SAMPLE. MEM07005C Perform general machining. Learner guide. MEM05 Metal and Engineering Training Package. Version 1

Size: px
Start display at page:

Download "SAMPLE. MEM07005C Perform general machining. Learner guide. MEM05 Metal and Engineering Training Package. Version 1"

Transcription

1 MEM05 Metal and Engineering Training Package MEM07005C Perform general machining Learner guide Version 1 Training and Education Support Industry Skills Unit Meadowbank Product code: 5449

2 Acknowledgments The TAFE NSW Training and Education Support Industry Skills Unit, Meadowbank would like to acknowledge the support and assistance of the following organisations and people in the production of this learner guide. Hare and Forbes Machinery House Fitting and Machining (Ron Culley) Electricity Commission of NSW (Lathe Manual) BHP (Machinist Manual) Blackwoods ISCAR TAFE NSW, Fitting and Machining (Theory Book 2) Writer: Andrew Gill TAFE NSW Reviewers: Mark Pollard (South Western Sydney Institute) Greg Carrol (Western Institute) Project Manager: Stephen Davies Education Programs Manager TAFE NSW Enquiries Enquiries about this and other publications can be made to: Training and Education Support Industry Skills Unit, Meadowbank Meadowbank TAFE Level 3, Building J, See Street, MEADOWBANK NSW 2114 Tel: Fax: The State of New South Wales, Department of Education and Training, TAFE NSW, Training and Education Support Industry Skills Unit, Meadowbank, Copyright of this material is reserved to TAFE NSW Training and Education Support Industry Skills Unit, Meadowbank. Reproduction or transmittal in whole or in part, other than for the purposes of private study or research, and subject to the provisions of the Copyright Act, is prohibited without the written authority of, TAFE NSW Training and Education Support Industry Skills Unit, Meadowbank ISBN Developed by Training & Education Support Industry Skills Unit, Meadowbank TAFE NSW 2011

3 Table of Contents Introduction General introduction Using this learner guide Prior knowledge and experience Unit of competency overview Assessment Topic 1: The centre lathe Introduction and safety Lathe maintenance Mounting work in the lathe Lathe chucks Mounting a chuck Holding work in a chuck Setting up in a four jaw chuck Types of cutting tools Cutting tool materials Setting up the cutting tool Feed and depth of cut Types of cutting operations Lathe centres Principles of metal cutting Cutting f uids Review questions Topic 2: The milling machine Types of milling machines Parts of the vertical mill Vertical mill controls Movements of the vertical mill Movements of the vertical mill head Developed by Training & Education Support Industry Skills Unit, Meadowbank TAFE NSW 2011

4 The bed mill Combination horizontal/vertical mill Horizontal/universal mill Milling safety Mill maintenance Types of milling cutters Cutting tools for vertical milling Selection of milling cutters Care and maintenance of milling cutters Mounting milling cutters Mounting the work piece Clamping in a vice Milling in the vice Milling operations Conventional and climb milling Speeds and feeds for milling Locating the work piece edge Review questions Topic 3: Radial arm drill Introduction Radial drilling machine types Tool holding devices Work holding Safety precautions Drilling operations Setting up in the radial drill Types of cutting tools Cutting speeds and RPM calculations Review questions Developed by Training & Education Support Industry Skills Unit, Meadowbank TAFE NSW 2011

5 Topic 4: Surface grinding Purpose Introduction Machine types Grinder classif cations Surface grinder features Operation of the surface grinder General set-up and installation Dressing and truing Operating procedure Using coolant Maintenance Safety Abrasive wheels Holding work Review questions Job 1: Introduction to the lathe Job 2: Turning to size Job 3: Turn, bore, drill and ream in the lathe Job 4: Introduction to the mill Job 5: Milling to size Job 6: Parallel strip Job 7: Toolmakers Clamp Job 8: Tee Tap Wrench Resource Evaluation Form Developed by Training & Education Support Industry Skills Unit, Meadowbank TAFE NSW 2011

6 Topic 1: The centre lathe Introduction and safety The Lathe is a machine tool in which the work can be held and rotated. A cutting tool is held and either moved along or across the work to produce cylindrical shapes (turning) or f at surfaces (facing). The speed at which the work rotates can be varied as can the speed at which the tool travels (feed). This is necessary because of the different diameters and types of materials that have to be turned. There are many and varied types of operations that can be carried out on the lathe eg, threading, boring, drilling, reaming, form turning etc. Workpiece sizes are determined by the largest diameter and length of work which can be accommodated. Lathe safety precautions Like any machine tool the lathe must be operated in a safe manner and the operator must concentrate on what is being done on the machine at all times otherwise serious injury may occur from poor operating procedures. Possible injuries include: burns, cuts, eye injury and possible entanglement. The following points should be observed to prevent possible injury. Wear suitable close f tting clothing. Wear approved eye protection. Use correct lifting methods. Keep tools or jobs from the headstock (moving parts). Use correct tools and equipment. Keep work area tidy. Keep hands away shavings. Clothing torn off the lathe operator and Do not stop the machine with wrapped around the job your hands. Always remove the chuck key from the chuck. Keep your eyes on the machine while it is operating. Switch the power off when setting the job in the lathe. Ensure all locking pins are secured when changing chucks. Beware of sharp tools in the tool post. Page 21 of 198

7 Lathe dimensions When comparing the size and working capacities of metal lathes there are several key dimensions to consider. They include: Swing over the bed Distance between centres The diameter of the largest work piece that can be rotated on the spindle without hitting the bed. The longest piece of work that can be held between centres. Swing over the carriage Diameter of spindle through hole Centre lathe components Digital readout Chuck guard Head stock Feed box Lead screw Feed screw Swarf tray The diameter of the largest work piece that can rotate over the carriage without hitting it. The diameter of the hole that passes through the spindle. Tool post Top slide Tail stock Carriage Apron Start/stop E stop Cross slide Foot brake Page 22 of 198

8 Heavily ribbed Vee bed Machine ways 1. Bed Bed J Jaw chuck Headstock Feed gear box Lead screw Feed shaft Tool post The bed is the foundation of the lathe. It is the part that aligns and supports the other parts of the lathe. Made from high quality f ne grain cast iron, it is heavily ribbed to remain distortion free. The top surface of the bed has two Vee's and two f ats, one of each for the Saddle and one of each for the Tailstock (Fig 1) and precision machined to accurately align other parts. The top surface of the bed is called "ways" or "slides". On some lathes they may be hardened to give greater wear resistance. Take care of the bed slide ways as worn or damaged ways cannot provide accurate alignment in the moving parts. Thus poor quality work will result. Cross side Compound side Saddle Froward/Reverse lever Tallstock Figure 1 Figure 2 Page 23 of 198

SAMPLE. MEM07005C Perform general machining. Learner guide. MEM05 Metal and Engineering Training Package. Version 1.1

SAMPLE. MEM07005C Perform general machining. Learner guide. MEM05 Metal and Engineering Training Package. Version 1.1 MEM05 Metal and Engineering Training Package MEM07005C Perform general machining Learner guide Version 1.1 Training and Education Support Industry Skills Unit Meadowbank Product code: 5790 Acknowledgments

More information

MEM07007C Perform milling operations

MEM07007C Perform milling operations MEM05 Metal and Engineering Training Package MEM07007C Perform milling operations Learner guide Version 1 Training and Education Support Industry Skills Unit Meadowbank Product code: 5513 Acknowledgments

More information

SAMPLE. MEM07006C Perform lathe operations. Learner guide. MEM05 Metal and Engineering Training Package. Version 1

SAMPLE. MEM07006C Perform lathe operations. Learner guide. MEM05 Metal and Engineering Training Package. Version 1 MEM05 Metal and Engineering Training Package MEM07006C Perform lathe operations Learner guide Version 1 Training and Education Support Industry Skills Unit Meadowbank Product code: 5514 Acknowledgments

More information

Trade of Toolmaking Module 2: Turning Unit 1: Machine Controls and Operations Phase 2

Trade of Toolmaking Module 2: Turning Unit 1: Machine Controls and Operations Phase 2 Trade of Toolmaking Module 2: Turning Unit 1: Machine Controls and Operations Phase 2 Published by SOLAS 2014 Unit 1 1 Table of Contents Document Release History... 3 Unit Objective... 4 Introduction...

More information

Turning and Lathe Basics

Turning and Lathe Basics Training Objectives After watching the video and reviewing this printed material, the viewer will gain knowledge and understanding of lathe principles and be able to identify the basic tools and techniques

More information

Introduction to Machining: Lathe Operation

Introduction to Machining: Lathe Operation Introduction to Machining: Lathe Operation Lathe Operation Lathe The purpose of a lathe is to rotate a part against a tool whose position it controls. It is useful for fabricating parts and/or features

More information

Lathes. CADD SPHERE Place for innovation Introduction

Lathes. CADD SPHERE Place for innovation  Introduction Lathes Introduction Lathe is one of the most versatile and widely used machine tools all over the world. It is commonly known as the mother of all other machine tool. The main function of a lathe is to

More information

Turning and Related Operations

Turning and Related Operations Turning and Related Operations Turning is widely used for machining external cylindrical and conical surfaces. The workpiece rotates and a longitudinally fed single point cutting tool does the cutting.

More information

OPTIMUM TU-3008G. Opti-Turn Bench Lathe. 300 x 700mm Turning Capacity. Product Brochure

OPTIMUM TU-3008G. Opti-Turn Bench Lathe. 300 x 700mm Turning Capacity. Product Brochure Product Brochure L691 OPTIMUM TU-3008G Opti-Turn Bench Lathe 300 x 700mm Turning Capacity Page 1 of 5 Specifications & Prices are subject to change without notification - 2018-10-30 L691.pdf Right Front

More information

HAFCO METALMASTER AL-335F. Centre Lathe. 300 x 910mm Turning Capacity. Product Brochure

HAFCO METALMASTER AL-335F. Centre Lathe. 300 x 910mm Turning Capacity. Product Brochure Product Brochure L681 HAFCO METALMASTER AL-335F Centre Lathe 300 x 910mm Turning Capacity Page 1 of 6 Front View Left View Headstock Spindle Speed Levers Control Panel Switches Feed and Thread Gearbox

More information

OPTIMUM TU-2506V. Opti-Turn Bench Lathe. 250 x 550mm Turning Capacity. Product Brochure

OPTIMUM TU-2506V. Opti-Turn Bench Lathe. 250 x 550mm Turning Capacity. Product Brochure Product Brochure L689 OPTIMUM TU-2506V Opti-Turn Bench Lathe 250 x 550mm Turning Capacity Page 1 of 5 Specifications & Prices are subject to change without notification - 2018-10-30 L689.pdf Front View

More information

QLD Schools / TAFE - AL-356 Centre Lathe with Digital Readout - Includes Tooling Package 356 x 1000mm

QLD Schools / TAFE - AL-356 Centre Lathe with Digital Readout - Includes Tooling Package 356 x 1000mm QLD Schools / TAFE - AL-356 Centre Lathe with Digital Readout - Includes Tooling Package 356 x 1000mm Please Call ORDER CODE: K8710D NSW Contract No.: ~ QLD Contract No.: MODEL: Digital Readout: ~ Schools/TAFE

More information

Typical Parts Made with These Processes

Typical Parts Made with These Processes Turning Typical Parts Made with These Processes Machine Components Engine Blocks and Heads Parts with Complex Shapes Parts with Close Tolerances Externally and Internally Threaded Parts Products and Parts

More information

Lathe. A Lathe. Photo by Curt Newton

Lathe. A Lathe. Photo by Curt Newton Lathe Photo by Curt Newton A Lathe Labeled Photograph Description Choosing a Cutting Tool Installing a Cutting Tool Positioning the Tool Feed, Speed, and Depth of Cut Turning Facing Parting Drilling Boring

More information

Opti-Turn Lathe & Mill Drill Combination Package Deal

Opti-Turn Lathe & Mill Drill Combination Package Deal Product Brochure K146 OPTIMUM TU-2506V-16M Opti-Turn Lathe & Mill Drill Combination Package Deal 250 x 550mm Page 1 of 7 Front View Lathe Toolpost Removed For Milling Application Left View Without Toolpost

More information

.com More than a machine. Power your life. Precise Centre Metal Lathes. Advanced Technology, Complete

.com More than a machine. Power your life. Precise Centre Metal Lathes. Advanced Technology, Complete Precise Centre Metal Lathes. Advanced Technology, Complete Equipment, Easy-to-Operate. This kind of MM-D420X1000 universal metal lathe machine is a fantastic model for small to medium-size turning works

More information

TURNING BORING TURNING:

TURNING BORING TURNING: TURNING BORING TURNING: FACING: Machining external cylindrical and conical surfaces. Work spins and the single cutting tool does the cutting. Done in Lathe. Single point tool, longitudinal feed. Single

More information

Trade of Toolmaking. Module 2: Turning Unit 8: Concentric Turning (4-jaw) Phase 2. Published by. Trade of Toolmaking Phase 2 Module 2 Unit 8

Trade of Toolmaking. Module 2: Turning Unit 8: Concentric Turning (4-jaw) Phase 2. Published by. Trade of Toolmaking Phase 2 Module 2 Unit 8 Trade of Toolmaking Module 2: Turning Unit 8: Concentric Turning (4-jaw) Phase 2 Published by SOLAS 2014 Unit 8 1 Table of Contents Document Release History... 3 Unit Objective... 4 Introduction... 4 1.0

More information

.com More than a machine. Power your life. Precise Centre Metal Lathes. Advanced Technology, Complete

.com More than a machine. Power your life. Precise Centre Metal Lathes. Advanced Technology, Complete Precise Centre Metal Lathes. Advanced Technology, Complete Equipment, Easy-to-Operate. This kind of MM-D420X1500 universal metal lathe machine is a fantastic model for small to medium-size turning works

More information

Ahsanullah University of Science and Technology (AUST) Department of Mechanical and Production Engineering

Ahsanullah University of Science and Technology (AUST) Department of Mechanical and Production Engineering Ahsanullah University of Science and Technology (AUST) Department of Mechanical and Production Engineering LABORATORY MANUAL For the students of Department of Mechanical and Production Engineering 1 st

More information

Trade of Toolmaking Module 2: Turning Unit 3: Drilling, Reaming & Tapping Phase 2

Trade of Toolmaking Module 2: Turning Unit 3: Drilling, Reaming & Tapping Phase 2 Trade of Toolmaking Module 2: Turning Unit 3: Drilling, Reaming & Tapping Phase 2 Published by SOLAS 2014 Unit 3 1 Table of Contents Document Release History... 3 Unit Objective... 4 Introduction... 4

More information

TU-3008G-16M - Opti-Turn Lathe & Mill Drill Combination Package Deal 300 x 700mm Included BF-16AV Mill Head

TU-3008G-16M - Opti-Turn Lathe & Mill Drill Combination Package Deal 300 x 700mm Included BF-16AV Mill Head TU-3008G-16M - Opti-Turn Lathe & Mill Drill Combination Package Deal 300 x 700mm Included BF-16AV Mill Head Package Deal Ex GST Inc GST $3,980.00 $4,577.00 Package Contents - SAVE $402.50 (Inc) 1 x L691

More information

ROOP LAL Unit-6 Lathe (Turning) Mechanical Engineering Department

ROOP LAL Unit-6 Lathe (Turning) Mechanical Engineering Department Notes: Lathe (Turning) Basic Mechanical Engineering (Part B) 1 Introduction: In previous Lecture 2, we have seen that with the help of forging and casting processes, we can manufacture machine parts of

More information

SEMMME3-056 Setting single and multi-spindle drilling machines for production

SEMMME3-056 Setting single and multi-spindle drilling machines for production Setting single and multi-spindle drilling machines for production Overview This unit identifies the competences you need to prepare and set up single and multi-spindle drilling machines and associated

More information

V-Turn 410. V-Turn 410. CNC Precision Lathes. incl. 3-axis position indicator and integrated spindle speed indicator, completely assembled

V-Turn 410. V-Turn 410. CNC Precision Lathes. incl. 3-axis position indicator and integrated spindle speed indicator, completely assembled CNC Precision Lathes incl. 3-axis position indicator and integrated spindle speed indicator, completely assembled center width 1000 / 1500 mm max. turning diameter over bed 410 mm infinitely variable spindle

More information

ME MANUFACTURING TECHNOLOGY LABORATORY-I VARUVAN VADIVELAN INSTITUTE OF TECHNOLOGY DHARMAPURI LAB MANUAL

ME MANUFACTURING TECHNOLOGY LABORATORY-I VARUVAN VADIVELAN INSTITUTE OF TECHNOLOGY DHARMAPURI LAB MANUAL VARUVAN VADIVELAN INSTITUTE OF TECHNOLOGY DHARMAPURI 636 703 ME 6311 - MANUFACTURING TECHNOLOGY LABORATORY-I REGULATION 2013 LAB MANUAL BRANCH YEAR / SEM MECHANICAL ENGINEERING II YEAR & III SEMESTER D

More information

HOME WORKSHOP HANDBOOK Rugged BENCH GRINDER. By JOEL B. LONG

HOME WORKSHOP HANDBOOK Rugged BENCH GRINDER. By JOEL B. LONG 6 HOME WORKSHOP HANDBOOK Rugged BENCH GRINDER W By JOEL B. LONG ITH this bench grinder you can keep your cutting tools sharp and do general offhand grinding, and can, with the aid of various attachments,

More information

MACHINE TOOLS LAB LABORATORY MANUAL

MACHINE TOOLS LAB LABORATORY MANUAL Vanjari Seethaiah Memorial Engineering College Patancheru, Medak MACHINE TOOLS LAB LABORATORY MANUAL Department of Mechanical Engineering PREFACE Industrial Revolution has given man a lot many luxuries,

More information

V-Turn 410/ PRECISION LATHE

V-Turn 410/ PRECISION LATHE PRECISION LATHE Page 2. Highlights Page 3. Machine construction and feed system Page 3. Main spindle drive Page 4. Toolpost Page 4. Tailstock and auxiliary systems Page 5. 3 Axis Digital Read Out - X.pos

More information

Setting vertical boring machines for production

Setting vertical boring machines for production Unit 318 Setting vertical boring machines for production UAN: Level: 3 Credit value: 91 GLH: 210 Relationship to NOS: Assessment requirements specified by a sector or regulatory body: Aim: F/600/5423 This

More information

TU-3008G - Opti-Turn Bench Lathe 300 x 700mm Turning Capacity Geared Head-Stock & Enclosed Gearbox

TU-3008G - Opti-Turn Bench Lathe 300 x 700mm Turning Capacity Geared Head-Stock & Enclosed Gearbox TU-3008G - Opti-Turn Bench Lathe 300 x 700mm Turning Capacity Geared Head-Stock & Enclosed Gearbox Ex GST Inc GST $3,460.00 $3,979.00 ORDER CODE: MODEL: Swing Over Bed (mm): Distance Between Centres (mm):

More information

HAFCO METALMASTER AL-336. Centre Lathe. 300 x 900mm Turning Capacity. Product Brochure

HAFCO METALMASTER AL-336. Centre Lathe. 300 x 900mm Turning Capacity. Product Brochure Product Brochure L682 HAFCO METALMASTER AL-336 Centre Lathe 300 x 900mm Turning Capacity Page 1 of 5 Specifications & Prices are subject to change without notification - 2018-10-08 L682.pdf Headstock Metric

More information

HAFCO METALMASTER AL-335. Centre Lathe. 300 x 910mm Turning Capacity. Product Brochure

HAFCO METALMASTER AL-335. Centre Lathe. 300 x 910mm Turning Capacity. Product Brochure Product Brochure L183 HAFCO METALMASTER AL-335 Centre Lathe 300 x 910mm Turning Capacity Page 1 of 5 Specifications & Prices are subject to change without notification - 2018-10-08 L183.pdf Headstock Speed

More information

TU-3008G-20M - Opti-Turn Lathe & Mill Drill Combination Package Deal 300 x 700mm Included BF-20AV Mill Head

TU-3008G-20M - Opti-Turn Lathe & Mill Drill Combination Package Deal 300 x 700mm Included BF-20AV Mill Head TU-3008G-20M - Opti-Turn Lathe & Mill Drill Combination Package Deal 300 x 700mm Included BF-20AV Mill Head Package Deal Ex GST Inc GST $3,850.00 $4,235.00 Package Contents - SAVE $209.00 (Inc) 1 x L691

More information

Lathe is a machine, which removes the metal from a piece of work to the required shape & size HENRY MAUDSLAY

Lathe is a machine, which removes the metal from a piece of work to the required shape & size HENRY MAUDSLAY TURNING MACHINES LATHE Introduction Lathe is a machine, which removes the metal from a piece of work to the required shape & size HENRY MAUDSLAY - 1797 Types of Lathe Engine Lathe The most common form

More information

Motor Power (kw / hp): Voltage / Amperage (V / amp): Shipping Dimensions (L x W x H) (cm): Nett Weight (kg): Features

Motor Power (kw / hp): Voltage / Amperage (V / amp): Shipping Dimensions (L x W x H) (cm): Nett Weight (kg): Features AL-356V - Centre Lathe 356 x 1000mm Turning Capacity - 51mm Spindle Bore Includes Digital Readout, Quick Change Toolpost & Electronic Variable Speed With Digital Readout Ex GST Inc GST $7,150.00 $7,865.00

More information

PREVIEW COPY. Table of Contents. Lathes and Attachments...3. Basic Lathe Operations Lesson Five Threads and Threading...73

PREVIEW COPY. Table of Contents. Lathes and Attachments...3. Basic Lathe Operations Lesson Five Threads and Threading...73 Table of Contents Lesson One Lesson Two Lesson Three Lesson Four Lathes and Attachments...3 Basic Lathe Operations...21 Drilling and Boring...39 Reaming...57 Lesson Five Threads and Threading...73 Copyright

More information

HAFCO METALMASTER AL-960B. Centre Lathe. 305 x 925mm Turning Capacity. Product Brochure

HAFCO METALMASTER AL-960B. Centre Lathe. 305 x 925mm Turning Capacity. Product Brochure Product Brochure L237 HAFCO METALMASTER AL-960B Centre Lathe 305 x 925mm Turning Capacity Page 1 of 5 Specifications & Prices are subject to change without notification - 2018-09-19 L237.pdf Head Stock

More information

Revised April Unit/Standard Number. High School Graduation Years 2016, 2017 and 2018

Revised April Unit/Standard Number. High School Graduation Years 2016, 2017 and 2018 Unit/Standard Number High School Graduation Years 2016, 2017 and 2018 Machine Tool Technology/Machinist CIP 48.0501 Task Grid Secondary Competency Task List 100 ORIENTATION / SAFETY 101 Describe the Occupational

More information

Machining. Module 5: Lathe Setup and Operations. (Part 1) Curriculum Development Unit PREPARED BY. August 2013

Machining. Module 5: Lathe Setup and Operations. (Part 1) Curriculum Development Unit PREPARED BY. August 2013 Machining Module 5: Lathe Setup and Operations (Part 1) PREPARED BY Curriculum Development Unit August 2013 Applied Technology High Schools, 2013 Module 5: Lathe Setup and Operations (Part 1) Module Objectives

More information

TU-2004V - Opti-Turn Bench Lathe 200 x 300mm Turning Capacity Electronic Variable Speeds

TU-2004V - Opti-Turn Bench Lathe 200 x 300mm Turning Capacity Electronic Variable Speeds TU-2004V - Opti-Turn Bench Lathe 200 x 300mm Turning Capacity Electronic Variable Speeds Ex GST Inc GST $1,150.00 $1,265.00 ORDER CODE: MODEL: Swing Over Bed (mm): Distance Between Centres (mm): Spindle

More information

Precision made in Germany. As per DIN The heart of a system, versatile and expandable.

Precision made in Germany. As per DIN The heart of a system, versatile and expandable. 1 Precision made in Germany. As per DIN 8606. The heart of a system, versatile and expandable. Main switch with auto-start protection and emergency off. Precision lathe chuck as per DIN 6386 (Ø 100mm).

More information

EMCOMAT 14S/14D 17S/17D 20D

EMCOMAT 14S/14D 17S/17D 20D [ ] E[M]CONOMY means: Mastering big challenges with a small machine. EMCOMAT 14S/14D 17S/17D 20D Universal lathe with toolmaker precision for industrial use EMCOMAT 14S/14D [ Digital display] - 3-axis

More information

WARNING! Read and understand the entire instruction manual before attempting set-up or operation of this machine!

WARNING! Read and understand the entire instruction manual before attempting set-up or operation of this machine! ! WARNING! Read and understand the entire instruction manual before attempting set-up or operation of this machine! 1. This machine is designed and intended for use by properly trained and experienced

More information

VALLIAMMAI ENGINEERING COLLEGE DEPARTMENT OF MECHANICAL ENGINEERING QUESTION BANK ME6402 MANUFACTURING TECHNOLOGY II UNIT-I PART A 1. List the various metal removal processes? (BT1) 2. Explain how chip

More information

Other Lathe Operations

Other Lathe Operations Chapter 15 Other Lathe Operations LEARNING OBJECTIVES After studying this chapter, students will be able to: Safely set up and operate a lathe using various work-holding devices. Properly set up steady

More information

Cutting Tools and Cutting materials

Cutting Tools and Cutting materials Cutting Tools and Cutting materials Cutting Tools One of most important components in machining process Performance will determine efficiency of operation Two basic types (excluding abrasives) Single point

More information

Copyright 2009 Society of Manufacturing Engineers. FUNDAMENTALS OF TOOL DESIGN Fixture Design - DF

Copyright 2009 Society of Manufacturing Engineers. FUNDAMENTALS OF TOOL DESIGN Fixture Design - DF FUNDAMENTALS OF TOOL DESIGN Fixture Design - DF SCENE 1. DF26A, FTD87, 03:20:15:00-03:20:46:00 zoom out, milling operation DF26B, CGS: Milling Fixtures Lathe Fixtures Grinding Fixtures Broaching Fixtures

More information

HAFCO METALMASTER AL-960B. Centre Lathe. 305 x 925mm Turning Capacity. Product Brochure

HAFCO METALMASTER AL-960B. Centre Lathe. 305 x 925mm Turning Capacity. Product Brochure Product Brochure L237D HAFCO METALMASTER AL-960B Centre Lathe 305 x 925mm Turning Capacity Page 1 of 5 Specifications & Prices are subject to change without notification - 2018-09-19 L237D.pdf 2 Axis DRO

More information

Product Brochure For L682D. Description. Features. Auckland: (09)

Product Brochure For L682D. Description. Features. Auckland: (09) AL-336D DELUXE - Centre Lathe 300 x 900mm Turning Capacity Includes Digital Readout, Quick Change Toolpost, Leadscrew Covers, Foot Brake & Cabinet Stand Ex GST Inc GST $5,200.00 $5,980.00 ORDER CODE: MODEL:

More information

Total Related Training Instruction (RTI) Hours: 144

Total Related Training Instruction (RTI) Hours: 144 Total Related Training (RTI) Hours: 144 Learning Unit Unit 1: Benchwork and Layout Layout tools Tapping Reaming Filing Engraving Stamping Unit 2: Cutting and Drilling Cutting Operations Drilling Operations

More information

TU-1503V - Opti-Turn Bench Lathe - Mini 150 x 300mm Turning Capacity Electronic Variable Speeds Ex GST Inc GST $ $908.50

TU-1503V - Opti-Turn Bench Lathe - Mini 150 x 300mm Turning Capacity Electronic Variable Speeds Ex GST Inc GST $ $908.50 TU-1503V - Opti-Turn Bench Lathe - Mini 150 x 300mm Turning Capacity Electronic Variable Speeds Ex GST Inc GST $790.00 $908.50 ORDER CODE: L685 MODEL: TU-1503V Swing Over Bed (mm): 150 Distance Between

More information

Select Language. Metal Lathe. Risks & Hazards Hazard Control PPE General Safety Operating Safety Maintenance Safe Work Zones Operating Procedures

Select Language. Metal Lathe. Risks & Hazards Hazard Control PPE General Safety Operating Safety Maintenance Safe Work Zones Operating Procedures Metal Lathe Select Language Risks & Hazards Hazard Control PPE General Safety Operating Safety Maintenance Safe Work Zones Operating Procedures The information contained in this SOP is general in nature.

More information

AL-320G - Bench Lathe, Stand & Tooling Package Deal 320 x 600mm Turning Capacity

AL-320G - Bench Lathe, Stand & Tooling Package Deal 320 x 600mm Turning Capacity AL-320G - Bench Lathe, Stand & Tooling Package Deal 320 x 600mm Turning Capacity Ex GST Inc GST $3,200.00 $3,680.00 ORDER CODE: MODEL: Swing Over Bed (mm): Distance Between Centres (mm): Spindle Bore (mm):

More information

VARIABLE SPEED WOOD LATHE

VARIABLE SPEED WOOD LATHE MODEL MC1100B VARIABLE SPEED WOOD LATHE INSTRUCTION MANUAL Please read and fully understand the instructions in this manual before operation. Keep this manual safe for future reference. Version: 2015.02.02

More information

Machine Tool Technology/Machinist CIP Task Grid

Machine Tool Technology/Machinist CIP Task Grid 1 Secondary Task List 100 ORIENTATION / SAFETY 101 Describe the Occupational Safety and Health Administration (OSHA) and its role in the machoning industry. 102 Identify & explain safety equipment and

More information

Turnado 280. Turnado 280. Lead Screw and Feed Shaft Lathe. Including 3-axis position indicator.

Turnado 280. Turnado 280. Lead Screw and Feed Shaft Lathe. Including 3-axis position indicator. Lead Screw and Feed Shaft Lathe Including 3-axis position indicator Center width up to 115 inch Turning diam. over bed Removable bridge for machining of large diameters Stop spindle with four adjustable

More information

PLANING MACHINE. Crossrail. Tool head. Table. Table. reciprocating movement Roller. Bed. Open Side Planer Sketch S-8.1-A. Feed screws.

PLANING MACHINE. Crossrail. Tool head. Table. Table. reciprocating movement Roller. Bed. Open Side Planer Sketch S-8.1-A. Feed screws. 8 PLANING MACHINE A8.1 : Planing Machine Tool head Table reciprocating movement Roller Table Cross-rail Bed Column Open Side Planer Sketch S-8.1-A Introduction This is also a reciprocating type of machine

More information

BD-405 MINI LATHE BD-712 METAL LATHE. Distance between centers Hole through spindle. Cross slide travel

BD-405 MINI LATHE BD-712 METAL LATHE.  Distance between centers Hole through spindle. Cross slide travel BD-405 MINI LATHE Cast iron with ground, hardened slideways Belt driven, with variable speed self-centring 3 jaw scroll chuck Chuck guard with a safety interlock Supplied with 3 jaw chuck, wrench set and

More information

Machine Tool Technology/Machinist CIP Task Grid Secondary Competency Task List

Machine Tool Technology/Machinist CIP Task Grid Secondary Competency Task List 1 100 ORIENTATION / SAFETY 101 Describe the Occupational Safety and Health Administration (OSHA) and its role in the machining industry. 2 2 2 1 0.5 102 Identify & explain safety equipment and procedures.

More information

Universal Heavy-Duty Lathe DL E Heavy. 5.1 spindle bore, large turning diameter and center widths up to

Universal Heavy-Duty Lathe DL E Heavy. 5.1 spindle bore, large turning diameter and center widths up to Universal Heavy-Duty Lathe 5.1 spindle bore, large turning diameter and center widths up to 315 Including 3-axis position indicator 29,5 Hp motor Workpiece weight up to 22 lbs Max. turning diameter over

More information

DEPARTMENT OF MECHANICAL ENGINEERING QUESTION BANK ME6402 MANUFACTURING TECHNOLOGY II UNIT I PART A 1. List the various metal removal processes? 2. How chip formation occurs in metal cutting? 3. What is

More information

Preparing and using milling machines

Preparing and using milling machines Unit 012 Preparing and using milling machines Level: 2 Credit value: 15 NDAQ number: 500/9514/6 Unit aim This unit covers the skills and knowledge needed to prove the competences required to cover a broad

More information

Developing Skills in Planning and Making a Machined Product

Developing Skills in Planning and Making a Machined Product Unit 4: Developing Skills in Planning and Making a Machined Product Unit reference number: Y/600/9140 QCF level: 1 Credit value: 6 Guided learning hours: 60 Unit aim This unit will enable learners to develop

More information

Universal Machining Chucks. 4-Jaw Vertical

Universal Machining Chucks. 4-Jaw Vertical Universal Machining Chucks 4-Jaw Vertical Parts are gripped firmly by the formed jaws, ensuring high precision (deviation within 0.03mm) Large workpieces can be held tight with the low profile vise body

More information

AL Centre Lathe 300 x 900mm Turning Capacity Includes Cabinet Stand

AL Centre Lathe 300 x 900mm Turning Capacity Includes Cabinet Stand AL-336 - Centre Lathe 300 x 900mm Turning Capacity Includes Cabinet Stand Ex GST Inc GST $4,150.00 $4,565.00 ORDER CODE: MODEL: L682 AL-336 Swing Over Bed (mm): 300 Distance Between Centres (mm): 900 Spindle

More information

The new generation with system accessories. Made in Germany!

The new generation with system accessories. Made in Germany! 1 The new generation with system accessories. Made in Germany! For face, longitudinal and taper turning, thread-cutting. For machining steel, brass, aluminium and plastic. Mounting flange for fastening

More information

1. The Lathe. 1.1 Introduction. 1.2 Main parts of a lathe

1. The Lathe. 1.1 Introduction. 1.2 Main parts of a lathe 1. The Lathe 1.1 Introduction Lathe is considered as one of the oldest machine tools and is widely used in industries. It is called as mother of machine tools. It is said that the first screw cutting lathe

More information

Specifications for Lathe L- 45/5000(for items from Sr. No.01 to Sr. No.22 in Indent)

Specifications for Lathe L- 45/5000(for items from Sr. No.01 to Sr. No.22 in Indent) Specifications for Lathe L- 45/5000(for items from Sr. 01 to Sr. 22 in Indent) Annexure-1 Sr. Specification of Parameter Parameter Value 1.0 Capacity 1.1 Height of centers (nominal) (mm) 450 1.2 Type of

More information

Turnado 280. Turnado 280. Lead Screw and Feed Shaft Lathe. Including 3-axis position indicator.

Turnado 280. Turnado 280. Lead Screw and Feed Shaft Lathe. Including 3-axis position indicator. Lead Screw and Feed Shaft Lathe Including 3-axis position indicator Center width up to 2928 mm Turning diam. over bed Removable bridge for machining of large diameters Stop spindle with four adjustable

More information

Machine Tool Technology/Machinist CIP Task Grid

Machine Tool Technology/Machinist CIP Task Grid 1 100 ORIENTATION / SAFETY 101 Describe the Occupational Safety and Health Administration (OSHA) and its role in the machining industry. 102 Identify & explain safety equipment and procedures. 103 Identify

More information

TM-1960G - Centre Lathe 480 x 1500mm Turning Capacity - 80mm Spindle Bore Includes Digital Readout

TM-1960G - Centre Lathe 480 x 1500mm Turning Capacity - 80mm Spindle Bore Includes Digital Readout TM-1960G - Centre Lathe 480 x 1500mm Turning Capacity - 80mm Spindle Bore Includes Digital Readout Ex GST Inc GST $23,900.00 $27,485.00 ORDER CODE: MODEL: Swing Over Bed (mm): Distance Between Centres

More information

NABTEB Past Questions and Answers - Uploaded online PAST QUESTIONS AND ANSWERS GENERAL METAL WORK MAY/JUNE 2009

NABTEB Past Questions and Answers - Uploaded online   PAST QUESTIONS AND ANSWERS GENERAL METAL WORK MAY/JUNE 2009 PAST QUESTIONS AND ANSWERS GENERAL METAL WORK MAY/JUNE 2009 1a. Enumerate TWO safety measures each as regards the use of the following hand tools. 1. Scriber 2. Chisel 3. File 4. Try-square 1. Scriber:

More information

AL-960B - Centre Lathe 305 x 925mm Turning Capacity Includes Digital Readout & Cabinet Stand

AL-960B - Centre Lathe 305 x 925mm Turning Capacity Includes Digital Readout & Cabinet Stand AL-960B - Centre Lathe 305 x 925mm Turning Capacity Includes Digital Readout & Cabinet Stand Ex GST Inc GST $5,690.00 $6,259.00 ORDER CODE: MODEL: Swing Over Bed (mm): Distance Between Centres (mm): Spindle

More information

Summer Junior Fellowship Experience at LUMS. Maliha Manzoor 13 June 15 July, 2011 LUMS Summer Internship

Summer Junior Fellowship Experience at LUMS. Maliha Manzoor 13 June 15 July, 2011 LUMS Summer Internship Summer Junior Fellowship Experience at LUMS Maliha Manzoor 13 June 15 July, 2011 LUMS Summer Internship Internship Schedule June 13-17: 2D and 3D drawings in AutoCAD June 20-24: 2D and 3D drawings in AutoCAD

More information

SHARP STA, STB, STC, STF SERIES CNC big bore flat bed lathe

SHARP STA, STB, STC, STF SERIES CNC big bore flat bed lathe SHARP STA, STB, STC, STF SERIES PRECISION MACHINE TOOLS Sharp Industries, Inc. 3501 Challenger Street Torrance, CA 90503 Tel 310-370-5990 Fax 310-542-6162 Email: info@sharp-industries.com Parts: parts@sharp-industries.com

More information

Perkins Statewide Articulation Agreement. Documentation item: Secondary Competency Task List Coversheet

Perkins Statewide Articulation Agreement. Documentation item: Secondary Competency Task List Coversheet Perkins Statewide Articulation Agreement Documentation item: Secondary Task List Coversheet The Secondary School agrees to: A. Implement the approved PDE Program(s) of Study. B. Provide assessment of student

More information

VARIABLE SPEED WOOD LATHE. Model DB900 INSTRUCTION MANUAL

VARIABLE SPEED WOOD LATHE. Model DB900 INSTRUCTION MANUAL VARIABLE SPEED WOOD LATHE Model DB900 INSTRUCTION MANUAL 1007 TABLE OF CONTENTS SECTION...PAGE Technical data.. 1 General safety rules....1-3 Specific safety rules for wood lathe.....3 Electrical information.4

More information

AL-960B - Centre Lathe 305 x 925mm Turning Capacity Includes Cabinet Stand

AL-960B - Centre Lathe 305 x 925mm Turning Capacity Includes Cabinet Stand AL-960B - Centre Lathe 305 x 925mm Turning Capacity Includes Cabinet Stand Ex GST Inc GST $4,690.00 $5,159.00 ORDER CODE: MODEL: Swing Over Bed (mm): Distance Between Centres (mm): Spindle Bore (mm): Swing

More information

Machining Processes Turning

Machining Processes Turning Machining Review Questions - Page 2 Machining Processes Turning 1. Identify the cutting parameters (speed, feed and depth of cut) for the turning process. 2. Identify the basic parts of the lathe machine

More information

Precision & Heavy Duty Machining

Precision & Heavy Duty Machining High Speed Precision Lathes Large capacity, Powerful, Universal & Precision ATRUMP 18, 21 and 25" Series Lathes have just the right amount of engineering to afford simplicity of operation, coupled with

More information

.com More than a machine. Power your life

.com More than a machine. Power your life Hydraulic Clamp 50mm Heavy Duty Radial Drilling Machine with Variable Speed Proven Performance, Quality and Cost-Effeteness www.maxnovomachine +86-514-87892928 info@maxnovomachine This kind of MM-R50V

More information

Universal Heavy-Duty Lathe DL E Heavy. 130 mm spindle bore, large turning diameter and center widths up to 8000 mm.

Universal Heavy-Duty Lathe DL E Heavy. 130 mm spindle bore, large turning diameter and center widths up to 8000 mm. Universal Heavy-Duty Lathe 130 mm spindle bore, large turning diameter and center widths up to 8000 mm including 3-axis position indicator 22 kw motor workpiece weight up to 10 tons max. turning diameter

More information

C SERIES LATHES AFFORDABLE. DURABLE. VERSATILE. A line of precision, high performance geared head and variable speed lathes. TURNING PRODUCT CATALOG

C SERIES LATHES AFFORDABLE. DURABLE. VERSATILE. A line of precision, high performance geared head and variable speed lathes. TURNING PRODUCT CATALOG TURNING PRODUCT CATALOG www.clausing-industrial.com 800.323.0972 C SERIES LATHES AFFORDABLE. DURABLE. VERSATILE. A line of precision, high performance geared head and variable speed lathes. HIGH SPEED

More information

GH-1340B(C6232B2) GH-1440B(C6236B2) GEARED HEAD PRECISION LATHE

GH-1340B(C6232B2) GH-1440B(C6236B2) GEARED HEAD PRECISION LATHE GH-1340B(C6232B2) GH-1440B(C6236B2) GEARED HEAD PRECISION LATHE OPERATOR S MANUAL WARNING! 1. Read and understand the entire instruction manual before operating machine. 2. Always wear approved safety

More information

Trade of Toolmaking. Module 3: Milling Unit 9: Precision Vee Block Assembly Phase 2. Published by. Trade of Toolmaking Phase 2 Module 3 Unit 9

Trade of Toolmaking. Module 3: Milling Unit 9: Precision Vee Block Assembly Phase 2. Published by. Trade of Toolmaking Phase 2 Module 3 Unit 9 Trade of Toolmaking Module 3: Milling Unit 9: Precision Vee Block Assembly Phase 2 Published by SOLAS 2014 Unit 9 1 Table of Contents Document Release History... 3 Unit Objective... 4 Introduction... 4

More information

XINYU MACHINERY CO.,LTD.

XINYU MACHINERY CO.,LTD. ITEM BL1224 BL1237 Swing Over Bed mm φ305 φ305 Swing Over Carriage mm φ173 φ173 Swing Over Gap mm φ440 φ440 Width of bed-way mm 182 182 Distance Between Centers mm 530 940 Spindle taper M.T.5 M.T.5 Spindle

More information

Precision Grinding and Control Vise. Vises PSS. Tools and Accessories. For more Information current prices, please

Precision Grinding and Control Vise. Vises PSS. Tools and Accessories. For more Information current prices, please PSK 50 shown incl. pull-down feature Vises Precision Grinding and Control Vise high precision, robust structure, hardened and ground v-grooves, high holding capacity can be used on 4 different sides face

More information

Electrotechnology Workshop Tools and Techniques SAMPLE. Learner Workbook. Version 1. Training and Education Support Industry Skills Unit Meadowbank

Electrotechnology Workshop Tools and Techniques SAMPLE. Learner Workbook. Version 1. Training and Education Support Industry Skills Unit Meadowbank Electrotechnology Workshop Tools and Techniques Learner Workbook Version 1 Training and Education Support Industry Skills Unit Meadowbank Product Code: 5636 Enquiries Enquiries about this and other publications

More information

MACHINE TOOLS GRINDING MACHINE TOOLS

MACHINE TOOLS GRINDING MACHINE TOOLS MACHINE TOOLS GRINDING MACHINE TOOLS GRINDING MACHINE TOOLS Grinding in generally considered a finishing operation. It removes metal comparatively in smaller volume. The material is removed in the form

More information

Tool and Die Maker Level 2

Tool and Die Maker Level 2 Level 2 B2 Read and Interpret Drawings II Duration: 32 hours 32 hours 0 hours This unit of instruction introduces the Tool and Die Maker Apprentice with the knowledge and skills necessary to read and interpret

More information

E M P O W E R I N G S H O P P E R F O R M A N C E JETTOOLS.COM

E M P O W E R I N G S H O P P E R F O R M A N C E JETTOOLS.COM E M P O W E R I N G S H O P P E R F O R M A N C E JETTOOLS.COM This new JET GH1640-ZK lathe takes the best features of our ZX series manual lathes but scaled down with a 2 Spindle Bore which makes it perfect

More information

COMPETENCY ANALYSIS PROFILE GENERAL MACHINIST 429A. (All unshaded skill sets must be demonstrated/completed)

COMPETENCY ANALYSIS PROFILE GENERAL MACHINIST 429A. (All unshaded skill sets must be demonstrated/completed) COMPETENCY ANALYSIS PROFILE GENERAL MACHINIST 429A (All unshaded skill sets must be demonstrated/completed) SKILL SETS SKILLS PROTECT SELF AND OTHERS Identify health and safety hazards. Wear, adjust, and

More information

TCF 160 / TCF 200 / TCF 224 / TCF 250 TCF 275 / TCF 300 HEAVY CENTRE LATHES

TCF 160 / TCF 200 / TCF 224 / TCF 250 TCF 275 / TCF 300 HEAVY CENTRE LATHES TCF 160 / TCF 200 / TCF 224 / TCF 250 TCF 275 / TCF 300 HEAVY CENTRE LATHES BASIC PARAMETERS 3-guideways bed Max. torque on spindle Nm Max. weight of workpiece between centre 30 tonnes Turning length 3,000

More information

Safe use of metal turning lathes

Safe use of metal turning lathes Guidance Note Guidance Note Safe use of metal turning lathes Safe use of metal turning lathes This information sheet and table provide practical advice to employers about controlling hazards while using

More information

COLLEGE OF ENGINEERING MACHINE SHOP FACILITIES AND PRACTICES Prepared by Mike Allen July 31, 2003 Edited by Scott Morton February 18, 2004

COLLEGE OF ENGINEERING MACHINE SHOP FACILITIES AND PRACTICES Prepared by Mike Allen July 31, 2003 Edited by Scott Morton February 18, 2004 1 COLLEGE OF ENGINEERING MACHINE SHOP FACILITIES AND PRACTICES Prepared by Mike Allen July 31, 2003 Edited by Scott Morton February 18, 2004 I. OBJECTIVE To provide an overview and basic knowledge of the

More information

Machining Laboratory Regulations and Safety

Machining Laboratory Regulations and Safety Machining Laboratory Regulations and Safety General Laboratory Regulations Each person using the manufacturing laboratory is expected to comply with the following rules and regulations failure to do so

More information

General machining, fitting and assembly applications

General machining, fitting and assembly applications Unit 065 General machining, fitting and assembly Level: 2 Credit value: 12 NDAQ number: 500/9514/6 Unit aim This unit covers the skills and knowledge needed to prove the competences required to cover a

More information

Safe use of metal turning lathes

Safe use of metal turning lathes Guidance Note Safe use of metal turning lathes This information sheet and table provide practical advice to employers about controlling hazards while using metal turning lathes. June 2017 Background Metal

More information

Machining components using vertical boring machines

Machining components using vertical boring machines Unit 319 Machining components using vertical boring machines UAN: Level: 3 Credit value: 77 GLH: 161 Relationship to NOS: Assessment requirements specified by a sector or regulatory body: Aim: Y/600/5430

More information