MANUAL KEF SB 30/35 and 40 Geared Head Drilling Machines

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Industrivej 3-9 DK-9460 Brovst Denmark Tlf.: +45 9823 6088 Fax.

1 Industrivej 3-9 DK-9460 Brovst Denmark Tlf.: Fax.: MANUAL KEF SB 30/35 and 40 Geared Head Drilling Machines

EC declaration of conformity KEF-MOTOR A/S Industrivej 3-9 DK-9460 Brovst Denmark www.scantool.com Tel.

2 EC declaration of conformity KEF-MOTOR A/S Industrivej 3-9 DK-9460 Brovst Denmark Tel.: Fax: hereby declares that KEF Geared Head Drilling Machines are manufactured in accordance with the provisions of the COUNCIL DIRECTIVE of 17. May 2006 (2006/42/EC) The Machinery Directive (order no. 561 of 25 June 1994 with subsequent amendments) 2006/42/EC: 2004/108/EC: 2006/95/EC: Directive on machinery-safety Directive on Electromagnetic Compatibility Low Voltage Equipment Safety directive Also in accordance with: The council directive of 19 February 1973 (73/23/EEC) The Low Voltage Directive with later amendments (order no. 797 of 30 August 1994) The council directive of 3 May 1989 (89/336/EEC) The EMC Directive with later amendments (order no. 796 of 5 December 1991 with subsequent amendments) 2

3 Table of Contents 1.0 TRANSPORT & HANDLING TRANSPORT HANDLING PLACING DIRECTIONS DIRECTIONS OPERATION CROSS TABLE AUTOMATIC FEED SAFETY RULES FOR STATIONARY POWER TOOLS MAINTENANCE SPARE PARTS DRAWING OF GEARBOX TO SB 30/35/ DRAWING OF DRILL HEAD SB 30/35/ DRAWING OF COLUMM + TABLE SB 30/35/ DRAWING OF DRILL HEAD SB 30 AUT DRAWING OF DRILL HEAD SB 35/40 AUT DRAWING OF AUT. BOX SB 30/35/40 AUT DRAWING OF CROSS TABLE AND COLUMM SB 30/35/40 K SPARE PARTS LIST FOR SB 30/35/ TECHNICAL DATA TECHNICAL SPECIFICATIONS OPTIONAL ACCESSORIES CIRCUIT DIAGRAM SB 30/35/40 (3X400V) CIRCUIT DIAGRAM SB 30/35/40 (3X230V) CIRCUIT DIAGRAMS WITH AND WITOUT FOOT SWITCH GUARANTEE 32 3

4 1.0 Transport & Handling 1.1 Transport KEF SB 30, 35 and 40 drilling machines are delivered in a wooden container with the following measures: 800 x 545 x 2005 and packed in protective wood packing. 1.2 Handling The machine can easily be transported in the wooden box, in which it is delivered. 1.3 Placing Release the machine from the packing. Placing must take place on a firm and level ground. The machine must be fastened to the ground by means of the four fittings which are in the base. The drilling machine is provided with no-volt release protection switch. The electrical connection must be performed by an authorized electrician, and the machine must be protected with a 16A fuse. It is important to check, that the motor has the correct direction or rotation. The machine is now ready for use. It is recommended to read this manual very carefully before use. 4

5 2.0 Directions 2.1 Directions Fig.: 2.1 (1) Table, (2) Handle, (3) Knob, (4) Gear lever, (5) Switch, (6) ON/OFF Button, (7) Front Cover, (8) Drill Launching 5

6 2.2 Operation KEF 30, 35 and 40 drilling machines have many possibilities for adjustment and operation, which will be described below. At first there is a description of the functions which are the same for all models and later there is a description of the optional accessories. Before the operation begins the table (1) (see fig. 2.1) is adjusted to the wanted working height, by loosening the knob at the back of the column, and then the table height can be adjusted by turning the large handle (2) at the side of the column. Remember to retighten the knob at the back of the column. The table can also be turned horizontally by loosening the knob (3) underneath the table. Then the work piece can be fastened to the table. The spindle speed is set by the gear levers (4) on the left hand side of the machine and with the switch (5) below the ON/OFF buttons (6). At the front cover (7) is shown what adjustment the gear and the switch must have to obtain the wanted spindle speed. Spindle Speed Gear Adjustment Emergency Stop Drilling Depth Fig.: 2.2 Front Cover 6

7 Coolant OFF Coolant ON Machine ON Machine OFF Reverse HIGH Forward HIGH Forward LOW Reverse LOW 7

When the chuck guard is open, the machine will not run, due to the micro switch.

Start the machine by pressing the green button switch on the left hand side.

machine. Stop the machine again by pressing the red OFF button on the side of the machine.

measuring the drilling depth. The arrow can be moved up and down on the scale according to your wishes.

8 When the chuck guard is open, the machine will not run, due to the micro switch. When the chuck guard is closed, the machine will run. The drilling machine is now ready for use. Start the machine by pressing the green button switch on the left hand side. When the motor is started press the spindle head down by turning the large handle on the right hand side of the machine. Stop the machine again by pressing the red OFF button on the side of the machine. In addition to the spindle speed table, the emergency stop is also placed on the front cover, together with a scale measuring the drilling depth. The arrow can be moved up and down on the scale according to your wishes. The drilling machine is equipped with an automatic drill launcher (8) (see fig. 2.1), This functions by turning the pawl below the left hand side, now the drill chuck can run into the drill house and at the same time the drill will be launched. 8

9 2.3 Cross Table The adjustment of the cross table takes place by the two handles which are placed in front of, and on the side of the cross table. 2.4 Automatic Feed NOTICE: THE AUTOMATIC FEED DOESN T WORK WHEN RUNNING COUNTER CLOCK-WISE! Clicking sound will appear in Automatic Feed. The adjustment of the feed speed takes place on the right hand side of the drilling machine. There are four different speeds to choose between, below is stated which feed the four steps corresponds to. 9

10 Before starting to use the auto feed, a feeding depth should be set. The drilling depth is adjusted as follows: 1. To engage the power feed, you have to turn the shift dial (F) on the side of the auto gearbox. 2. Select a profitable spindle speed and automatic feeding rate, according to the cutting conditions. By adjusting the shift dial (A), you can obtain the feed rate you need. 3. FEEDING DEPTH SETTING: First release the dial fix-nut (E) and turn the indicating ring (C) to the desired depth. Then tighten the dial fix-nut (E) again. CAUTION: DO NOT LET THE FEEDING DEPTH EXCEED THE SPINDLE STROKE, AS THIS MIGHT HARM THE MACHINE. 4. START FEEDING Start the machine and pull out the handle rod (D), now the spindle will feed down automatically, until the depth you set, is reached. 5. END OF AUTO FEEDING The spindle will return to the top position, when reaching the depth you set. If there should be a need to disengage the auto feed during the feeding process, push back the handle rod (D) to its original position, and the auto feed will stop, and the spindle will return to the top position. 6. To prevent danger, when the auto feed is not intented to be used, please lock the handle (B) well. This prevents that you can activate the auto feed. 10

2.5 Safety rules for stationary power tools.

craftsman respects the tools with which he works.

He also knows that they are dangerous if misused.

The safety rules are based on approved practices in industrial and home shops. 2.

a known ground. Never remove the third prong. 4. Remove adjusting keys and wrenches.

11 2.5 Safety rules for stationary power tools. Follow them to achieve best results and full benefit from your new machine The very good craftsman respects the tools with which he works. He knows they represent years of constantly improved design. He also knows that they are dangerous if misused. This is the theme of a new safe-use program for stationary power tools. The safety rules are based on approved practices in industrial and home shops. 2. Keep guard in place and in working order. 1. Know your power tool. Read the owner s manual carefully. Learn its applications and limitations, as well as the specific potential hazards peculiar to this tool. 3. Ground all tools. If tool is equipped with three-prong plug, it should be plugged into a three-hole electrical receptacle. If an adapter is used to accomodate a two-prong receptacle, the adapter wire must be attached to a known ground. Never remove the third prong. 4. Remove adjusting keys and wrenches. Form habit of checking to see that keys and adjusting wrenches is removed before turning it on. 5. Keep work area clean. Cluttered areas and benches invite accidents. 7. Keep children away. All visitors should be kept in a safe distance from work area. 6. Avoid dangerous environment. Don t use power tools in damp or wet locations or expose them to rain. Keep your work area well lighted. 8. Make workshop kidproof with padlocks, master switches, or by removing starter keys. 9. Don t force tool. It will do the job better and be safer at the rate for which it was designed. 11

moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. 13.

It s safer than using your hands and it frees both hands to operate tool. 10. Use right tool.

Also use face or dust mask if cutting operation is dusty.

Keep proper footing and balance at all times. 15. Maintain tools with care.

Follow instructions for lubricating and changing accessories. 16.

12 11. Wear proper apparel. Wear no loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair. 13. Secure works. Use clamps or vise to hold works, when pratical. It s safer than using your hands and it frees both hands to operate tool. 10. Use right tool. Don t force tool or attachment to do a job it was not designed for. 12. Always use safety glasses. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses. They are NOT safety glasses. 14. Don t overreach. Keep proper footing and balance at all times. 15. Maintain tools with care. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. 16. Disconnect tools before servicing and when changing accessories such as grinding wheels, polishing mops, grinding belts, blades, bits, cutters, etc. 17. Reduce the risk of unintentional starting. Make sure switch is in off position before plugging in. 18. Use recommended accessories. Consult owner s manual for recommended accessories. Use of improper accessories may cause risk of injury to persons. 12

13 3.0 Maintenance These nipples should be lubricated only once or twice a year, depending on how often the table is lifted up or down. When lubricating, only use a small amount. These nipples should be lubricated only once or twice a year, depending on how often the machine is used. If the machine is used every day, the nipple shall be lubricated 4 times a year. When lubricating, only use a small amount. 13

14 4.0 Spare parts 4.1 Drawing of Gearbox SB 30/35/40 14

15 4.2 Drawing of drill head for SB 30/35/40 15

16 4.3 Drawing of columm + table for SB 30/35/40 16

17 4.4 Drawing of drill head for SB 30 Aut 17

18 4.5 Drawing of drill head for SB 35/40 AUT 18

19 4.6 Drawing of Aut. box for SB 30/35/40 AUT 19

20 4.7 Drawing of Cross Table and columm for SB 30/35/40 K 20

21 4.8 Spare parts list for SB 30/35/40 CODE_NO PART_NO DESCRIPTION SPECIFICATION QTY Head Body(Right) Head Body(Left) 1 3 HS154 Hex. Head Screw M12x140L 2 4 AB15 Contactor Cover 1 6 HS606 Flat Cross Head Screw M4x10L 4 8 HS423 Hex. Socker Headless Screw M6x15L 1 9 HP105 Pin 8x28L 2 10 ME004 Motor 2HP 400V 50HZ 3PH 2/4P 1 10 ME003 Motor 2HP 400V 50HZ 3PH 4P 1 11 HS432 Hex. Socker Headless Screw M8x20L 1 12 HS324 Hex. Socket Head Screw M8x90L 9 13 HS252 Hex. Socket Head Screw M8x70L 1 14 HS422 Hex. Socker Headless Screw M6x10L Spring 1 16 HN007 Flat Cross Head Screw M4x5L Spring Cover 1 18 HN007 Hex. Nut M ET2111 Cable Setting Nut PG EA Switch Assembly 2/4P 1 20 EA Switch Assembly 4P 1 23 AB15 Motor Cable 1 24 HS511 Cross Round Head Screw M4x20L 4 25 EA Switch Assembly 4P 1 27 HW107 Spring Washer M HB501 Oil Nozzle PT1/8" 2 29 AB15 Plug Bushing Cover 1 32 HS219 Hex. Socket Head Screw M5x15L A Pinion Shaft Washer 1 35 HS231 Hex. Socket Head Screw M6x25L A Handle Knob Name Plate Limit Plate Spring Plum Screw 1 21

22 42 ET1239 Emergency Switch 1 43 HT005 Hex. Socket Head Screw M4x10L Bracket Washer 11x 18x1t Fixed Shaft 1 47 HS611 Flat Cross Head Screw M5x16L Steel Ball M HN104 Nut M HW204 Washer AW CA6205 Bearing Rack Sleeve MT Rack Sleeve MT Rack 1 54 HS240 Hex. Socket Head Screw M8x10L 2 55 CA30206 Bearing MT CA32008 Bearing MT Bushing MT Bushing MT Spindle Shaft MT Spindle Shaft MT Key A Feed Base Bracket Depth Gauge Rod 1 62 HCS01 E-Retaniner Ring E HS230 Hex. Socket Head Screw M6x20L 1 64 HS422 Hex. Socker Headless Screw M6x10L Hex. Socker Headless Screw 1 67 HK027 Handle Body 6x6x30L Gear Box(Right) Gear Box(Left) Change Gear Lever Lever Shaft HB006 Steel Ball Spring Speed Lever HS414 Hex. Socker Headless Screw M5x10L Cover Gear Selector Finger HP008 Pin 3x20L HW104 Spring Washer M HS232 Hex. Socket Head Screw M6*1.0-25L HP105 Pin 8x25L HS252 Hex. Socket Head Screw M8x70L 2 22

23 216 HS324 Hex. Socket Head Screw M8x90L S Spindle Shaft Assembly Spindle Shaft Washer 44x 30x2t CA6203ZZ Bearing Bushing S Gear Set Speed Change Bracket Key 5x5L S Gear Set HW013 Washer 23x 17.3x1t HCS04 C-Retaniner Ring S CA6302 Bearing Bearing Cap HK008 Key 5x5x20L GearSet HCS04 C-Retaniner Ring S S 2:nd Shaft Assembly :nd Shaft Bearing Cap CA6203ZZ Bearing Bushing S Gear Set Key 5x5L Speed Change Bracket S Gear Set Bushing Gear HK008 Key 5x5x20L Bushing Gear Bushing S Gear Assembly CA6203 Bearing Washer 44x 30x2t Bushing HK012 Key 5x5x40L Gear Gear HS407 Hex. Socker Headless Screw M4x5L Gear Box Cover HB111 Oil Bowl 1/4" HS509 Cross Round Head Screw M4x10L 4 23

24 Pinion Shaft Wheel HS422 Hex. Socker Headless Screw M6x10L Fluid Lever Indicator Steel Ball M8x17L Pin HW005 Washer M HS240 Hex. Socket Head Screw M8x10L HS422 Hex. Socker Headless Screw M6x10L Pin HS322 Hex. Socket Head Screw M8x85L Fluid Lever Indicator Feed Shaft Worm Gear HCS13 C-Retaniner Ring S Pressure Plate Spring Clutch Head HP101 Pin 4x HK027 Key 6x6x32L Pressure Plate HB004 Steel Ball Locking Ring Stop Ring Key HS617 Flat Cross Head Screw M4x12L Adiusting Ring HS217 Hex. Socket Head Screw M5x5L A Handle Body A Handle Rod Knob HP101 Pin 4x15L HS233 Hex. Socket Head Screw M6x35L CA51205 Bearing NTN Connect Shaft HS414 Hex. Socker Headless Screw M5x10L HW204 Washer AW HN104 Nut AN05,M Coupling Hub Rubber Cushion HS430 Hex. Socker Headless Screw M8x10L HK010 Key 5x5x30L HCS11 C-Retaniner Ring Shaft 1 24

25 Spring Key HP102 Pin 5x14L HCS13 C-Retaniner Ring Gear Bushing Gear Gear Gear CA4905 Bearing SKF NA Bushing Worm Shaft CA5202 Bearing RS HCS04 C-Retaniner Ring HCR04 C-Retaniner Ring Bushing HS230 Hex. Socket Head Screw M6x20L HCR22 C-Retaniner Ring CA6203ZZ Bearing 6203ZZ HCS13 C-Retaniner Ring Shaft Key Key HCS13 C-Retaniner Ring Gear HK001 Key 5x5x12L Bushing Pinion Shaft HN005 Hex. Nut M Table Fixed Block Movable Fixed Ring S402 Hex. Socket Head Screw 1/4"x1/2"L HB111 Oil Ball 1/4" Table Handle Wheel S Clamp Handle S604 Hex. Socker Headless Screw 1/4"x3/8"L Table Clutch HP022 Pin 5x38L Left Flange S414 Hex. Socket Head Screw 5/16"x1"L Table Nut TM23.7xP HW003 Washer M HS219 Hex. Socket Head Screw M5x16L 2 25

26 S Table Screw Asbly Metric Table Screw TM23.5xP2.5 Metric CA51103 Bearing Right Flange Graduated Dial(Metric) Metric Dial Clutch HP022 Pin 5x38L Link Screw Limit Plate HH001 Rivet Center Base Gib Strip Gib Strip Movable Fixed Block S415 Hex. Socket Head Screw 5/16"x1/2"L Gib Strip Bolt Washer Grip T Screw S414 Hex. Socket Head Screw 5/16"x1"L S418 Hex. Socket Head Screw 5/16"x2-1/4"L Acme Nut TM23.7xP AS Acme Screw Asbly Metric A Acme Screw TM23.5xP2.5 Metric CA51103 Bearing Square Flange Graduated Dial(Metric) Metric Dial Clutch HP022 Pin 5x38L Head Body Base HS439 Hex. Socker Headless Screw M10x15L Base Column A Rack 1030mm Bearing Cover HS244 Hex. Socket Head Screw M8x30L Bushing Column Flange Ring HW106 Spring Washer M HS229 Hex. Socket Head Screw M6x15L Column Base Swivel Base HS093 Hex. Head Screw M12x50L HW107 Spring Washer M

27 Knob M12x50L HW007 Washer M HB809 Nut 5/8" W019 Washer 5/8" Fixed Bolt HP309S Miter Pin Set Worm Gear Worm Shaft CA51103 Bearing Head Raise Bracket S414 Hex. Socket Head Screw 5/16"x1"L Worm Shaft S604 Hex. Socker Headless Screw 1/4"x3/8"L Head Handle S630 Hex. Socker Headless Screw 3/8"x1/2"L W205 Spring Washer 5/16" HD103 Plug PT1/4"x3/8"L A Rotary Base Scale HW003 Washer M HS519 Cross Round Head Screw M5x10L HH001 Rivet Limit Plate Swivel Base Knob M12x70L HS093 Hex. Head Screw M12x50L HW107 Spring Washer M Column A Rack 1030mm Column Flange Ring HW106 Spring Washer M HS229 Hex. Socket Head Screw M6x15L Square Table Base Worm Shaft Washer 23x 17.3xt HCS06 C-Retaniner Ring S Head Handle S630 Hex. Socker Headless Screw 3/8"1/2"L S Clamp Handle HW007 Washer M Knob M12x50L Bushing 20x 5x5L Worm Shaft Worm Gear 1 27

28 825 HB109 Oil Nozzle PT1/8" Bearing Cover HS244 Hex. Socket Head Screw M8x30L Head Body Base Washer S630 Hex. Socker Headless Screw 3/8"x1/2"L Square Working Table 1 28

29 5.0 Technical Data 5.1 Technical Specifications Type SB 30 SB 35 SB 40 Drilling Capacity, mm Drilling Depth, mm Morse Taper MT3 MT3 MT4 Column Diameter, mm Ø 100 Ø 120 Ø 120 Table Working Surface 405x x x 505 Max. weight on working table 250 kgs 250 kgs 250 kgs Cross Table 300x x x600 T-Bolt Size DIN 508 Str. 15,75x25x18 mm DIN 508 Str. 15,75x25x18 mm DIN 508 Str. 15,75x25x18 mm Base Dimension 440 x x x 720 Distance Spindle to Table, mm Distance Spindle to Column, mm Distance Spindle to Base, mm RPM Speed Numbers - Spindle Speed Numbers - Motor Motor, HP 1,5 2,0 2,0 Height, mm Weight, kgs Optional Accessories The optional accessories depend on the model, as standard we have the following optional accessories: Coolant System Automatic Feed Milling Table Reversing Pedal Machine Vice Drill Chuck Working Light Furthermore it is possible to obtain special accessories by contacting the producer. 29

30 5.3 Circuit diagram SB 30/35/40 (3X400V) Dahlander switch 30

31 5.4 Circuit diagram SB 30/35/40 (3X230V) 31

32 5.5 Circuit Diagrams with and witout foot switch With foot switch: Foot switch Dahlander switch Without foot switch: Dahlander switch 6.0 Guarantee If within 2 year of purchase this machine supplied by KEF A/S becomes defective due to faulty materials or workmanship we guarantee to repair or replace the machine or defective part or parts free of charge provided that: 1. The product is returned complete to one of our Service Branches or Official Service Agents. 2. The product has not been misused or carelessly handled and in particular has not been used in a manner contrary to the operating instructions. 3. Repairs have not been made or attempted by other than our own Service Staff or the staff of our Official Service Agents. 4. Documentary proof of purchase date is produced when the goods are handed in or sent for repair. 5. Wear parts are not covered by the warranty KEF A/S offers you five years guarantee on the electrical motor if the motor becomes defective or even burns-out within the first 5 years from date of invoice. 32

Manual Foot Operated Shear

Industrivej 3-9 DK-9460 Brovst Denmark Tlf.: +45 98 23 60 88 Fax: +45 98 23 61 44 MANUAL: 03.09.12 Manual Foot Operated Shear CS100 CS125 EC Declaration of Conformity HM MACHINERY A/S Industrivej 3-9 9460