque Max. ød HSK 63A-MX MX08 MXW05 20 /lbs HSK 63A-MX MX12 MX Straight Shank Extensions 3µm X Diameter P-88 P-136 Coolant Thru ød Max Capacity S050-MX / S050-MX S075-MX S075-MX / D Collet Wrench 6.00 S075-MX S100-MX / S100-MX MX06 MX08 MX12 MXW05 ocking Torque Max. 20 /lbs

89 MX - Mini Chuck Replacement s Select replacement ocking Bolt by Holder # Replacement ocking Bolts are coolant thru Jam Screw ocking Bolt PAGE 87 * FM series is front moun ng, requires special assembly tool Holder # ocking Bolt # Bolt Hex Jam Screw # BT30-MX MX/MXCS M06X056C HEX5 5mm JAM-NUT BT30 BT30-MX MX/MXCS M08X HEX5 5mm JAM-NUT BT30 BT30-MX MX/MXCS M10X HEX5 5mm JAM-NUT BT30-FM* BT40-MX MX/MXCS M06X056C HEX5 5mm JAM-NUT BT40 BT40-MX MX/MXCS M06X091C HEX5 5mm JAM-NUT BT40X60 BT40-MX MX/MXCS M08X HEX5 5mm JAM-NUT BT40 BT40-MX MX/MXCS M08X HEX5 5mm JAM-NUT BT40 BT40-MX MX/MXCS M08X HEX5 5mm JAM-NUT BT40 BT40-MX MX/MXCS M10X HEX5 5mm JAM-NUT BT40 BT40-MX MX/MXCS M10X HEX5 5mm JAM-NUT BT40 CAT40-MX MX/MXCS M06X056C HEX5 5mm JAM-NUT CAT40 CAT40-MX MX/MXCS M06X091C HEX5 5mm JAM-NUT CAT40X30 CAT40-MX MX/MXCS M06X091C HEX5 5mm JAM-NUT CAT40X60 CAT40-MX MX/MXCS M08X HEX5 5mm JAM-NUT CAT40 CAT40-MX MX/MXCS M08X HEX5 5mm JAM-NUT CAT40 CAT40-MX N MX/MXCS M08X HEX5 5mm JAM-NUT CAT40 CAT40-MX P MX/MXCS M08X HEX5 5mm JAM-NUT CAT40 CAT40-MX MX/MXCS M10X HEX5 5mm JAM-NUT CAT40 CAT40-MX MX/MXCS M10X HEX5 5mm JAM-NUT CAT40 CAT50-MX MX/MXCS M08X HEX5 5mm JAM-NUT CAT50 CAT50-MX MX/MXCS M08X HEX5 5mm JAM-NUT CAT50 CAT50-MX D MX/MXCS M08X HEX5 5mm JAM-NUT CAT50 CAT50-MX P MX/MXCS M08X HEX5 5mm JAM-NUT CAT50 CAT50-MX MX/MXCS M10X HEX5 5mm JAM-NUT CAT50 CAT50-MX MX/MXCS M10X HEX5 5mm JAM-NUT CAT50 CAT50-MX D MX/MXCS M10X HEX5 5mm JAM-NUT CAT50 CAT50-MX P MX/MXCS M10X HEX5 5mm JAM-NUT CAT50 HSK63A-MX MX/MXCS M06X035C HEX5 5mm JAM-NUT BT40 HSK63A-MX MX/MXCS M08X HEX5 5mm JAM-NUT BT40 HSK63A-MX MX/MXCS M10X HEX5 5mm JAM-NUT BT40 S050-MX MX/MXCS M06X064C HEX5 5mm JAM-NUT S050 S050-MX MX/MXCS M06X115C HEX5 5mm JAM-NUT S050 S075-MX MX/MXCS M08X HEX5 5mm JAM-NUT BT30 S075-MX MX/MXCS M08X HEX5 5mm JAM-NUT BT30 S075-MX MX/MXCS M08X HEX5 5mm JAM-NUT BT30 S100-MX MX/MXCS M10X HEX5 5mm JAM-NUT BT40 S100-MX MX/MXCS M10X HEX5 5mm JAM-NUT BT40 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

90 PIONEER Premium Tool Holding MX & VX COET SYSTEM MX Coolant Collets 3µm X Diameter Seals up to 1,500 PSI Coolant Fits MX & VX Collet Chucks On-Size Type A Collets for h6 tolerance cu ng tools Cu ng tools must be fully inserted for sealed applica ons Jet-Blast Available - Add J to the part number (see next page for details) MX06 Collets Tool Shank Tool Shank MX06 h6 Enters Depth 1/ MX / MX / MX / MX / MX MX06-M MX06-M MX06-M MX06-M MX06-M MX06-M MX06-M MX06-M MX06-M MX08 Collets Tool Shank h6 MX08 1/ MX / MX Tool Shank Enters Depth / MX / MX / MX / MX MX08-M MX08-M MX08-M MX08-M MX08-M MX08-M MX08-M MX08-M100 MX12 Collets Tool Shank h6 MX12 Tool Shank Enters Depth 1/ MX / MX / MX / MX / MX / MX / MX MX12-M MX12-M MX12-M MX12-M MX12-M MX12-M MX12-M

Coolant ports are 2 ports Addi onal holes can be added as an up charge To Order, add Jto the end of the MX Collet number MX Collet Sets Collet

0, 4.0, 5.0, 6.0, 7.0, 8.0, 9.0, 10.0 MX08-ISET-6 MX08 6 1/8, 5/32, 3/16, 1/4, 5/16, 3/8 MX12-MSET-7 MX12 7 3.0, 4.0, 5.0, 6.0, 8.0, 10.0, 12.

0001 or Be er Includes Collet Tray Note: Collet Tray includes posi ons for Inch and Metric collets, will not be filled unless all sizes are

91 MX Jet-Blast Collets 3µm X Diameter PAGE 89 Jet-Blast for Coolant Around Solid Tools Fits MX & VX Collet Chucks Designed for h6 tolerance cu ng tools Coolant ports are 2 ports Addi onal holes can be added as an up charge To Order, add Jto the end of the MX Collet number MX Collet Sets Collet Size Pieces Includes MX06-MSET-7 MX , 3.5, 4.0, 4.5, 5.0, 5.5, 6.0 MX06-ISET-5 MX06 5 1/8, 5/32, 3/16, 7/32, 1/4 MX08-MSET-8 MX , 4.0, 5.0, 6.0, 7.0, 8.0, 9.0, 10.0 MX08-ISET-6 MX08 6 1/8, 5/32, 3/16, 1/4, 5/16, 3/8 MX12-MSET-7 MX , 4.0, 5.0, 6.0, 8.0, 10.0, 12.0 MX12-ISET-7 MX12 7 1/8, 3/16, 1/4, 5/16, 3/8, 7/16, 1/2 MX Collet Trays 3 µm or Be er Includes Collet Tray Note: Collet Tray includes posi ons for Inch and Metric collets, will not be filled unless all sizes are ordered Collet Tray includes posi ons for Inch and Metric collets. Steel Construc on with Sizes aser marked MX06 TRAY 14 MX08 TRAY 14 MX12 TRAY 14 Amount of Collets Jet-Blast Op onal 4 Port shown 1/2 Moon Jet-Blast, only used when collet wall is too thin for full diameter Jet-Blast holes. ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SX COET SYSTEM Smaller Nose for Tight Applica ons SX holders are designed to provide addi onal clearance

SX25M provides the same clearance as ER32 but with a tool capacity up to 1. Holder Max. Cu ng Tool Nose Ø SX06 0.250 (6mm) 0.

5mm) Ul mate Precision Collet Chuck Designed for Drilling & Finish Milling For the best tool life and superior finish. T.I.R.

All SX-P Collets are hand inspected and checked 3 mes for guaranteed performance Standard 5µm Grade Available Inch & Metric Sizes

97 Collet Class SX SX-P Max. TIR 0.00020 @ 4D 0.

support than ER32. The Flat ocking Surface eliminates any influence from the locking nut for consistency on every tool change.

92 PIONEER Premium Tool Holding SX COET SYSTEM Smaller Nose for Tight Applica ons SX holders are designed to provide addi onal clearance for close wall applica ons. The SX25M has been re-designed to provide addi onal clearance. SX25M provides the same clearance as ER32 but with a tool capacity up to 1. Holder Max. Cu ng Tool Nose Ø SX (6mm) 0.77 SX-P 3 Micron Chuck Clamping Range : Collet Range : (0.5mm) Ul mate Precision Collet Chuck Designed for Drilling & Finish Milling For the best tool life and superior finish. T.I.R. - 4D, Second to None! All SX-P Collets are hand inspected and checked 3 mes for guaranteed performance Standard 5µm Grade Available Inch & Metric Sizes Collet TIR SX06M (6mm) 0.63 SX (10mm) 1.08 SX10M (10mm) 0.87 SX (16mm) 1.58 SX25M (25mm) 1.97 Collet Class SX SX-P Max. TIR 4D 4D Reduced Harmonic Design When gage-lines are aligned, SX16 sits deeper in the chuck with less overhang and more shank support than ER32. The Flat ocking Surface eliminates any influence from the locking nut for consistency on every tool change. 3 Micron Provides Results Shown below a 1/4 at 10X. Worst Case Runout Shown with each collet at maximum TIR (8µm) TIR SX10-P SX10 ER (13µm) TIR (51µm) TIR High Pressure Coolant Caps SX Coolant Caps supply up to 1,000 psi coolant seal. The threaded cap design when properly ghtened has no effect on the TIR of the assembly, even at 30D! (3µm) TIR 10X 4XØ (5µm) TIR (10µm) TIR 2XØ 10X Jet-Blast also available for solid cu ng tools.

SX25 Non-Pull Out Collets For Hi-Feed Milling Applica ons PAGE 91 Non Pull out collets are developed for hi-feed tanium and aluminum applica ons

The Pioneer design u lizes a standard hardened 62Rc 3mm dowel pin to provide contact across the flat and superior sheer strength.

The modifica on is performed at our loca on in Chicago, the pin loca on can be adjusted to fit any flat or groove posi on within the collet bore

Insert SX25-NP Collet into the SXN25M Nut BORE SX25-0375NP 0.3750 SX25-0500NP 0.5000 SX25-0625NP 0.6250 SX25-0750NP 0.7500 SX25-0875NP 0.

into the collet, cu er flat orienta on to the pin hole as shown Use safety gloves if required Fully insert cu er into the collet Insert Pin into

flat 3mm Hardened Dowel Pin locks against flat or in radial groove Once the pin is fully inserted pull out on the cu ng tool so the back of the

93 SX25 Non-Pull Out Collets For Hi-Feed Milling Applica ons PAGE 91 Non Pull out collets are developed for hi-feed tanium and aluminum applica ons with a cu er helix of 45 or greater to prevent cu er pull out. The Pioneer design u lizes a standard hardened 62Rc 3mm dowel pin to provide contact across the flat and superior sheer strength. The preset screw is used to hold the cu er in posi on, preven ng any movement while being locked into the tool holder. The modifica on is performed at our loca on in Chicago, the pin loca on can be adjusted to fit any flat or groove posi on within the collet bore behind the nut. Special configura ons available upon request. PART NUMBER SX25 Non-Pull Out Assembly - How does it work! Insert SX25-NP Collet into the SXN25M Nut BORE SX NP SX NP SX NP SX NP SX NP SX25-M120NP SX25-M160NP SX25-M200NP 12MM 16MM 20MM Preset screw finger ghtened to hold assembly while locking into chuck Insert cu ng tool into the collet, cu er flat orienta on to the pin hole as shown Use safety gloves if required Fully insert cu er into the collet Insert Pin into the Pin Hole Note: if cu ng tool flat is not in the correct orienta- on the pin will not insert, rotate cu er if needed to align the pin to the flat 3mm Hardened Dowel Pin locks against flat or in radial groove Once the pin is fully inserted pull out on the cu ng tool so the back of the flat is ght against the pin Use safety gloves if required Assemble into the collet chuck, torque to 85 /lbs, you are ready to go! Insert the preset screw finger ght against the back of the cu ng tool to hold the cu er in place and eliminate gap and movement ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SX COET SYSTEM Dual Contact DCAT40 SX Mini Collet Chucks 3 µm - 0.

5 @ 25,000 RPM or < 1gmm Order Collets, Preset Screw & Wrench Separately P-104 P-138 P-136 ød Flange Coolant D Projec on

94 PIONEER Premium Tool Holding SX COET SYSTEM Dual Contact DCAT40 SX Mini Collet Chucks 3 µm Runout Taper to Taper Coolant Thru Dynamically Balanced 25,000 RPM or < 1gmm Order Collets, Preset Screw & Wrench Separately P-104 P-138 P-136 ød Flange Coolant D Projec on DCAT40-SX06M-0250-D Included 0.63 DCAT40-SX06M-0400-D Max. Collet Preset Nut Wrench 2.12 SX06 SXN-06M ERW-11M DCAT40-SX10M-0250-D Included SX10 SXN-10M ERW-16M DCAT40-SX10M-0400-D

CAT40 SX Collet Chucks 3 µm - 0.0001 Runout Taper to Taper Dynamically Balanced G2.

P-136 Style Flange Coolant A ØD Projec on CAT40-SX06-0354 2-3.54 1.

36 CAT40-SX10-0354 2-3.54 1.97 CAT40-SX10-0472 3 Op onal Add D Ø32 1.08 4.72 2.

03 CAT40-SX16-0472 2 Op onal Add D - 1.58 4.72 3.30 2.95 CAT40-SX16-0591 2-5.91 4.48 2.

25 CAT40-SX25M-0354 2-3.54 2.79 3.20 CAT40-SX25M-0472 2 Op onal 1.97 - Add D 4.72 3.

50 Safety Area, may not func on in Umbrella Style Tool Changers 3 ØA ØD 3 Collet Max.

95 CAT40 SX Collet Chucks 3 µm Runout Taper to Taper Dynamically Balanced 25,000 RPM or < 1gmm Order Collets, Preset Screw & Wrench Separately P-104 P-138 P-136 Style Flange Coolant A ØD Projec on CAT40-SX CAT40-SX Op onal Add D Ø CAT40-SX Ø CAT40-SX CAT40-SX Op onal Add D Ø CAT40-SX Ø CAT40-SX CAT40-SX Op onal Add D CAT40-SX CAT40-SX25M-0175-D** 1 Included - Style - 1 Style - 2 Style CAT40-SX25M CAT40-SX25M Op onal Add D CAT40-SX25M ** Nut Diameter is larger than ANSI B5.50 Safety Area, may not func on in Umbrella Style Tool Changers 3 ØA ØD 3 Collet Max. Preset Nut Wrench SX06 SXN-06 SXW SX10 SXN-10 SXW-10 SX16 SXN-16 SXW-16 SX25 SXN-25M HOOK ØD ØD PAGE 93 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SX COET SYSTEM Dual Contact DCAT40 SX Collet Chucks 3 µm - 0.0001 Runout Taper to Taper Dynamically Balanced G2.

96 PIONEER Premium Tool Holding SX COET SYSTEM Dual Contact DCAT40 SX Collet Chucks 3 µm Runout Taper to Taper Dynamically Balanced 25,000 RPM or < 1gmm Order Collets, Preset Screw & Wrench Separately P-104 P-138 P-136 Style - 1 Style - 2 Style ØD A 3 3 ØD ØD ØD Style - 4 ØA 3 Max Capacity Style Flange Coolant A B ØD Collet Nut Wrench Projec on Max. Preset DCAT40-SX D 1 Included DCAT40-SX D Op onal 0.77 DCAT40-SX D 4 Ø Add D DCAT40-SX D 4 Ø SX06 SXN-06 SXW-06 DCAT40-SX D 1 Included DCAT40-SX DCAT40-SX Op onal Ø DCAT40-SX Add D Ø DCAT40-SX SX10 SXN-10 SXW-10 DCAT40-SX D 1 Included DCAT40-SX DCAT40-SX Op onal DCAT40-SX Add D DCAT40-SX DCAT40-SX25M-0175-D** Included DCAT40-SX25M-0250-D SX16 SXN-16 SXW DCAT40-SX25M DCAT40-SX25M Op onal DCAT40-SX25M Add D SX25 SXN-25M HOOK DCAT40-SX25M ** Nut Diameter is larger than ANSI B5.50 Safety Area, may not func on in Umbrella Style Tool Changers

Dual Contact DCAT50 SX Collet Chucks 3 µm - 0.0001 Runout Taper to Taper Dynamically Balanced G2.

97 Dual Contact DCAT50 SX Collet Chucks 3 µm Runout Taper to Taper Dynamically Balanced 25,000 RPM or < 1gmm Order Collets, Preset Screw & Wrench Separately P-104 P-138 P-136 Max Capacity DCAT50-SX Style Flange Coolant A B D - DCAT50-SX Op onal Ø32mm DCAT50-SX Add D Ø32mm Collet Nut Wrench Projec on Max. Preset DCAT50-SX Ø30mm DCAT50-SX DCAT50-SX Op onal Ø32mm DCAT50-SX Add D Ø32mm DCAT50-SX Ø40mm DCAT50-SX DCAT50-SX Op onal DCAT50-SX Add D DCAT50-SX DCAT50-SX25M Style - 1 Style - 2 Style - 3 Style DCAT50-SX25M Op onal DCAT50-SX25M Add D DCAT50-SX25M SX06 SXN-06 SXW-06 SX10 SXN-10 SXW SX16 SXN-16 SXW-16 SX25 ØA A ØD 3 SXN-25M HOOK 3 3 ØD ØD ØD PAGE 95 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SX COET SYSTEM HSK63A SX Collet Chucks 3 µm - 0.

5 @ 25,000 RPM or < 1gmm Order Collets, Coolant Tube & Wrench Separately P-104 P-142 P-136

Preset Nut Wrench HSK63A-SX06-100 1-3.94 1.97 HSK63A-SX06-120 2 3 0.77 4.72 2.36 1.

65 HSK63A-SX10-120 2 3 1.08 4.72 2.36 1.89 SX10 SXN-10 SXW-10 HSK63A-SX10-150 3 Ø32 5.91 2.

98 PIONEER Premium Tool Holding SX COET SYSTEM HSK63A SX Collet Chucks 3 µm Runout Taper to Taper Balanced 25,000 RPM or < 1gmm Order Collets, Coolant Tube & Wrench Separately P-104 P-142 P-136 STYE 1 STYE 2 STYE 3 ØA A ØD ØD ØD Style A D Projec on 3 Collet Max. Preset Nut Wrench HSK63A-SX HSK63A-SX SX06 SXN-06 SXW-06 HSK63A-SX Ø HSK63A-SX HSK63A-SX SX10 SXN-10 SXW-10 HSK63A-SX Ø HSK63A-SX HSK63A-SX HSK63A-SX25M HSK63A-SX25M SX16 SXN-16 SXW-16 SX25 SXN-25M HOOK

5 @ 25,000 RPM or < 1gmm ØD Order Collets, Coolant Tube & Wrench

1-4.13 2.83 1.08 HSK100A-SX10-150 2 5 5.91 2.

1-1.97 5.31 4.17 2.89 3 3.74 2.60 2.44 HSK100A-SX25M-200 1-7.87 6.

99 HSK100A SX Collet Chucks 3 µm Runout Taper to Taper PAGE 97 Balanced 25,000 RPM or < 1gmm ØD Order Collets, Coolant Tube & Wrench Separately P-104 P-142 P-136 Style A D Projec on HSK100A-SX HSK100A-SX HSK100A-SX HSK100A-SX HSK100A-SX HSK100A-SX25M STYE 1 STYE 2 STYE 3 HSK100A-SX25M HSK100A-SX25M Max. Preset Collet Nut Wrench 1.65 SX10 SXN-10 SXW SX16 SXN-16 SXW-16 SX25 ØA A 3 SXN-25M HOOK 3 3 ØD ØD ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SX COET SYSTEM Dual Contact DBT30 SX Collet Chucks 3 µm - 0.0001 Runout Taper to Taper Dynamically Balanced G2.

100 PIONEER Premium Tool Holding SX COET SYSTEM Dual Contact DBT30 SX Collet Chucks 3 µm Runout Taper to Taper Dynamically Balanced 25,000 RPM or < 1gmm Order Collets, Preset Screws & Wrench Separately Func ons in Standard & Dual Contact Spindles P-104 P-138 P ød D Projec on DBT30-SX DBT30-SX DBT30-SX DBT30-SX Max. Preset DBT30-SX DBT30-SX ** Collet Nut Wrench SX06 SXN-06 SXW-06 SX10 SXN-10 SXW-10 SX16 SXN-16 SXW-16 DBT30-SX25M SX25 SXN HOOK ** 10MM Tool Shanks & Smaller

Dual Contact DBT40 SX Collet Chucks 3 µm - 0.

Op onal in BT40 Dynamically Balanced G2.

Wrench Separately P-104 P-138 P-136 Dual Contact

00 SX06 SXN-06 SXW-06 2 DBT40-SX06-150 Y 2.36 5.91 2.

36 3.54 2.76 1 1.08 SX10 SXN-10 SXW-10 DBT40-SX10-120 Y 2.

58 SX16 SXN-16 SXW-16 DBT40-SX16-150 Y 4.64 5.91 3.

101 Dual Contact DBT40 SX Collet Chucks 3 µm Runout Taper to Taper PAGE 99 DIN B Flange Coolant Op onal in BT40 Dynamically Balanced 25,000 RPM or < 1gmm Order Collets, Preset Screws & Wrench Separately P-104 P-138 P-136 Dual Contact Available DBT40-SX Y 2.36 D Projec on Collet Max. Preset Nut Wrench Style DBT40-SX Y SX06 SXN-06 SXW-06 2 DBT40-SX Y DBT40-SX Y DBT40-SX Y SX10 SXN-10 SXW-10 DBT40-SX Y DBT40-SX Y DBT40-SX Y STYE - 1 DBT40-SX Y SX16 SXN-16 SXW-16 DBT40-SX Y DBT40-SX Y DBT40-SX25M-090 Y DBT40-SX25M-120 Y STYE - 2 SX25 SXN-25M HOOK ød ød ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SX COET SYSTEM SX Mini Collet Chuck Extensions 3 µm - 0.

SX06 0.63 0.500 6.58 5.52 1.07 ASC-SX06-SS ERW-11M SX-Mini S075-SX10M-0640 SX10 0.87 0.750 7.87 6.40 1.

75 9 /lbs SXN-10M SX10 Mini Nut ERW-16M 0.87 - M19 x 1.0 13 /lbs SXN-06H SX06 Hex Nut SXW-06H 0.77 18mm M15.5 x 1.0 22 /lbs SXN-10H SX10 Hex Nut SXW-10H 1.

102 PIONEER Premium Tool Holding SX COET SYSTEM SX Mini Collet Chuck Extensions 3 µm Runout Taper to Taper Op onal Coolant Thru Order Collets & Wrench Separately P-104 P-136 ød Collet Type B D Set Screw Wrench Nut Type S050-SX06M-0552 SX ASC-SX06-SS ERW-11M SX-Mini S075-SX10M-0640 SX ASC-ER16-SS ERW-16M SX-Mini øb SX Collet Nuts Nut Descrip on Wrench O.D. Hex Thread Max. Torque SXN-06M SX06 Mini Nut ERW-11M M13 x /lbs SXN-10M SX10 Mini Nut ERW-16M M19 x /lbs SXN-06H SX06 Hex Nut SXW-06H mm M15.5 x /lbs SXN-10H SX10 Hex Nut SXW-10H mm M21.5 x /lbs SXN-16S SX16 Spanner Nut SXW-16S M32 x /lbs SXN-25S SX25 Spanner Nut HOOK M45 x /lbs SXN-25M SX25 Mini Spanner Nut HOOK M45 x /lbs SXN-25MB SX25 Mini Bearing Spanner Nut HOOK M45 x /lbs

SX Collet Assembly Instruc ons Set the small end of the collet Push down on the collet remover remover on the taper un l the slots collapse

PAGE 101 SX Collet Assembly Tool Tool is required for assembly and removal of the SX collets from the nut.

Nylon Coolant Screw w/ O-Ring Op onal Screw Coolant ength Descrip on O-Ring Thread Hole mm Wrench ASC-8-24 SX06 Nylon Coolant Preset Screw

0mm Hex ASC-18-33 SX16 Nylon Coolant Preset Screw 3.0 14mm OD x 2.0mm M18 x 1.5 33 5.0mm Hex ASC-25-30 SX25 Nylon Coolant Preset Screw 4.

103 SX Collet Assembly Instruc ons Set the small end of the collet Push down on the collet remover remover on the taper un l the slots collapse Flip the collet over on the tail end Set the collet nut on the collet Push down on the collet remover, the collet will expand into the nut PAGE 101 SX Collet Assembly Tool Tool is required for assembly and removal of the SX collets from the nut. NUT SERIES PART NUMBER SXN-06H & M SXR-06 SXN-10H SXR-10 SXN-10M SXR-10M SXN-16S SXR-16 SXN-25S SXR-25 Preset Screws Solid Standard Screw Nylon Coolant Screw w/ O-Ring Op onal Screw Coolant ength Descrip on O-Ring Thread Hole mm Wrench ASC-8-24 SX06 Nylon Coolant Preset Screw 1.5 6mm OD x 1.0mm M8 x mm Hex ASC SX10 Nylon Coolant Preset Screw mm OD x 1.5mm M12 x mm & 5.0mm Hex ASC SX16 Nylon Coolant Preset Screw mm OD x 2.0mm M18 x mm Hex ASC SX25 Nylon Coolant Preset Screw mm OD x 2.0mm M25 x mm & 8.0mm Hex ASC SX25 Nylon Coolant Preset Screw mm OD x 2.0mm M28 x mm & 8.0mm Hex ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SX COET SYSTEM SX Coolant Cap System Seals Collet Chucks for Air/Coolant Thru applica ons and prevents dirt, chips & swarf from entering the slots of the collet.

Coolant Nut Nut Wrench Descrip on Type Thread Coolant Cap Tightening Wrench Insert cu ng tool with the seal engaged on the round part of the shank, ghten cap.

104 PIONEER Premium Tool Holding SX COET SYSTEM SX Coolant Cap System Seals Collet Chucks for Air/Coolant Thru applica ons and prevents dirt, chips & swarf from entering the slots of the collet. What do you need? 1 SX Collet Chuck 1 SX Collet 1 SX Coolant Cap Nut 1 SX Coolant Cap SX Coolant Cap Nuts Thread Coolant Cap into SX nut, do not ghten, assemble the collet. Coolant Nut Nut Wrench Descrip on Type Thread Coolant Cap Tightening Wrench Insert cu ng tool with the seal engaged on the round part of the shank, ghten cap. Torque SXCN-06 SX06 Coolant Cap Nut Hex SXW-06 M15.5 X /lbs SXCN-10 SX10 Coolant Cap Nut Hex SXW-10 M21.5 X 1.0 SXW-CC 41 /lbs SXCN-16 SX16 Coolant Cap Nut Spanner SXW-16 M32 X /lbs SXCN-25 SX25 Coolant Cap Nut Spanner HOOK M45 X /lbs SX Coolant Caps - Inch O-ring seal for pressures up to 1500 PSI Prevents chips, dust & swarf from entering the holder Requires Coolant Cap Nut (See Above) Jet Blast for Non-Coolant Cu ng Tools Available Order by adding a J to the end of the part number Inch Shank MM SX06 SX10 SX16 SX25 1/ SXC SXC SXC / SXC SXC SXC SXC / SXC SXC SXC SXC / SXC SXC SXC / SXC SXC SXC / SXC SXC / SXC SXC / SXC SXC / SXC SXC / SXC / SXC SXC

105 SX Coolant Caps - Metric O-ring seal for pressures up to 1500 PSI Prevents chips, dust & swarf from entering the holder PAGE 103 Requires Coolant Cap Nut (See Previous Page) Jet Blast for Non-Coolant Cu ng Tools Available Order by adding a J to the end of the part number MM Inch SX06 SX10 SX16 SX SXC06-M010 SXC10-M SXC06-M015 SXC10-M SXC06-M020 SXC10-M SXC06-M025 SXC10-M SXC06-M030 SXC10-M030 SXC16-M030 SXC25-M SXC06-M035 SXC10-M035 SXC16-M035 SXC25-M SXC06-M040 SXC10-M040 SXC16-M040 SXC25-M SXC06-M045 SXC10-M045 SXC16-M045 SXC25-M SXC06-M050 SXC10-M050 SXC16-M050 SXC25-M SXC06-M055 SXC10-M055 SXC16-M055 SXC25-M SXC06-M060 SXC10-M060 SXC16-M060 SXC25-M SXC10-M065 SXC16-M065 SXC25-M SXC10-M070 SXC16-M070 SXC25-M SXC10-M075 SXC16-M075 SXC25-M SXC10-M080 SXC16-M080 SXC25-M SXC10-M085 SXC16-M085 SXC25-M SXC10-M090 SXC16-M090 SXC25-M SXC10-M095 SXC16-M095 SXC25-M SXC10-M100 SXC16-M100 SXC25-M SXC16-M105 SXC25-M SXC16-M110 SXC25-M SXC16-M115 SXC25-M SXC16-M120 SXC25-M SXC16-M125 SXC25-M SXC16-M130 SXC25-M SXC16-M135 SXC25-M SXC16-M140 SXC25-M SXC16-M145 SXC25-M SXC16-M150 SXC25-M SXC16-M155 SXC25-M SXC16-M160 SXC25-M SXC25-M SXC25-M SXC25-M SXC25-M SXC25-M SXC25-M SXC25-M SXC25-M SXC25-M SXC25-M SXC25-M SXC25-M SXC25-M SXC25-M SXC25-M SXC25-M SXC25-M SXC25-M250 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SX COET SYSTEM SX Collet Sets 5 µm - 0.

Includes Tray SX06-MSET-07 SX06 7 3.0mm - 6.0mm 0.5mm 0.5mm SX06 TRAY SX10-MSET-15 SX10 15 3.0mm - 10.0mm 0.5mm 0.5mm SX10 TRAY SX10-MSET-08 SX10 8 3.0mm - 10.0mm 1.0mm 0.5mm SX10 TRAY SX16-MSET-27 SX16 27 3.

106 PIONEER Premium Tool Holding SX COET SYSTEM SX Collet Sets 5 µm or Be er Includes Collet Tray Note: Collet Tray includes posi ons for Inch and Metric collets, will not be filled unless all sizes are ordered Metric Chuck Size Pieces Range Increments Collapse Includes Tray SX06-MSET-07 SX mm - 6.0mm 0.5mm 0.5mm SX06 TRAY SX10-MSET-15 SX mm mm 0.5mm 0.5mm SX10 TRAY SX10-MSET-08 SX mm mm 1.0mm 0.5mm SX10 TRAY SX16-MSET-27 SX mm mm 0.5mm 0.5mm SX16 TRAY SX16-MSET-14 SX mm mm 1.0mm 0.5mm SX16 TRAY SX25-MSET-19 SX mm mm 0.5mm 0.5mm SX25 TRAY SX25-MSET-10 SX mm mm 1.0mm 0.5mm SX25 TRAY SX25-MSET-45 SX mm mm 0.5mm 0.5mm SX25 TRAY SX25-MSET-23 SX mm mm 1.0mm 0.5mm SX25 TRAY Inch SX06-iSET-05 SX06 5 1/8-1/4" 1/32 " 0.02" SX06 TRAY SX10-iSET-09 SX10 9 1/8-3/8" 1/32 " 0.02" SX10 TRAY SX10-iSET-05 SX10 5 1/8-3/8" 1/16 " 0.02" SX10 TRAY SX16-iSET-17 SX /8-5/8" 1/32 " 0.02" SX16 TRAY SX16-iSET-09 SX16 9 1/8-5/8" 1/16 " 0.02" SX16 TRAY SX25-iSET-29 SX /8-1" 1/32 " 0.02" SX25 TRAY SX25-iSET-15 SX /8-1" 1/16 " 0.02" SX25 TRAY SX25-iSET-08 SX25 8 1/8-1" 1/8 " 0.02" SX25 TRAY SX Collet Trays Collet Tray includes posi ons for Inch and Metric collets. Steel Construc on with Sizes aser marked Amount of Collets SX06 TRAY 23 SX10 TRAY 30 SX16 TRAY 44 SX25 TRAY 76

SX Collets B - Type Ranging Collets Inch PAGE 105 5µm - 0.0002 T.I.R. @ 4X tool diameter 3µm - 0.0001 T.I.R. @ 4X tool diameter Add P to the collet part number (Hand Inspected from Inventory) Flat ground shoulder guarantees the collet to be seated correctly for op mal repeatability.

107 SX Collets B - Type Ranging Collets Inch PAGE 105 5µm X tool diameter 3µm X tool diameter Add P to the collet part number (Hand Inspected from Inventory) Flat ground shoulder guarantees the collet to be seated correctly for op mal repeatability. Up to (0.5mm) Collapse Range (see chart) SX06 Inch SX10 Inch Precision Precision Ultra Precision Inch Inch 5 4D 3 4D Size Max Min SX06 SX06-P 1/ SX SX P 5/ SX SX P 3/ SX SX P 7/ SX SX P 1/ SX SX P Ultra Precision Inch Inch 5 4D 3 4D Size Max Min SX10 SX10-P 1/ SX SX P 5/ SX SX P 3/ SX SX P 7/ SX SX P 1/ SX SX P 9/ SX SX P 5/ SX SX P 11/ SX SX P 3/ SX SX P SX16 Inch Precision Ultra Precision Inch Inch 5 4D 3 4D Size max Min SX16 SX16-P 1/ SX SX P 5/ SX SX P 3/ SX SX P 7/ SX SX P 1/ SX SX P 9/ SX SX P 5/ SX SX P 11/ SX SX P 3/ SX SX P 13/ SX SX P 7/ SX SX P 15/ SX SX P 1/ SX SX P 17/ SX SX P 9/ SX SX P 19/ SX SX P 5/ SX SX P SX25 Inch Precision Ultra Precision Inch Inch 5 4D 3 4D Size Max Min SX25 SX25-P 1/ SX SX P 5/ SX SX P 3/ SX SX P 7/ SX SX P 1/ SX SX P 9/ SX SX P 5/ SX SX P 11/ SX SX P 3/ SX SX P 13/ SX SX P 7/ SX SX P 15/ SX SX P 1/ SX SX P 17/ SX SX P 9/ SX SX P 19/ SX SX P 5/ SX SX P 21/ SX SX P 11/ SX SX P 23/ SX SX P 3/ SX SX P 25/ SX SX P 13/ SX SX P 27/ SX SX P 7/ SX SX P 29/ SX SX P 15/ SX SX P 31/ SX SX P SX SX P ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding SX COET SYSTEM SX Collets B - Type Ranging Collets Metric 5µm - 0.0002 T.I.R. @ 4X tool diameter 3µm - 0.0001 T.I.R. @ 4X tool diameter Add P to the collet part number (Hand Inspected from Inventory) Flat ground shoulder guarantees the collet to be seated correctly for op mal repeatability.

108 PIONEER Premium Tool Holding SX COET SYSTEM SX Collets B - Type Ranging Collets Metric 5µm X tool diameter 3µm X tool diameter Add P to the collet part number (Hand Inspected from Inventory) Flat ground shoulder guarantees the collet to be seated correctly for op mal repeatability. Up to (0.5mm) Collapse Range (see chart) SX06 Metric Precision Ultra Precision Precision Ultra Precision MM MM 5 4D 3 4D Max Min SX06 SX06-P SX06-M SX06-M SX06-M SX06-M SX06-M SX06-M SX06-M SX06-M SX06-M SX06-M030 SX06-M030P SX06-M035 SX06-M035P SX06-M040 SX06-M040P SX06-M045 SX06-M045P SX06-M050 SX06-M050P SX06-M055 SX06-M055P SX06-M060 SX06-M060P SX10 Metric MM MM 5 4D 3 4D Max Min SX10 SX10-P SX10-M SX10-M SX10-M SX10-M SX10-M030 SX10-M030P SX10-M035 SX10-M035P SX10-M040 SX10-M040P SX10-M045 SX10-M045P SX10-M050 SX10-M050P SX10-M055 SX10-M055P SX10-M060 SX10-M060P SX10-M065 SX10-M065P SX10-M070 SX10-M070P SX10-M075 SX10-M075P SX10-M080 SX10-M080P SX10-M085 SX10-M085P SX10-M090 SX10-M090P SX10-M095 SX10-M095P SX10-M100 SX10-M100P

SX Collets B - Type Ranging Collets Metric 5µm - 0.0002 T.I.R. @ 4X tool diameter 3µm - 0.0001 T.I.R. @ 4X tool diameter Add P to the collet part number (Hand Inspected from Inventory) Flat ground shoulder guarantees the collet to be seated correctly for op mal repeatability.

109 SX Collets B - Type Ranging Collets Metric 5µm X tool diameter 3µm X tool diameter Add P to the collet part number (Hand Inspected from Inventory) Flat ground shoulder guarantees the collet to be seated correctly for op mal repeatability. Up to (0.5mm) Collapse Range (see chart) SX16 Metric Precision Ultra Precision Precision Ultra Precision MM MM 5 4D 3 4D Max Min SX16 SX16-P SX16-M030 SX16-M030P SX16-M035 SX16-M035P SX16-M040 SX16-M040P SX16-M045 SX16-M045P SX16-M050 SX16-M050P SX16-M055 SX16-M055P SX16-M060 SX16-M060P SX16-M065 SX16-M065P SX16-M070 SX16-M070P SX16-M075 SX16-M075P SX16-M080 SX16-M080P SX16-M085 SX16-M085P SX16-M090 SX16-M090P SX16-M095 SX16-M095P SX16-M100 SX16-M100P SX16-M105 SX16-M105P SX16-M110 SX16-M110P SX16-M115 SX16-M115P SX16-M120 SX16-M120P SX16-M125 SX16-M125P SX16-M130 SX16-M130P SX16-M135 SX16-M135P SX16-M140 SX16-M140P SX16-M145 SX16-M145P SX16-M150 SX16-M150P SX16-M155 SX16-M155P SX16-M160 SX16-M160P SX16 Metric MM MM 5 4D 3 4D Max Min SX16 SX16-P SX25-M030 SX25-M030P SX25-M035 SX25-M035P SX25-M040 SX25-M040P SX25-M045 SX25-M045P SX25-M050 SX25-M050P SX25-M055 SX25-M055P SX25-M060 SX25-M060P SX25-M065 SX25-M065P SX25-M070 SX25-M070P SX25-M075 SX25-M075P SX25-M080 SX25-M080P SX25-M085 SX25-M085P SX25-M090 SX25-M090P SX25-M095 SX25-M095P SX25-M100 SX25-M100P SX25-M105 SX25-M105P SX25-M110 SX25-M110P SX25-M115 SX25-M115P SX25-M120 SX25-M120P SX25-M125 SX25-M125P SX25-M130 SX25-M130P SX25-M135 SX25-M135P SX25-M140 SX25-M140P SX25-M145 SX25-M145P SX25-M150 SX25-M150P SX25-M155 SX25-M155P SX25-M160 SX25-M160P SX25-M165 SX25-M165P SX25-M170 SX25-M170P SX25-M175 SX25-M175P SX25-M180 SX25-M180P SX25-M185 SX25-M185P SX25-M190 SX25-M190P SX25-M195 SX25-M195P SX25-M200 SX25-M200P SX25-M205 SX25-M205P SX25-M210 SX25-M210P SX25-M215 SX25-M215P SX25-M220 SX25-M220P SX25-M225 SX25-M225P SX25-M230 SX25-M230P SX25-M235 SX25-M235P SX25-M240 SX25-M240P SX25-M245 SX25-M245P SX25-M250 SX25-M250P PAGE 107 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding MI CHUCK MC Mill Chuck Best in Class ) 0.

nominal sizes, over 600 /lbs of radial torque on 1.

materials & bearings & mass dampen cu ng harmonics ) Designed for Performance

Reducing sleeves down to 1/8 Ultra-low Temperature Treatment Sub-zero

holder which provides increased durability and long las ng performance.

110 PIONEER Premium Tool Holding MI CHUCK MC Mill Chuck Best in Class ) TIR 4D or up to 100mm ) 5X the driving torque than ER on nominal sizes, over 600 /lbs of radial torque on 1.25 Carbide shanks ) 20% Higher grip force than compe ve models ) Unlike materials & bearings & mass dampen cu ng harmonics ) Designed for Performance Milling with Neutral flute geometry, not designed for hi-helix applica ons ) Reducing sleeves down to 1/8 Ultra-low Temperature Treatment Sub-zero temperature treatment at 100ºC to remove the residual austenite from the holder which provides increased durability and long las ng performance. Ul mate Precision 100mm Runout at the end of the 1-1/4 tool 4 from the chuck face is within TIR, that is 8 from the spindle!

Coolant Cap Sealing System for MC Collets Pioneer Coolant Cap Seals create a posi ve seal against

The system u lizes a standard MC collet, a coolant cap that matches the collet ID, and a coolant

ow Cost - Uses standard MC collets Replaceable Seals - U lizes standard O-rings for easy low cost

MC Collet, MCN Nut & MCC Cap Required, Cap must match cu er shank diameter. 2.

Insert the cu ng tool into the collet, thread the MCC Cap into the MCN Nut. 5. Tighten Cap. 6.

MC Coolant Cap Nut Works with all MC Collets, will not fit BC Mill Chucks Requires (1) MCN Nut

MCC075-1/8, 3/16, 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8 MCN100 MC100 MCC100-1/8, 3/16, 1/4, 5/16,

111 Coolant Cap Sealing System for MC Collets Pioneer Coolant Cap Seals create a posi ve seal against the face of the Mill Chuck body and the shank of the cu ng tool. The system u lizes a standard MC collet, a coolant cap that matches the collet ID, and a coolant cap nut. ow Cost - Uses standard MC collets Replaceable Seals - U lizes standard O-rings for easy low cost replacement Works with all MC Collets, will not fit BC Mill Chucks. 1. MC Collet, MCN Nut & MCC Cap Required, Cap must match cu er shank diameter. 2. Insert a cu ng tool into the MCC Cap. 3. Insert the MC collet into the MCN Nut. 4. Insert the cu ng tool into the collet, thread the MCC Cap into the MCN Nut. 5. Tighten Cap. 6. Insert the assembly into the Mill Chuck & Tighten fully. MC Coolant Cap Nut Works with all MC Collets, will not fit BC Mill Chucks Requires (1) MCN Nut and (1) MCC Cap Order Cap to match MC Collet ID Size Collet Size Cap Available Sizes MCN075 MC075 MCC075-1/8, 3/16, 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8 MCN100 MC100 MCC100-1/8, 3/16, 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, 3/4, 7/8 MCN125 MC125 MCC125-1/8, 3/16, 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, 3/4, 7/8, 1 MCN075 MC075 MCC075-6, 8, 10, 12, 14, 16 MCN100 MC100 MCC100-6, 8, 10, 12, 14, 16, 18, 20 MCN125 MC125 MCC125-6, 8, 10, 12, 14, 16, 18, 20, 22, 25 PAGE 109 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding MI CHUCK CAT40 Mill Chucks 5 µm - 0.

20,000 RPM s Radial Slip Torque 4X ER Chucks Order Collets & Wrench Separately -S = DIN AD/B and Balanceable Screw Holes

func on in umbrella style tool changers A B Max. Tool Enters CAT40-MC075-0276 * & ** N 2.76 CAT40-MC075-0335-S * Y 3.35 0.

91 2.44 CAT40-MC100-0413 N 4.13 D Preset Projec on Screw 3.35 CAT40-MC100-0591-S * Y 5.91 CAT40-MC125-0354** N 3.

112 PIONEER Premium Tool Holding MI CHUCK CAT40 Mill Chucks 5 µm out Designed for tool shanks w/ h6 tolerance Coolant Thru w/ Nylon Screw Seal Pre-Balanced for 20,000 RPM s Radial Slip Torque 4X ER Chucks Order Collets & Wrench Separately -S = DIN AD/B and Balanceable Screw Holes P-116 P-138 P-136 B - Tool Enters øa ød 1" 3/4 1-1/4 DIN AD/B Bore * Grey Ma Finish Nut ** No ANSI Safety Area - will not func on in umbrella style tool changers A B Max. Tool Enters CAT40-MC * & ** N 2.76 CAT40-MC S * Y CAT40-MC N 4.72 CAT40-MC S * Y 5.91 CAT40-MC N CAT40-MC S * Y CAT40-MC N 4.13 D Preset Projec on Screw 3.35 CAT40-MC S * Y 5.91 CAT40-MC ** N 3.54 CAT40-MC N CAT40-MC S * Y 4.72 CAT40-MC S * Y 5.91 Collet Wrench ASC MC HOOK ASC MC HOOK ASC MC HOOK

= DIN AD/B and Balanceable Screw Holes P-116 P-138 P-136 1" 3/4 1-1/4 A Bore B Max. Tool Enters CAT50-MC075-0354-S * Y 3.54 D Preset Projec on Screw Collet Wrench CAT50-MC075-0413 N 0.7500 2.76 2.

113 CAT50 Mill Chucks 5 µm out Designed for tool shanks w/ h6 tolerance Coolant Thru w/ Nylon Screw Seal Pre-Balanced for 15,000 RPM s Radial Slip Torque 4X ER Chucks Order Collets & Wrench Separately -S = DIN AD/B and Balanceable Screw Holes P-116 P-138 P-136 1" 3/4 1-1/4 A Bore B Max. Tool Enters CAT50-MC S * Y 3.54 D Preset Projec on Screw Collet Wrench CAT50-MC N ASC MC HOOK CAT50-MC N 5.31 CAT50-MC S * Y 6.50 CAT50-MC CAT50-MC S * Y 3.54 CAT50-MC N CAT50-MC N 5.31 CAT50-MC S * Y 6.50 CAT50-MC S * DIN AD/B N Y 3.54 CAT50-MC N CAT50-MC S * Y 5.31 CAT50-MC S * Y 6.50 * Grey Ma Finish Nut ASC MC HOOK ASC MC HOOK B - Tool Enters øa ød PAGE 111 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding MI CHUCK BT30 Mill Chucks 5 µm - 0.

114 PIONEER Premium Tool Holding MI CHUCK BT30 Mill Chucks 5 µm out Designed for tool shanks w/ h6 tolerance Coolant Thru w/ Nylon Screw Seal Pre-Balanced for 20,000 RPM s -S = Balanceable Screw Holes Order Collets & Wrench Separately P-116 P-138 P-136 B - Tool Enters øa ød A Bore B Max. Tool Enters D Preset Projec on Screw Collet Wrench BT30-MC /4 BT30-MC S * ASC MC075 20mm BT30-MC mm 3.15 MC20 * Grey Ma Finish Nut HOOK

115 BT40 Mill Chucks 5 µm out PAGE 113 Designed for tool shanks w/ h6 tolerance Coolant Thru w/ Nylon Screw Seal Pre-Balanced for 20,000 RPM s -S = DIN AD/B and Balanceable Screw Holes Order Collets & Wrench Separately P-116 P-138 P-136 3/4 1" 1-1/4 DIN A AD/B Bore B Max. Tool D Enters Preset Projec on Screw Collet Wrench BT40-MC S * Y ASC MC HOOK BT40-MC S * Y 4.72 BT40-MC N 3.15 BT40-MC S * Y BT40-MC S * Y 4.72 BT40-MC N 3.35 BT40-MC S * Y BT40-MC S * Y 4.72 * Grey Ma Finish Nut ASC MC100 ASC MC HOOK HOOK B - Tool Enters øa ød ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding MI CHUCK HSK63A Mill Chuck 5 µm - 0.

116 PIONEER Premium Tool Holding MI CHUCK HSK63A Mill Chuck 5 µm out Designed for tool shanks w/ h6 tolerance Coolant Thru w/ Nylon Screw Seal Pre-Balanced for 20,000 RPM s Radial Slip Torque 4X ER Chucks Order Collets & Wrench Separately P-116 P-142 P-136 B - Tool Enters øa ød A Bore B Max. Tool Enters D Preset Projec on Screw Collet Wrench Balanceable 3/4 HSK63A-MC MC HOOK N 3/4 HSK63A-MC S * ASC MC HOOK Y 1" HSK63A-MC MC HOOK N 1" HSK63A-MC S * ASC MC HOOK Y 1-1/4 HSK63A-MC MC HOOK N 1-1/4 HSK63A-MC S * ASC MC HOOK Y 20mm HSK63A-MC S ASC MC HOOK Y 32mm HSK63A-MC S ASC MC HOOK Y * Grey Ma Finish Nut

117 HSK100A Mill Chuck 5 µm out PAGE 115 Designed for tool shanks w/ h6 tolerance Coolant Thru w/ Nylon Screw Seal Pre-Balanced for 15,000 RPM s Radial Slip Torque 4X ER Chucks Order Collets & Wrench Separately P-116 P-142 P-136 A Bore B Max. Tool Enters D Preset Projec on Screw Collet Wrench Balanceable 3/4 HSK100A-MC S * ASC MC HOOK Y 1" HSK100A-MC S * ASC MC HOOK Y 1-1/4 HSK100A-MC S * ASC MC HOOK Y 20mm HSK100A-MC S * ASC MC HOOK Y 32mm HSK100A-MC S * ASC MC HOOK Y * Grey Ma Finish Nut B - Tool Enters øa ød ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding MI CHUCK MC - Milling Chuck Collets - Inch MC Collets are Straight Sleeves that allow you to expand the capabili es of your Mill Chuck. Collets Ground 3µm - 0.

118 PIONEER Premium Tool Holding MI CHUCK MC - Milling Chuck Collets - Inch MC Collets are Straight Sleeves that allow you to expand the capabili es of your Mill Chuck. Collets Ground 3µm Runout OD to ID Interchangeable with most compe ve models On Size Designed for h6 tolerance cu ng tool shanks Cu er Shank Size MC075 Cu er Shank Size MC100 Cu er Shank Size MC125 1/ MC / MC / MC / MC / MC / MC / MC / MC / MC mm MC075-M060 8mm MC075-M080 10mm MC075-M100 12mm MC075-M120 14mm MC075-M140 16mm MC075-M160 1/ MC / MC / MC / MC / MC / MC / MC / MC / MC / MC / MC mm MC100-M060 8mm MC100-M080 10mm MC100-M100 12mm MC100-M120 14mm MC100-M140 16mm MC100-M160 18mm MC100-M180 20mm MC100-M200 1/ MC / MC / MC / MC / MC / MC / MC / MC / MC / MC / MC / MC / MC / MC MC mm MC125-M030 4mm MC125-M040 5mm MC125-M050 6mm MC125-M060 8mm MC125-M080 10mm MC125-M100 12mm MC125-M120 14mm MC125-M140 16mm MC125-M160 18mm MC125-M180 20mm MC125-M200 22mm MC125-M220 25mm MC125-M250

119 Collet Sets MC Collets are Straight Sleeves that allow you to expand the capabili es of your Mill Chuck. Interchangeable with most compe ve models Designed for h6 tolerance cu ng tool shanks Collet Tray Included Preset Screws Nylon Coolant Screw w/ O-Ring Standard Collet Size Pieces Includes MC075-ISET MC /8, 3/16, 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8 MC100-ISET MC /8, 3/16, 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, 3/4, 7/8 MC125-ISET MC /8, 3/16, 1/4, 5/16, 3/8, 7/16, 1/2, 9/16, 5/8, 3/4, 7/8, 1 MC075-MSET MC , 8, 10, 12, 14, 16 MC100-MSET MC , 8, 10, 12, 14, 16, 18, 20 MC125-MSET MC , 8, 10, 12, 14, 16, 18, 20, 22, 25 Descrip on Hole O-Ring Thread ength Wrench ASC MC20, 25, 32, 075, 100 & 125 Nylon Coolant mm OD x 2.0mm M16 x mm & 5.0mm Hex ASC BT30 - MC20 & MC075 Nylon Coolant mm OD x 1.5mm M12 x mm & 5.0mm Hex ASC HSK - MC20, 25, 32, 075, 100 & 125 Nylon Coolant mm OD x 2.0mm M16 x mm & 5.0mm Hex PAGE 117 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

120 PIONEER Premium Tool Holding MI CHUCK Mill Chuck Opera on 1. Cu ng tools must have an ISO shank tolerance of h6 (0 / ). 2. It is strongly recommended that the cu ng tools have a straight cylindrical shanks to op mize performance. Reducing sleeves (collets) should not be used if possible because holding power is reduced 2-6X using reducing sleeves. Mill Chucks are designed for direct drive without a reducing sleeve (collet). For best performance keep flats on the cu ng tools to a minimum. 3. Clean the ID of the Chuck, ID and OD of the Collet and the OD of the tool shank 4. Firmly hold the mill chuck with a tool fixture. Insert the collet or cu er shank into the ID of the MC Chuck, for proper holding the round part of the cu ng shank must engage the complete bore depth. When using reducing sleeves (collets) verify the round por on of the cu ng tool shank enters the complete length of the collet bore. 5. Tighten the nut using the proper wrench. Tighten the nut all the way down un l the O-ring located at the bo om of the nut touches the flange of the body. Note: The nut hi ng the shoulder will cause addi onal TIR. See Step Back off 1/8-1/4 turn for semi-finishing and finishing applica ons, TIR is restored the holder is back to where it was ground. 7. DO NOT ghten the mill chuck without a cu ng tool shank inserted. This may cause damage to the mill chuck, or loss of performance. 8. DO NOT ghten past the O-ring touching the body. Over ghtening does not increase pressure and damages the bearings in the nut. 9. When changing tools and storing mill chucks it is important to loosen the mill chuck nut completely and disengage the nut un l is spins freely. This allows the bearing to return to the home posi on. 10. If there is no ceable corrosion or wear on the mill chuck ID, taper of the shank, or excessive unsmooth feeling when ghtening or loosening the mill chuck nut, please stop using the mill chuck and contact your local service center. Due to the tolerance variance of the cu er shanks and pressure required a ghtening torque value is not supplied. The procedure above if followed will allow the holder to operate for many years without issue. O-ring

121 This page was le blank on purpose. PAGE 119 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding QUICK CHANGE TAPPING Pioneer Tapping Op ons Pioneer offers Rigid, ength Compensa ng and Tap ER for fully Synchronized tapping applica ons.

In CNC applica ons where the hole is being drilled in the same setup, it comes down to the machine tool to determine which holder is best for you.

While Quick Change RT & RA are called rigid they s ll have some movement in the Quick Change connec on which can cause some issues.

122 PIONEER Premium Tool Holding QUICK CHANGE TAPPING Pioneer Tapping Op ons Pioneer offers Rigid, ength Compensa ng and Tap ER for fully Synchronized tapping applica ons. Our adapters are manufactured by the company who invented the system so there is never a compa bility problem. What holder should I use? In CNC applica ons where the hole is being drilled in the same setup, it comes down to the machine tool to determine which holder is best for you. Rigid Tapping When rigid tapping in a fully synchronized system ER Tap collets provide zero movement with no axial play. While Quick Change RT & RA are called rigid they s ll have some movement in the Quick Change connec on which can cause some issues. RT holders do have a hole thru the center for coolant, it is not sealed but works well with the appropriate adapter. Most RA adapters allow coolant to the back of the tap, the excep on is some of the pipe adapters have a stop plug that needs to be modified. This is not a sealed system but fluid dynamics apply, if the outlet coolant hole is larger than the inlet coolant hole there is no issue. eakage occurs when the outlet coolant hole is smaller than the inlet causing back pressure. This back pressure will leak out of the mechanism. Roll Form It is recommended to use ER Tap Collets for Roll Form Tapping. Quick change does not perform well with Roll Form applica ons. ength Compensa ng In applica ons where there is backlash in the machine or ming to pitch issues, Tension and Compression holders will compensate to allow the tap to cut freely without pressure from the machine tool. Programming should be 95-98% of Pitch of in-feed, 100% of Pitch on reverse. This will allow the tap to pull out on the springs of the holder while tapping the hole and spring back when exi ng the hole to prevent thread pulling and double cu ng. Rigid Adapters vs Torque Control Torque control adapters have a user adjustable clutch. The clutch is set for mild steel from the factory. Torque control adapters will clutch if the there is hard spots in the material, the drilled hole is not deep enough or the tap has become dull and is not cu ng properly. Due to the sensi vity of the clutch the adapter will clutch before the tap is fully dull. In CNC machine tools we recommend RA Rigid Adapters with TC Tension and Compression holders due to the drilled hole being controlled by the same setup. However there is always a chance of tap breakage if the tap becomes to dull in a RA Adapter.

RT - Straight Shank : Flats for athe Applica ons Compa ble with industry

ng 2018 Capacity D1 D2 1 S100-RT1-0158 #6-9/16 1.34 1.000 1.

with industry standards TC Holders are not designed for Coolant Thru Size

58 0.30 0.30 2 S100-TC2-0256 5/16-7/8 2.09 1.000 2.36 0.49 0.

79 Size Old Style Discon nuing in 2017 New Style Star ng 2018 C ød1 Capacity

000 2.13 3 S125-RT3-0327 9/16-1-3/8 2.89 1.

123 RT - Straight Shank : Flats for athe Applica ons Compa ble with industry standards PAGE 121 Size ød2 h6 Old Style Discon nuing in 2017 New Style Star ng 2018 Capacity D1 D2 1 S100-RT #6-9/ S100-RT /16-7/ S125-RT /16-1-3/ TC - Straight Shank : Non Coolant Flats for athe Applica ons Compa ble with industry standards TC Holders are not designed for Coolant Thru Size Capacity D1 D2 ød2 h6 T TENSION C COMP. 1 S100-TC #6-9/ S100-TC /16-7/ S125-TC /16-1-3/ Size Old Style Discon nuing in 2017 New Style Star ng 2018 C ød1 Capacity D1 D2 1 S100-RT #6-9/ S100-RT /16-7/ S125-RT /16-1-3/ Size ød1 Capacity D1 D2 T T TENSION C COMP. 1 S100-TC #6-9/ S100-TC /16-7/ S125-TC /16-1-3/ ACC MISC DA TG QC TAP Tap MC SX MX & VX BC SM SD EM ER

89 2.89 5.12 1 CAT50-RT1-72 #6-9/16 0.75 1.34 2.83 2 CAT50-RT2-91 5/16-7/8 1.22 1.93 3.58 3 CAT50-RT3-130 9/16-1-3/8 1.89 2.89 5.12 1 BT40-RT1-72 #6-9/16 0.75 1.34 2.83 2 BT40-RT2-91 5/16-7/8 1.22 1.93 3.58 1 HSK 63A-RT1-65 #6-9/16 0.

124 PIONEER Premium Tool Holding QUICK CHANGE TAPPING RT - Rigid QC Tap Holders Body - Coolant Thru Center For use with RA Adapters Only! P-138 Old Style Discon nuing in 2017 New Style Star ng 2018 øa ød Size Capacity A D Projec on 1 CAT40-RT1-72 #6-9/ CAT40-RT2-91 5/16-7/ CAT40-RT /16-1-3/ CAT50-RT1-72 #6-9/ CAT50-RT2-91 5/16-7/ CAT50-RT /16-1-3/ BT40-RT1-72 #6-9/ BT40-RT2-91 5/16-7/ HSK 63A-RT1-65 #6-9/ HSK 63A-RT2-98 5/16-7/ Size Capacity A D Projec on 1 CAT40-RT #6-9/ CAT40-RT /16-7/ CAT40-RT3-0527** 9/16-1-3/ CAT50-RT #6-9/ CAT50-RT /16-7/ CAT50-RT /16-1-3/ BT30-RT1-0429** #6-9/ BT30-RT2-0488** 5/16-7/ BT40-RT1-0354** #6-9/ BT40-RT2-0413** 5/16-7/ BT40-RT3-0527** 9/16-1-3/ HSK 63A-RT #6-9/ HSK 63A-RT /16-7/ ** 2 Piece Assembly w/ Straight Shank & Shortest EM Holder RT holders work best in rigid cut tap applica ons with synchronized speed and feed to match the tap s exact pitch. For roll form taps it is recommended to use TER collets and ER holders.

TC - Tension & Compression Holders Size P-138 Tension and Compression Stroke for improved tap life Pressure Point Mechanism to increase the cu ng pressure and ensure a posi ve start Size 3 includes

nuing in 2017 New Style Star ng 2018 Capacity A D T C Tension Comp. 1 CAT40-TC1-59 #6-9/16 0.75 1.42 2.32 0.30 0.30 2 CAT40-TC2-97 5/16-7/8 1.22 2.09 3.82 0.49 0.49 3 CAT40-TC3-149 9/16-1-3/8 1.89 3.

30 0.30 2 BT40-TC2-94 5/16-7/8 1.22 2.09 3.70 0.49 0.

49 ** 2 Piece Assembly w/ Straight Shank & Shortest EM Holder TC holders are length compensa ng holders, this allows the tap to start late without causing damage to the tap, holder or machine tool.

clutch allowing the spindle to con nue without damage. Note: There is trial and tes ng to achieve the proper torque se ng on a TC adapter. Adapters come set from the factory for mild steel.

When running TC holders in a machining center it is recommended to set the feed rate 95-98% of the pitch of the tap on in stroke and 100% of pitch on out stroke.

125 TC - Tension & Compression Holders Size P-138 Tension and Compression Stroke for improved tap life Pressure Point Mechanism to increase the cu ng pressure and ensure a posi ve start Size 3 includes pull to release system to prevent damage from over stroke TC Holders are not designed for Coolant Thru For use with both RA and TC adapters TC for machines with limited Z control Old Style Discon nuing in 2017 New Style Star ng 2018 Capacity A D T C Tension Comp. 1 CAT40-TC1-59 #6-9/ CAT40-TC2-97 5/16-7/ CAT40-TC /16-1-3/ CAT50-TC1-59 #6-9/ CAT50-TC2-97 5/16-7/ CAT50-TC /16-1-3/ BT40-TC1-67 #6-9/ BT40-TC2-94 5/16-7/ HSK 63A-TC1-102 #6-9/ HSK 63A-TC /16-7/ ** 2 Piece Assembly w/ Straight Shank & Shortest EM Holder TC holders are length compensa ng holders, this allows the tap to start late without causing damage to the tap, holder or machine tool. TC holders are recommended for use with RA adapters unless it is a bo om tapping opera on and Z length is not controlled, TC adapters provide a clutch so if the adapter hits bo om the unit will clutch allowing the spindle to con nue without damage. Note: There is trial and tes ng to achieve the proper torque se ng on a TC adapter. Adapters come set from the factory for mild steel. Adapter must be set for material hardness and quality of the tap, dull taps require addi onal pressure to start. When running TC holders in a machining center it is recommended to set the feed rate 95-98% of the pitch of the tap on in stroke and 100% of pitch on out stroke. This allows the tap to pull out on the holder springs while cu ng preven ng spindle pressure pushing on the tap. On reverse the tap will spring back to help prevent pulled or damage to the first thread. For roll form taps it is recommended to use TER collets and ER holders. Size C Capacity A D øa T ød T Tension C Comp. 1 CAT40-TC #6-9/ CAT40-TC /16-7/ CAT40-TC3-0672** 9/16-1-3/ CAT50-TC #6-9/ CAT50-TC /16-7/ CAT50-TC /16-1-3/ BT30-TC1-0433** #6-9/ BT30-TC2-0523** 5/16-7/ BT40-TC1-0378** #6-9/ BT40-TC2-0448** 5/16-7/ BT40-TC3-0672** 9/16-1-3/ HSK 63A-TC #6-9/ HSK 63A-TC /16-7/ PAGE 123 ACC MISC DA TG QC TAP Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding QUICK CHANGE TAPPING RA - Rigid QC Tap Adapters : Direct Drive for Rigid Tapping Bilz Quick Change Compa ble Push to load / release system for quick tool change

126 PIONEER Premium Tool Holding QUICK CHANGE TAPPING RA - Rigid QC Tap Adapters : Direct Drive for Rigid Tapping Bilz Quick Change Compa ble Push to load / release system for quick tool change Recommended for use in both RT & TC Tap Holders ANSI Tap Size ANSI Metric Shank Shank Square MM Square MM #0 - #6 M RA1U-0141 #8 M RA1U-0168 #10 M4.5, M RA1U-0194 # RA1U-0220 M6, M RA1D-M060X049 1/4 M6, M RA1U-0255 M7, M9, M RA1D-M070X055 M RA1J-M080X060 M8, M RA1D-M080X062 SIZE 1 SIZE 2 SIZE 3 5/16 M7, M RA1U-0318 RA2U /8 M RA1U-0381 RA2U / RA1U-0323 RA2U-0323 M9, M RA1D-M090X070 1/2 M12, M RA1U-0367 RA2U /16 M RA1U-0429 RA2U-0429 RA3U-0429 M RA2D-M120X090 5/8 M RA2U-0480 RA3U /16 M RA2U-0542 RA3U / RA2U-0590 RA3U /16 M RA2U-0652 RA3U /8 M RA2U-0697 RA3U /16 M RA3U " M RA3U /16-1-1/8 M RA3U /16-1-1/4 M RA3U /16-1-3/8 M RA3U-1108 PIPE TAP 1/8 PIPE SS RA1U /8 PIPE S RA1U-0438 RA2U /4 PIPE RA2U-0563 Note: Due to Mul ple Standards for Metric Taps, the actual shank and square must be supplied to verify compa bility. Square øshank 3/8 PIPE RA2U-0700 RA3U /2 PIPE RA2U-0688 RA3U /4 PIPE RA3U " PIPE RA3U-1125

127 TC - Torque Control Adapters : Clutch for uncontrolled bo om tapping Bilz Quick Change Compa ble Push to load / release system for quick tool change Note: Due to Mul ple Standards for Metric Taps, the actual shank and square must be supplied to verify compa bility. Square øshank PAGE 125 Recommended Usage: Tension and Compression Holders Only! ANSI Tap Size ANSI Metric Shank Shank MM Square Square MM #0 - #6 M TC1U-0141 #8 M TC1U-0168 #10 M4.5, M TC1U-0194 # TC1U /4 M6, M TC1U-0255 SIZE 1 SIZE 2 SIZE 3 5/16 M7, M TC1U-0318 TC2U /8 M TC1U-0381 TC2U / TC1U-0323 TC2U /2 M12, M TC1U-0367 TC2U /16 M TC1U-0429 TC2U-0429 TC3U /8 M TC2U-0480 TC3U /16 M TC2U-0542 TC3U / TC2U-0590 TC3U /16 M TC2U-0652 TC3U /8 M TC2U-0697 TC3U /16 M TC3U " M TC3U /16-1-1/8 M TC3U /16-1-1/4 M TC3U /16-1-3/8 M TC3U-1108 PIPE TAP 1/8 PIPE SS TC1U /8 PIPE S TC1U /4 PIPE TC2U /8 PIPE TC2U-0700 TC3U /2 PIPE TC2U-0688 TC3U /4 PIPE TC3U " PIPE TC3U-1125 ACC MISC DA TG QC TAP Tap MC SX MX & VX BC SM SD EM ER

128 PIONEER Premium Tool Holding QUICK CHANGE TAPPING ANSI Tap Shank and Square Informa on Informa on from ANSI/ASME B ER Tap Collets QC Tap Adapters Shank Square TER Collet RA Rigid TC Torque Control MM Inch MM Inch ANSI Inch ANSI Metric TER (16, 20, 25, 32, 40)U -141 RA1U-0141 TC1U #0 - #6 M1.6 - M3.5 TER (16, 20, 25, 32, 40)U -168 RA1U-0168 TC1U #8 M4 TER (16, 20, 25, 32, 40)U -194 RA1U-0194 TC1U #10 M4.5 - M5 TER (16, 20, 25, 32, 40)U -220 RA1U-0220 TC1U #12 TER (16, 20, 25, 32, 40)U -255 RA1U-0255 TC1U #14 & 1/4" M6 - M6.3 RA1U-0313 TC1U /16"P & 1/8"P-SS TER (16, 20, 25, 32, 40)U -318 RA (1, 2) U-0318 TC (1, 2) U /16" M7 - M8 TER (16, 20, 25, 32, 40)U -323 RA (1, 2) U-0323 TC (1, 2) U /16" Note: Due to Mul ple Standards for Metric Taps, the actual shank and square must be supplied to verify compa bility. Square ANSI øshank TER (16, 20, 25, 32, 40)U -367 RA (1, 2) U-0367 TC (1, 2) U /2" M12 - M12.5 TER (16, 20, 25, 32, 40)U -381 RA (1, 2) U-0381 TC (1, 2) U /8" M10 TER (25, 32, 40)U -429 RA (1, 2, 3) U-0429 TC (1, 2, 3) U /16" M14 TER (25, 32, 40)U -437 RA (1, 2) U-0438 TC (1, 2) U /8" P-S TER (25, 32, 40)U -480 RA (2, 3) U-0480 TC (2, 3) U /8" M16 TER (32, 40)U -542 RA (2, 3) U-0542 TC (2, 3) U /16" M18 TER (32, 40)U -562 RA2U-0563 TC2U /4" P TER (32, 40)U -590 RA (2, 3) U-0590 TC (2, 3) U /4" TER (32, 40)U -652 RA (2, 3) U-0652 TC (2, 3) U /16" M20 TER40U -687 RA (2, 3) U-0688 TC (2, 3) U /2" P TER40U -697 RA (2, 3) U-0697 TC (2, 3) U /8" M22 TER40U -700 RA (2, 3) U-0700 TC (2, 3) U /8" P TER40U -760 RA3U-0760 TC3U /16" M24 TER40U -800 RA3U-0800 TC3U " M25 RA3U-0896 TC3U /16" & 1-1/8" M27 RA3U-0906 TC3U /4" P RA3U-1021 TC3U /16" & 1-1/4" M30 RA3U-1108 TC3U /16" & 1-3/8" M33 RA3U-1125 TC3U " P

129 DIN Tap Shank and Square Informa on Informa on from DIN 352, 371, 374, 376 Note: Due to Mul ple Standards for Metric Taps, the actual shank and square must be supplied to verify compa bility. Square øshank PAGE 127 ER Tap Collets QC Tap Adapters Shank Square DIN TER Collet RA Rigid MM Inch MM Inch DIN 352 DIN 371 DIN 374 DIN 376 TER (16, 25)D M3 M3 M4.5-5 M4.5-5 TER (16, 20, 25)D M3.5 M3.5 TER (16, 20, 25, 32)D M4 M4 M6 M6 TER (16, 20, 25, 32)D M7 M7 TER (16, 20, 25, 32, 40)D -060 RA1D-M060X M4.5 - M6 M5 & M6 M8 M8 TER (16, 20, 25, 32, 40)D -070 RA1D-M070X M7 M9 - M10 M9 - M10 TER (16, 20, 25, 32, 40)D -080 RA1D-M080X M8 M11 M11 TER (16, 20, 25, 32, 40)D -090 RA1D-M090X M12 M9 M12 M12 TER (16, 20, 25, 32, 40)D -100 RA1D-M100X M10 TER (25, 32, 40)D M14 M14 M14 TER (25, 32, 40)D -120 RA2D-M120X M16 M16 M16 TER (25, 32, 40)D M18 M18 M18 TER (25, 32, 40)D M20 M20 M20 TER (32, 40)D M22 & M24 M22 & M24 M22 & M24 TER (32, 40)D M27 M27 M27 TER 40D M30 M30 M30 ACC MISC DA TG QC TAP Tap MC SX MX & VX BC SM SD EM ER

130 PIONEER Premium Tool Holding TG COET SYSTEM TG Collet System ) TIR OD Taper to ID Taper Guaranteed ) Dynamically Balanced Body for 20,000 RPM s 15,000) ) Pioneer TG exceeds industry standards to provide op mum performance and interchangeability Coolant Op ons Op onal Coolant Cap System for TG075 & TG100 Collet Chucks sealed up to 1,500 PSI. Jet-Blast Caps available for direc onal Coolant flow to the cu er flutes. Standard Dynamic Balance Compensa on ID Chip Hole

20,000 RPM Order Collets & Wrench Separately P-130 P-138 P-136 Collet Nuts

97 CAT40-TG075-0500 5.00 CAT40-TG100-0300 3.00.094-1.00 2.

50 D Projec on Collet Screw Nut Wrench BT40 BT40-TG100-0300.094-1.00 2.48 3.

50 CAT50-TG100-0550.094-1.00 2.48 5.50 CAT50-TG100-0750 7.

TG100 ASC-ER40 TGN100 58-65 HOOK TG100 ASC-ER40 TGN100 58-65 HOOK Max.

97 / 50mm 50-55 HOOK - 1 1/2-12 Acme 55 /lbs Max TGN-100 TG100 Spanner Nut

131 TG - Collet Chuck 3 µm Runout Taper to Taper Coolant Thru Center Body Pre-Balanced for 20,000 RPM Order Collets & Wrench Separately P-130 P-138 P-136 Collet Nuts Nut Descrip on CAT40 Range CAT40-TG CAT40-TG CAT40-TG CAT40-TG D Projec on Collet Screw Nut Wrench BT40 BT40-TG TG100 ASC-ER40 TGN HOOK CAT50 CAT50-TG CAT50-TG CAT50-TG Nut Diameter Wrench Coolant Cap Thread TG075 ASC-TG075 TGN HOOK TG100 ASC-ER40 TGN HOOK TG100 ASC-ER40 TGN HOOK Max. Torque TGN-075 TG75 Spanner Nut 1.97 / 50mm HOOK - 1 1/2-12 Acme 55 /lbs Max TGN-100 TG100 Spanner Nut 2.48 / 63mm HOOK - 1 7/8-12 Acme 75 /lbs Max TGN-075-CC TG75 Coolant Cap Nut 1.97 / 50mm HOOK SXC25 1 1/2-12 Acme 55 /lbs Max TGN-100-CC TG100 Coolant Cap Nut 2.48 / 63mm HOOK SXC25 1 7/8-12 Acme 75 /lbs Max ød PAGE 129 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

TG075 Inch Collets Tool Max Tool Min TG075 Nominal Tool Tool Max Tool Min TG075 Nominal Tool 3/32 0.0938 0.0781 TG075-0094 21/64 0.3281 0.3125 TG075-0328 9/16 0.5625 0.5469 TG075-0563 7/64 0.1094 0.

132 PIONEER Premium Tool Holding TG COET SYSTEM TG075 Inch Collets : Nominal Tool Standard.0004 T.I.R. Collapse Range:.020 We use only the best material and a Swiss grinding technique that ensures accuracy on each grind. TG075 Inch Collets Tool Max Tool Min TG075 Nominal Tool Tool Max Tool Min TG075 Nominal Tool 3/ TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG Tool Max Tool Min TG075 7/ TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG Collet Sets Collet Size Pieces Range Increments TG100-SET15 TG /8-1" 1/16 TG100-SET21 TG /8-1" 1/32 TG100-SET30 TG /32-1" 1/32 TG100-SET41 TG /8-1" 1/64 TG100-SET59 TG /32-1" 1/64

133 TG100 Inch Collets : Nominal Tool Standard.0004 T.I.R. Collapse Range:.020 We use only the best material and a Swiss grinding technique that ensures accuracy on each grind. TG100 Inch Collets Tool Max Tool Min TG100 Nominal Tool Tool Max Tool Min TG100 Nominal Tool 3/ TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG / TG TG / TG / TG Tool Max Tool Min TG100 PAGE 131 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding DA COET CHUCK CAT40 DA - Collet Chuck Coolant Thru Pre-Balanced for

Screw Nut Wrench CAT40-DA300-0338 3/64-1/4 0.57 3.38 1.

00 1.93 CAT40-DA100-0350 3.50 2.00 1/16-9/16 1.06 CAT40-DA100-0600 6.00 4.

73 ød DA200 ASC-DA200 DAN200 DAW200 DA100 ASC-DA100 DAN100 DAW100 DA180 ASC-DA180 DAN180 DAW180

Wrench S050-DA300-0683 3/64-1/4 0.57 0.5000 6.

08 AS-DA200 DAN200 DAW200 S100-DA100-0749 1/16-9/16 1.06 1.0000 7.

134 PIONEER Premium Tool Holding DA COET CHUCK CAT40 DA - Collet Chuck Coolant Thru Pre-Balanced for 20,000 RPM Order Collets & Wrench Separately P-133 P-138 P-136 Range D Projec on Collet Screw Nut Wrench CAT40-DA /64-1/ DA300 ASC-DA300 DAN300 DAW300 CAT40-DA /16-3/ CAT40-DA CAT40-DA /16-9/ CAT40-DA CAT40-DA /16-3/ CAT40-DA ød DA200 ASC-DA200 DAN200 DAW200 DA100 ASC-DA100 DAN100 DAW100 DA180 ASC-DA180 DAN180 DAW180 DA Collet Extensions Mini-Nut for Close Center Work ød2 ød1 Collet Range D1 D2 Adjust Screw Nut Wrench S050-DA /64-1/ AS-DA300 DAN300 DAW300 S075-DA /16-3/ AS-DA200 DAN200 DAW200 S100-DA /16-9/ AS-DA100 DAN100 DAW100 Nuts Max. Descrip on Dia. Wrench Thread Torque DAN-300 DA300 Close Center Nut 0.57 DAW-300 7/ /lbs DAN-200 DA200 Close Center Nut 0.83 DAW-200 3/ /lbs DAN-100 DA100 Close Center Nut 1.06 DAW / /lbs DAN-180 DA180 Close Center Nut 1.48 DAW / /lbs

135 DA Inch Collets : Collapse Range:.020 Fits all standard DA collet chucks. Collet Sets Collet Size Pieces Range Incr. DA180-SET9 DA /4-3/4 1/16 DA180-SET17 DA /4-3/4 1/32 DA180-SET21 DA /8-3/4 1/32 DA180-SET33 DA /4-3/4 1/64 DA180-SET41 DA /8-3/4 1/64 DA100-SET8 DA /8-9/16 1/16 DA100-SET15 DA /8-9/16 1/32 DA100-SET21 DA /4-9/16 1/64 DA100-SET29 DA /8-9/16 1/64 DA100-SET33 DA /16-9/16 1/64 DA200-SET9 DA /8-3/8 1/32 DA200-SET17 DA /8-3/8 1/64 DA200-SET21 DA /16-3/8 1/64 DA300-SET7 DA /16-1/4 1/32 DA300-SET14 DA /64-1/4 1/64 Size DA 180 DA 100 DA 200 DA 300 3/64" DA DA /16" DA DA DA DA /64" DA DA DA DA /32" DA DA DA DA /64" DA DA DA DA /8" DA DA DA DA /64" DA DA DA DA /32" DA DA DA DA /64" DA DA DA DA /16" DA DA DA DA /64" DA DA DA DA /32" DA DA DA DA /64" DA DA DA DA /4" DA DA DA DA /64" DA DA DA /32" DA DA DA /64" DA DA DA /16" DA DA DA /64" DA DA DA /32" DA DA DA /64" DA DA DA /8" DA DA DA /64" DA DA /32" DA DA /64" DA DA /16" DA DA /64" DA DA /32" DA DA /64" DA DA /2" DA DA /64" DA DA /32" DA DA /64" DA DA /16" DA DA /64" DA /32" DA /64" DA /8" DA /64" DA /32" DA /64" DA /16" DA /64" DA /32" DA /64" DA /4" DA PAGE 133 ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding MISC DC - Drill Chuck : P-138 Non Coolant

D Projec on Wrench 4.13 DCW13 CAT50-DC050-0394 3.94 DCW13 BT30-DC13-105 0.

10 DCW13 ød TB - Test Bar Concentric to Taper within 3µm (0.

with Cer fica on Sheet included Wood Box Included aser Marked with Actual

Contact BT30 32mm 200mm DBT40-TB40-300 STD & Dual Contact BT40 40mm 300mm

00 DCAT40-TB150-1000 STD & Dual Contact CAT40 1.50 10.

136 PIONEER Premium Tool Holding MISC DC - Drill Chuck : P-138 Non Coolant Keyless w/ slots for spanner wrench (sold separately) CAT40-DC Range D Projec on Wrench 4.13 DCW13 CAT50-DC DCW13 BT30-DC DCW13-BT30 BT40-DC DCW13 HSK 63A-DC DCW13 ød TB - Test Bar Concentric to Taper within 3µm ( ) TIR Hardened & Normalized for consistency 100% Individually inspected with Cer fica on Sheet included Wood Box Included aser Marked with Actual Diameter and ength ød P-138 Spindle D Projec on DBT30-TB STD & Dual Contact BT30 32mm 200mm DBT40-TB STD & Dual Contact BT40 40mm 300mm CAT40-TB STD CAT DCAT40-TB STD & Dual Contact CAT CAT50-TB STD CAT DCAT50-TB STD & Dual Contact CAT HSK63A-TB HSK63A & C HSK100A-TB HSK100A & C 50mm 320mm

MA - Morse Taper Adapter PAGE 135 P-138 JT - Jacobs Taper Adapter P-138 Morse

95 Y 3 CAT40-MA3-0531 5.31 CAT40-MA4-0374 4 3.74 Y CAT50-MA1-0177 1 1.

09 CAT50-MA3-0177 1.77 Y CAT50-MA3-0591 3 5.91 CAT50-MA3-0709 7.

13 5 CAT50-MA5-0709 7.09 Jacobs Taper Projec on CAT40-JT02-0177 2 1.

77 CAT40-JT33-0177 33 1.77 CAT50-JT01-0177 1 1.77 CAT50-JT03-0177 1.

137 MA - Morse Taper Adapter PAGE 135 P-138 JT - Jacobs Taper Adapter P-138 Morse Taper Projec on Coolant Thru CAT40-MA Y CAT40-MA Y 3 CAT40-MA CAT40-MA Y CAT50-MA Y CAT50-MA Y CAT50-MA CAT50-MA CAT50-MA Y CAT50-MA CAT50-MA CAT50-MA Y 4 CAT50-MA CAT50-MA CAT50-MA Jacobs Taper Projec on CAT40-JT CAT40-JT CAT40-JT CAT40-JT CAT40-JT CAT50-JT CAT50-JT CAT50-JT CAT50-JT CAT50-JT CAT50-JT CAT50-JT ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER

PIONEER Premium Tool Holding ACCESSORIES Wrenches Hook Spanner Nut Size Metric Type Works On Drive Torque Wrench Head # 1.26 32 Hook Spanner ERN16, ERN16B WRENCH 30-32 HOOK 0.500 TWSQ050-S32 1.38 35.

73 43.9 Hook Spanner BC075, BCM20 WRENCH 45-48 HOOK 0.500 TWSQ050-S45 1.75 44.5 Hook Spanner VX WRENCH 45-48 PIN 0.500 TWSQ050-S45 1.75 44.5 Hook Spanner DC050-BT30 WRENCH 45-48 HOOK 1.89 48.

138 PIONEER Premium Tool Holding ACCESSORIES Wrenches Hook Spanner Nut Size Metric Type Works On Drive Torque Wrench Head # Hook Spanner ERN16, ERN16B WRENCH HOOK TWSQ050-S Hook Spanner BC050, ERN20B WRENCH HOOK TWSQ050-S Hook Spanner BC062 WRENCH HOOK TWSQ050-S Hook Spanner SXN16 WRENCH HOOK TWSQ050-S Hook Spanner BC075, BCM20 WRENCH HOOK TWSQ050-S Hook Spanner VX WRENCH PIN TWSQ050-S Hook Spanner DC050-BT30 WRENCH HOOK Hook Spanner DC050 WRENCH HOOK For Torque Values see page Hook Spanner TG075, ER32B WRENCH HOOK TWSQ050-S Hook Spanner SXN25M WRENCH HOOK TWSQ050-S Hook Spanner MC075 WRENCH HOOK TWSQ050-S Hook Spanner BC100, BCM25 WRENCH HOOK TWSQ050-S Hook Spanner SXN25 WRENCH HOOK TWSQ050-S Hook Spanner MC100 WRENCH HOOK TWSQ050-S Hook Spanner TG100 WRENCH HOOK TWSQ050-S Hook Spanner BC125, BCM32 WRENCH HOOK TWSQ050-S Hook Spanner MC125 WRENCH HOOK TWSQ050-S Hook Spanner BC150 WRENCH HOOK Hook Spanner TG150 WRENCH HOOK Hook Spanner BC200 WRENCH HOOK TWSQ075-S96 Nut Size Metric Type Works On PIN SPANNER COOANT CAP WRENCH SXW-CC Nut Size Metric Type Works On Hex (Allen) MX WRENCH MXW05

Wrenches PAGE 137 Hex Nut Size E Type Nut Size Metric Type Works On Drive 0.50 12.7 Hex (Open End) DA300 WRENCH DAW300 Metric Type Works On Drive Mini E Type Torque Wrench Head # 0.67 17.

0 Hex (Open End) DA100 WRENCH DAW100 0.98 25.0 Hex (Open End) ER16H WRENCH ERW-16 HEX 0.500 TWSQ050-H254 1.00 25.4 Hex (Open End) SXN10 WRENCH SXW-10 H 0.500 TWSQ050-H254 1.18 30.

139 Wrenches PAGE 137 Hex Nut Size E Type Nut Size Metric Type Works On Drive Hex (Open End) DA300 WRENCH DAW300 Metric Type Works On Drive Mini E Type Torque Wrench Head # Hex (Open End) ER11H WRENCH ERW-11 HEX TWSQ037-H Hex (Open End) SXN06 WRENCH SXW-06 H TWSQ037-H Hex (Open End) DA200 WRENCH DAW Hex (Open End) DA100 WRENCH DAW Hex (Open End) ER16H WRENCH ERW-16 HEX TWSQ050-H Hex (Open End) SXN10 WRENCH SXW-10 H TWSQ050-H Hex (Open End) ER20H WRENCH ERW-20 HEX TWSQ050-H Hex (Open End) DA180 WRENCH DAW180 Torque Wrench Head # E Type ERN16 WRENCH ERW-16 E TWSQ050-S E Type ERN20 WRENCH ERW-20 E TWSQ050-S E Type ERN25 WRENCH ERW-25 E TWSQ050-ER25E E Type ERN32 WRENCH ERW-32 E TWSQ050-ER32E E Type ERN40 WRENCH ERW-40 E TWSQ050-ER40E Nut Size Metric Type Works On Mini E ER08 WRENCH ERW- 8M For Torque Values see page 140 For Torque Values see page 140 For Torque Values see page Mini E SX06M, ER11M WRENCH ERW-11 M Mini E SX10M, ER16M WRENCH ERW-16 M Mini E ER20M WRENCH ERW-20 M ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER ACC

PIONEER Premium Tool Holding ACCESSORIES HPS - Reten on Knobs BT30 BT40 Manufactured to the Industry Standards or machine builders specifica ons.

HPS- 16 T A Angle 4 ØD3 O-RING D1 Head D2 Neck 0.276 3 ØD2 D3 Pilot OA ØH Proj. Aº ØD1 3 Pull oc. 4 Flange H Hole F Flats T Thread Socket Wrench Notes HPS- 16C-FA 45 0.315 0.

098 Yes ꝉ MAS P30T-2 Brother HPS 17C 0.276 0.098 - MAS P30T-2 HPS- 1 0.236 - - MAS P40T-1 45 0.591 0.394 2.362 1.378 1.102 HPS 1C 0.236 0.157* Yes ꝉ MAS P40T-1 HPS-806-1 75 0.748 0.551 0.669 2.126 1.

236 - - MAS P40T-3 F O-Ring - CAT40 CAT50 3 A D1 D2 D3 4 H Pull Angle Head Neck Pilot OA Proj. Flange Hole O-Ring F T Socket Flats Thread Wrench Notes oc. HPS- 72 45 0.591 0.394 0.641 2.250 1.266 0.

591 0.394 0.641 2.252 1.268 0.992 0.236 0.157* Yes ꝉ MAS P40T-2 HPS-806U-1 75 0.748 0.551 0.641 2.000 1.024 0.787 0.276 0.236 Yes ꝉ JIS B6339 5/8-11 HPS-806U-2 75 0.748 0.551 0.641 2.000 1.024 0.787 0.157 0.

50 Okuma HPS-O14 90 0.591 0.394-2.244 1.260 0.984 0.236 - - MAS P40T-3 Mori-Seiki 17mm TWS-M17 HPS-O14C 90 0.591 0.394 0.641 2.244 1.260 0.984 0.236 0.157* Yes ꝉ MAS P40T-3 Coolant HPS- 54 45 0.906 0.

140 PIONEER Premium Tool Holding ACCESSORIES HPS - Reten on Knobs BT30 BT40 Manufactured to the Industry Standards or machine builders specifica ons. Note: It is cri cal that the correct reten on knob is used with each machining center. Please verify all dimensions prior to ordering. Machine specifica ons will be located in your machine manual. HPS- 16 T A Angle 4 ØD3 O-RING D1 Head D2 Neck ØD2 D3 Pilot OA ØH Proj. Aº ØD1 3 Pull oc. 4 Flange H Hole F Flats T Thread Socket Wrench Notes HPS- 16C-FA Yes ꝉ MAS P30T-1 FANUC HPS 16C MAS P30T mm M12 TWS-M13 HPS MAS P30T-2 - MAS P30T-1 HPS 17C-BR Yes ꝉ MAS P30T-2 Brother HPS 17C MAS P30T-2 HPS MAS P40T HPS 1C * Yes ꝉ MAS P40T-1 HPS Yes ꝉ 19mm M16 TWS-M19 JIS B6339 HPS-G Yes ꝉ Coolant HPS-O MAS P40T-3 F O-Ring - CAT40 CAT50 3 A D1 D2 D3 4 H Pull Angle Head Neck Pilot OA Proj. Flange Hole O-Ring F T Socket Flats Thread Wrench Notes oc. HPS MAS P40T-1 HPS- 72C * Yes ꝉ MAS P40T-1 HPS MAS P40T-2 19mm TWS-M19 HPS- 26C * Yes ꝉ MAS P40T-2 HPS-806U Yes ꝉ JIS B6339 5/8-11 HPS-806U Yes ꝉ JIS B6339 Matsuura HPS-D Yes ꝉ ANSI B TWS-075 HPS-G ANSI B5.50 Okuma HPS-O MAS P40T-3 Mori-Seiki 17mm TWS-M17 HPS-O14C * Yes ꝉ MAS P40T-3 Coolant HPS Yes ꝉ MAS P50T-1 HPS mm TWS-M30 MAS P50T-2 HPS-B Yes ꝉ MAS P50T-2 Coolant HPS-D Yes ꝉ TWS-125 ANSI B HPS-G TWS-118 ANSI B5.50 Mazak 16mm C Bore HPS-O MAS P50T-3 Mori-Seiki HPS-O19C Yes ꝉ 30mm TWS-M30 MAS P50T-3 Coolant HPS Yes ꝉ JIS B6339 * Coolant hole increased from to in 2018 ꝉ O-Ring added to Pilot, adheres to machine company changes, remove O-Ring if not required

Torque Wrench Recommended se ngs to be 10% below maximum torque to prevent over ghtening.

$PAGE 139 TWS - Reten on Knobs Sockets Fits HPS Reten on Knobs on the following page May not fit other manufacturers designs & styles Uses standard torque wrench frac onal drive Use Machine Tool$ 93 TWS-118 1.187 1/2 1.56 1.93 TWS-M13 13mm 3/8 1.40 0.98 TWS-M17 17mm 1/2 1.74 1.30 TWS-M19 19mm 1/2 1.74 1.30 TWS-M30 30mm 1/2 2.24 1.

93 TWS-118 1.187 1/2 1.56 1.93 TWS-M13 13mm 3/8 1.40 0.98 TWS-M17 17mm 1/2 1.74 1.30 TWS-M19 19mm 1/2 1.74 1.30 TWS-M30 30mm 1/2 2.24 1.

Tradi onal locking torque for Reten on Knobs are as follows: 30 Taper = 36-40 /lbs 40 Taper = 76-85 /lbs 50 Taper = 100-110 /lbs Type Drive Sq. Torque Range TWSQ037 Click & Reversible 3/8 (0.

141 Torque Wrench Recommended se ngs to be 10% below maximum torque to prevent over ghtening. Note: It is recommended to calibrate the wrench to manufacturer s specifica ons and re-calibrate as recommended. Over torque will cause damage to the tool holder (and collet if applicable). PAGE 139 TWS - Reten on Knobs Sockets Fits HPS Reten on Knobs on the following page May not fit other manufacturers designs & styles Uses standard torque wrench frac onal drive Use Machine Tool Manufacturer s recommended ghtening torque Reten on Knob Tightening Torque Reten on Knob Flats Torque Wrench Drive Socket ength Socket TWS / TWS / TWS / TWS-M13 13mm 3/ TWS-M17 17mm 1/ TWS-M19 19mm 1/ TWS-M30 30mm 1/ To avoid any warranty and safety issues always use the machine tool manufacturer s specifica ons. Tradi onal locking torque for Reten on Knobs are as follows: 30 Taper = /lbs 40 Taper = /lbs 50 Taper = /lbs Type Drive Sq. Torque Range TWSQ037 Click & Reversible 3/8 (0.37) 5-80 /lbs (+/-4%) TWSQ050 Click & Reversible 1/2 (0.50) /lbs (+/-4%) Diameter Depending on the material, heat treat and wall thickness of the tool holder the above torque specifica ons can expand the tool holder taper at the small end causing uneven spindle wear and cu ng tool runout. Many companies have started using a lighter torque number to reduce or eliminate the expansion. Many machine tool manufacturers do not recommend this lighter system. Check with your machine tool manufacturer for recommending opera onal torque. ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER ACC

142 PIONEER Premium Tool Holding ACCESSORIES Collet Chuck Tightening Torque Below values are Maximum, do not over torque or damage to the chuck or collet may occur. Calibrate your torque wrench on a regular bases, use wrench manufacturer s specia on. If any distor on is observed in the collet slots, back off the torque un l the collet is restored to normal. Collet Nut Descrip on Wrench Type Wrench # Torque Wrench Head Max. Torque Max. Nm SXN-06M SX06 Nut - Mini E Type Wrench Mini E WRENCH ERW-11 M 9 ft/lbs 12 Nm SXN-10M SX10 Nut - Mini E Type Wrench Mini E WRENCH ERW-16 M 13 ft/lbs 17 Nm SXN-25M SX25 Nut - Mini Spanner Wrench Spanner WRENCH HOOK WRENCH TWSQ050-S55 85 ft/lbs 115 Nm SXN-25MB SX25 Bearing Nut - Mini Spanner Spanner WRENCH HOOK WRENCH TWSQ050-S ft/lbs 162 Nm SXN-06H SX06 Nut -Hex Wrench Hex WRENCH SXW-06 H WRENCH TWSQ037-H18 22 ft/lbs 29 Nm SXN-10H SX10 Nut -Hex Wrench Hex WRENCH SXW-10 H WRENCH TWSQ050-H ft/lbs 55 Nm SXN-16S SX16 Nut - Spanner Wrench Spanner WRENCH SXW-16 S WRENCH TWSQ050-S40 55 ft/lbs 74 Nm SXN-25S SX25 Nut - Spanner Wrench Spanner WRENCH HOOK WRENCH TWSQ050-S55 85 ft/lbs 115 Nm VX - All VX12 - Pin Spanner Wrench Pin Spanner WRENCH PIN WRENCH TWSQ050-S45 70 ft/lbs 94 Nm ERN-08M ER08 Nut - Mini E Type Wrench Mini E WRENCH ERW- 8 M 4 ft/lbs 5 Nm ERN-11M ER11 Nut - Mini E Type Wrench Mini E WRENCH ERW-11 M 9 ft/lbs 12 Nm ERN-16M ER16 Nut - Mini E Type Wrench Mini E WRENCH ERW-16 M 13 ft/lbs 17 Nm ERN-20M ER20 Nut - Mini E Type Wrench Mini E WRENCH ERW-20 M 17 ft/lbs 23 Nm ERN-11H ER11 Nut -Hex Wrench Hex WRENCH ERW-11 HEX WRENCH TWSQ037-H17 18 ft/lbs 24 Nm ERN-16H ER16 Nut -Hex Wrench Hex WRENCH ERW-16 HEX WRENCH TWSQ050-H ft/lbs 54 Nm ERN-20H ER20 Nut -Hex Wrench Hex WRENCH ERW-20 HEX WRENCH TWSQ050-H30 60 ft/lbs 81 Nm ERN-16B ER16 Nut - Spanner Wrench Spanner WRENCH HOOK WRENCH TWSQ050-S32 40 ft/lbs 54 Nm ERN-20B ER20 Nut - Spanner Wrench Spanner WRENCH HOOK WRENCH TWSQ050-S38 60 ft/lbs 81 Nm ERN-25B ER25 Nut - Spanner Wrench Spanner WRENCH HOOK WRENCH TWSQ050-S40 75 ft/lbs 101 Nm ERN-32B ER32 Nut - Spanner Wrench Spanner WRENCH HOOK WRENCH TWSQ050-S ft/lbs 135 Nm ERN-40B ER40 Nut - Spanner Wrench Spanner WRENCH HOOK WRENCH TWSQ050-S ft/lbs 169 Nm ERN-16E ER16 Nut - E Type Wrench E Type WRENCH ERW-16 E 40 ft/lbs 54 Nm ERN-20E ER20 Nut - E Type Wrench E Type WRENCH ERW-20 E 60 ft/lbs 81 Nm ERN-25E ER25 Nut - E Type Wrench E Type WRENCH ERW-25 E WRENCH TWSQ050-ER25E 75 ft/lbs 101 Nm ERN-32E ER32 Nut - E Type Wrench E Type WRENCH ERW-32 E WRENCH TWSQ050-ER32E 100 ft/lbs 135 Nm ERN-40E ER40 Nut - E Type Wrench E Type WRENCH ERW-40 E WRENCH TWSQ050-ER40E 125 ft/lbs 169 Nm TGN-075 TG075 Nut - Spanner Wrench Spanner WRENCH HOOK WRENCH TWSQ050-S55 55 ft/lbs 74 Nm TGN-100 TG100 Nut - Spanner Wrench Spanner WRENCH HOOK WRENCH TWSQ050-S65 75 ft/lbs 101 Nm TGN-150 TG150 Nut - Spanner Wrench Spanner WRENCH HOOK 100 ft/lbs 135 Nm DAN-300 DA300 Nut - Mini Hex Mini Hex WRENCH DAW ft/lbs 27 Nm DAN-200 DA200 Nut - Mini Hex Mini Hex WRENCH DAW ft/lbs 33 Nm DAN-100 DA100 Nut - Mini Hex Mini Hex WRENCH DAW ft/lbs 47 Nm DAN-180 DA180 Nut - Mini Hex Mini Hex WRENCH DAW ft/lbs 54 Nm

ROTARY WIPER makes it possible to view the produc on/machining process clearly within

By installing ROTARY WIPER, even large amount of coolants, etc.

Work Improved Sealing Performance against Coolant (For Tape Fi ng Type) Special

installa on areas Rotary Wiper is available in 2 different moun ngs, Bolt & Tape.

Tape on uses a high end adhesive with the only requirement is a clean window.

Bolt Fi ng Type Ø6mm x 8.2 (2.5M) RW-V2-50 Bolt Fi ng Type Ø6mm x 16.4 (5.

4 (5.0M) Version 2 Refined Design This air driven rotary window does not require

Choose your mount type (Bolt or Tape) 2. Install in machine per provided instruc ons 3.

143 ROTARY WIPER makes it possible to view the produc on/machining process clearly within the machine enclosure. The window will get dirty from oils, coolants and chips. By installing ROTARY WIPER, even large amount of coolants, etc., will not prevent an operator from being able to observe set-ups and produc on runs of all sorts. Improved Visible Area PAGE 141 ess Air Consump on & ower Noise evel Easier Maintenance Work Improved Sealing Performance against Coolant (For Tape Fi ng Type) Special chemically treated glass provides long life from chips and debris ow Profile for ght installa on areas Rotary Wiper is available in 2 different moun ngs, Bolt & Tape. Bolt moun ngs require 8 moun ng screw holes in the windows. Tape on uses a high end adhesive with the only requirement is a clean window. Type Tape Fi ng Bolt Fi ng Air Cable Moun ng Ø6mm Air Cable (Ø10mm Conduit) RW-V2-25 Bolt Fi ng Type Ø6mm x 8.2 (2.5M) RW-V2-50 Bolt Fi ng Type Ø6mm x 16.4 (5.0M) RW-V2-T25 Tape Fi ng Type Ø6mm x 8.2 (2.5M) RW-V2-T50 Tape Fi ng Type Ø6mm x 16.4 (5.0M) Version 2 Refined Design This air driven rotary window does not require special wiring like compe ve models. Installa on could not be more simple: 1. Choose your mount type (Bolt or Tape) 2. Install in machine per provided instruc ons 3. Run Air Cable to the machine control side air bank 4. A ached Air Cable to your Rotary Wiper Done! If RW window was to become damaged, easy removal of the 4 screws from the center hub makes window replacement easy. ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER ACC

PIONEER Premium Tool Holding ACCESSORIES HSK Coolant Tubes Fits HSK Form A Shanks Double Seal Design Replacement O-Rings listed, CS= Cross Sec on

4mm CS WRENCH HSK63A COONT TUBE TUBE-100A HSK 100A Coolant Tube 15mm ID x 3mm CS 15mm ID x 3mm CS WRENCH HSK100 COONT TUBE ocking Fixtures Bolts to

144 PIONEER Premium Tool Holding ACCESSORIES HSK Coolant Tubes Fits HSK Form A Shanks Double Seal Design Replacement O-Rings listed, CS= Cross Sec on Descrip on Inner O-Ring Outer O-Ring Wrench TUBE-063A HSK 63A Coolant Tube 10mm ID x 2mm CS 10.8mm ID x 2.4mm CS WRENCH HSK63A COONT TUBE TUBE-100A HSK 100A Coolant Tube 15mm ID x 3mm CS 15mm ID x 3mm CS WRENCH HSK100 COONT TUBE ocking Fixtures Bolts to Workbench Easy Access to Reten on Knob TD-BT30 TD-BT40 TD-CAT40 TD-CAT50 Shank BT30 / DBT30* BT40 / DBT40* CAT40 / DCAT40* CAT50 / DCAT50* * Dual Contact only func on in the Ver cal Posi on

PAGE 143 TB-BT30 HEAD TB-BT40 HEAD TB-CAT40 HEAD TB-CAT50 HEAD TB-HSK32A HEAD TB-HSK40A HEAD TB-HSK50A HEAD TB-HSK63A HEAD TB-HSK100A HEAD PIONEER s Flexible, Indexable Tool Block Shank BT30 / DBT30

HSK100-A with Interchangeable Heads! The system is designed to prevent injury and allow the operator to move the holder into the best Tool Block Head posi on for manipula on.

145 PAGE 143 TB-BT30 HEAD TB-BT40 HEAD TB-CAT40 HEAD TB-CAT50 HEAD TB-HSK32A HEAD TB-HSK40A HEAD TB-HSK50A HEAD TB-HSK63A HEAD TB-HSK100A HEAD PIONEER s Flexible, Indexable Tool Block Shank BT30 / DBT30 JMTBA MAS403 BT40 / DBT40 JMTBA MAS403 CAT40, DCAT40, ISO , DIN CAT50, DCAT50, ISO , DIN DIN69893 HSK32-A DIN69893 HSK40-A DIN69893 HSK50-A DIN69893 HSK63-A DIN69893 HSK100-A with Interchangeable Heads! The system is designed to prevent injury and allow the operator to move the holder into the best Tool Block Head posi on for manipula on. 8 locking posi ons (45 apart) with auto lock provides the easiest and safest way of changing cu ers and reten on knobs. Interchangeable with heads from Assemble Tool Block Head to Base by rota ng the Push Knob on the back of the Base compe ve systems, Tool Block is a must for all tool rooms. Version 3 includes 1 piece body and 45 posi ons! Order Tool Block Head and Base Separately! Op onal: Assemble Tool Block Head to the Base by rota ng the Push Knob on the back of the Base, Snug ghten with supplied 8mm Wrench Tool Block Base Base includes Moun ng Bolts & Hex Wrench Note: Push in on the Push Knob to unlock the head from the base TB-BASE (1) Base Required PIONEER Tool Block Base will accept compe tor s Head Assemblies. Some versions of the compe tor s bases will not accept PIONEER Tool Block Heads. An altera on or conversion bolt is required on the compe tor s base. Please contact PIONEER customer service for more informa on. Rotate the knob to the desired loca on, the head will lock in 90 degree increments The tool holder will snap in automa cally. ACC MISC DA TG QC Tap MC SX MX & VX BC SM SD EM ER ACC

Since 1974, PIONEER has delivered world class tool and work holding

together to build the CNC Rotary Tables that have the power to perform.

Patented Auto Purge only requires 1 air supply Deeper tooth engagement

Wide tooth width arger Diameter for sha Release excessive pressure automa

1 million index test Model Weight JNC140 50 lbs 1 million Indexes =

9years worth The Most Powerful Brake System With Yukiwa s proprietary

but you do not need an expensive and cumbersome hydraulic supply.

supply standard shop air and it immediately generates strong brake torque

146 Since 1974, PIONEER has delivered world class tool and work holding products, earning a reputa on built on unsurpassed service, custom solu ons, and innova on. YUKIWA and PIONEER put the highest level of technology and engineering together to build the CNC Rotary Tables that have the power to perform. argest in class worm wheel Auto Air Purge Protects You From Water Hazards Patented Auto Purge only requires 1 air supply Deeper tooth engagement Narrow tooth width Adjustment of back lash is easy and quick! Wide tooth width arger Diameter for sha Release excessive pressure automa cally to maintain appropriate pressure inside. 1 million index test Model Weight JNC lbs 1 million Indexes = Equivalent to 1 Index / 1Minute cycle, 24/7, 1.9years worth The Most Powerful Brake System With Yukiwa s proprietary brake system, YNCP and TNT series deliver the most powerful brake torque, but you do not need an expensive and cumbersome hydraulic supply. Thanks to the Yukiwa s compact builtin air over hydraulic booster, simply supply standard shop air and it immediately generates strong brake torque equivalent to a hydraulic brake system. This feature makes the YUKIWA table the heaviest duty in its class. Backlash amount Start (13 micron) End (23 micron) Rock Solid Design gets your job done right F arge Bearings

arge or Small, PIONEER Rotary has a cost effective solution for your application PIONEER brings an

second to none, with over 20 years experience in full rotary table 4th and 5th Axis installations as well as

Full Turnkey Installations on many Fanuc based controls including Fanuc 0i, 16i, 18i, 21i series and more.

protection plating or paint, JNC and TNT models are available as most affordable EDM rotary and indexing

8 inch table diameter Submersible with standard Auto Air Purging System (PAT) Optional stainless face plate

147 arge or Small, PIONEER Rotary has a cost effective solution for your application PIONEER brings an Installation and Service department SECOND TO NONE PIONEER brings an Installation and Service department second to none, with over 20 years experience in full rotary table 4th and 5th Axis installations as well as repair and service on many popular brands. Full Turnkey Installations on many Fanuc based controls including Fanuc 0i, 16i, 18i, 21i series and more. Guaranteed Compatibility - We only install OEM Motors & Controllers to guarantee 100% compatibility with the machine control. PIONEER EDM Thanks to excellent water protection by patented auto air purging and optional corrosion protection plating or paint, JNC and TNT models are available as most affordable EDM rotary and indexing solution. JNC Models JNC140 / JNC170 / JNC200 / JNC250 Available in 5.5 / 6.7 / 7.9 / 9.8 inch table diameter Submersible with standard Auto Air Purging System (PAT) Optional stainless face plate with commutator block Optional nickel plating for better corrosion protection TNT models TNT100 / TNT170 Available in 3.9 / 6.7 inch table diameter Submersible with standard Auto Air Purging System (PAT) Optional stainless face plate with commutator block Optional rust preventative paint for better corrosion protection

148 The Pioneer Group Pioneer N.A., INC. 641 Fargo Ave. Elk Grove Village, I USA T: F: sales@pioneer NA.com THD GmbH Spiesheimer Weg 19 D Worrstadt Germany T: +49-(0) F: +49-(0) info@thdgmbh.de Pioneer Trading Company (PTC) Okawa Akanabe Gifu City, Japan T: +81-(0) F: +81-(0) sales@ptc-pioneer.co.jp PIONEER Also available through Pioneer NA: PIONEER PREMIUM TOO HODING SYSTEMS Yukiwa by Pioneer Rotary Tables and Indexers Pioneer Machine Tool (PMT) Air and Diaphragm Chucks Pioneer Trading Company (PTC) Pioneer Japan Catalog No. P Pioneer NA 2018

TAPPING CHUCKS & COLLETS

TAPPING CHUCKS & COLLETS CAT er Tension/Compression Holders 86 CAT er Rigid Holders 86 BT er Tension/Compression Holders 87 BT er Rigid Holders 87 HSK Tension/Compression & Rigid Holders 88 NMTB er Tension/Compression