Represented By Gatewood Dr, Sterling Heights, MI Dan Meehan

Transcription

1 Represented By 5430 Gatewood Dr, Sterling Heights, MI Dan Meehan

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3 PROCESS MACHINES die and mold maker

4 CONCEPT deep hole drilling 90 SECONDS milling 60% reduction in drilling time 90% reduction on parts set-up time 20% reduction in mold delivery time *comparing with traditional process CHETO CNC deep hole drilling with milling

5 CHETO All in one Why choose us? 1. Long experience and know-how in Deep Hole Drilling solutions CNC RADIAL DRILLING MACHINE working all around the part with only one set-up (for mold industry) STRUCTURING MILLING MACHINE TAPPING MACHINE REFRIGERATION CIRCUITS BORING MACHINE 2. Mature products with high mechanical and technological quality, accuracy and reliability 3. World reference in Deep Hole Drilling process 4. Solutions according to customer s specific needs and requirements 5. Product Development Strategy - Develop and deliver high valuable equipment to increase our customer s competitiveness, efficiency and profitability LIFTING POINTS OHTER MACHINING JOBS 6. Equipment with state of the art technology 7. Process machines with multi-task capability ROUGHING PIN HOLES 8. User-friendly controller with pre-defined CHETO cycles make it easy to increase efficiency PROCESS MACHINES die and mould maker

6 IX AXES 7 AXES Standard Equipment A CNC FAGOR 8065 Windows XP Communication ethernet/usb Electronic handwheel Digital optical drives SERCOS Remote I/Os Nitrogen double counterweight Linear roller guideways Glass scales in all axes except W axis RTCP to tool (A axis) RTCP function for piece origin (B axis) Rigid tapping Quick change between drilling/milling High pressure pump 80 bar, 100 l/min 1,160 psi, 26.5 gal/min Coolant tank with automatic filtering Carter submerge pump for oil recirculation Automatic chip conveyor Complete covering with movable doors Y X B Z1 Z W Optional Equipment ATC automatic tool change (40 or 24 tools) Spindle with 6,000 rpm Wise software system AC for electrical cabinet Immersion chiller for oil/emulsion Table size 2000x2000 mm 78.7x78.7 in Y axis = 1500 mm 59.1 in W axis = 2000 mm 78.7 in Z1 axis = 700 mm 27.6 in CHETO CNC deep hole drilling with milling

7 6 AXES 7 AXES IX Technical Data CNC Axes W drilling one stroke 1630 mm 64.2 in 1630 mm 64.2 in 1630 mm 64.2 in X longitudinal travel 1000 mm 39.4 in 2000 mm 78.7 in 3000 mm in Y vertical travel 1000 mm 39.4 in 1200 mm 47.2 in 1200 mm 47.2 in Z cross travel 700 mm 27.6 in 700 mm 27.6 in 700 mm 27.6 in B table rotation 360, , ,000 A tilting rotation +25º/-15º +25º/-15º +25º/-15º Drilling capacity Max. drilling stroke W+Z mm in mm in mm in Drilling capacity ø5-40 mm ø in ø5-40 mm ø in ø5-40 mm ø in Milling capacity Milling 300 cm 3 /min 18.3 in 3 /min 400 cm 3 /min 24.4 in 3 /min 500 cm 3 /min 30.5 in 3 /min Rigid tapping M30 M32 M34 Helical threading Standard Standard Standard Spindle unit Spindle taper ISO 50 DIN ISO 50 DIN ISO 50 DIN Speed 0-4,500 rpm 0-4,500 rpm 0-4,500 rpm Power 11/16 kw 15/22 hp 15/22 kw 20/30 hp 22/33 kw 30/45 hp Torque 140/200 Nm 103/148 ft-lbs 191/287 Nm 141/212 ft-lbs 280/420 Nm 207/310 ft-lbs Automatic rotary table Table size 1300x1300 mm 51.2x51.2 in 1600x1300 mm 63.0x51.2 in 2100x1600 mm 82.7x63.0 in Positioning type 360, , ,000 Max. load in rotation kg 22,047 lbs kg 44,093 lbs kg 66,139 lbs Layout dimensions Total weight 25 Ton 55,116 lbs 28 Ton 61,730 lbs 34 Ton 74,958 lbs Foot print (WxL) 6800x5750 mm 267.8x226.4 in 8000x6250 mm 315.0x246.1 in 8850x6250 mm 348.4x246.1 in PROCESS MACHINES die and mould maker

8 MT AXES Standard Equipment A CNC FAGOR 8065 Windows XP Communication ethernet/usb Electronic handwheel Digital optical drives SERCOS Remote I/Os Nitrogen double counterweight Linear roller guideways Glass scales in all axes except W axis RTCP to tool (A axis) RTCP function for piece origin (B axis) Rigid tapping Quick change between drilling/milling High pressure pump 80 bar, 100 l/min 1,160 psi, 26.5 gal/min Coolant tank with automatic filtering Carter submerge pump for oil recirculation Automatic chip conveyor Complete covering with movable doors Y B X Z W Optional Equipment ATC automatic tool change (40 or 24 tools) Spindle with 6,000 rpm Wise software system AC for electrical cabinet Immersion chiller for oil/emulsion Table size 2000x2000 mm 78.7x78.7 in irror version Y axis = 1500 mm 59.1 in W axis = 2000 mm 78.7 in CHETO CNC deep hole drilling with milling

9 6 AXES MT Technical Data CNC Axes W drilling one stroke 1630 mm 64.2 in 1630 mm 64.2 in X longitudinal travel 1500 mm 59.1 in 2500 mm 98.4 in Y vertical travel 1000 mm 39.4 in 1200 mm 47.2 in Z cross travel 650 mm 25.6 in 650 mm 25.6 in B table rotation 360, ,000 A tilting rotation +25º/-15º +25º/-15º Drilling capacity Max. drilling stroke W+Z mm in mm in Drilling capacity ø5-40 mm ø in ø5-40 mm ø in Milling capacity Milling 400 cm 3 /min 24.4 in 3 /min 500 cm 3 /min 30.5 in 3 /min Rigid tapping M32 M34 Helical threading Standard Standard Spindle unit Spindle taper ISO 50 DIN ISO 50 DIN Speed 0-4,500 rpm 0-4,500 rpm Power 15/22 kw 20/30 hp 22/33 kw 30/45 hp Torque 191/287 Nm 141/212 ft-lbs 280/420 Nm 207/310 ft-lbs Automatic rotary table Table size 1300x1300 mm 51.2x51.2 in 1600x1300 mm 63.0x51.2 in Positioning type 360, ,000 Max. load in rotation kg 22,047 lbs kg 33,070 lbs Layout dimensions Total weight 29 Ton 63,935 lbs 34 Ton 74,958 lbs Foot print (WxL) 5300x4300 mm 208.7x169.3 in 8000x5790 mm 315.0x228.0 in PROCESS MACHINES die and mould maker

10 PW AXES Standard Equipment CNC FAGOR 8060-M Communication ethernet/usb Electronic handwheel Digital optical drives SERCOS Remote I/Os Nitrogen double counterweight Linear roller guideways RTCP function for piece origin (B axis) Rigid tapping Quick change between drilling/milling High pressure pump 80 bar, 100 l/min 1,160 psi, 26.5 gal/min Coolant tank with automatic filtering Carter submerge pump for oil recirculation Automatic chip conveyor Complete covering with movable doors Y X B Z W Optional Equipment ATC automatic tool change (40 or 24 tools) Spindle with 6,000 rpm Glass scales in all axes except W axis CNC FAGOR 8065 Windows XP Wise software system AC for electrical cabinet Immersion chiller for oil/emulsion Table size 2000x2000 mm 78.7x78.7 in Y axis = 1500 mm 59.1 in W axis = 2000 mm 78.7 in CHETO CNC deep hole drilling with milling

11 5 AXES PW Technical Data CNC Axes W drilling one stroke 1550 mm 61.0 in 1550 mm 61.0 in 1550 mm 61.0 in X longitudinal travel 1000 mm 39.4 in 2000 mm 78.7 in 3000 mm in Y vertical travel 800 mm 31.5 in 1200 mm 47.2 in 1200 mm 47.2 in Z cross travel 850 mm 33.5 in 850 mm 33.5 in 850 mm 33.5 in B table rotation 360, , ,000 Drilling capacity Max. drilling stroke W+Z mm in mm in mm in Drilling capacity ø5-40 mm ø in ø5-40 mm ø in ø5-40 mm ø in Milling capacity Milling 300 cm 3 /min 18.3 in 3 /min 400 cm 3 /min 24.4 in 3 /min 500 cm 3 /min 30.5 in 3 /min Rigid tapping M30 M32 M34 Helical threading Standard Standard Standard Spindle unit Spindle taper ISO 50 DIN ISO 50 DIN ISO 50 DIN Speed 0-4,500 rpm 0-4,500 rpm 0-4,500 rpm Power 11/16 kw 15/22 hp 15/22 kw 20/30 hp 22/33 kw 30/45 hp Torque 140/200 Nm 103/148 ft-lbs 191/287Nm 141/212 ft-lbs 280/420 Nm 207/310 ft-lbs Automatic rotary table Table size 1300x1300 mm 51.2x51.2 in 1600x1300 mm 63.0x51.2 in 2100x1600 mm 82.7x63.0 in Positioning type 360, , ,000 Max. load in rotation kg 22,047 lbs kg 44,093 lbs kg 66,139 lbs Layout dimensions Total weight 21 Ton 46,298 lbs 23 Ton 50,707 lbs 28 Ton 61,730 lbs Foot print (WxL) 5500x6000 mm 216.6x236.3 in 7450x5850 mm 293.3x230.3 in 7800x6600 mm 307.1x259.9 in PROCESS MACHINES die and mould maker

12 CC AXES Standard Equipment CNC FAGOR 8055i Power Communication ethernet/usb Electronic handwheel Digital optical drives SERCOS Remote I/Os Nitrogen double counterweight Linear roller guideways RTCP function for piece origin (B axis) Rigid tapping Quick change between drilling/milling High pressure pump 70 bar, 90 l/min 1,015 psi, 23.8 gal/min Coolant tank with automatic filtering Automatic chip conveyor Carter submerge pump for oil recirculation Complete covering with movable doors B Z W Y X Optional Equipment ATC automatic tool change (24 tools) Glass scales in all axes except W axis Wise software system CNC FAGOR 8060-M AC for electrical cabinet Immersion chiller for oil/emulsion CHETO CNC deep hole drilling with milling

13 5 AXES CC 1000 Technical Data 1000 CNC Axes W drilling one stroke 1550 mm 61.0 in X longitudinal travel 1000 mm 39.4 in Y vertical travel 600 mm 23.6 in Z cross travel 500 mm 19.7 in B table rotation 360,000 Drilling capacity Max. drilling stroke W+Z mm in Drilling capacity ø4-25 mm ø in Milling capacity Milling 250 cm 3 /min 15.3 in 3 /min Rigid tapping Helical threading M32 Standard Spindle unit Spindle taper ISO 40 DIN Speed 0-6,000 rpm Power 5,5/7,7 kw 7,5/10,5 hp Torque 52,5/73,5 Nm 38.7/54.2 ft-lbs Automatic rotary table Table size 1000x1000 mm 39.4x39.4 in Positioning type 360,000 Max. load in rotation 4000 kg 8,819 lbs Layout dimensions Total weight 14 Ton 30,865 lbs Foot print (WxL) 5880x5380 mm 231.5x211.8 in PROCESS MACHINES die and mould maker

14 TECHNICAL SPECIFICATIONS IX1000 IX2000 IX3000 MT1500 CNC Axes W drilling one stroke 1630 mm 64.2 in 1630 mm 64.2 in 1630 mm 64.2 in 1630 mm 64.2 in X longitudinal travel 1000 mm 39.4 in 2000 mm 78.7 in 3000 mm in 1500 mm 59.1 in Y vertical travel 1000 mm 39.4 in 1200 mm 47.2 in 1200 mm 47.2 in 1000 mm 39.4 in Z cross travel 700 mm 27.6 in 700 mm 27.6 in 700 mm 27.6 in 650 mm 25.6 in B table rotation 360, , , ,000 A tilting rotation +25 / / / /-25 Drilling Capacity Max. drilling stroke W+Z mm in mm in mm in mm in Drilling capacity ø5-40 mm ø in ø5-40 mm ø in ø5-40 mm ø in ø5-40 mm ø in Milling Capacity Milling 300 cm 3 /min 18.3 in 3 /min 400 cm 3 /min 24.4 in 3 /min 500 cm 3 /min 30.5 in 3 /min 400 cm 3 /min 24.4 in 3 /min Rigid tapping M30 M32 M34 M32 Helical threading Standard Standard Standard Standard Spindle Spindle taper ISO 50 DIN ISO 50 DIN ISO 50 DIN ISO 50 DIN Power 11/16 kw 15/22 hp 15/22 kw 20/30 hp 22/33 kw 30/45 hp 15/22 kw 20/30 hp Workplace volume (4 faces same set-up) Distance between table center and machine bed 1800 mm 70.9 in 2000 mm 78.7 in 2100 mm 82.7 in - - Maximum (ø x Height) ø1740x( ) mm ø68.5x( ) in ø2140x( ) mm ø84.3x( ) in ø2340x( ) mm ø92.1x( ) in ø1560x( ) mm ø61.4x( ) in Minimum (ø x Height) ø340x( ) mm ø13.4x( ) in ø740x( ) mm ø29.1x( ) in ø940x( ) mm ø37.0x( ) in ø260x( ) mm ø10.3x( ) in

15 MT2500 PW1000 PW2000 PW3000 CC mm 64.2 in 1550 mm 61.0 in 1550 mm 61.0 in 1550 mm 61.0 in 1550 mm 61.0 in 2500 mm 98.4 in 1000 mm 39.4 in 2000 mm 78.7 in 3000 mm in 1000 mm 39.4 in 1200 mm 47.2 in 800 mm 31.5 in 1200 mm 47.2 in 1200 mm 47.2 in 600 mm 23.6 in 650 mm 25.6 in 850 mm 33.5 in 850 mm 33.5 in 850 mm 33.5 in 500 mm 19.7 in 360, , , , , / mm in mm in mm in mm in mm in ø5-40 mm ø in ø5-40 mm ø in ø5-40 mm ø in ø5-40 mm ø in ø4-25 mm ø in 500 cm 3 /min 30.5 in 3 /min 300 cm 3 /min 18.3 in 3 /min 400 cm 3 /min 24.4 in 3 /min 500 cm 3 /min 30.5 in 3 /min 250 cm 3 /min 15.3 in 3 /min M34 M30 M32 M34 M22 Standard Standard Standard Standard Standard ISO 50 DIN ISO 50 DIN ISO 50 DIN ISO 50 DIN ISO 40 DIN /33 kw 30/45 hp 11/16 kw 15/22 hp 15/22 kw 20/30 hp 22/33 kw 30/45 hp 5,5/7,7 kw 7,5/10,5 hp mm 70.9 in 1800 mm 70.9 in 2000 mm 78.7 in - - ø1560x( ) mm ø61.4x( ) in ø2200x( ) mm ø86.6x( ) in ø2200x( ) mm ø86.6x( ) in ø2600x( ) mm ø102.4x( ) in ø1740x( ) mm ø68.5x( ) in ø260x( ) mm ø10.3x( ) in ø500x( ) mm ø19.7x( ) in ø500x( ) mm ø19.7x( ) in ø900x( ) mm ø35.44x( ) in ø740x( ) mm ø29.1x( ) in (Subject to modifications without prior notice)

16 DESIGN AND STRUCTURE Internal development User-friendly Fitting the customer needs FEM Analysis of finite elements Structure The best performance with all structure components in cast iron Cast iron structure WISE SOFTWARE SYSTEM The WISE system is an application developed by Cheto Corporation for deep hole drilling machines whose main objective is to adapt machining parameters on-line to optimize the material cutting process and tool lifetime without the presence of an alert operator and drilling expert. The diversity of operations, the lack of raw materials homogeneity, the deficient parameter settings, and intersection holes often lead to the reduction of the tool lifetime. As hole intersections are a constant matter on mold making, and considering the difficulty of these operations, its common to have problems on final results as unexpected hole drifts, premature tool wear or tool break. All these effects may lead to costs that are never covered by a budget, and are later called extraordinary costs of nonconformence. Process Control The system continuously monitors machine s critical variables of the working process (oil pressure, oil flow, vibrations, power consumption, etc.), and automatically adjusts the drilling parameters in order to keep a stable and continuous process. Intersections Control The system automatically detects intersections in the process and sets the parameters accordingly to keep the quality of the operation and to protect the tool lifetime.

17 RESEARCH PARTNERS Founded in 1984, Tebis AG is a dynamic and rapidly growing technical software solutions company headquartered in Munich, Germany specialising in the development of CAD/CAM systems. Tebis cuttingedge solutions allow our customers of the Tool, Die, Mold and Aerospace manufacturing industries be industry leaders by utilizing the most advanced and reliable software to easily control their manufacturing processes. Tebis supplies turnkey installations and provides a full software service including assessment, implementation, training and hotline support. More than 8,200 Tebis CAD/CAM systems are being utilized by approximately 1,950 customers worldwide ranging from small tech companies to global brand-name manufacturers, including most automotive companies. Tebis CAD/CAM and Viewer stations are recognized by these sectors as solid components of highly efficient design and manufacturing process chains. Control system FAGOR with most advanced technology Digital drives, fiber-optics communication Absolute linear/rotary encoders USB/Ethernet connectivity Remote module I/Os Touch screen as option PC simulator available Friendly operator safety Maintenance tools for easy failure diagnosis Worldwide reliability Important features Easy operation based on pop-up menus Standard conversational cycles CHETO conversational cycles Feed hand wheel Next job programming/simulation while executing other job Customized menus Easy inclined plane functions Advanced tool inspection Reposition with hand wheel Tool inspection while threading cycle and reposition Restart with other tool Part setup functions CHETO Part alignment wizard CHETO Part center wizard End user customized functions or cycles Telediagnosis all over the world

18 GUIDANCE AND SCREW Deep hole drilling accessories Rubber bumper Tip drill holder Screws Roller guides Versatility Rectified High precision High precision High pre-load Fast switch between drilling and milling Tool holder IX/MT model IX/MT model Screw ø40 mm ø1.58 in (axis W) Screw ø50 mm ø1.97 in (axes Y and Z) Screw ø63 mm ø2.48 in (axis X) 4 slides by guide (axes X and Z) 3 slides by guide (axis Y) 3 slides by guide (axis W) Holder longer PW model PW/CC model Steady rest Screw ø40 mm ø1.58 in (axis W) Screw ø50 mm ø1.97 in (axes X, Y and Z) 3 slides by guide (axes X and Z) 2 slides by guide (axes Y and W) Pull stud CC model Screw ø40 mm ø1.58 in (axes X, Y, Z and W)

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20 V CHETOCORPORATION, S.A. Rua da Atalaia do Calvário, 143 A Z.I. Santiago de Riba-Úl Oliveira de Azeméis Portugal GPS: N W T F Represented By 5430 Gatewood Dr, Sterling Heights, MI Dan Meehan info@cheto.eu