Flexible Shaft Machining

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1 Flexible Shaft Machining

WMZ Werkzeugmaschinenbau Ziegenhain GmbH WMZ COMPLETE SHAFT MACHINING.

system. Alongside turning, milling and drilling processes, it is also possible to cut gearing in shaft-shaped workpieces.

Alongside machine tools, WMZ develops and mass-produces high-quality motor spindles, which are used in almost all machines within the DVS

Accordingly, the areas of application for the high-precision drive components, which are manufactured at WMZ with a wealth of experience and

Machining with center drive WMZ motor spindles Machine concepts from WMZ are based on a modular system which permits the customized

Thus shaft-shaped components can be machined in a single chucking with up to four tool systems at the same time, for example.

In addition, automatic solutions reduce loading and unloading times to a minimum.

an optional feature for all machines, is absolutely unbeatable.

Center drive technology is particularly suitable where demanding requirements are made on truth of running between the right-hand and

DVS TECHNOLOGY GROUP The DVS TECHNOLOGY GROUP is made up of experienced machining companies focussing on the turning, gear cutting and

2 WMZ Werkzeugmaschinenbau Ziegenhain GmbH WMZ COMPLETE SHAFT MACHINING. Machine tools for the flexible machining of shaft-shaped components are designed and produced within the DVS TECHNOLOGY GROUP by WMZ in Schwalmstadt-Ziegenhain/Germany. Passenger car and commercial vehicle components up to 4,500 mm long can be machined completely in a single chucking thanks to the modular system. Alongside turning, milling and drilling processes, it is also possible to cut gearing in shaft-shaped workpieces. The center drive technology further developed by WMZ makes the highly efficient machining of suitable components possible. Alongside machine tools, WMZ develops and mass-produces high-quality motor spindles, which are used in almost all machines within the DVS TECHNOLOGY GROUP. Accordingly, the areas of application for the high-precision drive components, which are manufactured at WMZ with a wealth of experience and high quality promise, are extremely varied and challenging. Machining with center drive WMZ motor spindles Machine concepts from WMZ are based on a modular system which permits the customized combination of material removal technologies in one machine. Thus shaft-shaped components can be machined in a single chucking with up to four tool systems at the same time, for example. As a result, non-productive times are extremely short and machining times are halved. In addition, automatic solutions reduce loading and unloading times to a minimum. HIGHLY EFFICIENT THANKS TO CENTER DRIVE In terms of efficiency, the advanced center drive technology developed by WMZ, which is available as an optional feature for all machines, is absolutely unbeatable. With this, the workpiece is clamped and driven in the center, enabling both ends of the shaft to be machined simultaneously. Center drive technology is particularly suitable where demanding requirements are made on truth of running between the right-hand and left-hand workpiece side in relation to overall concentricity, roundness, coaxiality and positional tolerance. DVS TECHNOLOGY GROUP The DVS TECHNOLOGY GROUP is made up of experienced machining companies focussing on the turning, gear cutting and grinding technologies. The DVS TECHNOLOGY GROUP has more than 1,000 employees worldwide and is one of the leading system suppliers for machines, tools and production solutions for the machining of vehicle powertrain components before and after hardening. Machine Tools & Automation SOFT & HARD TURNING DRILLING MILLING The following divisions make up the DVS TECHNOLOGY GROUP: DVS Machine Tools & Automation: Manufactures and sells high-precision machine tools, automation equipment and the associated services. Tools & Components DVS Tools & Components: Develops, manufactures and sells customised machine components, tools and abrasives. GEAR CUTTING MEASURING DVS Production: Series production of components for passenger cars and commercial vehicles using DVS machine tools. Production DVS International Sales & Service: Local DVS Contact for Sales and Service on International Markets. International Sales & Service 2 3 WMZ FLEXIBLE SHAFT MACHINING

H200 SERIES THE MULTI-TASKER FOR CHALLENGING JOBS H200 TECHNICAL

Centering clamp Collet Drive Spindle & counter-spindle Cutting

Material removal technologies Horizontal Siemens Sinumerik

hole drilling, milling The H200 series is ideal for challenging

non-productive times, so that the process time is shortened by

3 H200 SERIES THE MULTI-TASKER FOR CHALLENGING JOBS H200 TECHNICAL DATA H200-S/O H200-F H200-C Workholding device Collet & chuck Centering clamp Collet Drive Spindle & counter-spindle Cutting to length & centering Center drive Max. chucking diameter [mm] 100 Max. workpiece length [mm] Machine bed design Control system Material removal technologies Horizontal Siemens Sinumerik 840D-SL Soft & hard turning, skiving & hobbing, drilling & deep hole drilling, milling The H200 series is ideal for challenging components that require the extensive use of tools for the finished result to be machined. With up to four tools working at once, machining time is drastically reduced. The integrated loading and unloading units ensure shorter non-productive times, so that the process time is shortened by up to 60% compared with similar machine concepts. Machines in the H200 series were developed for large-series mass production. They can be integrated particularly easily in existing production lines. 4 5 WMZ FLEXIBLE SHAFT MACHINING

V300 SERIES THE SLIM LINE FOR HIGH QUANTITIES 适用大量工件的精简生产线 V300

sturdiness of the V300 machine series is the basis for high-precision

Thanks to the modular design, a wide range of soft and hard machining

makes the V300 machine series very attractive for applications within

Workholding device Collet & chuck Centering clamp Collet Drive

4 V300 SERIES THE SLIM LINE FOR HIGH QUANTITIES 适用大量工件的精简生产线 V300 TECHNICAL DATA V300-S/O V300-F V300-C The high rigidity and sturdiness of the V300 machine series is the basis for high-precision machining results on shafts with a length of up to 1400 mm. Thanks to the modular design, a wide range of soft and hard machining processes can be implemented highly efficiently in one machining chamber. Fully automated, the V300 can produce large quantities in extremely short cycle times. The slim design and straightforward integration in production lines makes the V300 machine series very attractive for applications within the vehicle industry. Workholding device Collet & chuck Centering clamp Collet Drive Spindle & counter-spindle Cutting to length & centering Max. chucking diameter [mm] Max. workpiece length [mm] 1400 Machine bed design Control system Material removal technologies Vertical Siemens Sinumerik 840D-SL Center drive Soft & hard turning, skiving & hobbing, drilling & deep hole drilling, milling Fully automated production line for drive shaft bevel gears 6 7 WMZ FLEXIBLE SHAFT MACHINING

I500 SERIES THE FLEXIBLE PLATFORM FOR LARGE COMPONENTS 适用大量工件的精简生产线 I500 TECHNICAL DATA I500-S/O I500-F I500-C Workholding device Collet & chuck Centering clamp Collet Drive Spindle & counter-spindle

workpiece length [mm] 2200 1850 Machine bed design Control system Material removal technologies Inclined Siemens Sinumerik 840D-SL Soft & hard turning, skiving & hobbing, drilling & deep hole

machine to the next. In addition, the risk of having to make compromises in terms of machining quality due to rechucking errors is increased.

Shafts or pipes up to 2200 mm long can be geared using the optional Y-axis or grooved by milling.

5 I500 SERIES THE FLEXIBLE PLATFORM FOR LARGE COMPONENTS 适用大量工件的精简生产线 I500 TECHNICAL DATA I500-S/O I500-F I500-C Workholding device Collet & chuck Centering clamp Collet Drive Spindle & counter-spindle Cutting to length & centering Center drive Max. chucking diameter [mm] 220 Max. workpiece length [mm] Machine bed design Control system Material removal technologies Inclined Siemens Sinumerik 840D-SL Soft & hard turning, skiving & hobbing, drilling & deep hole drilling, milling Those who have large components to be machined want to use as few machines as possible, because the larger the component, the more effort is required to move the component from one machine to the next. In addition, the risk of having to make compromises in terms of machining quality due to rechucking errors is increased. With up to 6 compound slides, the I500 machine series provides maximum machining flexibility and sufficient space for quality-enhancing steady rests or an additional center drive. Shafts or pipes up to 2200 mm long can be geared using the optional Y-axis or grooved by milling. The inclined machine bed makes the machine particularly rigid and sturdy for the machining of large components. Type I500 is particularly suitable for shaft-shaped components for commercial vehicle powertrains or for pipes used for transporting raw materials. Equipment components: 1-6 = Cross slides I. = Position Spindle / Tail stock II. = Position Centre Drive III. = Position Spindle / Tail stock A = Spindle C = Center Drive I F = Tail stock G = Turret with driven tools and Y-axis H = Turret with driven tools J = Turret M = Steady rest V = Load and Unloading Q = Chip Conveyor 8 9 WMZ FLEXIBLE SHAFT MACHINING

I700 SERIES COMPLETE MACHINING OF LARGE-FORMAT COMPONENTS 适用大量工件的精简生产线 I700 TECHNICAL DATA I700-S/O I700-F I700-C

centering Center drive Max. chucking diameter [mm] 400 350 280 Max.

Sinumerik 840D-SL Soft & hard turning, skiving & hobbing, drilling & deep hole drilling, milling WMZ rounds out its

These can move up to two center-drive heads, two turrets with driven tools and Y-axis, two sleeves and two steady

components for commercial vehicles or pipes for transporting raw materials.

6 I700 SERIES COMPLETE MACHINING OF LARGE-FORMAT COMPONENTS 适用大量工件的精简生产线 I700 TECHNICAL DATA I700-S/O I700-F I700-C Workholding device Collet & chuck Centering clamp Collet Drive Spindle & counter-spindle Cutting to length & centering Center drive Max. chucking diameter [mm] Max. workpiece length [mm] Machine bed design Control system Material removal technologies Inclined Siemens Sinumerik 840D-SL Soft & hard turning, skiving & hobbing, drilling & deep hole drilling, milling WMZ rounds out its product range with the I700 series. Up to 22 NC axes can be used over a maximum machining length of 4,500 mm. These can move up to two center-drive heads, two turrets with driven tools and Y-axis, two sleeves and two steady rests, allowing extremely long workpieces to be machined completely and precisely without additional retooling efforts. The I700 series is an extension of the I500 series, making it an ideal machining solution for shaft-shaped drive components for commercial vehicles or pipes for transporting raw materials. Equipment components: 1-6 = Cross slides I. = Position Spindle / Tail stock II. = Position Centre Drive III. = Position Spindle / Tail stock A = Spindle C = Center Drive I F = Tail stock G = Turret with driven tools and Y-axis H = Turret with driven tools J = Turret M = Steady rest V = Load and Unloading Q = Chip Conveyor WMZ FLEXIBLE SHAFT MACHINING

7 WORLDWIDE SERVICE WMZ machines are in use wherever top performances are required. In order to guarantee the reliable fulfillment of these requirements long-term, customer-friendly service is an important factor in our products. The objective of all our services is to increase our customers yield sustainably and satisfy customer requirements and expectations faster and better all the time. In order to achieve this objective, we offer numerous service products which are developed and constantly adapted in cooperation with our customers. We offer you the following service over the entire service life of the machines: Spare parts supply Remote diagnosis Production support Repairs Training Maintenance WMZ your personal contact Dipl.-Kfm. Christian Rhiel Senior Sales Manager Werkzeugmaschinenbau Ziegenhain GmbH Am Entenfang Schwalmstadt, Germany Tel: +49 (0) Fax: +49 (0) Internet: Sebastian Arndt Sales Manager Werkzeugmaschinenbau Ziegenhain GmbH Am Entenfang Schwalmstadt, Germany Tel: +49 (0) Fax: +49 (0) Internet: WMZ FLEXIBLE SHAFT MACHINING

8 14 15 WMZ FLEXIBLE SHAFT MACHINING

Mitglieder der DVS TECHNOLOGY GROUP Members of the DVS TECHNOLOGY GROUP DVS MACHINE TOOLS & AUTOMATION BUDERUS Schleiftechnik GmbH www.buderus-schleiftechnik.

9 Mitglieder der DVS TECHNOLOGY GROUP Members of the DVS TECHNOLOGY GROUP DVS MACHINE TOOLS & AUTOMATION BUDERUS Schleiftechnik GmbH Innenrundschleifen Außenrundschleifen Gewindeschleifen Hartdrehen I.D. grinding O.D. grinding Thread grinding Hard turning DISKUS WERKE Schleiftechnik GmbH Planseiten-Schleifen Doppel-Planseiten-Schleifen Sonderbearbeitung Face grinding Double face grinding Special machining PITTLER T&S GmbH Vertikal-Drehbearbeitungszentren & Pick-up-Systeme Verzahnen in der Komplettbearbeitung Vertical turning center & Pick-up systems Gear cutting for complete machining PRÄWEMA Antriebstechnik GmbH Verzahnungshonen/-schleifen Verzahnungsfräsen Anspitz-/Hinterlegungsfräsen Gear honing Gear grinding Hobbing/Fly-cutting Chamfering WMS Werkzeugmaschinenbau Sinsheim GmbH Service-Dienstleistungen Generalüberholungen Reparatur von Baugruppen Maintenance Machine Retrofit Repairs WMZ Werkzeugmaschinenbau Ziegenhain GmbH Dreh- & Kombinationsbearbeitung wellenförmiger Bauteile Motorspindeln Turning & Combined machining of shafts Motor spindles DVS TOOLS & COMPONENTS DVS TOOLING GmbH Werkzeuglösungen und Technologiesupport für das PRÄWEMA Verzahnungshonen Tool solutions and technology support for PRÄWEMA gear honing NAXOS-DISKUS Schleifmittelwerke GmbH Konventionelle Schleifwerkzeuge CBN & Diamantwerkzeuge Conventional grinding tools CBN & Diamond tools DVS PRODUCTION DVS Production GmbH DVS Technologien in der Serienfertigung für PKW-Komponenten DVS Technologies in mass production for passenger car components FRÖHLICH CNC Produktion GmbH DVS Technologien in der Serienfertigung für Nutzfahrzeug-Komponenten DVS Technologies in mass production for commercial vehicle components DVS INTERNATIONAL SALES & SERVICE DVS Technology America, Inc. DVS Sales & Service in USA, Canada & Mexico DVS Technology (Shenyang) Co., Ltd. DVS Sales & Service in China DVS Technology Europe GmbH DVS Sales & Service in South Europe WMZ EN-HDM Werkzeugzeugmaschinenbau Ziegenhain GmbH Am Entenfang Schwalmstadt Germany Tel +49 (0) Fax +49 (0) Mail

PVSL Vertical Pick-Up Turning and Milling Centre

PVSL Vertical Pick-Up Turning and Milling Centre 1 PITTLER T&S GMBH PITTLER T&S develops and manufactures high-precision turning centres for the soft and hard turning as well as the drilling and milling