A Fairtrade Certified Company
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1 A Fairtrade Certified Company
2 ABOUT BKS Mr. M. Senthilkumar Chairman & Managing Director BKS Textiles Private Limited, established in 1985, is a 'Vertically Integrated' manufacturer and exporter of high quality Woven fabrics, Home textiles, Institutional textiles, Organic & Fairtrade textiles and Coated textiles. Our manufacturing facility is spread in an area of 7.5 Hectares, comprising of Sizing (weaving preparatory), Weaving, Processing, Sewing and Laboratory, with 700+ employees. With an annual turnover of 15 million US$, we export to various countries across the globe namely UK, Europe, USA, Australia and Canada. We are certified for ISO 9001 for Quality management, ISO for Environmental management, SA 8000 for Social accountability, GOTS and Oekotex for manufacturing Organic & Sustainable textiles and Fairtrade by Flocert Germany for manufacturing Fairtrade Textiles. BKS stands for Quality, Customization, Ethical & Responsible Manufacturing and Relationship. $ ANNUAL TURNOVER OF 15 MILLION US$
3 YARN & SIZING BKS sources Cotton, Polycotton, Polyester, Nylon, Linen and Viscose yarns from reputed spinning mills in Tamilnadu and South India, in various counts ranging from 4's to 100's. The Weaving preparatory unit of BKS is equipped with state-of-the-art machineries that include four automatic warping machines and two multi-cylinder sizing machines to feed warp to in-house weaving and as well as for vendor operations. WEAVING The weaving unit of BKS is installed with state of the art, brand new, 36 ITEMA Electronic Dobby Rapier weaving machines & 8 shuttle-less projectile Jacquard weaving machines with working width up to 345 cms. The production output per day is around 20,000 mtrs in various weaves like satin, twill, drill, dobby, plain, oxford etc., BKS works with many dedicated contract weaving units through which we get around 50,000 mtrs/day production output. PRODUCTION CAPABILITY 75,000 METERS PER DAY
4 PROCESSING BKS processing facility is equipped with state-of-the-art machines namely Continuous Bleaching & Continuous Dyeing range, Soft flow range, Mercerizing, Sanforizing and Calendaring, for fabric widths up to 78'' ( Greige ). We can handle bleaching and dyeing in 100% cotton, Polycotton, Linen, Viscose, 100% Polyester and Blended fabrics. As it is a continuous process, consistent quality and color matching are ensured. Production output: Singeing, Continuous Bleaching and Mercerizing Continuous Dyeing for Cotton and Polyester cotton Continuous Polyester Dyeing (Thermosol Range) - 70,000 meters/day. - 40,000 meters/day. - 30,000 meters/day. PRODUCTION OUTPUT 70,000 METRES PER DAY. COATED FABRICS The Coating Division is equipped with sophisticated Korean machines, capable of producing different types of chemical coated fabrics and finished fabrics impregnated with special chemicals. The coating machine has a knife on air setup with six chambers with workable width 70''. The plant has a separate machine for embossing the coated fabrics to impart different designs TYPES OF COATINGS OFFERED Acrylic Coating Glitter Coating Polyurethane Coating Anti Fray Coating PVC Coating Anti Slip Coating Heat Resistant Coating Flame Proof Coating Color Coating Water Proof Coating ZERO LIQUID DISCHARGE (ZLD) For achieving ZLD, BKS has installed an effluent treatment plant (recycling plant ) of capacity 6,00,000 litres/day for treating its fabric processing effluent and has been successfully recycling and reusing 93% of water
5 PRINTING Our printing facility is equipped with Stormac RD-6 Gold make, 12 colour Rotary printing machine with printable width up to 72. For high precision printing, Screen making is with Smart LEX 7043 (Laser Exposure technology). We have Climaterizer Clima 1850 and BestIMAGE CAD with latest version color separation software. We can handle all kinds of printing like Reactive, Pigment, Discharge and Disperse on various base fabrics like 100% cotton, polycotton, 100% polyester, viscose, linen, poly-viscose etc., The production output is 25,000 mtrs/day. With latest technology and state of the art machine, we can cater to all high end printing needs for made ups and apparel end use. PRODUCTION OUTPUT 25,000 METRES PER DAY
6 SEWING BKS Sewing units are equipped with 150+ sophisticated Single needle, Double needle, Overlock & Zigzag sewing machines from the renowned makers of Juki, Brother & Pegasus with production capacity of 1500 sheet sets, 5000 table cloth and pieces napkins per day. LABORATORY Our in house laboratory is equipped with sophisticated instruments for testing of various physical and chemical parameters from yarn to finished fabric, to ensure quality in each stage
7 PRODUCTS PRODUCTS HOME TEXTILES WOVEN FABRICS BKS Textiles manufactures a wide variety of Woven fabrics in 100% Cotton, Polycotton, 100% Polyester, Linen, Viscose & various Blended fabrics from 50 GSM to 500 GSM in widths up to 345 cms, in Greige, Bleached, Dyed and Printed forms. Bed Sheets Sets Fitted Sheets Pillow Cases Duvet Covers Blankets Quilts Table Cloths Kitchen Towels Aprons ORGANIC & FAIR TRADE PRODUCTS Bed linens, Pillow cases, Duvet covers, Quilts, Aprons & Shopping bags. INSTITUTIONAL (CONTRACT) TEXTILES Flat Sheets Pillow Covers Duvets Blankets Table Cloths Napkins -Satin Band, Plain and Jacquard weaves COATED FABRICS The Coating Division is capable of producing different types of Chemical Coated Fabrics and Finished Fabrics impregnated with special chemicals
8 QUALITY INSPECTION Quality is what our company is known for. Our quality inspection team consists of experienced professionals to monitor quality Online and in Final stage. We work with ASTM 4 -point system for Fabrics and AQL 2.5 standards for Made ups. ERP An exclusively designed ERP system ensures efficient production planning, on-time delivery of shipments and inventory control. EXPORT PERFORMANCE AWARDS BKS GENERATES 40% OF ITS POWER REQUIREMENT THROUGH ITS OWN WIND MILLS BKS has been winning National level Awards from TEXPROCIL for the last 3 consecutive years for outstanding performance in Textile Exports in "Bedlinens & other Madeups category". Corporate Social Responsibility Skill Training: To develop and upgrade the skills of our workmen, we provide training & certificate under the PMKVY scheme, promoted by Govt. of India. We do lot of activities like free eye checkup camp, blood donation camp, free yoga & meditation classes for our employees. V410JA
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