SEE PAGE 4 FOR MANUFACTURER SPECIFIC BLDC MOTOR WIRING EXAMPLES

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Lee Norton
6 years ago
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1 SRVO HNNL 1 HLL SNSORS L HLL SNSORS L SRVO HNNL 4 SRVO HNNL 2 HLL SNSORS +7V TO +40V POWR POWR GROUN HLL HLL HLL +5V HLL SNSOR POWR HLL SNSOR GROUN PHS POWR RIVR PHS POWR RIVR PHS POWR RIVR NOTS: 1) IF XHIITS POSITIV FK, SWITH POWR LS. OR SWITH NOR, LINS L 2) KP NOR / INPUTS WY FROM NOISY POWR WIRS. L HLL SNSORS O NOT UNPLUG LOS WHIL POWR IS ON. RKING OF URRNT IN TH INUTN OF TH GNRTS HIGH VOLTG R, WHIH MGS TH RIV. SRVO HNNL PRLIMINRY RLS Z QU SRVO POWR STION WIRING IGRM FOR L S PG 4 FOR MNUFTURR SPIFI L WIRING XMPLS PG OWN OPYRIGHT LLMOTION.OM Z QU SRVO WIRING IGRM Size ocument Number Rev 7 ate: Tuesday, June 27, 2017 Sheet 1 of 7

2 SRVO HNNL 1 RUSH RUSH 100 OHM, 1WTT 0.1uF, 100V OHM, 1WTT + SRVO HNNL 2 +7V TO +40V POWR POWR GROUN 0.1uF, 100V - SRVO HNNL 4 + RUSH O NOT UNPLUG LOS WHIL POWR IS ON. RKING OF URRNT IN TH INUTN OF TH GNRTS HIGH VOLTG R, WHIH MGS TH RIV. 0.1uF, 100V 100 OHM, 1WTT RUSH SRVO HNNL PL SNUR NTWORK NR TO HNL NY RUSH RING PRLIMINRY RLS Z QU SRVO POWR STION WIRING IGRM FOR RUSH 0.1uF, 100V 100 OHM, 1WTT Z QU SRVO WIRING IGRM OPYRIGHT LLMOTION.OM Size ocument Number Rev 7 ate: Tuesday, June 27, 2017 Sheet 2 of 7

3 NOR ONNTOR PINOUT +V_SUPPLY 0.5 MP ON/OFF RIVR # - SOLNOI, T +V_SUPPLY RS485 +V_SUPPLY SOLNOI, T LTRNT TO L 0.5 MP ON/OFF RIVR #1 - US SLT OM PORT THT PPRS N ISSPRS WHN PLUGG /UNPLUGG NOT US STILL RQUIRS POWR VI 485 ONNTOR IO SOLNOI, T 2 4 IO 1 HOM FLG RS485 RS485 US +7V to +40V GROUN NUS GROUN INX HN +5V HN SPI_MOSI SPI_LK SPI_S2 OPTIL NOR 0.5 MP ON/OFF RIVR #4 - / SPI_MISO IO SOLNOI, T UPPR LIMIT PRLIMINRY RLS. HK FINL RLS FOR WIRING LTRNT TO L 4 IO +V_SUPPLY 0.5 MP ON/OFF RIVR #2 - ISSU /1?aa1 /1?aa2 /1?aa /1?aa4 WIRING FOR RV +, (PROUTION) I/O ONNTOR PINOUT 9 RIVR (OPN RIN) 10 7 OPTO 1 L RIV/ RIV 1 (OPN RIN) 8 5 GN 6 GN OPTO 1/HOM/LOWR LIMIT/IGITL IN 2^2 4 OPTO 2/UPPR LIMIT/IGITL IN 2^ 1 SWITH 1 IN/IGITL 2^0/ NLOG H1 2 SWITH 2 IN/IGITL 2^1/ NLOG H2 GROUN GROUNS ONNT ON OR RIVR 4 (OPN RIN) OPTO 2 L RIV/ RIV 2 (OPN RIN) GROUN OPYRIGHT LLMOTION.OM SOLNOIS ISSU: /1gJ15,15,15,15J0,0,0,0GR T WHR 15 IS TH 4 IT INRY FOR TH 4 RIVS. NOT IMPLMNT IN PRLIMINRY RLS FIRMWR PRLIMINRY RLS Z QU SRVO I/O STION WIRING IGRM Z4XIS17XR WIRING IGRM NOT JOYSTIK INPUTS R HNNL 1, PIN 1 INPUTS R PIN 1,2 7 Size ocument Number Rev ate: Tuesday, June 27, 2017 Sheet of 7

4 SRVO HNNL 1 SRVO HNNL 4 SRVO HNNL 2 SRVO HNNL WIRING FOR RV, RV, RV (PROTOTYP) +V SUPPLY OPTIL NOR 4 4 NOR ONNTOR PINOUT GROUN INX HN +5V HN SPI_MOSI SPI_LK SPI_S2 / SPI_MISO I/O ONNTOR PINOUT 9 SWITH 2 IN/IGITL 2^0/ NLOG H2 SWITH 2 IN/IGITL 2^1/ NLOG H2 OPTO 1 L RIV/ RIV 1 (TTL) OPTO 1/HOM/LOWR LIMIT/IGITL IN 2^2/ NLOG H OPTO 2/UPPR LIMIT/IGITL IN 2^/ NLOG H4 GN GN SOLNOI, T OPTO 1 L RIV/ RIV 1 (TTL) RIVR (OPN RIN) 10RIVR 4 (OPN RIN) SOLNOI, T 0.5 MP ON/OFF RIVR # MP ON/OFF RIVR #4 - Z QU SRVO I/O STION WIRING IGRM Z QU SRVO WIRING IGRM OPYRIGHT LLMOTION.OM Size ocument Number Rev 7 ate: Tuesday, June 27, 2017 Sheet of 7

5 NOT: S WITHOUT NORS N RUN IN TH "N0" VLOITY MO, OR FOR FINR ONTROL THY N RUN IN "N1" MO WITH TWO OF TH HLL SNSOR LINS WIR TO TH NOR HNNLS N TO T S ROUGH POSITION NOR. THIS WILL LLOW FIN LRTION ONTROL, OR ROUGH POSITION ONTROL. TH VLOITY WILL N TO ST LOW. TRY /1L1V10000R, NSUR THT TH NOR IS HOOK UP TO OUNT UP WHN TH MOVS IN TH POSITIV IRTION. HLL HLL HLL +5V HLL SNSOR POWR HLL SNSOR GROUN PHS POWR RIVR PHS POWR RIVR PHS POWR RIVR PITTMN MXON WHIT GRY LU PURPL LK ROWN R ORNG POPULR MNUFTURR WIR OLORS LU GRY MXON VIOLT LK/GRY YLLOW GRN ORNG R ROWN R/GRY WHIT/GRY GRN LU WHIT LK R LTRORFTLTRORFTFULHRRNHIM HRMONI OPTIL HLLMGNTI UTOMTION RIVS HLL RSF8 ROWN YLLOW GRN WHIT YLLOW N N ROWN WHIT LU WHIT GRN FROM OPTIL NOR + HLL GROUN LK INX ORNG HN YLLOW +5V R HN LU GRN GRY ORNG LK ROWN WHIT LU LU GRY R LK ROWN ORNG YLLOW LU GRN R LK LK(M) YLLOW(M) R(M) R(M) ROWN R WHIT(PINK) LK LK(M) WHIT(M) O NOT ONNT ORNG LU GRN PORTSP MXON NUVOIS 2F -max SNSOR1 GRY SNSOR SNSOR2 V GROUN PHS PHS 2 PHS 1 ROWN YLLOW GRN LU LK R WHIT NOT: NOR SIGNLS MUST >4.5V HIGH LVL. THIS MY RQUIR XTRNL PULLUPS. PLS NOT: FOR OTHR S, LLMOTION WILL PLS TO WORK OUT TH WIRING FOR NO HRG. PRLIMINRY RLS ZQU SRVO WIRING IGRM LLMOTION.OM Z QU SRV O WIRING IGRM OPYRIGHT LLMOTION.OM Size ocument Number Rev 7 ate: Tuesday, June 27, 2017 Sheet 4 of 7

6 NOT: S WITHOUT NORS N RUN IN TH "N0" VLOITY MO, OR FOR FINR ONTROL THY N RUN IN "N1" MO WITH TWO OF TH HLL SNSOR LINS WIR TO TH NOR HNNLS N TO T S ROUGH POSITION NOR. THIS WILL LLOW FIN LRTION ONTROL, OR ROUGH POSITION ONTROL. TH VLOITY WILL N TO ST LOW. TRY /1L1V10000R, NSUR THT TH NOR IS HOOK UP TO OUNT UP WHN TH MOVS IN TH POSITIV IRTION. KOLLMORGN KM11- NMN2-00 ROWN HLL HLL ITIONL POPULR MNUFTURR WIR OLORS GRY HLL WHIT +5V HLL SNSOR POWR N HLL SNSOR GROUN N / SHIL PHS POWR RIVR LU PHS POWR RIVR ROWN PHS POWR RIVR VIOLT TO NOR GROUN INX HN +5V HN LK VIOLT GRN R LU NOT: NOR SIGNLS MUST >4.5V HIGH LVL. THIS MY RQUIR XTRNL PULLUPS. PLS NOT: FOR OTHR S, LLMOTION WILL PLS TO WORK OUT TH WIRING FOR NO HRG. PRLIMINRY RLS Z-QU-SRVO WIRING IGRM LLMOTION.OM Z QU SRVO WIRING IGRM OPYRIGHT LLMOTION.OM Size ocument Number Rev 7 ate: Tuesday, June 27, 2017 Sheet 5 of 7

7 ZSV2 SSORIS N OTHR LTRIL NOTS US OF HLL SNSORS S NORS MTING ONNTORS: POWR ONNTIONS MP MT 100 SRIS 8PIN 22 G IGIKY P/N 1111 (NM2 ) 8PIN 24 G IGIKY P/N 102 (NM17 ) 8PIN 26 G IGIKY P/N 100 T HNL RIMP TOOL IGIKY P/N 9982 PISTOL GRIP TOOL IGIKY P/N SIGNL ONNTIONS HIROS F11 SRIS 4PIN F11-4S-2 8PIN F11-8S-2 10PIN F11-10S-2 US: US MIRO OPTO HOM SWITH: 1) "Z" OR HOM OMMN RUNS UNTIL OPTO #1 IS ON FLG G. 2) N OPTO SWITH PROVI WITH H STRTR KIT ) US TRNSISTOR OPTO THT HS Ic > IF = 20m. 4) XMPLS OF PTL OPTOS R: IGIKY P/N QV1114 IGIKY P/N H211 HONYWLL HO (IS PRWIR) HONYWLL HO1870- (IS PRWIR) OPTK OP80W11 (IS PRWIR) 5) TH OPTO OUPLR L PIN HS 200 OHM TO 5V IN SRIS ON TH OR. TH 200 OHM N RMOV IF SIR FOR RUNNING SNSORS THT RQUIR IRT SS TO 5V. (OR US NOR 5V POWR) TH OLLTOR OF TH TRNSISTOR HS 10K PULLUP TO 5V. TH TOTL URRNT RWN FROM TH 5V SUPPLY (INLUING OPTOS) MUST LSS THN 200m. 6) LL INPUTS R 0-.V INPUTS, TH ON/ZRO THRSHOL IS FTORY ST TO 1.2V, TO TTL OMPTIL, N N HNG Y SOFTWR OMMN. NORLSS OPRTION: 1) TH ZSRVO N PRFORM VLOITY MO ONTROL OF THT OS NOT HV N NOR Y USING TH HLL SNSORS S GG OF SP. (N=0 MO) 2) IT IS POSSIL TO US TH N=1 POSITION ONTROL MO Y WIRING TWO OF TH HLL SNSOR LINS TO TH NOR N INPUTS IN ITION. THIS LLOWS RU POSITION ONTROL MO. IN THIS MO TH VLOITY ONTROL IS SUPRIOR TO TH N=0 MO. US SMLL LRTIONS N VLOITIS IN THIS MO. g TRY /1L1V10000P0R ) TH RSPONS N LSO "STIFFN" Y INRSING TH PI GIN ONSTNTS eg /1L10w000y000V10000P0R 4) IF WIRING HLL SNSORS S NORS, US TH NOR 5 V TO POWR TH HLL SNSORS. S: 1) TH Z SRVO WILL RIV MOST SRVO S 2) FOR ST PRFORMN SLT THT HS K MF OF OUT 1/2 OF TH SUPPLY VOLTG, T TH MX SP SIR TO RUN T. (g US 12V WITH 24V SUPPLY). ) TYPILLY THT HS N INUTN OF ROUN 1mH N RSISTN OF ROUN 1 OHM WORKS WLL. UT OTHR VLUS R LSO OK. (0.1mH MINIMUM) ON/OFF RIVRS LTRNT WIRING IGRM 1) ON/OFF RIVRS RT T 2 MPS PK, 1 MP ONTINUOUS. 2) TH NGTIV PIN OF THS RIVRS IS TULLY N OPN OLLTOR TYP OUTPUT THT PULLS OWN TO GROUN. IT IS POSSIL TO RIV LOS THT R OF IFFRNT VOLTG THN TH SUPPLY VOLTG, Y ONNTING TH POSITIV SI OF TH LO TO N XTRNL SUPPLY, N TH NGTIV SI TO TH -V OUTPUT PIN. HOWVR, IN S THIS IS ON IT IS NSSRY TO PL N XTRNL "FR WHLING" IO ROSS NY INUTIV LOS. XTRNL SUPPLY VOLTG MUST LSS THN SUPPLY VOLTG TO Z STPPR ) XTRNL IO IS NOT NSSRY IF OTH SIS OF LO R WIR K TO TH Z STPPR. S NXT PG FOR IMNSIONL INFO +5V HLL SNSOR POWR HN HLL SNSOR GROUN HN +5V INX PRLIMINRY RLS OPYRIGHT LLMOTION.OM GROUN HLL HLL HLL HLL SNSORS ON/OFF RIVRS LTRNT WIRING IGRM XTRNL +V SUPPLY IO XTRNL +V SUPPLY IO 1 MP ON/OFF RIVR #1 + SOLNOI, T 1 MP ON/OFF RIVR #1-1 MP ON/OFF RIVR #2 + SOLNOI, T 1 MP ON/OFF RIVR #2 - XTRNL SUPPLY VOLTG MUST LSS THN SUPPLY TO Z STPPR LLMOTION.OM Z QU SRVO WIRING IGRM Size ocument Number Rev 7 ate: Tuesday, June 27, 2017 Sheet 6 of 7

8 0.125" IM HOL, 0.250" IM P. (4X) " " 0.000" " " " " 0.000" " " " TOP OMPONNTS + P THIKNSS " P THIKNSS 0.000" " OTTOM OMPONNTS PRLIMINRY RLS LLMOTION.OM Z QUSRV O IMNSIONL INFO Z-QU-SRVO IMNSIONL INFORMTION OPYRIGHT LLMOTION.OM Size ocument Number Rev 7 ate: Tuesday, June 27, 2017 Sheet 7 of 7

ENCODER1 XXX LED POWER LED POWER GROUND CHAN A INDEX INPUT INPUT GROUND GROUND CHAN B +5V TTL XXX PWM XXX STATUS LED LED POWER DIR XXX INPUT XXX XXX

ENCODER1 XXX LED POWER LED POWER GROUND CHAN A INDEX INPUT INPUT GROUND GROUND CHAN B +5V TTL XXX PWM XXX STATUS LED LED POWER DIR XXX INPUT XXX XXX POWR N RS85 OMMUNITION +V TO +8V RS85 RS85 NOR INX HN +5V HN L POWR L POWR PRLIMINRY STTUS L L POWR TTL PWM MOTOR IR ONTROL STP +V MOTOR + MOTOR - MOTOR MOTOR + RIV MOTOR - TTL IGITL I/O ONNTOR POWR OUTPUT