WHEN DISASSEMBLING ALUMINUM EXTRUSION, TIGHTEN ALL SETSCREWS AND LOCKS TO PREVENT LOSS DURING SHIPPING
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1 Order #xxxxx - General Layout Step Plan View 0 Page of 6
2 Order #xxxxx - General Information Step Using Your Setup Instructions The Visionary Designs Setup Instructions are created specifically for your configuration. They are laid out sequentially, including an exploded view of the entire display, and then a logical series of detailed steps to assemble the main structure and components. We encourage you to study the instructions before attempting to assemble your exhibit. Each page reminds you to tighten the setscrews after disassembling your exhibit to prevent loss of the locks and setscrews (see below in RED). This is VERY IMPORTNT. Cleaning and Packing Your Display ) Use care when cleaning aluminum extrusion or acrylic inserts. Use only non-abrasive cleaners. ) When cleaning laminate inserts or countertops, use mild cleansers and a soft material such as cotton. 3) Keep all display components away from extreme heat and long exposure to sunlight to avoid warping and fading. ) Retain all packing material. It will make re-packing much easier and will reduce the likelihood of shipping damage. The Tool Most Visionary Designs exhibits can be assembled with the supplied Hex Key Tool. Occasionally, a flat head screwdriver may be required. Detail Typical Connection Typical Connection (cont d) Most horizontal extrusion connections have a patented expandable lock. This lock inserts into the groove of an opposing extrusion. Tightening the lock with the Hex Key Tool expands the lock and creates a strong positive connection. Detail B Detail C Detail D Setscrews Detail E Numbered Label Horizontal Inline Connection (remove only one setscrew) Base Plate Connection Vertical Connection (remove only two setscrews) When vertical extrusions are packed in portable cases rather than crates or tubs, they must broken down into smaller sections which then require assembly. Each extrusion contains a numbered label which corresponds with setup instructions. The label is located within a groove of the extrusion (when possible). With Visionary Designs the labels contain Black numbers unless otherwise specified. Remove only () setscrew when disassembling. Replace setscrew in extrusion after assembling it. Before packing, replace setscrew in extrusion to avoid losing it. ttach base plate to round or square vertical extrusion using the bolt provided. Be careful not to strip the threads. Remove only () setscrews when disassembling. Replace setscrews in extrusion after assembling it. Before packing, replace setscrews in extrusion to avoid losing them. Page of 6
3 Order #xxxxx - Backwall ssembly Step Oval Base Plate.75 h Lower Square Vertical Extrusion h Upper Square Vertical Extrusion w/ Canopy ttachment.75 h Lower Square Vertical Extrusion h Lower Square Vertical Extrusion h Upper Square Vertical Extrusion w/ Canopy ttachment.75 h Lower Square Vertical Extrusion h Upper Square Vertical Extrusion w/ Canopy ttachment h Lower Square Vertical Extrusion.67 w Horizontal Extrusion 3a/3b 5/5 6a/6b 6c/6d / / / / 3 w Horizontal Extrusion 3 w Horizontal Extrusion w/ Velcro attached to BCK Bottom Edge.75 Horizontal Extrusion w/ Velcro attached to BCK Top Edge 5 w Horizontal Extrusion w/ Velcro attached 8 w Horizontal Extrusion w/ Velcro attached 6 w Horizontal Extrusion w/ Velcro attached 6 w Horizontal Extrusion w/ Velcro attached.67 w Horizontal Extrusion w/ Velcro attached to BCK Bottom Edge Steps: ) ttach lower vertical extrusions [, and 6] to oval base plates []. ) ttach upper vertical extrusions [3, 5 and 7] atop lower vertical extrusions [,,, and 6]. 3) Connect horizontal extrusions [3a to 3b, 6a to 6b and 6c to 6d] together. ) ttach lower horizontal extrusions [9 and ] between vertical extrusions [/3, 8 and /5] as shown. 5) Place inserts and attach mid horizontal extrusions [0 and ] between vertical extrusions [/3, 8, and /5] and atop inserts. 6) ttach horizontal assembly [3a/3b] between vertical extrusions [/3 and /5]. 7) ttach horizontal exrtusions [, 5, 6a/6b, and 6c/6d] between vertical extrusions [/5, a/5, and 6/7] as shown, placing insert between horizontal extrusions [5] as indicated. 8) pply graphics to assembled backwall, see ttaching Graphic details a Note: ttaching Graphics ttach Backwall Graphics to Velcro on BCK Top Edge of the Upper Horizontals and BCK Bottom Edge of the Lower Horizontals 3b 0 5 Velcro on BCK side 5 6b 6a Velcro on BCK side 5 Velcro on BCK side 5 Note: ttaching Graphics ttach Backwall Graphics to Velcro on BCK Top Edge of the Upper Horizontals and BCK Bottom Edge of the Lower Horizontals Velcro on BCK side Velcro on BCK side Velcro on BCK side c 6d Page of 6
4 Order #xxxxx - Backwall Pedestal ssembly Step 7 8 8a 8b 9 Qty.5"w Horizontal Extrusion 38 h Round Vertical Extrusion 38 h 35 Vertical Extrusion w/ Door Stop 38 h 35 Vertical Extrusion w/ Door HInge Curved Horizontal Extrusion Internal Shelf Support Steps ) ttach Vertical extrusions [8a and 8b] to vertical extrusions [8] as shown below. ) ttach lower horizontal extrusions [7 and 9] between vertical extrusions [ from previous page, 8/8a and 8/8b] as shown. 3) Place inserts and door where indicated. ) ttach upper horizontal extrusions [7 and 9] between vertical extrusions [ from previous page, 8/8a and 8/8b] as shown. 5) internal shelf and set atop velcroed supports. 6) Place conter atop assembled pedestal. 7 Shelf Shelf Supports Shelf Supports 8a 8 Door 7 8b 9 7 Page of 6
5 Order #xxxxx - Canopy ssembly Step w Horizontal Extrusion w/ Velcro attached to Back of member 37.7 w Horizontal Extrusion w/ Velcro attached to Back of member 5.86 w Vertical Extrusion w/ Velcro attached to Back of member 5.86 w Vertical Extrusion w/ Velcro attached to Back of member 38.5 w Curved Horizontal Extrusion w/ Velcro attached to Back of member 38.5 w Curved Horizontal Extrusion w/ Velcro attached to Back of member Steps ) Connect canopy pieces together using bolts and wing nuts provided, see Example of Canopy Connection detail. ) Connect horizontal extrusions [8 to 9 and to 3] together. 3) ttach assembled horizontal extrusion [8/9] to assembled canopy using bolts as shown. ) Connect vertical extrusions [0 and ] to left and right side of assembled horizontal extrusion [8/9]. 5) ttach assembled curved horizontal extrusion [/3] atop vertical extrusions [0 and ]. Repeat steps for both Canopies nd one attaches B to B. 3 Example of Canopy Connection 0 Bolts Connecting Canopy Pieces Together 8 9 Connect piece Canopy together by using bolts and wing nuts provided. Page 3 of 6
6 Order #xxxxx - ccessory ssembly Step 0 Shelf Supports Steps ) ttach canopy to assembled backwall as shown. ) ttach 0 D sintra signs using standoff barrels and caps. 3) ttach wings using 0 clamps as shown. ) ttach literature racks as shown. 5) Connect shelf supports [0] to vertical extrusions [8 from previous pages] and place shelves atop velcro to secure in place. Sign ttachment standoff barrel Note: ttaching Graphics ttach Header Graphic to Back of assembled header frame. Wing ttachment Slide 0 Clamp into groove of square extrusion. 0 When desired location is found, tighten set screw to secure. Set- Screw Tighten black plastic set screw to secure Wing in place. Black Plastic Set-screw Slide stand off barrels into groove of backwall extrusion 0 D Sintra Sign Standoff Barrels and Caps Literature Rack ttachment 0 Shelves 0 0 D Sintra Sign 0 0 Tighten Lock to Secure Secure Sign to stand off barrels using standoff caps ttach connector piece to rack as shown. Then connect assembled literature rack to vertical extrusion. Page of 6
7 Order #xxxxx - Workstation ssembly Step D Round Base Plate 0 h Lower Round Vertical Extrusion 0 h Upper Round Vertical Extrusion 36 h Round Vertical Extrusion Sign ttachment stand off barrel 6 D Sintra Sign Steps ) ttach vertical extrusions [5 and 7] to base plate [] as shown. ) ttach upper vertical extrusion [6] atop vertical extrusion [5]. 3) ttach tapered plex wing to front of vertical extrusion [7] using standoff caps and 6 D round sintra sign to vertical extrusion [6]. 3) Place and attach counter atop vertical extrusion [7]. 6 Slide stand off barrels into groove of vertical extrusion Standoff Barrels and Caps 6 Repeat steps for both workstations. 5 Secure Sign to stand off barrels using stand off caps Page 5 of 6
8 Order #xxxxx - Modified Workstation ssembly Step 6 8 D Round Base Plate h Round Vertical Extrusion 36 h Lower Round Vertical Extrusion Horizontal Counter Support Extrusion Steps ) ttach vertical extrusions [8 and 7] to base plate [] as shown. ) Connect horizontal support between vertical extrusions [7 and 8]. 3) ttach tapered plex wing to front of vertical extrusion [7] using standoff caps. ) Place and attach counter atop vertical extrusion [7] Page 6 of 6
9 Order #xxxxx - Case Packing Level 5 Level Level 3 Level Level Sections of Modul Header B C D () () (3) () () #9 Horizontal counter support #7.5 extrusion #5 and #5a 8 extrusion #6a, 6b, 6c and #6d 6 extrusion #9 Curved extrusion Front View Setup Hardware Round Base Plate Oval Counter Top Oval Counter Top Sintra Wings / Section of Header / Section of Header Pedestal Counter Top Plex and Infills Graphics Space for Monitors Large Infills #5a - Square Extrusion #5 - Square Extrusion B D C dditional Boxes behind Contain Literature Pockets and Base Plates Pedestal Door Level 5 Level Level 3 Level Level Front View #7-36 Round Extrusion #7-36 Round Extrusion #8-36 Round Extrusion #8-38 Round Extrusion #8-38 Round Extrusion #5-0 Round Extrusion #7 - Square Extrusion # - Square Extrusion #6 - Square Extrusion #6-0 Round Extrusion # -.75 Square Extrusion
10 Order #xxxxx - Case Packing Level 5 Level Level 3 Level Level Sections of Modul Header B C D B C D () () () () # and # 3 extrusion # 5 extrusion #9 and #0.67 extrusion #3a and #3b.75 extrusion dditional Box behind Contains Literature Pockets Setup Hardware Base Plates Level 5 Level Level 3 Level Level Front View () Laminated Shelves Round Base Plate Laminated Infills Oval Counter Top / Section of Header Round Base Plate / Section of Header Front View #6-0 Round Extrusion #5-0 Round Extrusion #7-36 Round Extrusion #8 - Square Extrusion #8 - Square Extrusion #3 - Square Extrusion # -.75 Square Extrusion # -.75 Square Extrusion #5 - Square Extrusion
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