Leading Edge Technology. Advanced Corrosion Technologies & Training

Transcription

1 Leading Edge Technology Advanced Corrosion Technologies & Training

2 Leading Edge Technology About ACTT Advanced Corrosion Technologies & Training, LLC (ACTT) exists to detect corrosion before it becomes an issue, using the most advanced technologies and high quality personnel. Since our founding in 2002, Advanced Corrosion has put together corrosion and detection inspection methods that are far more advanced and comprehensive than other solutions available today. We are eager to bring our expertise and methods to your business to ensure any corrosion problems your manufacturing process is experiencing are detected quickly and cost effectively. Our Team has extensive experience in project management in the refining, chemical and gas processing industry. We have developed inspection programs, document management systems, and have considerable expertise in Process Safety Management critical information evaluation, as well as inspection program implementation. ACTT s leadership has many years of experience in the implementation of all applicable code requirements. Our expertise also includes the ability to analyze refinery and chemical plant processes in regards to equipment reliability, environmental hazards and corrosion detection. We look forward to working with you!

3 Leading Edge Technology Advanced EMAT Guided Wave Inspections EMAT technology is first in a series of inspection methods and tools that make us a leader and pioneers in the field of Advanced Corrosion Detection and Prevention. ACTTs EMAT (Electro Magnetic Acoustic Transducers) inspection technique can be used on exotic alloys such as Hastelloy furnace tubes and is ideal for many types of corrosion detection applications. Conventional pitch catch ultrasound has difficulty maintaining an acoustic contact with the rough surfaces, inspects a narrow area, and is time consuming. Speed and Accuracy of EMAT is superior to other automated scanning systems. SERVICES OFFERED: Pipeline Direct Assessments Insulated Pipe Inspections On-Line (CUI) High Temperature Piping Vessel Inspection Weld Inspections Point of contact / Hangers / Pipe Support Inspection Fired Furnace / Heater Tube Inspections Tank Inspections (Shell Floor and Roof) Weld location under insulation Soil to Air Inspections Heater / Furnace / Flare Stacks 100% Piping system Inspection (Pipe, Elbows, Reducers, etc.) WHY USE EMATS? Can be used In-Service or during outages Can be used in High Temperature Applications EMATs can tolerate adverse conditions High speed screening - global inspections. Capable of covering large areas (approx. 14 ft/min.) EMATs can inspect areas not normally accessible, such as buried or hidden regions Lightweight and portable Can inspect rough surfaces and thick coatings No couplant needed Repeatable Data 100% Coverage EMAT Scan

4 Leading Edge Technology Advanced Retro PMI An inspection program adapted to perform retro positive material identification of a multi-feature system minimizing the amount of insulation and scaffolding needed, while identifying, documenting and verifying material specifications. SERVICES OFFERED: Identify systems to be inspected Identify material specifications Perform RBI to determine order of approach Determine non-conformance chemistries Update / Revise specs & spec breaks on P & ID's and ISOs Label components on isometrics in ACAD Coordinate craft support Verify material specs Locate hidden welds under insulation Perform QA / QC Inspection of results Document findings in client approved format NDT TOOLS USED: EMAT Weld detection AXIAL tool HIGH Temp (HT-2200) Open-Vision Weld Detection INNOV-X High Temperature PMI Instrument OES (Optical Emission Spectroscopy) Cordless cleaning device with appropriate attachment (surface prep) ACTT Reporting Software BENEFITS: High Temperature In-Service Piping can be inspected Limit and manage Craft Support Rapid Scanning Capabilities Accurate & Repeatable Determine Si percentage in Carbon Steel Per shot pricing for accurate cost-saving budget

5 Leading Edge Technology Advanced Corrosion Under Insulation Advanced Corrosion Technologies &Training s method of detecting corrosion saves up to 40% of scaffolding and insulation removal costs over other industry methods. Our method meets or exceeds code and plant procedural requirements. KEY FEATURES / ADVANTAGES: Open Vision Scan Repeatability of Inspection Data Inspection of Piping, Pressure Vessels, Vessel skirts, fire-proofing, structures and Storage Tanks Inspect at concern areas or 100% Complete industry leading C.U.I. Programs designed to fit your needs. Customer designed reporting Unparalleled Moisture and Corrosion Detection NDE TOOLS USED: Neutron Backscatter Moisture Detector Fluke Contact temperature probe RBI for Corrosion Under Insulation API / NACE Visual Inspection Open-Vision (Real-time Imaging) EMAT Guided Wave Digital Radiography

6 Bracelet Probe Technology Advanced Corrosion Technologies & Training is proud to introduce the next in a long line of advanced corrosion detection tools, The Bracelet Probe. The technology is a recolutionary electromagnetic NDE inspection technique for detection of corrosion /wall loss in pipes, vessels and tanks without removing coating, fireproofing and/or insulation Benefits: Flexibility of one probe for many applications Condition assessment with or without insulation and/or fireproofing removal True in-service NDE inspection technique Portable Rapid Scanning Up to 100% coverage Encoded mapping of results Repeatable Test data is presented in strip charts and real time colour maps Works for Detection of: Near & Far Surface Wall Loss Isolated & General Corrosion Weld Location General Thinning Applications: CUF (Corrosion Under Fireproofing) CUI (Corrosion Under Insulation) Pipe, Vessels & Tanks Wrapped pipe inspection Rubber & Fiberglass lined tank floors

7 Leading Edge Technology Advanced Mechanical Integrity Inspections Mechanical Integrity of process equipment is required according to OSHA 29CFR ACTT management has been involved in Mechanical Integrity Implementation programs since 1996 and over 50 years combined. We have successfully assisted our clients in setting up these types of programs for Mechanical Integrity: Pressure Vessels Control Devices and Pumps Piping Systems Pipelines Relief Valves Emergency Shutdown Systems Storage Tanks Programs for on-stream inspections and Turn-Arounds RBI Programs Our data acquisition inspection team is experienced in interfacing with all types of computerized systems and we have been involved in Writing Procedures, Inspection and Project Management; all of which are part of our Mechanical Integrity Program.

8 Leading Edge Technology Advanced Tank Testing Advanced Corrosion Technologies & Training (ACTT) has extensive experience in the management of your Tank Inspections and repairs. SERVICES OFFERED: EMAT Tank Floor, Shell & Roof Inspections AUT (Automated Ultrasonic Testing) for the follow-up of EMAT indications Corrosion detection in the HAZ and weld of lap joints Helium leak testing API 653 Visual Inspections Settlement surveys Vacuum Box leak testing Foundation Inspection Cathodic Protection Survey Plumbness Survey Under floor moisture survey (Locate trapped moisture and product) KEY ADVANTAGES: 100% Tank floor coverage Remote Operation - no scaffolding required Crawls over welds Inspects welds in two ways: - Straddle Weld (through transmission method) - Pulse Echo for better sizing Service Large and Small Tanks Scans over most riveted joints NDT TOOLS USED: EMAT Guided Wave Automated UT (Shear & Longitudinal Waves) Vacuum Box Neutron Backscatter Moisture Detection Level II & III MT, PT, VT, UT and RT for repair follow-ups

9 Leading Edge Technology Advanced Pipeline Inspections We have long-standing relationships with many of the leading pipeline companies in North America, providing them with a range of services to support their construction, maintenance and integrity management programs. ACTT can mobilize quickly and efficiently for construction weld inspection, station work, bridge inspection and verification digs anywhere in North America. Additionally, ACTT has experts with extensive experience in developing weld procedures and integrity plans, and is a leading supplier of failure analysis for the pipeline industry. Our difference is our commitment to reliability: qualified, certified and capable technicians; using properly calibrated equipment; following current and correct procedures; working efficiently and safely every day. SERVICES OFFERED: Advanced NDT inspection techniques Direct assessment Pipeline integrity Project management and supervision Data management Cathodic Protection Surveys Buried Pipeline Location NDT TOOLS USED: EMAT Guided Wave Internal Pigging Neutron Backscatter Moisture Detection AUT Shear & Longitudinal Waves Phased Array UT RT (Radiographic Testing) Conventional & Digital GPR (Ground Penetrating Radar) Level II & III MT, PT, VT, UT RD8000 Radio Detection Technique

10 Leading Edge Technology Advanced On-Stream Inspections ACTT provides services that can assist with API & all Inspection Code compliance. Whether maintaining your existing inspection program or establishing a new comprehensive program. ACTT has the certified personnel to satisfy your requirements. Additionally, ACTT can aid in acquiring data for the mechanical integrity requirements of your Process Safety Management program. ACTT services include performing the visual, ultrasonic and radiography surveys and calculating corrosion rates and predictive life assessments. Along with our comprehensive written procedures, ACTT requires all of our technicians to go through extensive training to maintain current industry certifications. When our technicians arrive onsite, they immediately begin to collect and organize the statistical data so that it can be processed and provided to the owner in a detailed proficient manner. SERVICES OFFERED: API & all code compliance inspections Implement or assist with on-stream piping programs High temperature surveys Documented procedures Corrosion monitoring program Corrosion under insulation monitoring program TML / CML point designation using EMAT

11 Advanced Turnaround Inspections Turnaround Inspections are a critical component in maintaining a reliable, profitable facility. We realize the importance of highly trained, certified, and qualified inspectors in this distinctive area of inspection. ACTT s approach to turnarounds is unique. We provide the client with all the necessary resources needed to perform a successful turnaround through the use of our Advanced Turnaround Group (ATG). From consulting and pre-turnaround work to reporting and documentation, our experienced team can provide the client with expertise in all turnaround functions. Pre-Turnaround Work: The planning of the turnaround is one of the most important steps in having a successful turnaround. The ATG has an experienced team of inspectors and planners to assist the client in the planning stage. We staff all inspection crafts necessary to plan any size turnaround. Turnaround Work: The next step in a successful turnaround is having certified, qualified, and knowledgeable inspectors. The ATG provides these key personnel on every job. We staff inspectors with API, AWS, and ASNT certifications. This allows a one stop shop for the client and reduces cost and time spent on acquiring outside resources. Post-Turnaround Work: The final major step for any successful turnaround is the post-turnaround work and documentation. The ATG provides the client with the resources necessary to ensure all inspection activities are properly updated and documented. We can assist in Pre-Startup Audits, updating existing mechanical integrity programs, participating in post-turnaround reviews, and providing AutoCad and 3D drawings.

12 Leading Edge Technology Advanced Ultrasonic Testing Advanced Corrosion Technologies & Training is a leader in the Ultrasonic Inspection and Training industry. Experience, high skill levels and state of the art equipment keep us ready to handle any inspection applications. ACTT can support your company with all your advanced ultrasonic needs with tools such as EMAT, Phased Array, Eddy Current tube inspections, and innovative inspection applications such as Phased Array Bolt inspection. Our State of the Art ultrasonic equipment can assist with detection of environmental, in-service damages and pre-service inspections of vessels and pipelines in the Petro-Chemical, Refining, Offshore and Power generation industries. Our leading edge ultrasonic equipment can deal with the most precise tasks. Together with our hands on experience and in-depth knowledge of NDT techniques makes our ultrasonic detection and ultrasonic inspection package an added value to any operation. Advanced Corrosion Detection and Inspection Services EMAT UT Guided Wave Systems Phased Array Weld Inspection Phased Array Bolt Inspection Phased Array Corrosion Mapping Automated Ultrasonic Testing for Pipes & Vessels IRIS (Internal Rotational Inspection System) Quality Assurance / Quality Control Monitoring UT Thickness Surveys Personnel Certification Training Certified Technicians for data acquisition and analysis Customized Reporting Software Custom Designed Scanning Tools Phased Array Scan EMAT Scan

13 Leading Edge Technology Advanced Radiographic Technologies Advanced Radiographic Technologies, A division of ACTT offers Radiographic Testing of all materials and welding, structural steel components, valves (cast, welded, or forged), bolting, and any other items that require Non-Destructive Testing to insure compliance to codes, standards, regulations or company specifications. One of the greatest benefits of radiography is it can be used to examine almost any material to reveal critical discontinuities that may be located on the surface, embedded in the weld or material, or inside of the object under examination. Along with the latest technology and services provided to our clients, Digital Radiography leads the industry by eliminating typical RT Film, manual wet processing and all the associated handling and storage needs of conventional radiographic film. Digital Radiography meets or exceeds all current construction and fabrication codes, while providing enhanced results in a much faster, easy to handle format. DRT can be conducted with a large number of radiographic isotopes and/or X-Ray tubes of varying KV power sources to meet individual client needs. Our staff of qualified, certified, professional radiographers operates within strict safety parameters and produces high quality radiographs. There are many advantages to radiography including: Can be used to inspect virtually all new and used materials and assembled components Can be used to inspect components in service with minimal preparation required Can be used on virtually any size item Detects surface and subsurface defects Ability to inspect complex shapes and multi-layered structures without disassembly Minimum part preparation is required ACTT provides conventional radiography and computed digital radiography for: Common Materials Tested: Steel, Steel Structures, Castings, Pipelines, Structures, Welds, Concrete, Forgings, Metal Industries Using RT: Aerospace, Automotive, Construction, Commercial, Fabrication Shops, Pharmaceutical, Pipeline Operators, Power Generation, Petrochemical, Pulp and Paper, Welding Contractors Common Applications: Boiler Tubes, Valve Castings, Pipelines, Structures, Weld Inspections, Weld Certifications, Concrete, Aircraft Structures, Components, Tank Inspections, Many More

14 Leading Edge Technology Advanced Bolt Inspection Bolting, like any other structural component, is susceptible to degradations such as corrosion wastage and cracking. Compromised retainers, such as bolting, can cause uneven stresses and possible catastrophic failure of a flanged connection as well as suspended structures like bridges, flare stacks, and process columns. In order to comply with safety regulations and to maintain structural integrity, it is required for structural and pressure retainer bolting to be inspected on a periodic basis. If found defective, continued monitoring and/or replacement may be required. Visual Inspection and hammer-testing will not discover hidden problems such as crevice corrosion, uniform corrosion at moisture/air interface (necking-down), or cracking that has initiated at the thread base under the retainer nuts or structure base. Advanced Bolt Inspection provides a practical solution for performing corrosion and crack detection and subsequent monitoring of bolts, threaded studs or shafts. ABI can determine the extent of corrosion or diameter loss and identify cracking without the removal of bolts, thus eliminating equipment downtime by performing inspections on site while bolting is installed. The Advanced Bolt Scanner is a Phased Array Ultrasonic system using encoded orbiting scanner that provides a practical solution for corrosion monitoring and crack detection. It provides clear images showing bolt shank and thread condition. Inspection is performed without removal of the bolts or studs, thus eliminating downtime and enabling on-site inspection. Access to only one side of the bolting is needed for complete testing of the entire bolt saving time and allowing inspection of inserted studs. Since the scanner is encoded it allows for accurate repeatable inspections for future monitoring of known defects that are discovered. Bolt Transducer Objectives of performing primary analysis using Advanced Bolt Inspection: Gives immediate feedback on the condition of bolt Allows groups of bolt into categories: No corrosion, Minor, Moderate & Severe Allows integrity groupings: Cracked versus no cracking noted Decision can be made on-site regarding placement Data can be identified for further analysis and reporting The different scanner diameter allows for scanning variety of sizes

15 Leading Edge Technology Advanced Tube Inspection Millions of dollars are lost each year by America s businesses and manufacturers due to heat exchanger tube failures. Tube failures could cause a stop in manufacturing processes, thus delaying and / or preventing product deliveries. A quality tube inspection program is necessary to detect the damage before failure occurs. ACTT provides a wide-range of advanced tube inspection programs and techniques to determine the integrity of heat exchanger tubing. ACTT combines the newest technology and inspection equipment available with highly trained and skilled technicians to provide you with the most advanced tube inspection program offered. Eddy Current Testing provides the fastest and most accurate way to inspect non-ferrous heat exchanger tubing. Typically 900 tubes can be inspected in a shift with computerized analysis for more accurate inspection results. Used with non-ferromagnetic materials Can detect wall loss, pitting, cracks, baffle wear Less cleaning required compared to other techniques Can inspect up to 900 tubes per shift Gives results in percent of wall loss Only needs an electrical source. We can provide this using a generator 3D Image of Pit IRIS Scan Remote Field Testing (RFT) can only be performed on ferrous tubing with effective detection of wall loss. Remote Field Testing speeds are faster than IRIS inspections and can inspect 400 tubes per shift. IRIS inspection can be used to back up signals detected by RFT. Used with ferromagnetic materials Can detect wall loss, pitting, baffle wear, cracks if in large clusters Less cleaning required compared to IRIS Can inspect up to 400 tubes per shift Gives results in percent of wall loss Only needs an electrical source. We can provide this using a generator IRIS Inspection is performed on ferrous and non-ferrous tube materials with accurate wall thickness measurements. IRIS inspection can detect defects under large masses such as tube sheets and baffles. Inspection speeds are slow (150 tubes per shift) and are very dependent on tube cleanliness. Used with ferromagnetic and non-ferromagnetic materials Can detect wall loss, pitting, and baffle wear Intense cleaning is required Can inspect up to 150 tubes per shift Gives actual thicknesses

16 Leading Edge Technology Advanced Corrosion Training Center We are a leader in Nondestructive Testing (NDT) and inspection training services. Our training provides both the knowledge and qualifications that NDT and Inspection personnel need to reach certification and succeed. Nondestructive Testing (NDT) is a technology that evaluates components, parts and materials for conditions and anomalies that could affect their integrity and limit their performance in service without affecting the part to be examined. Effective use of NDT equipment and evaluation of its results depends on the skill and in-depth knowledge of the technicians involved; in short, the tools used are only as good as the technician operating them. Non-destructive testing (NDT) and Inspection training from the Advanced Corrosion Training Center offers comprehensive NDT training, hands-on exercises and qualification examinations for your personnel in accordance with all applicable standards. Courses are conducted at the ACTT NDT Training Center on a weekly basis or can be delivered at your company's premises anywhere in the world. To discuss how the Advanced Corrosion NDT Training Center can support your training and certification requirements, contact us today. TRAINING OFFERED: Level I, II and III Non-Destructive Training (UT, PT, MT, VT, RT) Level I, II and III Refresher Courses (UT, PT, MT, VT, RT) API Inspector Certification Preparation Courses Certified Welding Inspector Training Radiographic Film Interpretation Training Guided Wave UT Training Plant Process Overview Training for Inspectors Vision Acuity and Hearing Test Radiation Safety Training Report Generation and Technical Writing Training Applying Inspection knowledge to the Field (On-the-Job Training)

17 Advanced Laser Technologies In conjunction with our other cutting-edge technologies, ACTT introduces our newest specialty inspection tool. Using triangulation and binocular vision, the Advanced Laser 3D scanner can actually self-position itself to a unique dynamic referencing system on the test piece, which ensures high measurement repeatability and accuracy. The resulting 3D scan is perfectly scaled to be representative of the real 3D geometry and allows easy visualization of surface defects. Along with Real time 3D imaging precise corrosion size and depth measurements can be plugged into the Pipe check software to run instant B31g calculations. Services: 3D modeling for new and retro fit construction 3D laser mapping of corrosion Pipe & Vessel corrosion Assessments Pipe & Vessel mechanical damage assessments Pipe check integrity assessment software Storage tank inspection strappings, settlement, etc. Reverse engineering Pit gauge of large areas not normally accessible Advantages: Advanced real-time reporting capabilities Portable, fast and accurate Un-parallel degree of accuracy Ability to create complex shapes and geometry 3D Imaging

18 Advanced C-Scan Imaging Advanced Corrosion Technologies & Training introduces one of its newest ultrasonic inspection tools ACSI (Advanced C-Scan Imaging). The Corrosion imaging system has been designed specifically for the Petrochemical industry, offering a revolutionary view into oil and gas pipelines, pressure vessels and above ground storage tanks. Advanced C-Scan Imaging is a special designed Ultrasound Camera that produces a high resolution real time C-Scan image of internal corrosion. Advanced C-Scan Imaging of tanks, vessels and piping allows for a greater probability of detection and quick evaluation of large areas. For the first time, users can immediately see a complete picture of the area being inspected. Technicians can see corrosion problems on the spot and generate a comprehensive data and visual representation of the problem. Services: Can be used on Alloys, composites and other exotic materials Real-time C-Scan imaging of corrosion Can Inspect thin & thick materials Incremented scans for flaw location Stitch multiple scans together of large areas Tanks floor, roof and walls Vessel shell and heads Piping straight runs and components High speed corrosion Screening Map corrosion for future monitoring or repair Advantages: Real-time imagery bottom side / internal corrosion mapping Reliable High speed corrosion screening Repeatable Fast and easy set up C-Scan & A-Scan presentation Greater accuracy than conventional UT for corrosion location imagery Free of artifacts & distortion Portable Light-weight Increase probability of flaw detection

19 Advanced Research & Technical Development What Advanced Research & Development means for you: Cutting edge source for your Technical NDT solutions! Advanced Corrosion Technologies & Training Research and Technical Development Team would like to work for you!! Our team members have the expertise and experience needed to research new technologies specific to your inspection demands. Discovering new knowledge about products, processes, and services to fit your inspection needs is our goal. Advanced Research & Technical Development Team is a viable option for your company to sustain and improve your inspection program. Curious about an inspection technology not listed? Give us a call or send an to inquire. There is no increased cost for you to take advantage of our R & D resources. We will investigate any technology for you; let our team work with yours to build your inspection applications! Investment in future Facilitates the development and application of technologies in areas of interest Identify present, new and unfulfilled research and technical needs Procedural and processes development and implementation Identify best NDE Solution for specific applications Consultation of inspection program design and implementation to ensure quality, integrity, effectiveness and efficiency Level III services in all facets Training program development White papers designed to give an understanding, solve a problem or make a decision. Develop new techniques for specific applications Software design and implementation QA/QC procedural implementation and design Design and develop manual and motorized scanners

20 Leading Leadingechnology Edge Technology Edge Technology Corporate Headquarters 75 Center Circle Sulphur, LA Office: Fax: Sulphur Regional Operation Center 6590 Highway 1133 Sulphur, LA Office: Baton Rouge Regional Operations Center 1954 West Shore Drive Port Allen, LA Office: Angleton Regional Operations Center South Highway 288B Suite A Angleton, TX Office: Visit our website at We look forward to working with you!