Machining Processes Turning

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1 Machining Review Questions - Page 2 Machining Processes Turning 1. Identify the cutting parameters (speed, feed and depth of cut) for the turning process. 2. Identify the basic parts of the lathe machine (bed, spindle, tail stock, head stock and tool post). Credit Hour System Production Engineering Review Q4 Dr. Mohamed Ahmed Awad

2 Machining Review Questions - P a g e 2 3. Identify the different ways work-piece fixation( 3 jaw, 4 jaws, face plate, between two centers and on mandrel). holding way Representation using condition s 1 using collet 2 using 3 jaw universal chuck Page 2

3 Machining Review Questions - P a g e 3 3 using 3 jaws universal chuck at reverse position 4 4 jaws independent chuck 5 face plate 6 between two centers 7 between two centers on mandrel Page 3

4 Machining Review Questions - P a g e 4 4. Know the different ways of tool fixation ( tool post). 5. Identify the different operation carried out on the lathe machine Page 4

5 Machining Review Questions - P a g e 5 6. Identify the different cutting tools for turning 7. Identify the location of WP and cutting tool on lathe machine Page 5

6 Machining Review Questions - P a g e 6 8. Identify the process sequence required to produce stepped shaft 9. Identify the cutting angle on single point tool Page 6

7 Machining Review Questions - P a g e 7 ( rake, clearance and wedge) 10.Identify the main parts of single point cutting tool ( tool face, flank, tool shank, nose and cutting edge) 11.Describe the main characteristics of parts produced on lathe ( round, rough machining ) Page 7

8 Machining Review Questions - P a g e 8 Page 8

9 Machining Review Questions - P a g e 9 Milling 1. Identify the cutting parameters (speed, feed and depth of cut) for the milling process. 2. Identify the three types of milling machine tools ( Horizontal, Vertical and universal) 3. Identify the basic parts of the universal milling machine (spindle, arbor, table, saddle, knee, column and base). Page 9

10 Machining Review Questions - P a g e Identify the different ways work-piece fixation ( T bolt and strip, vice, indexing). 5. Know the different ways of tool fixation ( arbor). Page 10

11 Machining Review Questions - P a g e Identify the different operation carried out on the milling machine Page 11

12 Machining Review Questions - P a g e 12 Page 12

13 Machining Review Questions - P a g e 13 Page 13

14 Machining Review Questions - P a g e Identify the different cutting tools for milling Page 14

15 Machining Review Questions - P a g e Identify the location of WP and cutting tool on milling machine 9. Identify the process sequence required to produce prismatic part 10.Identify the cutting angle on the multi edge cutting tool ( rake, clearance and wedge) Page 15

16 Machining Review Questions - P a g e 16 Drilling 1. Identify the cutting parameters (speed, feed and depth of cut) for the drilling process. 2. State the different types of drilling machines ( bench, U right and radial ) Page 16

17 Machining Review Questions - P a g e Identify the basic parts of the bench type drilling machine ( table, chuck, column, motor and handle 4. Identify the different ways work-piece fixation ( T bolt and strip, vice). Page 17

18 Machining Review Questions - P a g e Know the different ways of tool fixation (3 jaw chuck). Page 18

19 Machining Review Questions - P a g e 19 Page 19

20 Machining Review Questions - P a g e Identify the different operation carried out on the drilling machine (drilling, tapping, reaming, 7. Identify the location of WP and cutting tool on bench type drilling machine Page 20

21 Machining Review Questions - P a g e Identify the process sequence required to produce 5 holes in prismatic part 9. Identify the cutting angle on twist drill ( rake, clearance and wedge) Page 21

22 Machining Review Questions - P a g e Identify the main parts of twist drill ( flute, shank, taper, cutting edges) 11. State the reason for drill breaks Page 22

23 Machining Review Questions - P a g e 23 Grinding 1. Identify the cutting parameters (speed, feed and depth of cut) for the grinding process. 2. Identify the different types of grinding machine tools ( surface, cylindrical internal and external) Page 23

24 Machining Review Questions - P a g e Identify the basic parts of the surface grinding machine ( Table, wheel head, saddle, and base). 4. Identify the different ways work-piece fixation ( T bolt and strip, vice, magnetic). 5. Identify the ways of tool fixation. Page 24

25 Machining Review Questions - P a g e Identify the different special operation carried out on the surface grinding machine 7. Identify the location of WP and cutting tool on surface grinding machine Page 25

26 Machining Review Questions - P a g e Describe the main characteristics of parts produced on grinding flat, finished machining ) 9. Study the standard system for marking grinding wheel (32A46- H8VBE) Page 26

27 Machining Review Questions - P a g e 27 Page 27

28 Machining Review Questions - P a g e 28 Questions A B C d Solved Example 1+1= (a) 2 (b) 3 (c) 1 (d) The usual ratio of forward and return stroke in shaper is (a)2:3 (b)3:2 (c)2:2 (d)10:1 06- Square workpiece for turning is usually mounted on (a)collet (b)four-jaw chuck (c) three-jaw chuck (d)faceplate 07- Lathe bed is usually made using (a)turning (b) forging (c)milling (d) casting 10- External screw thread can be produced by (a) turning (b)casting (c)extrusion (d) milling 11- T slot is milled in a (a)single operation (b) two operations (c) three operations (d)four operations 13- The main function of the cutting fluid is (a) cool the tool and work piece (b)clean the w.p (c)clean the chip (d)cool the chip 14- short round workpiece for turning is usually mounted on (a)three jaw chuck (c)four jaw chuck (e)face plate (f)between two centers 18 - Deep hole in thick metal can be produced using (a) blanking (b)piercing (c) drilling (d)reaming 21- Gear can be produced by (a) turning (b) milling (c)sawing (d)rolling 22- The operation of hand threading a drilled hole is called (a)lapping (b) tapping (c) threading (d) reaming 23- The nose angle of the twist drill is usually (a)45 (b)120 (c)90 (d)60 Page 28

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