LIGHTWEIGHT SOLUTIONS WITH ZOOM

Transcription

1 LIGHTWEIGHT SOLUTIONS WITH ZOOM 38 mm & 50 mm EUROLIGHT boards

2 02 EGGER EUROLIGHT DESIGNED TO SOLVE YOUR EVERYDAY HEADACHES Eurolight ticks all the right boxes Make life easier with EUROLIGHT lightweight boards Headache 1 More pressure than ever on budgets and deadlines EUROLIGHT can save you time and money when a 38 mm or 50 mm panel is required, as there is no need to bond multiple materials together. Further cost savings can be made during installation as less manpower is required to lift the components. Headache 3 An increased focus on health and safety in the workplace The trend for thicker materials can often result in very heavy components and makes complying with manual handling guidelines difficult. EUROLIGHT solves this issue as it is up to 60 % lighter than its equivalent thickness in chipboard. Headache 2 Rising raw material and logistic costs EUROLIGHT can help you save on material costs and because of its lower weight can also improve transport capacities by up to 35 %. Headache 4 Sourcing materials with strong environmental credentials All EGGER products are sustainably sourced, but thanks to its recycled cardboard honeycomb core EUROLIGHT also benefits from using up to 60 % less wood compared to chipboard.

3 EGGER EUROLIGHT 03 EGGER EUROLIGHT is a composite board made from extremely strong 8 mm EUROSPAN chipboard top and bottom surface layers, combined with a light, yet robust cardboard honeycomb core. This brochure has been designed to make the transition from working with chipboard and MDF to lightweight boards as easy as possible. Included in your brochure... On pages 4 13 we hope to provide you with sources of inspiration. The new EUROLIGHT product and decor range is presented on pages To help get you started we ll introduce a selection of application ideas and fittings information on pages In case you need them, simple and straightforward technical information and processing guidelines can be found on pages Outstanding strength and stability! As with all ZOOM products we can also offer you a comprehensive range of services to support you with your projects, see page 47 for further details.

4 04 So what makes EUROLIGHT unique? 01 so what makes EUROLIGHT UNIQUE? EUROLIGHT has all the characteristics of a modern wood based panel, it s strong yet lightweight, environmentally sustainable, is perfect for the integration of technology and offers a premium look with a high perceived value. So whether you re an architect or interior designer, shopfitter or furniture manufacturer, we believe there s something of interest for you. Over the coming pages we would like to present these key product benefits in more detail, which we hope will inspire you to use EUROLIGHT in your next project. Be inspired by the wide range of EUROLIGHT case studies on our website:

5 So what makes EUROLIGHT unique? 05

6 06 So what makes EUROLIGHT unique? strong yet Lightweight Being light doesn t have to mean weak. EUROLIGHT is as strong and stable as they come. Such a stool would be too heavy if made from chipboard or MDF, yet EUROLIGHT isn t so light that it feels unsubstantial and low quality. The perfect weight to value ratio. Reduce the health risks associated with lifting heavy units. Lightening the load can save both fabrication time and manpower. Client demands for chunky furniture usually requires several boards to be bonded together not so with 38 mm and 50 mm EUROLIGHT boards, which are 60 % lighter than the equivalent thickness of MDF or chipboard. And with less weight, manoeuvrability is improved and lifting is less demanding. It has excellent bending strength, thanks to its honeycomb core construction and is easy to machine and edge, with most applications requiring no special fittings. This combination of high strength and low weight presents you with a unique range of application possibilities, from long expansive shelving units to mobile seating and benches.

7 So what makes EUROLIGHT unique? 07 Save time and manpower. 38 mm and 50 mm boards are now easier to manoeuvre and less demanding to lift, often requiring just 1 person

8 08 So what makes EUROLIGHT unique? ENVIRONmENTALLY SUSTAINAbLE With sustainability high on the agenda within the furniture and interior design industries, EUROLIGHT has a number of strong environmental credentials. EUROLIGHT epitomises our philosophy of creating more from wood A more effective use of wood. With increased competition and rising prices, wood is under increasing pressure as a raw material. Protecting this unique raw material calls for innovation, which is one of the main reasons why we developed EUROLIGHT. 1 m3 solid wood When working with thicker boards, the environmental impact of opting for EUROLIGHT rather than bonding multiple chipboards or MDF boards together is significant. 1 m3 of wood can be used to produce either 25 m2 of 38 mm Chipboard or 60 m2 of 38 mm EUROLIGHT. 25 m2 38 mm chipboard 60 m2 38 mm EUROLIGHT

9 So what makes EUROLIGHT unique? 09 Sustainable materials Sustainable forestry is a top priority for EGGER. For the production of wood-based materials, EGGER only uses residual wood of a selected quality from local sawmills, as well as suitable recycled wood. Within the chain of custody, we are able to supply EUROLIGHT boards with PEFC* and / or FSC** certification depending on the availability of wood. Reduced CO 2 Because of its lower weight, EUROLIGHT can help you save on logistic costs and help the environment, as you can make better using of transport capacities (by up to 35 %) and improve fuel efficiencies. Fully recyclable EUROLIGHT can also be recycled at the end of its product lifecycle and used again back through our production process. * PEFC (Programme for the Endorsement of Forest Certification Schemes) ** FSC (Forest Stewardship Council) PEFC/ Promoting Sustainable Forest Management EUROLIGHT Environmental Product Declarations (EPDs) are available to download on our website

10 10 So what makes EUROLIGHT unique? Integrate clever lighting systems into the honeycomb core. EUROLIGHT and technology the perfect combination! INTEGRATED TECHNOLOGY The integration of technology within furniture and interior design continues to gather momentum.

11 So what makes EUROLIGHT unique? 11 Unslightly wires and cables can now be hidden with ease. With low operating temperatures and a lifetime of up to 50,000 hours, LED lights are a perfect solution. Gone are the days of exposed wires. Due to the sandwich construction, all of the cables and wiring can be routed directly through the honeycomb core where it is effectively invisible. Lighting, power sockets, charging stations, speakers or even ipod docking solutions can be integrated into the EUROLIGHT core, which opens up a host of new design possibilities.

12 12 So what makes EUROLIGHT unique? High perceived value Current interior design trends demand the use of thicker materials to convey contemporary design and high quality. Why use real wood when our reproductions now look so realistic? In the current economic climate it is crucial to provide clients with solutions which offer added value at a competitive price point. The great advantage of EUROLIGHT is that it looks contemporary, substantial and premium, yet is both light and inexpensive. To ensure this premium look is matched with a premium finish, the ZOOM EUROLIGHT collection includes 3 different surface options. EUROLIGHT Raw is perfect for applications which require a laminate or veneered surface, whilst EUROLIGHT Painting Grade (GFE) is available for projects, which require the boards to be sprayed or lacquered. Our EUROLIGHT Decor collection consists of 24 designs with high quality melamine faced chipboard surface layers. This is a pre-bonded finished material and no further fabrication costs such as bonding are required (except edging). See pages for further details on our EUROLIGHT product range.

13 So what makes EUROLIGHT unique? mm and 50 mm EUROLIGHT can be used to create high quality, modern furniture. Value Engineering The decors in the EUROLIGHT range are also available in a wide variety of other materials such as EURODEKOR MFC and EGGER Laminate in exactly the same decor and texture. This product offer ensures that you no longer need to over specify by bonding laminates onto every surface to achieve a consistent look. This means the products are fit for purpose and can help you save costs, without compromising on design. Co-ordinate the right materials to achieve your look for less.

14 14 Products, decors & availability 02 Products, Decors and Availability Tired of being let down by poor product availability? Our EUROLIGHT is readily available and held in stock by both ourselves and our network of distributors, ensuring you get the product when you need it. VDS Profi can help you visualise your ideas. Upload your own photos and place any ZOOM decor into them.

15 Products, decors & availability 15

16 16 Products, decors & availability EUROLIGHT Raw bonded with EGGER Laminate, F633 ST15 Grey Brown Metallo EUROLIGHT Raw For those looking for a broader choice of decors, EUROLIGHT Raw with its high quality chipboard surface, is perfect for bonding laminates or veneers onto. We have a diverse range of over 200 Laminates available to choose from as part of the ZOOM Collection. Laminate bonded EUROLIGHT is ideal for areas which require additional durability or resistance to moisture.

17 Products, decors & availability 17 Image kindly supplied by Galerie Révélatio, 50 mm EUROLIGHT Painting Grade, painted to RAL 9005 EUROLIGHT Painting Grade (GFE) When you have a project that requires a specific colour, we can also offer EUROLIGHT boards with a special painting grade finish (GFE). These boards can be painted or lacquered and is perfect for projects which require specific corporate colours or a specific RAL, Pantone or NCS reference. DD, PUR, Acrylic and Water based lacquers are recommended. 2 mm ABS edging is suggested for the finishing of the boards as it can be sanded down and then painted / lacquered.

18 18 Products, decors & availability EUROLIGHT is ideal for a wide range of commercial applications including retail displays. EUROLIGHT DECOR Our EUROLIGHT Decor collection consists of 24 designs with high quality Melamine Faced Chipboard (MFC) surface layers. This is a pre-bonded, finished material which requires no further fabrication except edging. Matching ABS edging is available for all 24 decors in 42 mm and 54 mm widths.

19 Products, decors & availability 19 H3058 ST22 Mali Wenge Our deep linear ST22 texture INNOVATIVE DECORS COmbINED with INNOVATIVE TEXTURES The quality and realism of our decors continues to reach new standards. H3058 ST22 Mali Wenge is one of the most 3 dimensional, realistic exotic woods we ve ever produced, whilst H3778 ST9 Natural Caribbean Walnut is a real eyecatcher, which look and feels like a real wood veneer. Our focus has been to make our surface finishes more touchable, more tactile and ultimately more natural. ST10 Authentic is a rough matt texture used on new authentic saw cut oak H1145 ST10 Natural Bardolino Oak. ST22, our deep linear texture, is featured on 5 decors including the very popular H1476 ST22 Champagne Avola and H3090 ST22 Driftwood. zoom product RANGE The decors in the EUROLIGHT range are also available in a wide variety of other EGGER products. The icons below are used to show which products are available in which decors. More detailed information regarding delivery times can be found in the ZOOM delivery list. EUROLIGHT Lightweight Boards EURODEKOR Melamine Faced Chipboard Laminates Laminates in Door Format ABS Edging For vertical use, Pearlescent Decor The best impression for each decor In this brochure, all ZOOM decors are shown at a scale of 1:1. To provide you with a better impression of our woodgrains which have lots of character, we ve also included a scan from a mm board. For further decor scan sizes of all ZOOM decors, please visit Do you need decor scans for your CAD software? Just contact your sales representative to receive the ZOOM DVD. Need a sample?

20 20 Products, decors & availability F275 ST9 Dark Concrete h3078 ST22 Hacienda White h1424 ST22 Woodline Cream h1277 ST9 Light Lakeland Acacia h1887 ST9 Natural Starnberg Maple h1476 ST22 Champagne Avola h1334 ST9 Light Ferrara Oak h1145 ST10 Natural Bardolino Oak

21 Products, decors & availability 21 h1615 ST9 Romana Cherry h3775 ST9 Light Tennessee Walnut h3778 ST9 Natural Caribbean Walnut h3128 ST15 Natural Plum h3704 ST15 Tobacco Aida Walnut h1599 ST15 Chocolate Tyrolean Beech h3058 ST22 Mali Wenge h3090 ST22 Driftwood

22 22 Products, decors & availability W980 ST2 Platinum White W1000 ST9 Premium White U104 ST15 Alabaster U708 ST15 Light Grey U727 ST9 Stone Grey U741 ST9 Lava U961 ST2 Graphite F509 ST2 Aluminium

23 EUROLIGHT Lightweight Boards EURODEKOR Melamine Faced Boards EGGER Laminates EGGER ABS Edging Available E1 P2 CE MED FLEX MED Only for vertical use Pearlescent Decor All measures in millimeters Further sizes and thickness are available upon request. Pearlescent Decor , 16, 18, 19, , 12,22, 28, 30,32, Off the roll available from (* ) m 75 m 25 m Whites GFE SM Painting Grade W980 ST2 Platinum White W1000 ST9 Premium White solid decors U104 ST15 Alabaster U708 ST15 Light Grey U727 ST9 Stone Grey U741 ST9 Lava U961 ST2 Graphite Wood repoductions H1145 ST10 Natural Bardolino Oak H1277 ST9 Light Lakeland Acacia H1334 ST9 Light Ferrara Oak H1424 ST22 Woodline Cream H1476 ST22 Champagne Avola H1599 ST15 Chocolate Tyrolean Beech H1615 ST9 Romana Cherry H1887 ST9 Natural Starnberg H3058 ST22 Mali Wenge H3078 ST22 Hacienda White H3090 ST22 Driftwood H3128 ST15 Natural Plum H3704 ST15 Tobacco Aida Walnut H3775 ST9 Light Tennessee Walnut H3778 ST9 Natural Caribbean Walnut Material repoductions F275 ST9 Dark Concrete F509 ST2 Aluminum Eurolight Raw

24 24 Some ideas to get you started Some ideas to get you started... The most difficult thing about working with new materials is knowing where to start, which is why we have put together a number of straightforward application ideas to make working with EUROLIGHT as simple as possible. A wide range of applications can all be achieved using today s machinery and standard fitting solutions. Alternatively, by inserting frames, wooden blocks or innovative bonding dowels/inserts into your EUROLIGHT boards, the surface layers become joined together (mechanically or chemically) to create a homogenous panel which opens up a host of new application possibilities to you. Something we haven t answered? Send us an and we ll try to answer your questions quickly and efficiently (see back cover for addresses).

25 Some ideas to get you started... 25

26 26 Some ideas to get you started... cladding The easiest way to integrate EUROLIGHT into your ideas is to use the material to clad around existing carcassing. Image kindly supplied by Omega. EUROLIGHT Raw bonded with EGGER Laminate, H3081 ST22 Hacienda Black, combined with H3078 ST22 Hacienda White EURODEKOR MFC doors 38 mm or 50 mm EUROLIGHT EURODEKOR MFC Butt Joint The most common way of joining EUROLIGHT, due to speed and simplicity, is to use a butt joint. Manufacturers and fabricators can join the lightweight boards (with their 8 mm high density surface layers) directly using commercial wood adhesive, as the carcass provides the necessary support and stability. To secure the EUROLIGHT boards in place simply fix standard chipboard screws from the inside of the carcass. Mitre Joint In this particular application mitre joints can also be made by using the same method as above. 38 mm or 50 mm EUROLIGHT EURODEKOR MFC N.B. For applications which don t have the support of a carcass underneath, we recommend the use of frames. Chipboard frames can be inserted and then cut and glued into a mitre afterwards. The advantage of this method is that it provides even greater stability through gluing the entire surface. See page for more information.

27 Some ideas to get you started Many companies use this method when starting out with EUROLIGHT as you can use the same standardised methods of carcass construction and there is no need to retest the product as the structure and integrity of the carcass remains the same. 38 mm or 50 mm EUROLIGHT EURODEKOR MFC 50 mm EUROLIGHT Decor - H3058 ST22 Mali Wenge Fixings Screws Standard Chipboard Screws Add additional value to your furniture with chunky, modern cladding.

28 28 Some ideas to get you started... Joining EUROLIGHT to MFC Another easy way to start using EUROLIGHT is to combine the product with EURODEKOR MFC Image kindly supplied by Laufen featuring H3090 ST22 Driftwood 50 mm EUROLIGHT Decor Furniture tops To create the chunky look many companies at present either bond 2 boards together or use 25 mm chipboard or MDF, which instantly makes the furniture very heavy and difficult to move. 38 mm or 50 mm EUROLIGHT Wooden dowels By switching various elements to 38 mm or 50 mm Eurolight boards, the furniture not only becomes much lighter but a thicker and ultimately higher value appearance becomes possible. EURODEKOR MFC

29 Some ideas to get you started Shelving The high density surface layers mean that no special fittings are required. Traditional cam & dowels (with a 5 mm Euroscrew thread) ensure an excellent hold. 38 mm or 50 mm EUROLIGHT Cam and dowel (with 5 mm Euroscrew thread) EURODEKOR MFC Fixings EUROLIGHT Decor, H3078 ST22 Hacienda White, with matching EURODEKOR MFC shelves Hidden Standard wooden dowels Standard wooden biscuits Visible Cam & Dowel (with 5 mm Euroscrew thread) No special fittings are required with this solution.

30 30 Some ideas to get you started... EUROLIGHT Decor, F509 ST2 Aluminium, combined with EURODEKOR MFC doors, H3090 ST22 Driftwood and U532 ST15 Petrol JOINING EUROLIGHT TO EUROLIGHT EUROLIGHT can be used to effortlessly create high value, modern shelving and carcassing. To find out more visit or Standard solutions For ease and simplicity, a range of low-cost, readily available fitting solutions have been specifically developed for joining EUROLIGHT boards together. For hidden fittings solutions please see pages

31 Some ideas to get you started Internal fittings The 8 mm high density surface layers of EUROLIGHT means that no special fittings are required and your current hinges, drawer runners, shelf supports and wardrobe rails can still be used. To ensure the best screw holding possible we recommend the use of Euroscrews, such as Häfele s WARDROBE RAILS HÄFELE Varianta screw SHELF SUPPORTS Varianta screw or Hettich s Direct fixing screw. DRAWER RUNNERS HETTICH Direct fixing screw HINGES Fixings Hettich Vb 36 HT Hettich VB 36 HT 38 (for 38 mm boards) Black: Grey: Brown: White: Hettich VB 36 HT 50 (for 50 mm boards) Black: Grey: Brown: White: Hettich Cover cap for 36 HT 38 and 36 HT 50 Hettich VB 36 HT Solution Nickel plated: Hettich DU321 connecting bolt: Häfele Rafix 20 HC Häfele Rafix 20 HC (for 38 mm & 50 mm boards) Brown: White: Black: Nickel plated: Häfele M20 connecting bolt: Häfele TAb 20/HC Häfele TAB 20/32 HC (for 38 mm boards) Black: Nickel plated: Häfele TAB 20/40 HC (for 50 mm boards) Black: Nickel plated: Häfele TAB 20 HC Solution back panels we recommend routering a 4 mm deep groove into the 8 mm high density surface layer for back panels. Gluing the back panels in place is not required.

32 32 Some ideas to get you started... Joining EUROLIGHT to EUROLIGHT with hidden fittings There are situations where a hidden fitting is required, for example with mid/high end furniture or open shelving units. Image kindly supplied by Espace Industrie. 50 mm EUROLIGHT Decor H1277 ST9 Light Lakeland Acacia (My Concept Home, Mobi Design) For these applications we recommend the use of frames or bonding dowels strategically inserted into the Eurolight board where required. With bonding inserts Invisible fittings are now possible with Hettich s VB insert which can be used to connect 38 mm or 50 mm lightweight boards with 8 mm surface layers. A simple drilled hole is all that is needed for its use. The glue for the VB insert is applied at two points from which it flows through special glue channels to both surface layers, securing the fitting in place.

33 Some ideas to get you started With Frames By inserting a 38 mm deep chipboard or MDF frame into 2 sides of the EUROLIGHT board it is possible to create furniture with hidden fittings as you would do today using biscuits or dowels. Nehl have also developed a solution which requires a 12.5 mm deep groove to be inserted into the 38 mm frame. 38 mm frames The fitting has 2 components, one half is fitted inside the groove and the other half attached to the side of the carcass. To attach, simply slide and click in place. Alternatively standard wooden dowels or biscuits could also be used. 38 mm frames As outlined on page 31, hinges, drawer runners and back panels can all be fitted as standard, directly into the 8mm surface layers. 38 mm 12.5 mm 12.5 mm 25 mm (for 38 mm EUROLIGHT ) 38 mm (for 50 mm EUROLIGHT ) Fixings with frames Nehl - hidden fitting solution Upper element: Base element: Nehl hidden fitting Standard wooden biscuits Standard wooden dowel with bonding insert Hettinject VB insert Hettich twister screw in dowel DU 232 T - galvanized DU 232 T - self colour To find out more visit or

34 34 Some ideas to get you started... EUROLIGHT is perfect for use as room dividers and can be opened and closed with ease. SLIDING/FOLDING/INTERNAL DOORS With EUROLIGHT even large partitions can be moved without much effort, making structures that ordinarily would not be feasible with thicker materials, now possible. Sliding and Folding doors are very popular where space is at a premium. Designers and manufacturers use them not only to save space, but also as a design feature. At the same time, internal doors are also playing an increasingly important design role within modern interiors.

35 Some ideas to get you started sliding doors Runner A two sided latitudinal frame is required for the following top running sliding door solutions (for information on how to insert frames see pages 44 45). Fitting solutions Max. door weight Suitable for Hettich Topline kg 38 mm & 50 mm Hettich Topline kg 38 mm & 50 mm Häfele Hawa Junior kg 38 mm & 50 mm Häfele Hawa Junior kg 38 mm & 50 mm Bottom Guide 38 mm chipboard or MDF frame 38 mm chipboard or MDF frame Folding doors Runner carriage Bonding dowels such as Hettich s Hettinject or Häfele s Aerofix (see page 42 43) are required for securing the hinges and runners on for the following folding door solutions: Fitting solutions Max. door weight Suitable for Hettich Wingline 25 kg 38 mm only Häfele Hawa Junior kg 38 mm & 50 mm Folding door hinges Internal doors We recommend inserting 65 mm width chipboard or MDF frames along the longitudinal edges of the board to provide support for the locks and hinges. For the top and bottom of the door a 38 mm chipboard or MDF frame is recommended so that the doors can be trimmed to size on site (for information on how to insert frames see pages 44 45). 65 mm chipboard or MDF frame EGGER can also supply EUROLIGHT with frames already inserted subject to minimum order quantities. For doors requiring a higher level of durability, combine EUROLIGHT Raw, with one of the 90 decors in our ZOOM door size laminates range mm chipboard or MDF frame

36 36 Some ideas to get you started... FLOATING SHELVES 38 mm & 50 mm load-bearing, floating shelves with large spans are now possible thanks to the rigidity and strength of EUROLIGHT. Strong, stable and trend orientated shelving.

37 Some ideas to get you started With bonding inserts Nehl has developed a bonding insert, which make it possible to construct floating shelves from frameless lightweight boards. Using EUROLIGHT not only reduces the weight of the shelf, but also increases the loading capacity and spanning distance of the shelves, making the furniture more practical. Before milling out the slots (in accordance with the fitting supplier s drilling patterns), the EUROLIGHT boards must first be edged with 2 mm ABS edging to provide rigidity and support for the inserts. To find out more visit The bonding inserts, are then set and glued in place to the back edge of the shelf. Special ducts have been incorporated into systems to allow the glue to adhere to the top and bottom surface layers. Standard metal shelf brackets can be used and fit together with the inserts to automatically lock the shelf in place. Both solutions can be secured to all types of walls including brick, concrete and plaster. Fixings Nehl Nehl wall support Nehl steel pin for wall support EUROLIGHT has an excellent bending strength thanks to its honeycomb core see page 46 for the test results.

38 38 The technical bit The technical bit... With new products come new questions, which is why we ve put together a whole host of useful processing advice on everything from cutting and edging to inserting blocks and bonding dowels. Simply scan this QR Code with your camera phone or webcam (using a QR Code reading app) to view our Eurolight processing video, which includes additional help and advice.

39 The technical bit... 39

40 40 The technical bit... Fabricating In addition to the key information shown, more detailed processing information, as well as technical data sheets can be found on our website Our state-of-the-art EUROLIGHT production line Cutting If the EUROLIGHT boards are cut using horizontal cutting machines that use a pressure bar and slider with pressure grippers, the pressure applied by the grippers must either be decreased or shims inserted close to the grippers to ensure the pressure is distributed more evenly. The maximum compressive rigidity of EUROLIGHT is 0.15 N/mm2 (1.5 kg/cm2). When cutting EUROLIGHT, chips occasionally fall into the honeycomb core. These should be removed before edging the boards. Drilling EUROLIGHT can be drilled in exactly the same way as other wood based panels and even extends the tooling life due to the cardboard honeycomb core. Milling By milling back the upper and lower surface layers, chipboard or MDF frames can be inserted around the edges of the EUROLIGHT for projects which require extreme load bearing or better screw holding properties.

41 The technical bit Edging From our experience, as EUROLIGHT boards have 8 mm high density surface layers they can be edged directly. EGGER 2 mm ABS Edging is recommended and normal edge banding machines can be used. If, however, the edging results are unsatisfactory, the following 2 steps (recommended by HOMAG) can improve the result when edging using continuous flow systems: Reduce contact pressure of trimming unit from 2 kg/cm2 to 1.5 kg/cm2. Reduce the amout of overhanging edging along the length of the board as much as possible. Edging can also be applied manually by using PVAC adhesive and then using masking tape to keep the edging in position until the adhesive cures. Edges can then be trimmed and finished by hand. Veneering EUROLIGHT Raw is ideal for laminating and veneering. We can offer you a wide selection of over 200 laminates within the ZOOM collection. The figures below apply to both the 38 mm and 50 mm thick EUROLIGHT boards. Frameless Framed Veneering Max. press temperature: 90 C Max. press duration: 3 minutes Max. specified press pressure: 1.5 kg/cm2 Max. press temperature: 80 C Max. press duration: 3 minutes Max. specified press pressure: 3-5 kg/cm2 Laminating Max. press temperature: 70 C Max. press duration: 3 minutes Max. specified press pressure: 1.5 kg/cm2 Max. press temperature: 70 C Max. press duration: 3 minutes Max. specified press pressure: 3-5 kg/cm2

42 42 The technical bit... inserting bonding dowels Bonding dowels offer an alternative to inserting frames and allow you to use exactly the same fittings as you use today. Whilst frames can only be inserted around the edges, bonding dowels can be inserted anywhere in the surface of the board. Häfele Aerofix 100 This adhesive insert connects both surface layers by means of the integrated adhesive. The Aerofix 100 is a bonding dowel containing a glue-capsule, which breaks open and evenly distributes glue on the upper and lower inner layers of lightweight panels. They are easy to use and can be processed either manually or by automatic machines. The Aerofix 100 adhesive insert bridges the gap (mechanically and chemically) between the two 8 mm MFC layers of the lightweight panel. Adhesive cartridge Casing Inner part 1 Instructions 1 Drill 10 mm diameter hole into top surface in required position. Use a drilling depth that ensures that the top surface and core are removed as far as the lower surface layer. Lower surface layer 2 2 Push Aerofix 100 bonding dowel into drill hole until it mechanically engages. This ensures that screws and bolts can be screwed into the adhesive insert immediately after installation. The bonding dowel should not be subjected to the full mechanical load immediately after installation. 3 The chemical adhesion process takes place when the insert is pressed in. The Push inner part until it sits flush in the top surface layer single-component PUR adhesive distributes itself between the upper and lower layers and is fully cured within 16 hours. Once the adhesive is cured the insert can be subjected to the maximum load. 3 Fixings Aerofix Screw For 38 mm boards For 50 mm boards

43 The technical bit Hettich Hettinject With Hettinject bonding dowels, the glue is inserted manually and reaches the upper and lower surface layers via flow channels. This produces a highly stable structure which connects the surface layers, resulting in outstanding screw pull out results of between 750 N 1250 N, up to twice as good as conventional fittings used in chipboard. In terms of gluing, a variety of glue types can be used and the cycle times are short, as little glue is required. Glue can be measured individually and changed per dowel depending on the application (4 g of glue per dowel is recommended, but 9 g will result in the highest possible pull out strength). The curing time can also be selected individually, depending on the glue used. 8 mm high density chipboard surface layer Ø 10 mm max. 3 mm gap Hettinject Always ensure that there is a 1 2 mm space below the dowel so that the glue can bond to the lower surface layer (maximum 3 mm gap). Manual Processing Instructions 1 Hettinject test cases can be ordered from Hettich. 2 Drill a hole into the upper surface layer of the EUROLIGHT board. 3 Insert the bonding dowel Glue is injected with a compressed air gun. The tip seals the dowel from above and ensures a clear screw slot. 5 The glue bonds the dowel to both surface layers across a large area. 6 Standard fittings can be mounted when the glue has cured. Fully Automatic Processing Instructions 1 Drill a hole into the EUROLIGHT board, chips can remain in the board. 2 Fit the bonding dowel and glue the dowel simultaneously. 3 The glue bonds the dowel to both surface layers. Fixings Hettinject For use with 4 mm diameter screws Hettinject 27 (for 38 mm boards) Hettinject 41 (for 50 mm boards) Hettinject - For use with 6.3 mm diameter screws To find out more visit or Hettinject 41 (for 50 mm boards)

44 44 The technical bit... INSERTING FRAMES & BLOCKS Inserting frames and blocks along the edges of the board provides further benefits. These include additional screw holding properties and even better bending strength results, which opens up new application possibilities. EUROLIGHT Raw with 38 mm chipboard frame Depending on the application, wooden blocks or 2 sided or 4 sided frames can be inserted. We recommend that 1.5 mm of each 8 mm surface layer is milled out for 38 mm EUROLIGHT boards and 2 mm is milled out for 50 mm EUROLIGHT boards (using standard milling machines) in order to remove the honeycomb core and any residual glue from the surface layers. This provides a smooth clean surface for gluing the frame in place and also ensures that the frame fits securely against the recess. The use of standard PVAc glue is recommended. For added flexibility, frames and blocks can also be inserted after the boards have been cut to size. Suitable materials are wood based materials such as chipboard and MDF, or knot free, dried solid wood. Wooden block options Framing options 2 sided longitudinal frames 2 sided latitudinal frames 4 sided frames

45 The technical bit Different sized frames provide a variety of different solutions: 10 mm frames can be inserted to provide a base upon which to apply edge banding material which is thinner than 2 mm, e.g. Laminate edging or 0.8 mm ABS edging (2 mm ABS edging for example does not require a frame, see page 41 for details). With both 38 mm & 50 mm EUROLIGHT boards insert 10 mm frame vertically. 38 mm frames are perfect for postforming, inserting grooves and attaching load bearing fittings. For 38 mm EUROLIGHT boards, insert a 25 mm 38 mm frame horizontally. For 50 mm EUROLIGHT boards insert a 38 mm 38 mm frame horizontally. 10 mm frames 65 mm frames ensure that every possible type of fitting, including door handles and hinges can be used. For 38 mm EUROLIGHT boards, insert a 25 mm 65 mm frame horizontally. For 50 mm EUROLIGHT boards insert a 38 mm 65 mm frame horizontally. 38 mm frames Wooden blocks can be strategically placed around the edges of the board to provide additional stability for specific fittings such as table legs. They can be inserted quickly and with ease on site using the same method as inserting frames. Wooden block 65 mm frames EGGER can also supply EUROLIGHT boards with chipboard frames already inserted (either framed, two sided or four sided). Please contact your EGGER sales manager for minimum order quantities, lead times and prices.

46 46 The technical bit... technical data General tolerances Board thickness Standards used Unit 38 mm 50 mm Thickness EN 324 mm ± 0.3 Length and width EN 324 mm ± 5.0 Curvature EN mm/m < 2.0 Squareness EN 324 mm/m < 2.0 Edge straightness EN 324 mm/m ± 1.5 Internal bond EN 319 N/cm 2 > 10 Screw withdrawal resistance EN 320 N > 570 Edge nicks EN mm < 10 Limit deviation density to mean value EN 323 % ± 10 Formaldehyde content EN 120 mg/100 g E1 Temperature resistance C < 80 C Density kg/m Sound insulation index (R w) db Compression strength kg/cm Fire class EN D-s1, d0 Bending strength Tested internally in partnership with a local university in accordance with deflection standards DIN Test load 150 kg/m2 Relevant for eurolight with or without ABS edging and eurolight with a 10 mm frame. Deflection after: Spanning distance Thickness Unloaded 5 days 7 days 14 days 28 days 1000 mm 38 mm 0.04 mm 1.88 mm 2.28 mm 2.45 mm 4.00 mm 1000 mm 50 mm 0.16 mm 1.11 mm 1.35 mm 1.44 mm 3.00 mm Weight Thickness Single board Pack weight 38 mm 72.7 kg 0.93 tonnes (12 boards per pack) 50 mm 73.9 kg 0.72 tonnes (9 boards per pack)

47 Services 47 zoom is so much more: With ZOOM we don't just offer you high product quality and the latest trend orientated decors but also a wide range of helpful services. Your everyday resource. Need a sample? Try our sample service As easy as online shopping: visit the new EGGER sample shop and search by texture, colour tone or colour world to find what you need in an instant. You can find decor combination suggestions and check your order history. Very quickly you'll receive A4 samples that can really convince your customers - just try it out. All decors shown are reproductions. Due to the variables in the printing process, colours may vary slightly from actual product. Need to visualise your ideas? USE VDS Profi With our Virtual Design Studio (VDS) software you can visualise the ideas of you and your customers with ease. Place EGGER decors into a wide variety of available room sets or alternatively upload your own images. Actively involve your customers in the design process and offer a consultative service: FOR EVERYTHING ELSE VISIT OUR WEBSITE From technical data sheets, processing instructions and certificates to product availability, distributor searches and the latest news, it can all be found quickly and efficiently at

48 FRITZ EGGER GmbH & Co. OG Holzwerkstoffe Weiberndorf St. Johann in Tirol Austria t f Info-sjo@egger.com THE EVERYDAY RESOURCE Register today and take advantage of the helpful EGGER services: EN-OS_229073_02/2012. Technical details and printing errors are subject to change. Fritz EGGER Shanghai Rep. Office Unit 3609, Southern Securities Tower, 580 Nanjing Road (W) Shanghai P.R. China t f china@egger.com Arvind Katyal B-5, Gulmohar Park New Delhi India t f india@egger.com Fritz EGGER AG Ikeda building 2nd floor Ginza Chuo-ku, Tokyo-to, Japan t f japan@egger.com