CSIR Integrated Skill Initiative. Advanced Machining & Welding CSIR-IMMT

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Evelyn Lyons
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1 CSIR Integrated Skill Initiative Advanced Machining & Welding CSIR-IMMT CSIR-IMMT is one of the leading technology organizations in mineral processing and materials technology. Its Central Mechanical Workshop is well equipped with modern and state of the art machinery such as Conventional Lathe m/c, Milling m/c, Surface Grinder m/c, Shaping m/c, Radial drilling m/c, CNC Lathe, CNC Milling and CNC EDM m/c to carter to the needs of different R&D requirements. All the machineries are supported by well trained technical manpower and advanced CAD & CAM software are used to carry out precision works. One of the objectives of CSIR-IMMT is to support the Govt. of India s mission on skill development in order to create skilled manpower. To pursue such an objective the following certificate course is initiated. Title of the course Duration No. of seats Educational Qualification Age group : Certificate Course in Advanced Machining & Welding : Five months : 12 [06 in Advanced Machining and 06 in Welding Technique] : ITI pass in the Trade of Machinist/Turner & Welding : Between 18 and 25 years (relaxation for SC/ ST/ OBC candidates as per Govt. rules) Date of commencement : August 2017 Venue of the course Course Fee Residential / Non-residential : CSIR-IMMT, Bhubaneswar : Rs /- per Trainee : Non-residential Training for whom: The programme targets individuals having ITI pass certificate from recognized institutes in above relevant subjects and who desire to acquire high-level of skills and exposure to advanced facilities and more practical training. Selection procedure: Applications shall be scrutinized on merit basis. Physically handicapped candidates should be able to stand without any support and work with both the hands. Salient features of the course: 20% theory and 80% practical; Hands on practical exposure to different machineries; Industrial visits/ Manufacturing unit visits.

Additional expenses on food and accommodation will be borne by the students.

2 Evaluation of students: Theory and Practical Examination Certification: A certificate will be issued to the successful students by CSIR-IMMT Course Fee: Rs. 10,000/- to be deposited at the beginning of the course. Additional expenses on food and accommodation will be borne by the students. For further information please contact: Course Coordinator Certificate Course in Advanced Machining & Welding C/o: Central Mechanical Workshop CSIR-Institute of Minerals & Materials Technology Bhubaneswar

3 Syllabus for Certificate Course in Advanced Machining AM-01 - Lathe Machine. A. Introduction Types of Lathe, Size of Lathe. B. Description of main parts of Lathe Headstock Tailstock Bed Carriage Saddle Cross slide, compound slide Tool post Feed mechanism Apron mechanism Lead screw Spindle mechanism C. Description of work holding devices in Lathe. D. Calculation of speed, cutting speed, feed, depth of cut of Lathe. E. Tools used in Lathe Types of cutting tool Nomenclature F. Different of operation of lathe Facing Turning Boring Threading Grooving Knurling Taper turning Drilling Reaming G. By hand practice of each operations of Lathe m/c.

4 AM-02 Milling Machine. A. Introduction. Types of milling machine and different parts. Size of milling machine. Milling processes. B. Fundamental Milling process and types. C. Work holding device D. Cutter holding device E. Type of Milling cutter and nomenclature. F. Calculation of speed, cutting speed, feed, and depth off cut. G. Operations of milling machine. Face milling Side milling Slotting Pocketing etc. H. By hand practice of each operations of milling m/c. AM-03 Shaper Machine. A. Introduction. Types of shaper machine Main parts of shaper Size of shaper B. Mechanisms oh shaper machine Quick return mechanism Pawl mechanism C. Work holding & tool holding devices. D. Tools used in shaper machine. E. Operations of shaper T-slot cutting Planning Key way cutting etc.

5 F. Calculation of Speed, stroke length, feed& depth of cut etc G. By hand practice of each operations of Shaper m/c. AM-04 Drilling Machine. A. Introduction Types of drill machine Size of drill machine B. Main parts of drill machine C. Work holding device D. Drill holding device E. Drill bits use in drilling Types of drill bits Nomenclature F. Operation of drilling machine Drilling Reaming Countersinking Counter boring Tapping etc. G. Calculation of Drill machine speed, cutting speed, feed, depth H. By hand practice of each operations of Drill m/c. AM-05 Grinding Machine. A. Introduction. Types of grinding machine Size of machine B. Grinding wheel Types of grinding wheel Grinding wheel abrasives, grain size, grade & structure. C. Grinding wheel dressing, Turing& balancing D. Types of grinding operation.

6 Surface grinding Cylindrical grinding Centre less grinding. E. Calculation of Grinding speed, feed, depth off cut. F. Surface finish & surface finish symbols. G. By hand practice of each operations of grinding m/c AM-06 CNC Machine. A. Introduction of CNC m/c. Description of different parts of machine and their use, Knowledge about the CNC machine codes and simple programming. Different operations like Threading, Facing, Drilling, Reaming, Taper Turning, Grooving, Parting, Boring etc. Tapper boring and Face milling, Countering, Pocketing, Slotting and Key way. AM-07 General Workshop Practices. Bench work & Marking. Measuring Instruments and their use. Fundamental Engineering Drawing. Machine Tool Maintance. Hand Tools. General Workshop Safety Precaution.

7 Syllabus for Certificate Course in Advanced Welding AW-01 Welding. A. Introduction. Definition Importance of welding in industry. B. Methods of welding. Fusion method (without pressure/with pressure) Non fusion method. C. Classification of welding process. Electric arc welding processes Gas welding process Other welding process D. Arc welding process. Metallic arc welding Carbon arc welding Atomic hydrogen arc welding Inert gas arc welding Gas metal arc welding Submerged arc welding Electroslag welding Plasma arc welding Resistance welding:- spot welding seam welding butt welding flash butt welding projection welding E. Arc welding equipments and accessories. F. Arc welding machine. G. Electrode. Specification of electrode Types of electrode H. Others important topics related to Arc welding Defects in welding, causes and remedies Polarity Distortion and its control Weldability of metal Inspection of weld

8 Advantages and limitations of arc welding. I. Gas welding process Oxy-acetylene gas welding Oxy-hydrogen gas welding Oxy-coal gas welding Oxy-liquid petroleum gas welding Air-acetylene gas welding J. Gas welding equipments K. Others important topics related to Gas welding Flash back and backfire Techniques of gas welding Chemistry of oxy-acetylene flame Type of Gas Flame Distortion in gas welding Faults in gas welding causes and remedies Manifold system Advantages and limitations of gas welding Safety precautions to be observed during gas welding. L. Other welding process Thermit welding Forge welding Friction welding Ultrasonic welding Explosive welding Laser welding Electron beam welding Induction welding Plastic welding M. Welding related processes. Oxy-acetylene cutting Arc cutting Hard facing Gauging Brazing Soldering N. Type of welded joints.

9 O. Nomenclature of butt and fillet weld:-root gap,heat affected zone, leg length, parent metal, penetration, reinforcement, root, root face, root run, root penetration, run, sealing run, backing run, throat thickness, toe, weld face, weld junction, fusion face, fusion zone etc. P. Basic welding positions and symbols. Q. By hand practice of each welding process.

CSIR-INSTITUTE OF MINERALS AND MATERIALS TECHNOLOGY Council of Scientific & Industrial Research BHUBANESWAR 751 013 Tel: 0674-2379340/2379173, Fax : 91-674-2567160, E-mail: pcbeuria@immt.res.

10 CSIR-INSTITUTE OF MINERALS AND MATERIALS TECHNOLOGY Council of Scientific & Industrial Research BHUBANESWAR Tel: / , Fax : , pcbeuria@immt.res.in, Website: Application form for admission to Certificate Course in Advanced Machining & Advanced Welding (Academic Year ) DD Particulars DD No.:.Date: Amount:..Bank: For Office Use Application No.:.. Receiving Date: 1. Name: (Full and in Block Letters) 2. Mailing Address: (In Block letters) Pin Code: Fax: Phone: 3. Permanent Address: (In Block Letters) Please paste self signed recent colour passport size photograph Fax: Phone: 4. Nationality : 5. i. Date of Birth (dd/mm/yyyy)./ /.. ii. Age as on 21 st July 2017 Years..Months 6. Knowledge in English Language: Spoken : YES / NO Written : YES / NO

11 7. Whether SC/ST/OBC (Non-creamy): Certificate to be attached 8. Record of Academic/Technical Training: (Commencing from Secondary School Certificate or Equivalent Examination* Examination School/College/ University Principal Subjects Class/ Division Year of Passing % marks scored (Grade Points) * Please enclose attested true copies / photocopies of certificate and marks sheets 9. Scholarships / Awards / Prizes etc, if received 10. Employment Record / Professional Experience* (if any) Name and address of the Company / Employer Nature of Business/ Product Period of Employment From To Designation & Responsibilities 11. Any other information: * Please enclose proof of your employment experience 12. List of enclosures: i. v. ii. iii. iv. vi. vii. Viii.

12 DECLARATION I declare that the above information furnished by me is true to the best of my knowledge and belief. If selected, I hereby agree to abide by the Rules and Regulations of the course framed by CSIR-IMMT. Date: Place: Signature of Candidate Note: a) INCOMPLETE APPLICATION WILL NOT BE ENTERTAINED. b) Last date of receipt of application is c) Any change of address, at item 2, should at once be communicated to the Program Coordinator, Certificate Course in Advanced Machining & Advanced Welding, Central Mechanical Workshop, CSIR- IMMT Bhubaneswar , INDIA. ( pcbeuria@immt.res.in / rkmandal@immt.res.in) d) The application should be printed, duly filled and sent to the Program Coordinator, Certificate Course in Advanced Machining & Advanced Welding, Central Workshop, CSIR- IMMT Bhubaneswar , INDIA with application fee and other enclosures. If the application is not received on or before the stipulated date, the application will not be considered. e) Application fee of Rs. 500/-(Rs 250/- for SC/ST under non sponsored category) in the form of DD drawn in favour of Director, IMMT Bhubaneswar, payable at Bhubaneswar should be sent along with the application. f) Any legal dispute arising out of the admission to this course will be under the jurisdiction of appropriate courts of Bhubaneswar only. g) No hostel seat is available. Selected candidates have to make their own arrangements for accommodation. List of enclosures to be attached: 1. Colour photograph (passport size) - 1 no. [in addition to the one on application] 2. DD towards application fee. 3. Photo copy of certificates and mark sheets from HSC (10 th ) on wards. 4. Sponsorship certificate for sponsored candidate. 5. Caste certificate for reserved non-sponsored candidate.

Skill Development Programme Certificate course in Advance Machining/Advance Welding 11 th March 29 th March 2019

Skill Development Programme Certificate course in Advance Machining/Advance Welding 11 th March 29 th March 2019 Skill Development Programme 11 th March 29 th March 2019 CENTRAL WORKSHOP CSIR-INSTITUE OF MINERALS & MATERIALS TECHNOLOGY The Central Mechanical Workshop of CSIR-Institute of Minerals & Materials Technology