ENCODER1 XXX LED POWER LED POWER GROUND CHAN A INDEX INPUT INPUT GROUND GROUND CHAN B +5V TTL XXX PWM XXX STATUS LED LED POWER DIR XXX INPUT XXX XXX

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1 POWR N RS85 OMMUNITION +V TO +8V RS85 RS85 NOR INX HN +5V HN L POWR L POWR PRLIMINRY STTUS L L POWR TTL PWM MOTOR IR ONTROL STP +V MOTOR + MOTOR - MOTOR MOTOR + RIV MOTOR - TTL IGITL I/O ONNTOR POWR OUTPUT RIVRS US ONNTION OPTO SNSOR # / SW LOSUR GN OPTO SNSOR # PHOTO TRNSISTOR OPTO SNSOR # L OPTO SNSOR # / SW LOSUR GN OPTO SNSOR # PHOTO TRNSISTOR OPTO SNSOR # L SWITH LOSUR TO SWITH LOSUR TO MP ON/OFF RIVR # + MP ON/OFF RIVR # - MP ON/OFF RIVR # + US MP ON/OFF RIVR # - O NOT UNPLUG LOS WHIL POWR IS ON RSS SWITH LIF L HN L POWR L POWR L POWR +5V HN INX OPYRIGHT LLMOTION.OM 8 VOLT RIVR ONTROLLR NOR L POWR PWM IR STP +V L POWR MOTOR ONTROL O NOT UNPLUG LOS WHIL POWR IS ON. TH INUTN OF TH MOTOR WILL GNRT HIGH VOLTG WHIH WILL MG TH RIVR HIP MOTOR ONTROL OUTPUTS OMPTIL WITH ZINH RIVR, T LSS THN 0V LLMOTION.OM Z STPPR WIRING IGRM = NOT YT SUPPORT Y SOFTWR PG OWN Size ocument Number Rev ate: Thursday, ugust 9, 0 Sheet of 5

2 TO P OM PORT OR US US 9600 U 8IT, NO PRITY, STOP, NO FLOW TRL. TO 9 OM PORT OR US ON P RS85 ONVRTR +V TO +8V +V TO +8V RS85 RS85 TO OTHR Z STPPRS PRLIMINRY IRT US ONNTION STTUS L US STPPR RSS SWITH SOLNOI, MOTOR T MP ON/OFF RIVR # + LIF L MP ON/OFF RIVR # - IR STP +V STPPR ZINH SOLNOI, MOTOR T NOTS: MP ON/OFF RIVR # + MP ON/OFF RIVR # - "H" OR HLT OMMN WITS FOR SWITH # TO HNG STT "Z" OR HOM OMMN RUNS MOTOR UNTIL OPTO # IS ON FLG G. SWITH N RPL TH OPTO FOR HOMING, ONNT SWITH FROM PHOTO TRNSISTOR TO. TOTL URRNT RW FROM NORS + LS MUST < 00m O NOT UNL NOR OR SNSOR WIRS WITH TH MOTOR WIRS. SHIL MOTOR WIRS WITH RI TO RU MI 8 VOLT RIVR ONTROLLR LLMOTION.OM Z STPPR WIRING IGRM Size ocument Number Rev ate: Thursday, ugust 9, 0 Sheet of 5

3 8V RIVR ONTROLLR SSORIS N OTHR LTRIL NOTS MTING ONNTORS: OPTO HOM SWITH: MP MT 00 SRIS PIN G IGIKY P/N 08 ( / MOTOR / OUTPUT ONNTOR) 8PIN 6 G IGIKY P/N 00 (FOR OPTOS) 6PIN 6 G IGIKY P/N 08 (FOR OPTOS) 5PIN 6 G IGIKY P/N 07 (FOR NOR) T HNL RIMP TOOL IGIKY P/N 998 PISTOL GRIP TOOL IGIKY P/N FOR RIMP STYL ONNTORS SRH "ST RIMP" ON IGIKY.OM MOTORS: ) "Z" OR HOM OMMN RUNS MOTOR UNTIL OPTO # IS ON FLG G. ) N OPTO SWITH PROVI WITH H STRTR KIT ) US TRNSISTOR OPTO THT HS Ic > IF = 0m. ) XMPLS OF PTL OPTOS R: IGIKY P/N QV IGIKY P/N H HONYWLL HO887-0 (IS PRWIR) HONYWLL HO870- (IS PRWIR) OPTK OP80W (IS PRWIR) 5) TH OPTO OUPLR L PIN HS 50 OHM TO 5V IN SRIS ON TH OR. TH 50 OHM N RMOV IF SIR FOR RUNNING SNSORS THT RQUIR IRT SS TO 5V. TH OLLTOR OF TH TRNSISTOR HS 0K PULLUP TO 5V. ) TH Z STPPR WILL RIV MOST STPPR MOTORS ) FOR ST PRFORMN SLT MOTOR THT IS RT T OUT / OF TH SUPPLY VOLTG. (g US 6V MOTOR WITH V SUPPLY). ) FOR (UNIPOLR) STPPR MOTORS WITH NTR TPP WININGS, TYPILLY LV TH NTR TP UNONNT, OR WIR PR MNUFTURRS ROMMNTIONS. 6) LL S WORK ON TTL LVL SIGNLS ON/OFF RIVRS LTRNT WIRING IGRM XTRNL +V SUPPLY IO MP ON/OFF RIVR # + N00 SOLNOI, MOTOR T MP ON/OFF RIVR # - SUITL POWR SUPPLIS: XTRNL +V SUPPLY ) FOR FIRST TIM USRS, TO GUR GINST POSSIL MISWIR, URRNT LIMIT L SUPPLY ST TO V N 0.5 IS ROMMN. ) SUPPLY OF V N PILITY IS GOO FOR MOST PURPOSS. POSSIL HOIS R: IGIKY P/N 7-96-N IGIKY P/N 7-95-N (NLOS) ) URRNT IS MUH LSS THN MOTOR URRNT U TO TH SWITHING (PWM). IT N LULT Y ONSIRING ONSRVTION OF POWR. HOWVR IT IS IMPORTNT TO MK SUR THT TH SUPPLY WILL NOT FOL K S IT IS OMING UP SIN TH Z STPPR WILL RW MOR URRNT T LOWR VOLTGS. ON/OFF RIVRS LTRNT WIRING IGRM ) ON/OFF RIVRS RT T MPS PK, MP ONTINUOUS. ) TH NGTIV PIN OF THS RIVRS IS TULLY N OPN OLLTOR TYP OUTPUT THT PULLS OWN TO. IT IS POSSIL TO RIV LOS THT R OF IFFRNT VOLTG THN TH SUPPLY VOLTG, Y ONNTING TH POSITIV SI OF TH LO TO N XTRNL SUPPLY, N TH NGTIV SI TO TH -V OUTPUT PIN. HOWVR, IN S THIS IS ON IT IS NSSRY TO PL N XTRNL "FR WHLING" IO ROSS NY INUTIV LOS. XTRNL SUPPLY VOLTG MUST LSS THN SUPPLY VOLTG TO Z STPPR ) XTRNL IO IS NOT NSSRY IF OTH SIS OF LO R WIR K TO TH Z STPPR. MP ON/OFF RIVR # + MP ON/OFF RIVR # - XTRNL SUPPLY VOLTG MUST LSS THN SUPPLY TO Z STPPR 8 VOLT RIVR ONTROLLR IO N00 SOLNOI, MOTOR T LLMOTION.OM Z STPPR WIRING IGRM PG OWN FOR MOR INFO OPYRIGHT LLMOTION.OM Size ocument Number Rev ate: Thursday, ugust 9, 0 Sheet of 5

4 SIMPL IRUIT, 7 IT URY FK POT FK POT WIPR FK POT POWR POSITION OMMN POT POSITION OMMN POT WIPR POSITION OMMN POT POWR SWITH # LOSUR TO SWITH # LOSUR TO RSS SWITH STPPR NOTS: ) LL S R NLOG S ) 's VLUS RNG FROM TH URY S SHIPP IS 7 IT UT N IMPROV TO >0IT WITH TH RMOVL OF TH PROTTION IRUITRY, ONTT FTORY FOR TILS ) POTS IN TH RNG OF 500 OHM - 0K R SUGGST, LOWR VLUS R LSS FFT Y INTRNL 0K PULLUP. 500 OHM ROMMN. ) IF USING POT FOR POSITION F K WITH /NR MO, IF MOTOR XHIITS POSITIV FK, SWITH NS OF POT 5) 0K INTRNL PULLUP WILL INTRFR WITH LINRITY OF POT VOLTG, N MY N TO RMOV - ONTT FTORY. 6) OVRVOLTG PROTTION IRUITRY MY N TO RMOV FOR >7IT URY - ONTT FTORY. IRUITS INTRNL TO RIV 0.uF +.V YPSS (ONTT FTORY) 0K 0.uF 0 -.V RNG +5V RSISTOR OVRVOLTG PROTTION HNL MUX 56. OHM 00 OHM RSISTOR RSISTOR WIRING IGRM NLOG OR POTNTIOMTR FK NHN XTRNL IRUIT FOR > 0IT URY LLMOTION.OM Z STPPR WIRING IGRM OPYRIGHT LLMOTION.OM Size ocument Number Rev ate: Thursday, ugust 9, 0 Sheet of 5

5 0.5" IM HOL, 0.50" IM P. (X) +.75" +.50" +.5" " STTUS L RSS SWITH LIF L " -.5" -.50" -.75" +.5" " " -.5" " TOP OF HTSINK " TOP OMPONNTS + P THIKNSS +0.06" P THIKNSS -0.00" OTTOM OMPONNTS -0.55" OTTOM OF HTSINK 8V ONTROLLR RIVR IMNSIONL INFORMTION 8 VOLT RIVR ONTROLLR OPYRIGHT LLMOTION.OM LLMOTION.OM IMNSIONL INFO Size ocument Number Rev ate: Thursday, ugust 9, 0 Sheet 5 of 5

SEE PAGE 4 FOR MANUFACTURER SPECIFIC BLDC MOTOR WIRING EXAMPLES

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