1. DESCRIPTION APPLICABLE DOCUMENTS PRODUCT REQUIREMENTS MANUFACTURING QUALITY ASSURANCE... 18
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1 1(26) M Rubber boots 90/K (complete) M Rubber boots 90 M Rubber boots 90 STH /K (complete) M Rubber boots 90 STH M Thermally insulated socks Table of contents 1. DESCRIPTION APPLICABLE DOCUMENTS PRODUCT REQUIREMENTS MANUFACTURING QUALITY ASSURANCE FIGURE 3, BOOT FIGURE 4, OUTSOLE PACKING INSTRUCTIONS PHOTOGRAPH OF COMPONENTS Confirmed: Date: Rolf Carlsvärd Product manager Quartermaster materiel
2 2(26) 1. DESCRIPTION 1.1 General Rubber boots 90/K (complete) consists of: Boots made of black, semi-matt rubber of Butyl type. Textile lining (polyester) Heavy duty patterned sole adapted for ski binding cm high leg, size 270 Lacing at the back of the leg 2 pairs of detachable socks thermally insulated with polypropylene. 1 pair of detachable textile inner soles The rubber boots to protect the foot against NBC warfare agents; dump and cold. Rubber boot 90 STH to fulfil the requirements in EN ISO 20345: S4. Rubber boot 90 to fulfil the requirements in EN ISO 20347: O4
3 3(26) Figure 1
4 4(26) 2. APPLICABLE DOCUMENTS For documents mentioned in this Technical Specification, issues which are current at the time of the enquiry will apply /686/EEC European Directives on Personal Protective Equipment 2.2 EN ISO Personal protective equipment - Test methods for footwear 2.3 EN ISO Personal protective equipment - Safety footwear 2.4 EN ISO Personal protective equipment - Occupational footwear 2.5 FMV-A Determination of resistance to mustard gas 2.6 ISO 132 Rubber, vulcanized or thermoplastic -- Determination of flex cracking and crack growth (De Mattia) 2.7 ISO Rubber, vulcanized or thermoplastic - Resistance to ozone cracking - Part 1: Static and dynamic strain testing 2.8 ISO 1817 Rubber, vulcanized - Determination of the effect of liquids 2.9 EN Rubber-or plastic-coated fabrics - Lowtemperature tests - Part 1: Bending test 2.10 DIN 53438/Teil 3 Verhalten beim Beflammen mit einem Brenner 2.11 ISO 34-1 Rubber, vulcanized or thermoplastic - Determination of tear strength - Part 1: Trouser, angle and crescent test pieces 2.12 ISO 36 Rubber, vulcanized or thermoplastic - Determination of adhesion to textile fabrics 2.13 ISO 37 Rubber, vulcanized or thermoplastic - Determination of tensile stress-strain properties
5 5(26) 2.14 ISO 48 Rubber, vulcanized or thermoplastic - Determination of hardness 2.15 ISO 3865 Rubber, vulcanized or thermoplastic -- Methods of test for staining in contact with organic material 2.16 ISO 4649 Rubber, vulcanized or thermoplastic -- Determination of abrasion resistance using a rotating cylindrical drum device 2.17 EN-ISO Textiles -- Determination of the abrasion resistance of fabrics by the Martindale method -- Part 2: Determination of specimen breakdown 2.18 EN ISO 105-C06 Textiles -Tests for colour fastness - Part C06: Colour fastness to domestic and commercial laundering 2.19 EN ISO 105-E04 Textiles -- Tests for colour fastness -- Part E04: Colour fastness to perspiration 2.20 EN ISO 5077 Textiles - Determination of dimensional change in washing and drying 2.21 EN ISO 6330 Textiles - Domestic washing and drying procedures for textile testing 2.22 TS Innersole M Grey 4mm If any documentation supplied by FMV should seem incorrect, FMV must be informed about this. No drawings or specifications may be altered without the agreement of FMV.
6 6(26) 3. PRODUCT REQUIREMENTS The workmanship must conform to the industry standard for the manufacture of quality goods as described below. Material provided by the supplier must be of the quality as required below and must be approved by FMV before being used. 3.1 Rubber boots 90 Properties Demands Test method EN ISO O4 EN ISO Class II A, CI, E, HRO Occupational footwear - Waterproof, antistatic, energy absorption of heel seat region, cold insulation and hot contact resistant STH Safty footwear Waterproof, antistatic, energy absorption of heel seat region, cold insulation and hot contact resistant EN ISO S4 Class II A, CI, E, HRO EN ISO Sizes (18 sizes) Mondo-point R1 STH (20 sizes) Upper height 36.5 ± 0.5 cm size 270 EN ISO Measurement Top opening 44.0 ± 0.2 cm Size Weight Max 2,1 kg/pair Max 2,4 kg/pair, STH Decontamination durability 10 times without appreciable change Protection against chemical weapons Resistance against mustard gas min 24 h Size 270 Hot air decontamination during 2 hours at C FMV-A 53739
7 7(26) 3.2 Upper Vamp and leg Material Butylgummi, thickness 0,9 ± 0,1 mm Properties Demands Test method Ultimate tensile stress Min 9 MPa ISO 37 Break elongation Min 300 % ISO 37 Flexing resistance Min böjningar ISO 132 No cracks Flexing resistance after ageing Min böjningar No cracks ISO 132, after 7 days ageing at 70 C Tear strength Min 5 kn/m ISO 34-1 Cold resistance No cracks at -40 C EN Oil resistance Max 7% ISO 1817 oil No. 2 (IRM 902) volumetric expansion Fire resistance F1 DIN Teil 3 Resistance to ozone cracking No sign of cracks after 2 hours of testing test pieces, cut from the boot with lining ISO , method A: test piece 10x80 mm (non standard) ozone concentration 50 pphm temperature 40 C frequency 0,35 Hz straining elongation 0%, bending cycle stroke min 40 mm (non standard method since the textile lining do not elongate)
8 8(26) Toe cap: M M , without steel toe cap reinforcement according to figure Steel toe cap: FMV form, ISCO NA, 9 sizes M STH M STH Properties Material reinforcement Demands - 0,8±0,1 mm Reinforcement rubber - Rubberised textile, polyester, plain weave fabric, 260±15 g/m² Construction from inside: 1)Lining 2) Reinforcement rubber under toe cap 3) Reinforcement textile on top of toe cap 4) Upper rubber Counter: Reinforcement according to figure Lining: Boots without steel toe cap, leg- and foot part made of plain weave fabric Leg part material Polyester, plain weave fabric, unbleached, 260±15 g/m² Properties Requirements Test method Abrasion resistance Min 40000, leg part ISO ,0±0,3 kpa Adhesion Min 20 N/25 mm ISO 36 Toe part material, STH 65-67% polyester, 33-35% cotton tricot, unbleached 170±10 g/m² Properties Requirements Test method Abrasion resistance Min 20000, toe part STH ISO ,0±0,3 kpa Adhesion to rubber Min 20 N/25 mm ISO 36
9 9(26) 3.3 Bottom components Bottom construction Properties Requirements Test method Tjocklek: D3 Min 10,5 mm EN ISO bild The Outsole: Last and design Mod FMV Mod FMV A, STH Capability to take studs. Properties Requirements Test method Cleated area EN ISO 20345, EN ISO Clause Hardness 60±3 Shore A ISO 48 Resistance to heat contact EN ISO 20345, Punkt HRO EN ISO 20344, Clause 8.7 Staining Slight staining ISO 3865, method A1 4-5 Abrasion resistance Max 200 mm³ ISO 4649, method A Flexing resistance EN ISO Clause EN ISO 20344, Insole Thickness 2.5 mm Antistatic Shank Reinforced arch with shank of hardened spring steel. Hardness 48 ± 1 degree Rockwell. 12 mm width, ( mm long) Midsoles Felt 2 pcs with a thickness of min 2.5 mm each
10 10(26) 3.4 Accessories Innersole: According to TS M Thickness Color 4 mm Grey Properties Requirements Test method Antistatic EN ISO 20345: A EN ISO 20344, Clause clause 5.10, tested together with the boot Laces: Length 75 cm Material Thread no. Dtex Thread amount Machine amount spindles Braid amount / 10 cm Weight g/100m Colour Format in mm Cover Spun PES x black 3 Core Spun PES x Eyelets: 3 pair of eyelets, Ø 5 mm, black oxidised brass, and rust protected Pull-on reinforcement: In- and outside
11 11(26) 3.5 Thermally insulated socks: M (se figure 2) Laminate construction Textile material Insulation material Reinforced heel part Textile-insulation-textile Tricot, 35 % polyester, 65 % cotton Weight 215 ± 15 g/m 2 Grey NCS S4502-B 100% polypropylen (Thinsulate B 200) Unbleached plain weave with rubber reinforcement. Weight 260 ± 15 g/m 2 without rubberizing Figure 2 M % BOMULL 21% POLYESTER 32% POLYPROPYLEN 40 x 80
12 12(26) The seems in the front and at the back to be reinforced with 12 mm grey braided cotton ribbon on the inside of the sock. The edging in the leg opening is to be with bias-cut cotton fabric for size indication. Colours as below: Size Colour NCS Pantone 230 = yellow S0585-Y20R = blue S2065-R90B = red S1080-R = green S1070-G10Y = brown S6020-Y50R Band properties as below: Properties Requirements Test method Colour fastness to perspiration Min 4 EN ISO 105-E Two single-fibre adjacent fabrics Colour fastness to washing Min 4 EN ISO 105-C Two single-fibre adjacent fabrics 6 Test No A1S 40 C Dimensional change warp/weft, after washing 4.4 b) ECE Detergent Max 2 % EN ISO 5077 EN ISO Washing procedure Table 1:Machine Type A1 Procedure 5A 40 C 8.5 Tumble dry
13 13(26) Sewing thread for make-up Core spun CO/PET (30% CO, 70% PET) 625 dtex, Nm 16, ticket no. 50 Colour: To be in the same colour shade as the textile. Properties Requirement Test method Colour fastness to Min 4 EN ISO 105-E04 perspiration Two single-fibre adjacent Colour fastness to washing fabrics Min 4 EN ISO 105-C Two single-fibre adjacent fabrics 6 Test No A1S 40 C 4.4 b) ECE Detergent Dimensional change Max 2 % after 1 wash Tensile strength Min 25 N EN ISO 2062 EN ISO 5077 EN ISO 6330, 40 C Sewing thread for ribbon and label: Core spun CO/PET (30% CO, 70% PET) 400 dtex, Nm 25, ticket no. 75 Colour: To be same colour shade as the textile Properties Requirement Test method Colour fastness to Min 4 EN ISO 105-E04 perspiration Two single-fibre adjacent Colour fastness to washing fabrics Min 4 EN ISO 105-C Two single-fibre adjacent f 6 Test No A1S 40 C 4.4 b) ECE Detergent Dimensional change Max 2 % EN ISO 5077 after washing After 1 wash EN ISO 6330, 40 C Tensile strength Min 16 N SS- EN ISO 2062
14 14(26) 3.6 Marking The manufacturer are to provide the rubber boots and insulated socks with marking as below: Insulated socks Label: Year of manufacturing MONDOPOINT M % BOMULL 32% POLYPROPYLEN 21% POLYESTER Size and design Placing: Material: Färg: Height 40 mm and width 80 mm. On the outside, at the upper edge of leg opening 100 % polyester Silver-grey. Size indications to be woven in the army colour: NCS 1080 R (red), remaining text and picture to be woven in black colour. Following requirements have been imposed upon the label as it must be readable during the life-time of the product. Properties Requirement Test method Colour fastness to 4-5 EN ISO 105-C06 washing Two single-fibre adjacent fabrics 6 Test No E2S 95 C Dimensional change warp/weft, Colour fastness to perspiration max 2% after 1 wash 4.4 b) ECE Detergent EN ISO 5077 EN ISO Washing procedure Table 1:Machine Type A1 Procedure 1 A 92 C 8.5 Tumble dry min 4 EN ISO 105-E04
15 15(26) Outsole Placed: At the arc according to figure 4 Size: 8 mm high figures Mondo-point R 1 Year of manufacture: 8 mm high figures Company name: Country of manufacture:
16 16(26) Leg Placed: At the pull-on reinforcement, outside according to figure 3. Ownership mark and text in orange colour The labelling to show: Ownership mark M-number Size Company name Country of manufacture Rubber boot 90 ISO 20347: O4 CI, A, E, HRO CE (or) Gummistövel 90 STH ISO 20345: S4 CI, A, E, HRO, CE CE Marking The boots to be CE marked according to EN ISO clause 7 and EN ISO clause 7, respectively, placing in consultation with FMV. Ownership mark, Crown mark as per FSD A4702:116, size 3. Merchandise, that has been crown marked and rejected during production, or at delivery control, must not be sold by the supplier on the public market before the crown mark has been removed or obliterated (Act of law , SFS nr 498/1970).
17 17(26) 4. MANUFACTURING Special requirements For the purposes of manufacturing, only moulds, tools, lasts, drawings, patterns and models supplied by FMV may be used. During the production, records from laboratory tests continuously are to be shown written according to the inspection plan, which has to be approved by FMV. Besides fulfilling the required function and all technical demands the workmanship to be of high quality with an aesthetic design
18 18(26) 5. QUALITY ASSURANCE Supplier's Commitments The supplier shall establish and maintain an effective quality system that meets the requirements of EN ISO 9001, Quality management systems - Requirements. Permissible exclusion: Sub-clause 7.3, Design and development. The supplier shall provide FMV*, in good time before the start of production, with reference samples and material together with documents according to a, b, c, d, and e, listed below. The requirements in this Technical Specification must be fulfilled. a) EC Type approval. The boots to be EC type-examined by a notified body, accredited for the protective shoes, according to European Directives on Personal Protective Equipment (89/686/EEC) and according to EN ISO and EN ISO 20347, respectively. The Type-examination to be defrayed by the manufacturer. b) Reference samples from the production plant where the actual production is placed: 1 pair of finished boots, ½ pair in parts and ½ pair cut away boot (Longitudinal direction). c) Test report from an independent laboratory, accredited to perform test methods required in this specification, for: clause 3.1 rubber boot clause 3.5 Insulated sock clause 3.2 upper clause 3.3 outsole d) Technical data sheet, showing that the product fulfils the requirements, for: all including materials e) Separate samples of the following components shall be sent in: 1m Butyl rubber clause m of all lining textiles clause FMV assesses and approves the received material. Buyer's Quality Control FMV reserves the right to review the supplier's quality system and to make manufacturing and quality inspections during the current period of contract in a way that FMV considers suitable.
19 19(26) * ADDRESS: FMV: FMgem prod, SE Stockholm, Sweden
20 20(26) 6. Figure 3, boot
21 21(26) 7. Figure 4, outsole Company name Manufacturing country Year of manufacturing Crown mark Size
22 22(26) 8. PACKING INSTRUCTIONS The rubber boots 90 complete to be delivered with 2 pairs of thermally insulated socks and 1 pair of inner soles for each pair. Inner soles and one pair of insulated socks to be placed in the boots. The other pair of insulated socks to be laid in the cardboard box. 8.1 Ordering of packing The order must be in writing and sent to: FMCL, Styrmansgatan 14, SE ARBOGA; Sweden Fax: To state: - number of the current order, eg. LB-number - stock-number and stock-designation - desired number of boxes - number of labels per size FCBK encloses the adequate number of sealing tape required for the ordered number of boxes. 8.2 Spare packing The above mentioned packing shall be used exclusively in connection with the current order. Any spare packing shall be returned to FMCL, Styrmansgatan 14, ARBOGA, Suppliers failing to do so will be charged for the spare packing items. 8.3 Types of cardboard boxes Terms for different boxes Size (mm) L x W x H K1 M No. of readypacked boxes/ pallet No. of folded boxes, bundled/ pallet Sizes (mm) of bundled boxes incl. height of pallet Weight (kg) bundled boxes incl. pallet No. of folded boxes/ bundle, tied up 760x570x x850x Number of products per cardboard box Type of box: Number: Stock-number: Stock-designation: M pairs M Gummistövel 90/K M pairs M Gummistövel 90/K STH 8.5 Information about the quality of the cardboard boxes The boxes are extra thick and specially treated for piling up and storing during longer times.
23 23(26) 8.6 Sealing tape M The cardboard boxes shall be sealed with the supplied sealing tape in such a way that the labels are not concealed. The bottom of the boxes shall be sealed with a lengthwise sealing tape both on the inside and outside of the box. Figure Information about the quality of the sealing tape The sealing tape is to be wet with water in order to get affixed The sealing tape is specially treated to protect the products against damp and other damages. 8.8 Packing Boxes not filled up N.B. More than one size in each cardboard box is not allowed. If all of one size does not fill up the whole of a box, the vacant space shall be filled up with other suitable materials. This filling must not generate dust or otherwise be detrimental to its contents. Exceptions, if any must be approved by FMV. Type of pallets 8.9 Marking Pre-printed data Figure 2. Data filled in by the supplier Position of the two labels The cardboard boxes shall be loaded on EU pallets, 800 x 1200 mm. The boxes shall be secured on to the pallet. The supplier shall free of charge supply the requisite number of pallets. Deliveries without required pallets will be rejected. a) Stock-number (FBET) b) Stock-designation (FBEN) c) Number d) Size e) Number of the order f) Date of packing g) In exceptional cases, FMV may allow deviation from the stipulated number of pieces in the boxes in written form. In such cases both the bar-code and the figures are to be crossed out. The actual number of pieces shall then be indicated with a felt pen on the label. Figure 6. To facilitate the end-user's scanning, please attach the labels evenly over the corresponding box print. Figure 5.
24 24(26) Figure 5. Labels Sealing tape both on the inside and outside of the box FBEN X X X X X X Figure 6. FBET M ANTAL STORLEK SAMMANF FBET M BEST NR LB00000 FÖRP.DAG År Mån Dag Å År = Year Mån = Month Dag = Day See packing instruction 6.1 Fill in
25 25(26) 9. Photograph of components Photo 1
26 26(26) Photo 2
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