Company Background. The company was set up in We manufacturer and export a superior range of Hand made carpets and durries
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2 Company Background The company was set up in 1968 We manufacturer and export a superior range of Hand made carpets and durries Our clients are spread across Europe, UK, US and Canada Through superior quality, innovative designs, range and an incessant effort at satisfying consumer tastes, we have grown progressively over the last 4 decades.
3 Our Key Partners IKEA of Sweden Saray Hali - Turkey Dunelm UK Natuzzi Italy ABC SRL Italy The One UAE Spizy Denmark Actona Denmark B&Q - UK Maisons Du Monde France Carpetus - Turkey
4 Million USD Export Performance in Value (M USD) Export Turnover Year 05 Year 06 Year 07 Year 08 Year 09 Year 10 Series Calender year
5 Product Capabilities Flat woven (Kelims & dhurries) Hand Tufted Loom Carpets Shaggy rugs (Woolen & Polyester etc) Hand Knotted/ Indo nepali Accent Rugs Cotton, Chennille, Jute & Hemp etc
6 Production Capacity (In SQM) Woollen Kilims & Durries Hand Tufted Carpets Loom Carpets 25,000 monthly 15,000 monthly 10,000 monthly Woollen & Polyester Shaggy 10,000 monthly Cotton / Chenille Dhurry &Shaggy Hand knotted Nepal 10,000 monthly 2000 monthly
7 Our Supply Chain - DYEING A Modern dye house equipped with latest dyeing machinery and fully functional biological ETP plant. It is one of the best in the Badohi region. Daily Capacity kgs/shift (2 shifts/day) Cabinet dyeing- 4000kgs, 2000Kgs, 1000Kgs, 500Kgs, 200kgs, 50kgs. Quality In house testing lab helps ensure proper quality by testing dyed yarn for CF test before it leaves the dye house. Color consistency in bulk is maintained through precision in dye recipe followed for every batch dyeing. This dye house is socially complaint. As a part of our internal company policy- we audit it every 6 months.
8 Our Supply Chain WEAVING (3 Production Models) Home weaving comprises of network of 2000 looms spread across badohi & Mirzapur Belt Small shed weaving comprises of small sheds of 5-10 looms Consolidated shed weaving is a progressive approach towards making it an industrialized activity. At the moment there are approximately 20 such shed with 850 looms (punja) & 300 looms (pit loom shaggy) Quality & Social Compliance is monitored by regular visits done by the quality inspectors and compliance inspectors with special emphasis on Child Labour monitoring.
9 Our Supply Chain BURNING, WASHING, STRETCHING By the process of burning the protruding fibers, kelims are given more design definition. Different types of washes are given to enhance the perceived value of the product by adding sheen & luster, making hand feel softer and more plush. Some of the special washes are stone wash, antique and herbal wash. Carpets are stretched to provide stability and to maintain the shape. Above processes are carried out in small sheds that come under the umbrella of quality and social compliance
10 Our Supply Chain FINISHING Carving and embossing are used to give better design definition, create effects like high & low pile etc. Using innovative ways of Edge bindingcan give a very unique look to the carpet like: 2 Tone Or Multi tone edge binding Blanket stitch edge Hem folds Fringes Quality Carpet is individually checked at various stages ensuring that every carpet leaving our facilities meets all the required quality standards.
11 Our Supply Chain PACKAGING All rugs pass through needle detection post packaging and in house inspection at AQL 2.5 prior to shipping Factory Container Stuffing and Palletization is done for IKEA Also provide sales samples for customer support
12 Trade Distinction IKEA certified supplier (social, environment and quality) Wool mark licensee SA 8000 in process BSCI certified Rated by D&B
13 SWOT (Self Analysis) STRENGTH Can maintain stocks in pipeline Financially Strong Sustainable & Socially Responsible supply chain Competitive prices Avails economy of scales WEAKNESS Volume driven business. Limited exposure to high value, low volume business. OPPORTUNITY Open capacity Design development by technique innovation Shorter lead time due to forecast based production planning THREAT Weaver shortage industry wide. Increasing labor wages by govt. & due to shortage Volatile Raw material market
14 Company Organizational Chart Wasif Ansari ( Partner) Over all Responsible Sharique Ansari ( Partner) Abdul Rub (Compliance Manager) Osama (Documentation) Ishteyaque Ahmad (Packing Supervisor) ) 1. Iway Introduction Training 2. Sub-supplier Iway compliance 3. Workers wages & benefits 4. Child Labour 5. Environment Protection 6. Health & Safety Committee 7. First Aid 8. List of Chemicals & MSDS 9. Govt. Documentation 1. First Aid 2. Updation of List of Subsuppliers & Sub Contactors 1. First-Aid and Fire Safety 2. Evacuation Drill Head Count 1. Worker Health & Safety. 2. Child Labour. 3. Changes in production 4. Environment (Air, Water, Ground Contamination) 5. Hazardous & non-hazardous Storage/Handling/Disposal. Mohd Yassar Finishing Supervisor Nasir Ansari Supervisor Mohd Ashique Electrician First Aid, Fire Safety & Head Count, Non Hazardous waste handling & records Repair & Maintenance, House Keeping Hazardous Waste Handling, DG set handling & Maintenance, All over electrical repair & maintenance
15 Quality Organization Structure Wasif Ansari ( Partner) - Over all Quality Control - All purchases of incoming materials Sharique Ansari ( Partner) Saad Ansari ( Q C Manager ) Start up Process Mr.Osama Raw Material Inspection Bazar Inspection ( Kamal ) Finishing Inspection 1. Rama Shanker 2. Dhruv Lal Online Inspection ( Ishteyaque Ahmad ) Packing Material & Label ( Ishteyaque Ahmad ) Dispatch & Loading Inspection 1. Ishteyaque Ahmad 2. Iliyas Ahmad Un dyed Woolen Yarn ( Abbas ) Dyed Woolen Yarn ( Mr. Kamalu ) Calibration of IMT (Abdullah) Final Inspection (Osama) 3. Firoz Alam Cotton Yarn (Abdullah)
16 Child Labor Monitoring Structure Wasif Ansari ( Partner) Over all Responsible Sharique Ansari ( Partner) ABDUL RUB (Compliance Manager) KAMALUDDIN (Children s Ombudsman ) NASIR ANSARI ( Monitoring Inspector ) NOORAIN ( Monitoring Inspector ) JAVED ( Monitoring Inspector ) All Consolidated Centralized Units & Home weaving
17 We look forward, Thank you
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