CMA CNC-Controlled Drilling Centre Model TRD-CNC Rapid Drill

Transcription

1 CMA CNC-Controlled Drilling Centre Model TRD-CNC Rapid Drill The CMA TRD-CNC Rapid Drilling Centres are the latest development of the very succesful CMA Coordinate Drilling Machines in NC-execution. The machines are equipped with the latest generation OMROM (Japan) industrial PC-Controls, Servo-drives and Servo-motors. What does a CNC Rapid driling centre have to offer in daily practice? - To drill a hoe in the right position, fast and simple (a hole in th wrong position causes issues and high costs for re-working the job - Be able to do do single parts (1 or 2 holes in a product) or do small and big series - It has to offer you the possibility to work with conventional HSS tooling but also modern carbide tooling to speed up the process - It has to be able to do multiple small parts but also big parts just as easily - It has to be able to drill, tap, countersink, flow-drill - It has to do drilling but also light milling like for instance milling oblong holes in a beam in order to not to not have to clamp the part in another milling machine, or to clean a surface Special features of the TRD Rapid Drilling Centres: - Simple, intuitive graphical control including a go-to funktion in manual mode - Free programming in DIN/ISO, (G-codes) for instance to program milling, helical threading, the application of special tooling z.b. Heule deburring tool - 3-Axis interpolation - High-speed movements: X-axise = 30 m/min., Y-axis = 25 m/min. Click HERE for a maschine presentation TRD 28 CNC 4500 incl. safety cover and movable light curtains on a THK rail Price List January 2015

2 Flexibility and produktivity combined in one machine Round tube on 4th axis, Setup time <5 Minutes Multiple clamped parts for smallparts Page 2 of 19

3 Flange Hardox 400 Tube 150 mm a 2500 mm The machine is standard equipped with 10 Station auto tool changer Click HERE for Video - max. tool diameter 88 mm - max. tool length 275 mm Movable light-curtains for pendle-working mode and protection enclosure around the head agains flying chips and operators protection. Click HERE for Video Page 3 of 19

4 Teleservice available Software for teleservice come standard with the machine. During warrantee, teleservice is free of cost. The customer connects the machine per Ethernet to the network in the plant. Machine Dimensions X-Axis available in varyable lengths from 3000 op to 16,500 mmy-axis 600 mm (greater lengths available at gantry (GRD) modelsz-axis 400 mm TRD 32 CNC 7500, shown with options TRD is available up to mm long Page 4 of 19

5 Construction highlights: Quality and stability without compromise 1. Mainspindle BT 40-5-bearing positions Diameter 110/60 mm (3x Angular bearings 7212, 2x deep-grooved ball bearings 6212) - Suitable for both higer axial loads as well as (lighter) radiale loads = Dilling and light milling 2. X-Axis guides - 2 units of 45 mm Linearguides - Make THK oder INA 3. X-Axis drive - Helical precision rack with a length of 1500 to mm 4. Y-Axis guides - 2 units of 45 mm Linearguides - Make THK oder INA 5. Y-Axis drive - Ball-screw system diameter 25 mm, stroke 600 mm 6. Z-Axis guides - 2 units of 45 mm Linearguides - Make THK oder HYWIN 7. Z-Axis drive - Ball screw system HYWIN diameter 32 mm, stroke 400 mm 8. LAPP elektrical cables and IGUS cable guides (cable-schlepp) Page 5 of 19

6 OMRON control Dialogue & DIN/ISO Programming, the best of both worlds! In many aspects, the control is the heart of the machine. It has to have a combination of precision and reliability and has to provide an ease of working. Programming Ease of working means more than offering multiple possibilities. The whole range of machine capabilities should be easy to program completely on the control. The operator should not be bothered by hundreds of possibilities that he doesn t need for the job or that he has to enter because of un-needed routine entrees that don t play any roll in the later execution of the program. The control should only offer the possibilities, and only ask for data, that are required to program the job. In short: As much as needed, but as little as possible To realise that, the programming software that lies behind the interface should be open. This offers the manufacturer of these machines, CMA, the option to configure the control software to create an optimal fit for the operator. Based on the operator s suggestions the software can be optimized. For instance, to add specific jobs, improve graphical items, reduce the data to be entered etc. The OMRON control offers these possibilities. Therefore, OMRON is not only the right system for CMA, but also for you the optimal choice. Dialog programming for coordinate and standard work-cycles Simply enter the required data and save it under a logical name. The complete work cycle of the part (or different parts that are clamped on the machine simultaneously) are entered in a sequence list and stored. The programmed parts can be worked in a serie of parts at once or, for instance, be worked in a pendle-mode. Load-unload on one side while working the other side. Page 6 of 19

7 Programming: Dialogue programming of coordinates and standard working cycles Simply enter the data in the macro and save under a (logical) name. The complete job (even several different work pieces clamped simultaneously) can be programmed in a sequence. The operator can choose to produce all parts in 1 run or work in 2 areas (loading new parts while machine is producing in the other area). Page 7 of 19

8 Control OMRON 12 colour touch-screen PC and PLC Acurax NJ301. Drillwin NJ 13: Write programs on an external PC / Laptop Coordinate systems Depth-programs Sequences Windows XP operating system. PC memory; 3GB. Programming of coordinates through 3 dialog-menu s single-hole (random pattern) grid of holes (single or multiple lines) flange 50 programmable zero-points. 3 axes controlled (X,Y,Z) Depth (Z): Is possible to program Different speed for any part of column descend. (One speed some m/m, faster/slower other part,.) Plate drilling cycles. Profile drilling cycles. Thermal drilling cycle. Tapping cycles. Light milling cycles. Counter sinking cycles. Chip breaking cycles. Deep drilling cycles. Programmable JOB table for easy setup of several programs/products which are executed automatically (each line of the JOB consists of zero-point, coordinate, Depth (Z), Tool,.) The machine can be connected to your network thru an Ethernet cable RJ45. USB plug to load programs with a memory stick. The machine is connected to your network through an Ethernet cable, with the laptop that is provided with the machine. Page 8 of 19

9 Free programming in DIN/ISO (G-Code) at the machine: Free programming in ISO (G-codes) at the machine: Standard cycles like drilling, tapping, countersinking, flowdrilling, circular and oblong milling are programmable through macros. Cycles which are not included in the macros can be programmed in ISO (G-codes). In ISO it s possible to program complex shapes with interpolated X/Y-movements. The system offers 3-axis (X/Y/Z) interpolation for helical milling and Thread-milling. Page 9 of 19

10 Offline Programming Drillcam Package (Vandenbussche) The Drillcam Package is an ideal solution for programming more complex parts. Besides converting DXF, DWG, DSTV data, the CAM3000 software offers a drawing packages A special feature of the software is the possibility to increased automation and optimisation by means of smart macro s. - Programmed items like material, thickness and hole diameter are automatically recognized at future, similar jobs. This means that in those cases no additional programming is required - Surface heights of claming systems are already known. Just enter where you want to place the part: on the table, at the base of the vice of at the recessed pockets of the top of the vice. Enter the approach feed-rate an work feed-rate and the Z-axis movement is automatically set. - A variation of holes: blck hole, through hole, tapped hole, countersunk hole, through and through hole are automaticall recognized by their specific color and the right tooling is automatically being programmed as well (one tool or a combination of tools) plus the positions as well as the Z-axis values are automatically being programmed. - Multiple (different or identical) parts can simply be allocated to already defined zero-points or clampingsystems. The whole cycle is then automatically being programmed See here how the Drillcam software works: Also see here the same software but with ISO correction option: Page 10 of 19

11 Torque, RPM s and drilling capacities The machine is available with several drive systems. Depending on the hereunder stated RPM s and torque ranges, the machines can be delivered in a wide range of optimal values for any job. Page 11 of 19

12 Executions - TRD 25 CNC, 8,9 kw Motor, RPM s U/min Drilling capacity in Steel: 25 mm, Tapping Capacity in Steel: M16 - TRD 28 CNC, 8,9 kw Motor, RPM s U/min Drilling capacity in Steel: 85 mm, Tapping Capacity in Steel: M16 - TRD 32 CNC, 8,9 kw Motor, RPM s U/min Drilling capacity in Steel: 32 mm, Tapping Capacity in Steel: M20 - TRD 38 CNC, 8,9 kw Motor, RPM s U/min Drilling capacity in Steel: 38 mm, Tapping Capacity in Steel: M24 - TRD 42 CNC, 8,9 kw Motor, RPM s U/min Drilling capacity in Steel: 42 mm, Tapping Capacity in Steel: M27 Stated capacities are rated for: - Steel up to 600 N/mm² (87 ksi / psi) - HSS-Co Tooling with minimum TiCN-coating, Cutting speed V= 45 m/min Technical Data TRD - CNC Table length Table width 520 Head travel X-direction Head travel Y-direction 600 Head travel Z-direction 400 Distance spindle/table, (optionally longer) mm Spindle adaption (Optionally CAT 40) BT 40 MAS 403 BT Main Motor 8,9 kw Drilling feed-rate (variable) mm/min Max X-axis speed 30 m/min. Max Y-axis speed 25 m/min. Table height 990 mm Weight Machine colors blue RAL 5015 / anthracite RAL 7016 Page 12 of 19

13 Standard equipment - CNC controlled X-, Y- and Z-axes, including 3-axis interpolation - automatic tool-changer with 10 positions - manual tool-change by means of push-button tool-release - protection enclosure combined with movable light-curtains - coolant system (external - emulsion) - RJ45 connection for Ethernet teleservice option Customer takes care of: 1 Ethernet cable (RJ 45) in the close proximity of the machine. This for CMA to have remote access to the machine for service to: - Check and modify machine programs - To up and download machine control software and set / adjust machine parameters etc. - Without this Ethernet connection, we will also charge travel cost while under warrantee Technical Data TRD Length work area mm / inches 1.500/ / / / / / 354 Width work area mm / inches 520 mm / 20.47" X-axis movement mm / inches / 59" /118" / 177" / 236" / / 354" Y axis movement mm / inches 600 / Z-axis movement (Vertical) mm / inches 400 / Distance table to spindle optionally to be modified mm / 8.66" " Spindle adaption ISO 40 MAS 403 BT (CAT-40 is optional) Main motor 8,9 kw Drill feed-rate (variable) mm/min (.080" IPM) Speed X-axis 18 m/min. (708 IPM Speed Y-axis 12 m/min. (472 IPM) Working height table 920 mm (36.2") Weight in KG Machine-colour (European colour tables) Blue / Grey Page 13 of 19

14 Distance can optionally be bigger: mm (see option 10) in option lists Dimensions in mm TRD Model Total Length mm Total Height mm Total Depth mm Dimensions in inches TRD Model Total Length mm Total Height mm Total Depth mm Page 14 of 19

15 Prices machines and options in CAD TRD /28/32/38/42 CNC TRD /28/32/38/42 CNC TRD /28/32/38/42 CNC TRD /28/32/38/42 CNC TRD /28/32/38/42 CNC TRD /28/32/38/42 CNC Max spindle RPM's and max diameters that can be drilled 25 mm = RPM 28 mm = RPM 32 mm = RPM 38 mm = RPM 42 mm = RPM Machines lengths over 10,500 mm are optionally available up to 54 ft. Prices long machines on demand Special Bed Execution: Frame with chip conveyor and 3 slotted bars 20mm Table height; 920mm Distance between bars 250mm Distance spindle/table; mm (as standard distance) Bed Special Executions: Table 200mm lower (special beams of 700mm) Main motor with 13.1 kw in lieu of the regular 8.9 kw Page 15 of 19

16 1 2 3 Automatic tool calibrator (Touch-off) to automatically enter the tool length in to the control. See here how it works & External coolant system (low pressure emulsion) Adjustable pneumatic vice, opening 600 mm. Ready to retrofit with Multi-Vice System (M-V System for max 4 tubes each mm each with their own Y axis zero position price M-V System $ 1,580, excl main pneum vice, price based on delivery with the machine) Through the spindle coolant system, 1 bar pressure (14.5 psi) Through the spindle coolant system, 4 bar pressure (58 PSI) 4 Automatic Micro-spray lubrication system for drilling in profiles (max wall thickness app 6 mm for this to function well) 5 Paste dispenser (PSD 250) for ejecting paste on flow drill application (nozzle on metal lance) Oil dispenser (HSC 250) for roll threadforming applications. (nozzle on metal lance) Automatic tool change system for 10 tool stations 6 Page 16 of 19

17 7 Renishaw automatic zero-point detector - programming by means of graphical macro's - automatic cycles for 3 axes (X, Y, Z) - inside and outside centering function for circles - centering function for slots and Skewing-compensation 8 Special pneumatic adjustable clamping system to clamp plastic plates both in the vertical as well in horizontal planes. (Two systems may be needed per stack). Machine Length 9 12" touch screen and programming console on sliding rail moving along the X-axis mm 4500 mm 6000 mm 7500 mm 10 Blocks removed of 70 mm high for increased height under the cast t-slotted tables. Distance under the spindle becomes mm 9000 mm 1500 mm machine 3000 mm machine 4500 mm machine 6000 mm machine 7500 mm machine 9000 mm machine 11 See Video of 4 th Axis 4 th axis electronic dividing head DCN-250. C/w universal 3-jawchuck 200 mm. Head-stock with 175 mm height (Bigger diameters on demand) Page 17 of 19

18 12 Y-Axis sliding table incl. positioning wheel and digital read out for faster aligning tubes (clamped in the rotating dividing head) against fixed table vice's back-supports during job change-overs (price subject to change) D600 Pneumatic vice for clamping of round tubes, not including are a set of jaws for clamping of square- and rectangular profiles. # We suggest to use 5 vices on a 3 meter product length. (Also depending on part dimensions) Chip protection and coolant splash-cover on rail with plastic flaps and front window c/w movable light curtains (class 2), also providing for a dual work station setup on longer machines. Min distance light curtain to cover 36" on both sides Price set of support brackets for plates to support rectangular and square profiles Support-bars for rect. and square tubes ( 1 ) not included (easy to cut on laser) Vices suitable for clamping round 5/42/56 /76/89/104 and 114,3 mm Support bars are drop-insystem (quick changing) TRD 1500 TRD 3000 TRD 4500 TRD 6000 TRD 7500 TRD 9000 Page 18 of 19

19 15 Chip protection and coolant splash-cover on rail with plastic flaps and front window without light curtains. 16 Fixed light curtain barriers class CAT-40 taper spindle adaption instead of BT-40 Multi Vice: Clamp multiple tubes, w each their own absolute back-stop. Range mm. System will only work combined with CMA Pneum Clamp D600 (Item 13) Click HERE for Video Z-Reader Depth Sensor to determine the exact part height Click HERE for Video 20 Page 19 of 19