SHAPER by INVICTA. Model TI-14 OPERATORS MANUAL

Size: px

Start display at page:

Download "SHAPER by INVICTA. Model TI-14 OPERATORS MANUAL"

Blaise Cunningham
6 years ago
Views:

1 OPERATORS MANUAL SHAPER by INVICTA Model TI-14 INCLUDES VERSIONS: TI-14 V.02 NON-TILTING TI-14 V.03 TILTING SPINDLE TI-14 V.04 SLIDING TABLE TI-14 V.05 TILTING SPINDLE / SLIDING TABLE INVICTA USA English Version (877) East Revision Nº 01 (800) West

2 SHAPER Model TI-14 General Instructions As with all equipment, safety is to be a priority. The operator should understand the safety features and apply good safety habits in transportation, adjustment, maintenance and operation of the machine. Practice and teach others the safe operating procedures of this machine and help to prevent the possibility of accidents. Safety Rules 1. For your own safety, read carefully the Instruction Manual before attempting to operate the machine. 2. If you are not thoroughly familiar and comfortable with the adjustment and operation of the machine, ask for instruction from your supervisor or a fully qualified person. You may also contact Invicta USA. 3. Before the initial operation of the machine, remove all packaging, shipping grease and fully assemble the machine. Pay special attention to the assembly of safety components. 4. Wear proper apparel while operating the machine. Never wear loose fitting clothing, gloves or ties. Always remove rings or other jewelry before operating the machine. It is strongly suggested the operator wear shoes with non-slip soles and also wear a protective hair net to prevent hair entanglement in moving parts. 5. Always wear personal safety equipment. Follow the safety regulations of your country and your company. 6. Have a certified person make all wiring connections to power source and properly ground the machine. 7. Always disconnect the machine from the power source and use lockout procedures before servicing, changing cutting tools and during any cleaning of the machine. 8. Before starting the machine, be aware that the work area is clean and free of debris. Cluttered areas are invitations for accidents to occur.. 9. Keep the safety guard(s) of the machine in place and in proper working condition. Never operate machinery without safety equipment in place. Report any damage to your supervisor. Keep children and visitors a safe distance from the working area. 10. Never leave the machine running while unattended. Turn off the power source during breaks. The machine should come to a complete stop before walking away. 11. Do not operate the machine under the influence of drugs or alcohol. Consult your physician when taking medications. 12. Do not force the machine beyond its limitations. It will produce a nicer and safer job and at the rate it was designed to operate. Additional Safety Rules for the Operation of Shapers 1) Avoid Kickbacks. Kickback can occur when the workpiece is forced back by the cutter during improper operation. When Kickback occurs an injury can result. Some of the causes of Kickback are: A- Improper tooling B- Knots, Nails or Imperfections in the workpiece. C- Heavier Cuts than the machine was designed for. D- Failure to use the material hold downs and or a powerfeeder with thin or narrow workpieces. 2) Always maintain the proper relationship of in-feed fence and the out-feed fence in relation to the Cutterhead. 3) Never start the work-piece into the cutterhead before allowing it to reach operation speed. 4) Keep the cutter sharp and free of rust and pitch 5) Never use an unbalanced cutterhead or an improper speed for the cutterhead. 6) Support and control the workpiece properly all times during the operation. 7) Never reverse the direction of the workpiece after beginning operation. Kickback can occur. 8) Always use the diameter spindle that is the correct size for your cutter. 9) When changing cutterheads be sure to replace the cutter guard before operation. 10) Check for proper rotation after each cutter change and the beginning of work. 11) Mounting of large diameter cutterheads should be as close to the base of the spindle as possible. 12) Keep the work area as clean as possible to avoid slipping or tripping. 13) Never place loose items on the table top while in operation. 14 Never continue to operate equipment that is in need of repair. 15) Safety glasses are strongly recommended during operation. 01

3 SHAPER Mod. TI-14 Electrical Connections of the Machine Each machine is provided with a reference plate that indicates the requirements of the electrical service needed for the machine to properly operate. Before you call a certified electrician to make the wiring connections, be sure that the voltage and cycle (phase) stated on this reference plate are the same as provided in your building. CAUTION: The machine comes with a reverse rotation switch, set it as shown (Clockwise) on the display in the front panel before testing the rotation direction. (Electrician) Remove the electrical box cover and connect the electrical supply wires to the proper terminals. Rapidly turn on and off the machine and then visibly check the rotation direction of the cutterhead. It should correspond to the direction indicated on reversing switch. If not, proceed with the instructions below: For three-phase machines: invert two wires of the power source without changing the internal connections of the machine. See the electrical diagrams for three-phase on page 08. If further information is needed or contact Invicta USA. CUTTERHEAD ROTATION DIRECTION Loading and unloading When loading and unloading the machine there should be no pressure on areas which could affect its functioning. On figure 01 we show correct procedure for handling. Fig. 01 Installing the Machine Place the machine on a level and structurally sound floor to avoid vibration. On figure 02 we display a foundation layout for your reference. Fig

4 SHAPER Technical Specification Version Table dimensions (in) x x x x 43.3 Working height (in) Spindle vertical travel (in) Morse taper #5 #5 #5 #5 Spindle diameter (in).75 & & & & 1.25 Useable spindle length (in) Table insert diameter (in) Spindle speeds (rpm) Three phase motor power 7.5 HP 7.5 HP 7.5 HP 7.5 HP Sliding table travel (in) Brake YES YES YES YES Micro-adjustable fence YES YES YES YES Sliding table (in) x x54.13 Spindle Tilting - YES - YES Net weight Gross weight 1257 lbs 1257 lbs 1389 lbs 1433 lbs 1425 lbs 1433 lbs 1566 lbs 1621lbs 03

5 SHAPER Changing the Spindle INVICTA TECHNICAL BULLETIN Subject: Correct Procedure for Changing Spindles Pre-installation Instructions Remove all cosmoline from interchangeable spindle and mating main spindle before mounting tooling. It is very important that the locking nut, threads and taper be clean. Make sure O-ring is in place just below the bottom lip of the spindle. This acts as a dust shield. Failure to have O-ring in place will allow dust and debris to filter down into spindle threads, making it very difficult to remove the spindle. Lightly oil lower spindle with 10wt oil before seating. 1. Screw the locking nut (A) up on the fine threads of the interchangeable spindle (B) until the rubber O-ring (C) is flush with the bottom lip of the spindle. 2. Then place the interchangeable spindle assembly into the main spindle and tighten by turning with the nut. IMPORTANT: Allow spindle assembly to turn with the nut. Turn until hand tight. 3. Take the spindle nut wrench and turn nut ¼ turn clockwise to tighten. CAUTION!! Do not turn the spindle separately and always return the locking nut to contact the bottom of rubber O-ring each time the spindle is removed. IMPORTANT: All tooling used on the spindle must be balanced. C B A 04

6 SHAPER Mod. TI-14 Accessories 1 Special wrench 1 Open end wrench 38 mm 1 Open end wrench 10 x 13 mm 1 Open end wrench 19 x 24 mm 1 Open end wrench 24 x 27 mm 1 Allen wrench 5 mm 1 Cutter Shaft(Spindle) Ø3/4 with rings 1 Cutter Shaft(Spindle) Ø1 1/4 with rings 1 Allen wrech 14 mm 1 Instruction manual Lubrication Your machine requires lubrication as follows: The upper bearing should be lubricated every 48 hours of use with a high quality grease, through point A. Below are makes and types of greases that can be used on this bearing: Darina Grease nº 2 - SHELL A The lower bearing does not need greasing as it is shielded. Machine Identification and Replacement Parts Every machine has a manufacturing code (tag) which provides the manufacturer serial number and production date. This manual gives listing numbers of parts that form your machine. They provide description and order numbers. When needed, use original parts; always mention the manufacturing code, part number and quantity desired. 05

7 SHAPER Mod. TI-14 Adjustment Instructions Controls 1 On (Green) and Off (Red) Switches 6 Spindle lock lever 2 - Vertical Height Adjusting Handwheel 7 - Tilt Adjustment Handwheel (Ver. 3 and 5) 3 Handwheel Lock 8 Brake 4 Sliding Table Lock (Ver. 4 and 5) 9 Spindle Reversing Switch 5 - Belt tension lever Fig. 3 Inserting the Interchangeable Spindles (Cutter Shafts) Turn Lever nº 6 to its horizontal position locking the drive shaft. Loosen knob nº 3 and turn handwheel nº 2 until the shaft reaches its maximum height. Screw nut A onto the interchangeable spindle shaft to be used until tightening up against rubber ring B. Then screw this assembly into the drive shaft turning the nut until the assembly is securely tightened. Finally unlock the drive shaft by lever nº 6. IMPORTANT: 1. When assembling the nut to the spindle, face C should be slightly D C higher than face D. B 2. When changing spindles, the locknut face E should never come in contact with surface F. If this occurs, change the relation of the A F E locknut to the shaft before tightening. 3. Never allow debris to come between shaft and the spindle housing. 4. Protect the spindle mating surfaces from damage at all times. Fig. 4 06

8 SHAPER Mod. TI-14 Change Speeds and Adjustment of Belt Tension To change the spindle speed, pull lever nº 5 (fig.3 pg.6) and loosen the belt. Change the belt position both pulleys, and tighten the belt by returning the lever to its original position. Adjust belt tension as belt wears by nuts G when necessary. G Fig. 5 Micro -Adjustable Fence Assembly H I J K The fence assembly is fastened directly to the table using knobs I at points R. Fine adjustment of the infeed and outfeed fence around the cutter is done by knobs J. Once adjusted, the fence is locked in position by knobs K. Note: Keep the wood guide close to the cutter. The front and upper flexible metal spring holddown feet, N and O should be adjusted to press the wood correctly against the fence and the table. Top guard M comes with the fence and can be positioned many different ways by holes L. N O L M Fig. 6 Brake Adjustment P Q When it is necessary to adjust the brake, loosen nut P and adjust the steel cable by screw Q until the assembly is adjusted properly. Finally, lock the screw by nut P. Fig. 7 Table Inserts The machine is equipped with three inserts R, which allow the accomodation of various size cutters. Alignment marks on each insert are to assure the correct positioning. The inserts can be locked in place to avoid rotating by turning the lock with an allen wrench. The largest diameter insert is supplied with four leveling screws which allow it to be leveled to the table. If an adjustment is necessary, place a straight edge on the insert and across the table, then tighten or loosen the four leveling screws until the correct relationship of the rings to the table is achieved. R Fig. 8 NOTE: Cam lock nº 4 (fig.3 pag.6) must be loose when making this adjustment. 07

9 SHAPER Mod. TI-14 ELECTRICAL DIAGRAM IMPORTANT SELECT THE VOLTAGE (230/460V) OF YOUR INTERNAL ELECTRIC NETWORK. THE VOLTAGE SELECTION KEY IS LOCATED ON THE ELECTRICAL BOX. FOR YOU SAFETY THE VOLTAGE SELECTION KEY IS ON NEUTRAL POSITION. 08

10 5 SHAPER Mod. TI-14 ELECTRICAL BOX A2 95 NC ITEM PART. N QTY. NAME Electrical box Disjuntor C6A 5SX Contactor CWM25 4 8NAE-K Track Overload relay RW27D Single phase transformer Switch electrical 6 A1 1 L T1 A1 A2 5 L3 3NO 4NO 3-6 T3 97 NO 3 L2 4 T2 98 NO A2 96 NC Press cable PG Press cable PG Borne terminal

11 SHAPER Mod. TI-14 Version 02 Replacement Parts

12 SHAPER Mod. TI-14 Version 02 & 04 Replacement Parts Items Quill Cylinder Assembly Part Number 12TU-K

13 SHAPER Mod. TI-14 Version 03 Replacement Parts

14 SHAPER Mod. TI-14 Version 03 & 05 Replacement Parts Items Quill Cylinder Assembly Part Number 12TU-K

15 SHAPER Mod. TI-14 Version 04 Replacement Parts

16 SHAPER Mod. TI-14 Version 05 Replacement Parts

17 SHAPER Mod. TI-14 Version 04 & 05 Replacement Parts

18 SHAPER Mod. TI-14 Version 02 & 03 Replacement Parts Fence Assembly Part Number 12TU-K

19 SHAPER Mod. TI-14 Version 04 & 05 Replacement Parts Fence Assembly Part Number 12TU-K

20 SHAPER Mod. TI-14 Version 04 & 05 Replacement Parts Items , Eccentric Holddown Assembly Part Number 12TU-K040-0 Items 229, 230, , 240, 241 Flip Stop Assembly Part Number 12TU-K

21 SHAPER Mod. TI-14 Version 02 & 03 Replacement Parts Assembly Part Number 82SB-K

22 SHAPER Mod. TI-14 Version Replacement Parts Items /4 Spindle Assembly Part Number 85TU-K036-0 Items ¾ Spindle Assembly Part Number 85TU-K041-0 Other sizes available See back of manual for part numbers

23 SHAPER Mod. TI-14 REPLACEMENT PARTS FIG. Nº CODE QTY. NAME FIG. Nº CODE QTY. NAME Hex head bolt M8x Hex nut M8x1, NAR-K Flat washer Ø8,4mm Round head screw M5x TU-K Lifting Shaft support casting Flat washer Ø5mm NVZ-KK Ventilated cover Door lock spring TU-KK Base Bumper TU-KK Dust collection bonnet Round head screw M8x Round head screw M6x Door Handle ( ) Allen cap screw M10x TU-KK Brake Pedal shaft TU-K Table casting (without slide) Brake release spring TU-KK Large table ring Allen cap screw M6x TU-KK Middle table ring TU-KK Door Hinge bracket TU-KK Small table ring TU-KK Spindle Housing Bracket Hex head bolt M8x Hex head bolt M10x Hex head bolt M12x Flat washer Ø10mm Flat washer Ø12mm TU-KK Spindle Housing Support left TU-K Lock bushing for spring finger Flat washer Ø10mm TU-K Bracket for spring finger Hex head bolt M10x Spring finger TU-KK Cover of the nut housing Allen cap screw M10x TU-KK Acme Nut for elevating screw TU-KK Lock collar for table ring Bearing Flat washer Ø10mm Hex nut M10x1, Snap ring Flat washer Ø10mm Electrical box TU-K Handwheel lifting shaft Switch bracket TU-K Protection Wire bushing TU-K Spacer for the lifting shaft Round head screw M4x Lifting shaft Bearing 51102C Front Panel Allen setscrew M6x Green START Button TU-KK Elevating screw casting Red OFF Button Motor 7,5 HP Round head screw M6x Hex nut M12x1, Sign Flat washer Ø1/ Spindle Rotation switch TU-KK Motor base bracket Lock Knob Brake cable tension screw NVO-KK Hand Wheel Stop Handle TU-KKK Brake shoe assembly TU-KK Spindle Brake Pedal 12TU-K Brake/Cable/ Nut assembly 22

24 SHAPER Mod. TI-14 FIG. Nº CODE QTY. NAME FIG. Nº CODE QTY. NAME Allen cap screw M8x TU-KK Spindle Housing Support right NPM-K Motor pulley Flat washer Ø10mm NAR-K Flat washer 109 8NVR-K Axi Hex head cap screw M10x Allen cap screw M6x Compression Spring Allen cap screw M6x TU-KK Support of the brake cable TU-KK Lifting screw support bracket TU-K Brake Cable Brake/Cable/ Nut assembly Allen cap screw M8x Hex head bolt M10x Roll pin Ø8x TU-KK Bushing TU-KKK Elevation screw TU-KK Belt tension support Hex nut M10x1, Knob Flat washer Ø10mm Hex nut M12x1, TU-KK Pivot Pin of the motor base Flat washer Ø12mm Allen cap screw M10x TU-KK Bushing TU-KK Belt tension lever Allen cap screw M10x TU-KK Front Access Door Belt Gates 1420, 3L TU-KK Table Elevation Adj. screw NAR-K Flat washer TU-KK Base NPM-K Spindle Pulley TU-KKK Trunion Housing Support left TU-K Spindle housing base plate TU-KK Back cover Allen screw cap M8x Hex head bolt M8x Roll pin Hex nut M8x1, TU-KK Spindle lock lever Spring Compression Spring TU-KK Wheel Snap ring Hex head bolt M8x16 * Bearing 6206ZZ Flat washer Ø1/4 * Washer TU-KK Support bracket * 97 12TU-KKK Spindle housing Hex head bolt M10x50 * Key Flat washer Ø10mm * 99 12TU-KK Spindle shaft TU-KKK Trunion Housing Support right * Bearing 6211-Z/C Bearing * TU-KK Spindle housing top cap Key * Allen cap screw M4x TU-K Tilting shaft * TU-KK Compression ring Key TU-KK Spindle nut TU-K Bushing Flat washer Ø12mm NAR-KK Washer Hex head bolt M10x Hex nut M10x1,5 * 12TU-K015-0 Quill cylinder assembly 23

25 SHAPER Mod. TI-14 FIG. Nº CODE QTY. NAME FIG. Nº CODE QTY. NAME TU-K Worm gear TU-KK Slide Carriage tracking bar TU-KK Trunion Bracket Hex head bolt M8x TU-KK Spindle Housing Bracket 181 8NAR-KK Washer Allen cap screw M5x SE-KK Lock bar for Slide Carriage TU-K Worm gear 183 8NAR-K Washer TU-KK Elevation drive shaft (male) Round head screw M6x TU-KK Elevation drive shaft (female) TU-K Fence Dust chute (Optional) TU-KK Union connector Knob Key Roll pin Ø4x Panel TU-KK Lock ring Roll pin TU-K Adj. Screw for fence plate TU-K Table casting (with slide) Allen screw without head M8x TU-KK Support bracket for slide bar NMN-KK Fence Locking knob with bolt Hex nut Hex head bolt M8x Flat washer Ø8mm TU-K Fence Support right TU-KK Slide Carriage Wheel Knob Bearing 609ZZ Flat washer Ø10mm TU-KK Eccentric axis bolt for wheel Grease fitting 1/4" TU-K Slide Carriage table TU-K Wooden fence plate left Dust cap TU-KK Protection of the cutter Allen cap screw M8x TU-K Wooden fence plate right TU-KK Table Carriage stop TU-K Insert Cover Bearing 6201ZZ TU-K Fence plate locking bar TU-K Eccentric axis for outer bearing TU-K Fence Plate mounting bracket Allen set screw M8x TU-K Fence Slide bar TU-KK Slide Carriage base TU-KKK Base TU-K Miter slot bar TU-K Spring Finger bracket Hex head bolt M8x Hex head bolt M8x NAR-KK Washer TU-K Spring Finger mounting bar Hex head bolt M6x Lock washer Ø8mm Hex nut M4x0, Hex head bolt M8x Allen set screw M6x Knob Allen set screw M8x TU-K Adj. Fence Cap plate TU-KK Bracket for tracking bar rollers Rivet pop TU-K Eccentric axis Plate TU-K Support Knob 24

26 SHAPER Mod. TI-14 FIG. Nº CODE QTY. NAME FIG. Nº CODE QTY. NAME TU-K Fence Plate ** Hex head bolt 10x TU-K Fence Support left ** SB-K Soft bushing Allen cap screw M8x20 ** LF-KK Lock bracket of the support **218 12TU-K Material clamp bushing ** TU-K Material Clamp bar (horizontal) ** Compression Spring ** TU-K Eccentric Lever **220 12TU-K Material clamp shaft ** Knob **221 89TU-K Cover for Clamp ** Roll pin ** Flat head screw M4x10 ** TU-K Pivot Pin **223 89TU-K Material Clamp foot ** TU-K Material Clamp Block ** Roll pin Ø6x SB-K Clamp Bar Allen cap screw M10x Flat head screw M8x NAR-KK Washer TU-K Guide Bar Thumb screw Flat washer Ø8mm TU-K Nut Adj. Handle * Hex nut M10x1, Allen set screw M5x8 * Flat washer Ø10mm ** Allen set screw M10x TU-K Aluminum Miter Fence NAN-K Ring Ø45xØ30x8mm SB-KK Tee block TU-K Spindle Nut 1-1/ SB-KK Material Support TU-K Spindle Collar with keyway 1-1/ Allen cap screw M6x TU-K Collar Ø50xØ31,75x10 *235 12TU-K Repeat Stop TU-K Collar Ø50xØ31,75x15 * TU-K Auxiliary Table stop TU-K Collar Ø50xØ31,75x20 *237 84SB-KK Lock plate TU-K Collar Ø50xØ31,75x30 *238 12TU-K Repeat Stop base TU-K Spindle Shaft Ø1¼ TU-K Auxiliary Table Ring O-ring (give spindle size) * Knob TU-K Collar Ø50xØ19,05x15 * Flat washer Ø6,5mm TU-K Spindle Shaft Ø3/ TU-K Scale Pointer TU-K Collar Ø35xØ19,05x Round head screw M3x TU-K Collar Ø35xØ19,05x TU-K Miter Fence base TU-K Collar Ø35xØ19,05x Pop Rivet TU-K Collar Ø35xØ19,05x Scale TU-K Spindle Collar with keyway ¾ Allen cap screw M6x TU-K Spindle Nut ¾ Flat washer Ø10mm Lead ball 249 8NCA-KK Miter Fence lock Cable **250 12TU-K Material Clamp Bar (vertical) TU-KKK Elevation drive shaft (outer) * 12TU-K046-0 Flip stop assembly ** 12TU-K040-0 Eccentric Holddown Assembly 25

27 SHAPER Mod. TI-14 FIG. Nº CODE QTY. NAME CODE QTY. TOOLS *287 82SB-K Tee Guide bar 85TU-K Spindle wrench with rod *288 89SB-KK Spacer block * Allen set screw M5x8 *290 89SB-KK Miter Gauge base OPTIONAL * Pop rivet 440 S3.2 x TU-K mm spindle assembly *292 89SB-KK Miter Pivot Pin 85TU-K Spindle assembly *293 89SB-K Lever pin 85TU-K /2 Spindle assembly * Compression Spring 85TU-K mm spindle assembly *295 89SB-K Positioning lever 12TU-K Extra long 1-1/4 spindle assembly 7 under nut * Roll pin *297 89SB-K Lock Knob * Flat washer Ø10mm 85TU-K Router collet spindle assembly *299 89SB-KK Threaded Stud 81TS-K /2" Collet TI-14 *300 89SB-K Guide pin 81TS-K /8" Collet TI-14 *301 89SB-K Guide Pin Bushing 81TS-K /4" Collet TI-14 *302 85SB-KK Miter Scale * Hex head bolt M5x10 * Round head screw M4x10 *305 85SB-KK Scale pointer * Allen cap screw M5x Invicta Emblem ,9. Sticker ribbon for front door * 82SB-K039-0 Miter gauge assembly 26

28 Parts and Service

OPERATORS MANUAL. Band Saw by. Model SFI-60. (877) East (800) West

OPERATORS MANUAL. Band Saw by. Model SFI-60. (877) East (800) West OPERATORS MANUAL Band Saw by INVICTA Model SFI-60 INVICTA USA (877) 308-6423 - East (800) 499-4682 - West English Version General Instructions Thank you for purchasing this quality machine from INVICTA.