Bringing together experts in high-reliability PCB technology

Transcription

1 Bringing together experts in high-reliability PCB technology

2 Progress through PCB technology At DYCONEX, we ensure that we have the right knowledge, quality, reliability and traceability so that our customers can fully rely on our technologies and our processes all while complying with regulatory requirements. Products Pure passion for engineering DISCOVERING A WORLD OF EXCELLENCE DYCONEX manufactures every type of leading-edge PCBs and organic substrates with the highest degree of commitment and flexibility. For this, we rely on state-of-the-art equipment, cleanroom technology and highly skilled professionals. Producing PCBs at DYCONEX, full traceability is guaranteed from the lot level down to the individual print on a panel as well as for all base materials used. FLEX & FLEX RIGIDIZED DYCONEX has full mastery of cutting-edge multilayer FPC design requirements and the most demanding quality standards applicable to the markets. Ultra-HDI multilayer flex PCBs Ultra-fine line cables 3D miniaturization Filled and stacked microvias Buried, blind, staggered and stacked vias Profiles, fold lines, cavities and grooves RIGID-FLEX DYCONEX has more than two decades of rigidflex technology experience. Today we focus on stateof-the-art solutions, seeking the highest reliability and smallest footprints. Ultra-HDI multilayer rigid-flex PCBs High-grade 3D miniaturization Sequential and parallel build-ups Versatile combinations of base materials ENABLING TECHNOLOGIES Innovative thinking and advanced technology development are an integral part of our corporate culture. That mindset not only enables DYCONEX to meet today s most demanding customer requirements but also to prepare for upcoming PCB challenges. Hereby we focus on: ULTRA-FINE LINE TECHNOLOGY Microvia technology Via stacking and filled vias LDI technology LDI imagable solder masks Thin materials Sputtering LIQUID CRISTAL POLYMER (LCP) ENGINEERING SERVICES Only close cooperation with our customers, from the early R&D phase until the product phase-out, can ensure a technically optimal and cost-optimized PCB solution. That s why DYCONEX offers comprehensive engineering services that accompany customers throughout the product life cycle. DESIGN & LAYOUT Feasibility study support Consulting on build-up and materials Cost optimization support Form factor and weight optimization Technical training PROTOTYPING R&D partnership Multilayer technology Engineering support Ultra-fine line technology Wrap-up on first prototype run RIGID Proven high-reliability multilayer rigid technology from DYCONEX is applied in Class III implantable medical devices, defense and aerospace applications. PACKAGING SUBSTRATES At DYCONEX we provide advanced organic packaging substrates and interposer solutions for small runs and prototyping. HF packaging flex substrates Mixed materials prints (LCP/PI/FR4) MATERIALS PRODUCTION & LOGISTICS Hand carry Express shipments High performance base materials Buffer stock Ultra-HDI multilayer rigid build-ups Buried, blind, staggered and stacked vias Thermal management solutions including various metal-based heat sinks Substrates for BGAs, CSPs, SiPs, MCMs, folded packages and smart cards Stacked vias and via-in-pad Flip chip pad pitch down to 150 μm Imagable resistive foils Bioinert conductors EMBEDDED COMPONENTS Consignment stock Profiles, cavities, cut-outs and castellations Die cavities Embedding in flex PCBs LCP substrates for HF applications up to 110 GHz Liquid embedding

3 Adding value for high- reliability industries With its traditional, strong focus on the healthcare sector, DYCONEX understands the unique needs and characteristics of high-end, high-reliability customers. We manufacture under stringent conditions and according to ISO standards. Medical technology Industrial sectors Active Medical Implants HEARING AIDS AEROSPACE & DEFENSE INDUSTRIAL We have been delivering high-end PCBs for Class III life-sustaining active implants for more than 15 years. Being a reliable partner is imperative when serving this challenging market. DYCONEX strictly follows your design rules and specifications. Detailed documentation and 100% process and material traceability are inherent aspects of this business. We supply high-end PCBs to market and technology leaders in the hearing aid industry. From development to prototyping through serial production, customers rely on ultra-hdi flex and rigid-flex PCB solutions from DYCONEX. Having its origins in the Swiss defense industry, DYCONEX has a genuine understanding of the challenging high-reliability characteristics and requirements of aerospace & defense electronics. We manufacture according to various industry standards and apply dedicated testing. Avionics With a proven track record in various industrial segments, DYCONEX understands and responds to customers varying needs throughout their products life cycle. To bring added value to our customers, we provide the highest degree of flexibility to quickly adapt to their changing requirements. Printing equipment Pacemakers BTE, ITE, ITC, CIC Radar technology Sensor solutions Defibrillators FM receivers Satellites Micro motors Implantable monitors Cochlear devices Missiles Measuring equipments Neurostimulators Hearing support devices UAVs Control technology Implantable infusion pumps Miniature components for hearing instruments C41 applications Medical Imaging TELECOMMUNICATION OTHER MARKETS Substrates for medical imaging applications are technically extremely demanding. Ultra-fine line flex build-ups, ultra-fine pitch transducer pad arrays and high connection pad densities characterize these applications. Moreover, maximum durability and long working life have to be ensured. DYCONEX PCB solutions address the increasing speed and density requirements of the telecomm industry. Our unique technology portfolio ranges from advanced material sets and dedicated design features through to the production of PCB trace antennas. Our technological expertise and the high level of quality assurance are reflected in all DYCONEX PCBs. These factors make us the partner of choice for any high-tech industry in the electronics sector. Ultrasound probes Optical transceivers Swiss electronic watches X-ray sensor panels RF switches Full-body scanners CT scanner and MRIs High-speed transmission control units Scientific applications IVUS catheters Antennas High-end computing Transportation

4 Sustainable Swiss quality Years of experience working in the field of life-sustaining medical devices and high-end industrial projects have led to our uncompromising quality management system. Our goal is to be an extremely predictable partner for our customers, delivering the highest PCB quality and reliability. In order to meet this challenging expectation, we don t simply inspect for final product quality; instead, we design it into our business and production processes. Quality Tools The implementation of advanced quality tools and techniques provides accountability and is an essential ingredient in our effort for sustainable improvement. Complete process traceability for every single PCB First article inspection 8D reports DOE, SPC and measuring system analysis (MSA) Six Sigma methodology Change management IQ/OQ/PQ validation methodology Corrective and preventive action (CAPA) process Customized inspection concepts and reports Inspection & Test Enabled through sophisticated equipment and skilled professionals, we are determined to supply only high-reliability, Swiss quality solutions to our markets. 100% electrical testing and visual final inspection Automated optical inspection Micro-section control Interconnect stress test (IST) Bondability analysis Ionic contamination measurement X-ray inspection FPC bending testing Scanning electron microscope Why choose DYCONEX? TECHNOLOGY LEADERSHIP Delivering state-of-the art interconnect technology with the highest degree of production flexibility Significant investment in future technologies enabling your next generation development Part of the Micro Systems Technologies (MST) group with a unique set of technical capabilities GLOBAL LEADER IN MEDICAL FLEX PCBs Long-term experience in high-reliability PCB manufacturing for active medical implants, hearing aids and medical imaging applications HIGH PERFORMANCE IN QUALITY AND RELIABILITY Quality systems and culture derived from Class III life-sustaining implant, aerospace and defense markets Approvals & Standards Our approvals and quality management system demonstrate the ability to provide PCB solutions that consistently meet applicable customer and regulatory requirements. ISO 9001 & ISO certified Manufacturing and testing according to IPC standards and customer-specific requirements Certified Six Sigma Black Belts & IPC qualified employees (CIT, CIS) RoHS and REACH compliance CONSULTING AND TECHNICAL SUPPORT Design for manufacturing, design-to-cost, design-to-performance Prototyping services PRODUCTION FACILITY Leading-edge production and testing Well organized manufacturing environment STRONG FINANCIAL PROFILE Privately owned, long-term perspective

5 About us YOUR RELIABLE PCB TECHNOLOGY PARTNER Based in Switzerland, has been a provider of sophisticated, highreliability PCBs for 50 years. As one of the true pioneers in the industry, DYCONEX has continuously applied the latest technology to derive innovative technologies for our markets. We provide a competitive edge for your business through our high-end interconnect expertise and we are an extremely reliable and predictable partner who can deliver products and services with premium quality. Due to our long-term dedication and expertise, DYCONEX has earned a solid reputation for being a technology leader and the partner of choice for providing leading flex, rigid-flex and rigid interconnect solutions. DYCONEX is ISO 9001 & certified and a company of the MST group. Glattbrugg, Oerlikon, Zürich A5 Bülach Zurich Airport Exit Kloten Nord Exit Kloten Süd Fracht S7/S2 A1/A20 Bern, Basel St. Gallen Zürich 1 Embrach Kloten Bahnhof Kloten (Train station) Dorfstrasse Steinackerstrasse S7/S2 petrol station Bassersdorferstrasse Grindelstrasse 40 2 Klotenerstrasse Auenbachweg Bassersdorf Access by car By foot Railway S7/S2 1 Towards Bassersdorf 2 Turnoff for Grindel Industrial Park Nürensdorf Winterthur Bahnhof Bassersdorf (Train station) MICRO SYSTEMS TECHNOLOGIES The Micro Systems Technologies (MST) Group provides innovative solutions from concept to volume production for medical devices, in particular for active implants, which represent a special application area for MST products. In addition, other technologically advanced industries that demand exceptional performance and the highest level of reliability rely on the expertise of the MST Group. Its synchronized operating facilities located in Switzerland, Germany and the United States allow MST to be active worldwide and maintain global business relationships. Just some of the products and services that the MST Group currently offers include: HDI/microvia PCBs, ceramic substrates, electronic module design and manufacturing, advanced assembly and semiconductor packaging technologies as well as batteries and hermetic feedthroughs for medical implants. The MST Companies: LITRONIK Batterietechnologie GmbH Micro Systems Engineering GmbH Micro Systems Engineering, Inc. Grindelstrasse 40 CH 8303 Bassersdorf Switzerland Phone +41 (43) Fax +41 (43) mail.dyconex@mst.com Micro Systems Technologies Neuhofstrasse 4 CH 6341 Baar Switzerland Phone +41 (43) Fax +41 (43) info@mst.com