HARDINGE Collet Chuck Systems

Transcription

1 HARINGE Collet Chuck Systems WORKHOING 1

2 WHY BUY A HARINGE FEXC QUICK CHANGE COET SYSTEM? 10X the grip range of standard collets +/ X as accurate (.0004 TIR) Up to 19X faster changeover compared to standard collets or 3 jaw chucks IFETIME guarantee on collet vulcanization Fully interchangeable with competitor models (42mm & 65mm) TRUE PARAE GRIPPING 2

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4 STYE PU-BACK WITH THRU-HOE 42mm* Style Spindle Mount: Pull-back style with thru-hole Spindle Style Part Number 1 - iameter - iameter 1 - ength - ength A2-5 V (102) (140).846 (21.5) (90) $1795 A2-6 V (102) (165).846 (21.5) (90) $ mm V (102) (150).846 (21.5) (90) $1795 * imited to machine capacity. (millimeters in parentheses) 65mm* Style Spindle Mount Pull-back style with thru-hole Spindle Style Part Number 1 - iameter - iameter 1 - ength - ength A2-5 V (120.3) (155) (26.5) (95) $1990 A2-6 V (120.3) (165) (26.5) (95) $1990 A2-8 V (120.3) (210) (26.5) (98) $ mm V (120.3) (160) (26.5) (100) $1990 * imited to machine capacity. Additional lengths available. (millimeters in parentheses) why you should choose FlexC pull back chucks 1 MAIN SPINE APPICATIONS Used on main spindle applications where the collet is pulled into the chuck sleeve to close on your part. UTIMATE FEXIBIITY Capable of accepting Hardinge Quick Change Adapters. (see page 8) COMPACT ESIGN Compact design allows for optimal tool clearances and maximum machining workspace. BETTER PART FINISH Collet chucks allow for higher RPMs than traditional 3-jaw chucks. QUAITY ASSURANCE Manufactured and assembled in the USA with top grade materials and inspection processes. ACCURACY IMPROVEMENTS.0002 TIR on the closing angle of the chuck. 10X THE GRIP RANGE Grip range of +/-.020 allowing for part size variation. 42 and 65mm systems BAR WORK 1 4

5 STYE A PU-BACK ESIGN WITH A EA-ENGTH WORKSTOP BAR SUG WORK 42mm* Style A Spindle Mount: Pull-back style with removable dead-length work stop Spindle Style Part Number 1 - iameter - iameter 1 - ength - ength A2-5 V42 5A (102) (140).610 (15.5) (121) $2500 A2-6 V42 6A (102) (165).610 (15.5) (121) $ mm V42 140A (102) (150).610 (15.5) (126) $2500 * imited to machine capacity. (millimeters in parentheses) ead Stop Included V42 5A01006 (M12 X 1.75) V65 6A01206 (M12 X 1.75) V80 6A06407 (1-20) 1 65mm* Style A Spindle Mount: Pull-back style with removable dead-length work stop 1 Spindle Style Part Number 1 - iameter - iameter 1 - ength - ength A2-5 V65 5A (120.3) (155).728 (18.5) (130) $2700 A2-6 V65 6A (120.3) (165).728 (18.5) (130) $2700 A2-8 V65 8A (120.3) (210).728 (18.5) (135) $ mm V65 140A (120.3) (160).728 (18.5) (133) $ mm V65 170A (120.3) (160).728 (18.5) (130) $2700 * imited to machine capacity. Additional lengths available. (millimeters in parentheses) 42 and 65mm systems Work stop wrench V (65mm) is included with the 80mm spindle mount assembly to remove or install the work stop. 80mm* Style A Spindle Mount: Pull-back style with removable dead-length work stop Spindle Style Part Number 1 - iameter - iameter 1 - ength - ength A2-5 V80 5A (146.1) (195.6) (50.8) (131.4) $2900 A2-6 V80 6A (146.1) (195.6) (50.8) (131.4) $2900 A2-8 V80 8A (146.1) (203.2) (50.8) (131.4) $2900 * imited to machine capacity. (millimeters in parentheses) 80mm systems 1 1 5

6 STYE PUSH-TO-COSE ESIGN WITH A EA-ENGTH WORKSTOP BAR SUG WORK 42mm* Style Spindle Mount: Push-to-Close with work stop Spindle Style Part Number 1 - ia. - ia. 1 - ength - ength A2-5 (1) V (135) (120) $2990 A2-6 (2) V (135) (160) (75) (120) $ mm (2) V (135) (150) (100) (120) $2990 * imited to machine capacity. (millimeters in parentheses) ead Stop Included V (M12 X 1.75) V (1-20 assembly) V (1-20 assembly) Work stop wrench V (42mm) is included with the spindle mount assembly to remove or install the work stop. 65mm* Style ow Profile Spindle Mount: Push-to-Close with work stop Spindle Style Part Number 1 - ia. - ia. 1 - ength - ength A2-5 V (124.6) (160) (36.8) (123) $3300 A2-6 V (124.6) (160) (36.8) (123) $3300 A2-8 V (124.6) (210) (36.8) (135.8) $ mm V (124.6) (160) (36.8) (124.6) $3300 * imited to machine capacity. (millimeters in parentheses) Spindle Style mm* Style Spindle Mount: Push-to-Close with work stop Spindle Style Part Number 1 - ia. - ia. 1 - ength - ength A2-5 V (151.2) (195.6) (34.4) (125.9) $3600 A2-6 V (151.2) (195.6) (34.4) (125.9) $3600 A2-8 V (151.2) (209.6) (34.4) (132.3) $ mm V (151.2) (195.6) (34.4) (136.1) $3600 * imited to machine capacity. (millimeters in parentheses) Spindle Style /80mm systems 6

7 FEXC COETS quality Hardinge guarantees a collet head concentricity of.0002 (.005mm) TIR for round sizes after the segments are joined in the vulcanization process. Hardinge test results from repeated cycles of collet actuation assure long life of the Hardinge vulcanization process. FlexC Capacity Changing Wrench 42mm C WREN $495 65mm C WREN $495 80mm C WREN $550 fast delivery Hardinge stocks an extensive inventory of finished collets for all common sizes. Semi-Finished inventory is also available allowing for decimal sized collets to be delivered in 5 days or less. 42mm 65mm 80mm Rated Capacity Round Smooth/ Serrated Hexagon Smooth/ Serrated Square Smooth fractional 7 / 32 to 1 5 / 8 $ / 16 to 1 3 / 8 5 / $ to 1 9 / 64 metric 5 to 42mm 8 to 36 8 to 29 fractional ¼ to 2 9 / 16 5 / $ to 2 1 / 8 5 / $ to 1 13 / 16 metric 5 to 65mm 8 to 56 8 to fractional / 32 to / 4 / $ to / 4 / $ to 2 1 / 4 metric 12 to 82.5mm 12 to to 57.2 $350 $425 $545 custom manufacturing Hardinge s custom engineering department can design and manufacture special FlexC collets for any application. Sample applications include stepped holes, special shapes, off-center and more. emergency collets Size / Pilot Hole Part Number Boring Ring 42mm 5mm Pilot C mm Pilot C $231 C RING $100 30mm Pilot C mm 8mm Pilot C mm Pilot C $287 C RING $150 40mm Pilot C mm 12mm Pilot C mm Pilot C $400 C RING $200 40mm Pilot C C RING 7

8 NEW UTIMATE QUICK CHANGE FEXIBIITY FlexC 65 Adapters are ideal for shops looking for ultimate flexibility! Now in one setup a customer can use multiple workholding options, eliminating costly and time consuming changeovers! In one setup you can use: FlexC Quick Change Collets 5C Collets Sure-Grip Expanding Collets 5C Step Chucks & Closers for CNC athes single setup manual collet block FlexC collets When accuracy, grip range and grip strength is needed, FlexC collets are a perfect option. FlexC collets have.0002 TIR and +/-.020 grip range. Capacity 42mm $242 65mm $297 80mm $414 Standard sure-grip expanding adapters You can now utilize Hardinge s Sure-Grip expanding system in our FlexC 65 products! Hardinge Sure-Grip Expanding Collet Systems offer solutions to difficult machining problems where I gripping is required. Sure-Grip collets have.015 expansion range and.0002 TIR. Part Number* Grip Range - iameter - ength V /2 to 3/ (124.23) (53.01) $600 V /4 to (124.23) (63.07) $625 V to 1 1/ (124.23) (74.85) $650 V /2 to 2 1/ (133.35) (89.81) $675 V /4 to (133.35) (108.56) $700 V to (133.35) (110.16) $725 * requires part number V65 5C01000 for use. Sure-Grip Expanding Collet 8

9 5C collet adapter Hardinge s 5C Spindle tooling has been an industry standard for over 100 years. Customers can now utilize their 5C spindle tooling in our FlexC 65 system for applications that are ideally suited for these style collets. Ideal applications include extended nose, small hole, special shapes, Internal Gripping and more! 1 1 Item Part Number 1 iameter 5C Collet Adapter V65 5C01010S (50.39) iameter (124.23) 1 ength 1.25 (31.75) ength (65.09) $1600 V65 5C01010 Standard 5C Step Chucks & A2-3 Closers on t limit your machine setup to the capacity of the FlexC 65. With our 5C adapter, customers can now use Hardinge s Step Chucks and Closers allowing for part sizes of up to 6. Castings, moldings, stampings and machined parts are held rigidly and accurately. Tubing can be held without crushing or distorting. Accurate gripping, the same as with collets, is yours when you use regular and extra depth capacity step chucks for holding larger diameters. Item Part Number Step Chuck - iameter - ength Size Regular V65 235C2R (77.79) (77.79) $260 V65 235C3R (95.25) (77.79) $280 epth V65 235C4R (120.65) (77.79) $300 V65 235C5R (146.05) (77.79) $350 V65 235C6R (171.45) (77.79) $390 A2-3 5C Adapter with 4 Closer Item Part Number A2-3 - iameter - ength Closer Size Extra V65 235C2E (92.08) (96.84) $290 epth V65 235C3E (107.95) (96.84) $310 V65 235C4E (133.35) (96.84) $330 V65 235C5E (158.75) (96.84) $380 V65 235C6E (184.15) (96.84) $420 A2-3 5C Adapter with 4 E Closer 9

10 FEXC ACCESSORIES master collet & pads FlexC Style-S Master Collets 65mm 80mm Part Number S Pad* Round Smooth Round Serrated Hexagon Smooth Square Emergency Semi-Hard C0650S16MASTER $275 S16 $59.50 $63 $73.50 $73.50 $53.50 $56.50 C0650S20MASTER $297 S20 $79 $83 $ $ $74 $76 C0650S22MASTER $320 S22 $87 $91.50 $118 $118 $81 $84 C0800S26MASTER $414 S26 $97.50 $102 $130 $130 $90.50 $94.50 C0800S30MASTER $437 S30 $ $ $163 $163 $125 $128 Part Number S16, S20 and S26 B Clamp assy 7619 $7.20 B wrench 7637 $1.35 S22 and S30 C Clamp assy 7627 $7.60 C wrench 7639 $2.30 ejectors Hardinge Spring Part Ejectors Hardinge s standard spring ejectors are used to push a part into the parts catcher or conveyor when finished. These standard spring ejectors have a limited amount of stroke and apply consistent force, regardless of part size. ong Stroke, Variable Speed Part Ejector The Hardinge J-Series Variable Speed Part Ejector is used when maximum stroke and flexibility is needed. This part ejector has 4.4 of stroke and allows users to adjust the rate of speed at which the ejection rod will push the part out, making sure the part is ejected exactly how you want every time! FlexC Part Stops A part stop is used to accurately locate z-axis positioning of slug work within a collet. These easy to install stops are adjustable for desired part length. The rigid design of these part stops allows peace of mind knowing that your part length will remain consistent part to part. Part Number Chuck Model A 42A $ $ A 65A $ $ A 80A $ $350 A= Pull back w/stop; = ead length Part Number Chuck Model ong Stroke, Variable Speed J A 65A $1200 J $1200 J A 80A $1200 J $1200 A= Pull back w/stop; = ead length Patent Pending Part Number Chuck Model Solid Stops A 42A $ $ A 65A $175 V $ A 80A $ $200 A= Pull back w/stop; = ead length 10

11 SAME-AY SHIPPING Hardinge holds to a strict 95% same day ship rate for all standard Workholding products. Serving our customer requests quickly is our goal. Hardinge stocks more than 15,000 Workholding SKUs in our in-house inventory. We ship every day, all day, to serve our customers. CUSTOMER SUPPORT Our fully staffed team of experienced customer service representatives will help you from product identification to shipment. Accomplished Engineers, averaging over 20 years of service to the industry, making that special application easy for you. SHOPHARINGE.COM 11

12 COET AAPTATION CHUCKS WHY WOU I WANT TO USE COETS ON MY JAW-CHUCK ATHE? To Increase Productivity over 3-Jaw Chucks Faster job changeover using collets: 5C, 16C, 3J, 20C, 25C, S15, S20, S26, S30 Higher spindle speeds for reduced cycle times To Increase Capability over 3-Jaw Chucks More work envelope to machine longer workpieces Achieve higher precision Interchangeable Style S master pads accommodate a wide range of workpiece sizes and configurations To Increase Control over 3-Jaw Chucks Exact part length control Improved concentricity for optimum part roundness Additionally, centrifugal force is not an issue with Collet Adaptation Chucks. Your machine can operate at the maximum rpm your tooling will allow. Higher rpm means more pieces per hour and higher profits. Review our brochure and select the HCAC Collet Adaptation Chuck that best meets your requirements. ink-ups can be designed to fit your specific machine. The same link-up can then be used for the entire line of workholding elements including internal Sure-Grip Collet applications. Custom-manufacturing available, please call

13 PU-BACK ESIGN Collet Adaptation Chucks for CNC athes Flange Nose 2 Flange Nose Step 2 Collet Adaptation Chucks Plain and Stepped - imensions Spindleto-Collet Assembly Part Number Spindle ength A2-5 5C A (88.90) A2-5 5C A (127.00) A2-5 16C A (152.40) A2-5 3J A (139.70) A2-6 5C A (127.00) A2-6 5C A (152.40) A2-6 16C A (152.40) A2-6 3J A (152.40) A2-8 16C 97Z M A (165.10) A2-8 3J A (152.40) ength (25.40) (25.40) (25.40) (25.40) (28.57) (28.57) (28.57) (28.57) (31.75) (31.75) Flange O (133.35) (133.35) (133.35) (133.35) (165.10) (165.10) (165.10) (165.10) (209.55) (209.55) Step O Nose O (82.55) (82.55) (82.55) (82.55) (107.95) (82.55) (107.95) (82.55) (107.95) (82.55) (107.95) (82.55) (139.70) (82.55) (139.70) (82.55) Note: A link-up adapter is required for these chucks. (Millimeters in Parentheses) * For sub-spindle application. Collet Thru Capacity (26.98) (26.98) (41.27) (44.45) (26.98) (26.98) (41.27) (44.45) (41.27) (44.45) $1015 $1015 $1300 $1340 $1230 $1195 $1370 $1410 $1500 $1700 Collet and Collet Slot Spanners Collet Style Collet Slot Spanner Part Number Collet Spanner Replacement Finger Set 5C $ FNGR $ C J $ FNGR $5.40 3J J $ FNGR $

14 PU-BACK ESIGN STYE S Collet Adaptation Chucks for CNC athes Collets and pads sold separately unless indicated otherwise. Collet Adaptation Chucks Plain and Stepped - imensions Spindle- Assembly Spindle ength ength 2 Flange O Nose O Collet Thru- to-collet Part Number Capacity A2-5 S A (139.70) (25.40) (133.35) (82.55) (38.10) $1880 A2-6 S * A (139.70) (28.57) (165.10) (107.95) (50.80) $3230 A2-6 S Z N* A (165.10) (28.57) (165.10) (133.35) (66.67) $3230 A2-6 S30 97Z N* A (180.98) (28.57) (165.10) (139.70) (76.20) $3450 A2-8 S * A (158.75) (31.75) (209.55) (139.70) (66.67) $3610 A2-8 S30 97Z P* A (180.97) (31.75) (209.55) (139.70) (76.20) $3470 Note: Collet Chucks require a link-up. * Master collet included with collet adaptation chuck. Pads sold separately. (Millimeters in parentheses) Collet Slot Spanners Collet Style Collet Slot Spanner Part Number S S15 $67.25 S S20 $68.75 S S26 $75.25 S S30 $

15 SPINE-TO-SPINE Collet Adaptation Chucks for CNC athes A2-6 to A2-5 16C Collets sold separately A2-6 to A2-5 16C A2-8 to A2-5 16C Spindle-to-Spindle Collet Adaptation Chucks imensions Spindleto Collet Assembly Part Number Spindle ength ength 2 Flange O Nose O Thru- Capacity A2-5 to A2-5 16C A (155.57) (133.35) (41.27) $2240 A2-6 to A2-5 16C A (152.40) (28.57) (165.10) (133.35) (41.27) $2560 A2-8 to A2-5 16C 97Z N A (152.40) (31.75) (209.55) (133.35) (41.27) $2860 Note: A link-up adapter is required for these chucks. (Millimeters in Parentheses) Flange Nose EA-ENGTH ESIGN Collets sold separately ead-ength Collet Adaptation Chuck athe Collets Spindle-to-Collet Assembly Part Number Spindle OA Flange O Nose O Thru-Capacity 5C Standard 5C Collets A5-5C HB A (133.35) (133.35) (63.50) (26.97) $3580 A6-5C HB A (146.05) (165.10) (63.50) (26.97) $ C Standard 16C Collets A6-16C HB A (171.45) (165.10) (95.25) (41.27) $4000 A8-16C HB A (171.45) (209.55) (95.25) (41.27) $ C Small Body, Standard 16C Collets A5-16C-S HB A (155.58) (133.35) (85.73) (41.27) $3890 3J Standard 3J Collets A6-3J HB A (157.14) (165.10) (95.25) (44.45) $4200 A8-3J HB A (157.14) (209.55) (95.25) (44.45) $4300 3J Small Body, Standard 3J Collets A5-3J-S HB A (141.27) (133.35) (95.25) (44.45) $4100 Note: Overall length (OA) is for chuck assembly only. OA may vary depending on spindle mount. (Millimeters in Parentheses) 15

16 the Hardinge group Companies Worldwide The Hardinge Group is a leading international provider of advanced metal-cutting solutions. We provide a full spectrum of highly reliable CNC turning, milling, and grinding machines as well as technologically advanced workholding accessories. The diverse products we offer enable us to support a variety of market applications in industries including aerospace, agricultural, automotive, construction, consumer products, defense, energy, medical, technology, transportation and more. We ve developed a strong global presence with manufacturing operations in North America, Europe, and Asia. Hardinge applies its engineering and applications expertise to provide your company with the right machine tool solution and support every time. North America Hardinge Inc. One Hardinge rive Elmira, NY USA General Information: Sales Fax: Workholding Fax: Service: info@hardinge.com Canada Canadian Hardinge Machine Tools td. Phone: Fax: China Hardinge Machine (Shanghai) Co. td. Hardinge China imited No.1388 East Kang Qiao Road Pudong, Shanghai Phone : Fax: Germany Hardinge GmbH Europark Fichtenhain A 13c Krefeld Phone: (49) / Fax: (49) / info@hardinge-gmbh.de All prices and specifications are subject to change without notice. All marks indicated by and are trademarks of their respective owners. #2382M itho in USA Hardinge Inc September 2017 Taiwan Hardinge Machine Tools B.V. 4 Tzu Chiang 3rd Road Nan Tou City 540 Taiwan, R.O.C. Phone: Fax: cs@hardinge.com.tw Switzerland. Kellenberger & Co. AG Heiligkreuzstrasse 28 Postfach CH-9008 St. Gallen Switzerland Phone: +41 (0) Fax: +41 (0) info@kellenberger.net Kellenberger & Co. AG ängfeldweg 107 CH-2500 Biel-Bienne 8 Switzerland Phone: +41 (0) Fax: +41 (0) info@kellenberger.net United Kingdom Jones & Shipman Precision Hardinge td. Murrayfield Road eicester E3 1UW, UK Phone: +44 (0) Fax: +44 (0) info@jonesshipman.com sales@hardinge.co.uk 16