CV-2400 Midget Hone Unit. Part Number. Supplied with. 1 2 sets CV-2405A CK-2035A. 2 sets CK-2045A CK-2049A CK-2093A. 4 2 sets 2 CK-2050A CK-2080

Transcription

1 CK-0A CK-305A CV-05A 50,-,0mm ("-.") CK-5A CK-035A CK-5A CK-050A CK-0,0-7,mm (."-3") CK-35A CK-05A CK-09A CK-093A CK-0 CV-00A For fast accurate honing of bores up to 0 mm (") long. Note: For bores from 0-00 mm ("-") long, and for bow removal in bores shorter than 0 mm ("), use the CV-00 Adapter and Sunnen Mandrels. SV-0/CV-/CK- CV-00 Midget Hone Unit s and Accessories CK-075 CK-5A CK-00 CV-00 Midget Hone Unit CV-05A CK-035A CK-05A CK-0A CK-09A CK-050A CK-00 CV-00A CV-070 CK-093A CK-5A CK-0 CK-35A CK-0 CK-5A CK-075 CK-07 CK-07 CK-073 CK-07 CK-07 CK-077 CK-305A Supplied with sets sets sets set set set ea. ea. ea. ea. ea. ea. CV-00 Shipping Weight: 7,3 kg ( lbs.) Superabrasive Stoneholders For CV-00 Midget Hone Head - 7, mm (."-3.0"). Not available for diameters less than mm (."). Each set consists of two Master Stoneholders that use P0 diamond or Borazon/CBN stones (select stones from the P0 superabrasive selection chart on pages - 53). 50, mm 7, mm.0" 3.0" Midget Head and Tube Assembly Master Stoneholder Set ( per set) 50,-,0 mm (.0"-.") dia. Master Stoneholder Set ( per set),0-7, mm (."-3.0") dia. Stone Shim, 3,7 mm (/") ( per package) Stone Shim Set, 7, mm (9/3") ( per set) Main and Centering Guides (Includes CK-00) Guide Shoe and Screw Set ( shoes per set) (Included with CK-050A) Main and Centering Guides ( per package) (Includes CV-070) Guide Shoe, with Screws Guide Shim,75 mm (3/") ( per package) Alignment Guide Set ( per set) 50,-,0 mm (.0"-.") dia. (Includes CK-0) Alignment Guide Shoe and Screw Set ( shoes per set) Alignment Guide Set ( per set),0-7, mm (."-3.0") dia. (Includes CK-0) Alignment Guide Shoe and Screw Set ( shoes per set) Clamp ( per package) Guide Shim Set, consisting of: Guide Shim # Guide Shim # Guide Shim #3 Guide Shim #7 Guide Shim # Guide Shim #5 Shim Rack CK-035A-LFX - mm (."-.") CK-05A-LFX -7, mm (."-3.0") stones required per set. Contact Customer Service for price and availability. CV-05A Midget Hone Head Repair s for CV-00 Midget Hone Head CV-05A CV-0A CK-033A CK-3A PHS-9A CV-50A PBR-A CK-00C CK-05A CK-00A Qty per Machine Not recommended to be purchased separately. Midget Head and Tube Assembly Drive Tube-Lower Half includes Universal Ring with Four Screws Screws (5/-x3/") Socket Head Screws (5/-x3/") Socket Head (Not Shown) Lower Feed Rod & U Joint Assembly with (Neiman #FT-05) Midget Hone Head Assembly with Wedge Assembly (Not Shown) Push Pin Set ( Pins) 5

2 Accessories (Not included with CV-00 Midget Hone Unit) CK-00A Midget Storage Rack For orderly storage of Stoneholders and Alignment Guides. Shipping Weight: 3,0 kg. (7.5 lbs.) CK-3A Setting Gage Indicates shims required to set Guides to cylinder diameter. Also used to adjust Alignment Guides. Shipping Weight:,3 kg. (3 lbs.) CK-33A Stone Inserter Changes Stones easily in seconds. Includes mounting bracket. Shipping Weight:,59 kg. (3.5 lbs.) Replacement s for CK-33A Stone Inserter: CK-3373A Spring Retainer CK-337A In/Out Slide CK-570 Hard Guide Shoe Long life for high production. (Not recommended with 00 grit or finer stone sets.) Shipping Weight:, kg. (.5 lb.) Order CK-00A for diameters,09-7, mm (."-3"). In some cases, stones other than the RECOM- MENDED STONES may hone faster or last longer. For long or repetitive production runs, it may be economical to choose a stone slightly harder or softer, coarser or finer. As a general rule, hard materials require soft stones; soft materials require hard stones; rough holes require hard stones. Stone orders involving large quantities or unusual requirements available - weeks after receipt of order. 50, mm,0 mm {.0"."} All C0 Available Stones Grit Size Silicon Carbide Stones (J,C) C0-J5 All C0 Stone Sets available - weeks after receipt of order. Minimum purchase quantity sets. All C Available Stones Minimum purchase quantity sets. Recommended Stones for CV-00 Midget Hone Operations and Materials Steel, Hardened Steel, Hard Most Commonly Used Stones Approximate R a Surface Finish μm μin C0/C-A9 Fast removal: deburred, bored, ground or reamed holes PHT Plateau Honing Tools C0/C-J57 C0/C-J C0/C-J57 C0/C-J57 C0/C-A7 C0/C-A C0/C-J95 C0/C-J95 C0/C-J95 C0/C-J95 C0/C-J95 C0/C-J95 Used as a final finishing step, after initial honing to provide a plateau surface on cylinder walls. Made from special abrasive impregnated filament. For additional information contact your local Sunnen Field Engineer or call Customer Service toll-free in St. Louis. C0-J59,0 mm 7, mm {." 3.0"} Grit Size Silicon Carbide Stones (J,C) C-J C-J5 C-J5 C-J57 C-J59 Deburring: rough holes, all materials,3,3,3 0,50,00 0,5 Fine finishing: previously honed holes 0,30 0,30 0,30 0,0 0,0 0,0 Superabrasive diamond and Borazon/CBN stones are available for honing carbide, ceramic, glass, or hardened steel when A does not cut. Call Sunnen Products Customer Service Dept. for recommendation. Note: Some recommended stones are special orders. Please contact Sunnen for availability For Diameter Range mm 50,-0,9 5,-73,7 in Abrasive Sets (30 Grit) C0-PHT-73 C-PHT

3 SV-0/CV-/CK- CV-3000 Junior Hone Unit s and Accessories CV-3000 Junior Hone Unit 7 mm 0 mm 3.0".0" CK-3005A CK-30 CK-75A CK-30A CK-309A CK-35A CV-35A CK-30 CK-35A CK-3035A CV-3070 CK-3075 CK-305A CV-3070 CV-50A CV-3050A CV-90A CV-3005A CK-35A CK-3035A CK-30A CK-309A CV-50A CV-3050A CV-3070 CV-90A CK-75A CK-35A CK-30 CK-35A CK-305A CK-3075 CK-307 CK-307 CK-3073 CK-307 CK-307 CK-3077 CK-307 Supplied with sets sets sets set set set ea. ea. ea. ea. ea. ea. ea. CV-3000 Shipping Weight: 9, kg (.5 lbs.) Junior Head and Tube Assembly Master Stoneholder Set ( per set) 7,-,9 mm(3.0"-3.5") dia. Master Stoneholder Set ( per set),9-0 mm (3.5"-.0") dia. Stone Shim,,35 mm (/") ( per package) Stone Shim Set,, mm (7/") ( per set) Main Guide 7,-,9 mm (3.0"-3.5") dia. (Includes CV-3070) Main Guide,9-0 mm (3.5"-.0") dia. (Includes CV-3070) Guide Shoe, with Screws Centering Guide (Includes CV-3070) Alignment Guide Set ( per set) 7,-,9 mm (3.0"-3.5") dia. (Includes CK-30) Alignment Guide Set ( per set) (Includes CK-30) Guide Shoe and Screw Set ( shoes per set) Clamp ( per package) Shim Rack Guide Shim Set, consisting of: Guide Shim # Guide Shim # Guide Shim #3 Guide Shim #7 Guide Shim # Guide Shim #5 Guide Shim #9 For fast, accurate honing of bores up to 9 mm (.5"). Note: For bores from 9-00 mm (.5"-") long, and for bow removal in bores shorter than 9 mm (.5"), use the CV-00 Adapter and Sunnen Mandrels. CK-3030A Superabrasive Stoneholders For CV-3000 Junior Hone Head. Each set consists of two Master Stoneholders that use P diamond or Borazon/CBN stones (select stones from the P superabrasive selection chart on page 5). Two stones required per set. Contact Customer Service for price and availability. CV-3005A Junior Hone Head Repair s for CV-3000 Junior Hone Head CV-3005A CV-0A CK-3033A AN-C AN-A PHS-9A CV-50A CK-A CK-0A CK-0C CK-305A CK-0A Qty per Machine Not recommended to be purchased separately. Junior Head and Tube Assembly Drive Tube-Lower Half includes Universal Ring with Screws (Package of ) consists of Screws (5/- x 5/3") Socket Head Screws (5/- x 3/") Socket Head (Not Shown) Lower Feed Rod & U Joint Assembly with Bushing Junior Hone Head Assembly with Wedge Assembly (Not Shown) Push Pin Set ( Pins) 7

4 Accessories (Not included with CV-3000 Junior Hone Unit) CK-300A Standard Storage Rack For orderly storage of Stoneholders and Alignment Guides. Shipping Weight:,59 kg. (3.5 lbs.) CK-3A Setting Gage Indicates shims required to set Guides to cylinder diameter. Also used to adjust Alignment Guides. Shipping Weight:,3 kg. (3 lbs.) CK-33A Stone Inserter Changes Stones easily in seconds. Includes mounting bracket. Shipping Weight:,59 kg. (3.5 lbs.) Replacement s for CK-33A Stone Inserter: CK-3373A Spring Retainer CK-337A In/Out Slide CK-3570 Hard Guide Shoe Long life for high production. (Not recommended with 00 grit or finer stone sets.) Shipping Weight:, kg. (.5 lb.) For CK-3570 Hard Guide Shoes order: CK-50A Main Guide for dia. 7,-,9 mm (3.0"-3.5"). CK-3050A Main Guide for dia.,9-0 mm (3.5"-.0"). In some cases, stones other than the RECOM- MENDED STONES may hone faster or last longer. For long or repetitive production runs, it may be economical to choose a stone slightly harder or softer, coarser or finer. As a general rule, hard materials require soft stones; soft materials require hard stones; rough holes require hard stones. Stone orders involving large quantities or unusual requirements available - weeks after receipt of order. All C30 Available Stones Grit Size Oxide Stones (A) Minimum purchase quantity sets. Recommended Stones for CV-3000 Junior Hone Material C30-A C30-A5 C30-J5 Steel, Hardened Steel, Hardened C30-A5 C30-A7 PHT Plateau Honing Tools C30-A53 C30-A5 C30-A C30-A5 C30-A57 Silicon Carbide Stones (J,C) C30-J3 C30-J3 C30-J C30-J C30-J5 C30-J5 C30-J5 C30-J C30-J5 C30-J C30-J5 Stone to Use C30-J5 C30-A7 C30-A Used as a final finishing step, after initial honing to provide a plateau surface on cylinder walls. Made from special abrasive impregnated filament. For additional information contact your local Sunnen Field Engineer or call Customer Service toll-free in St. Louis. Abrasive Sets For Oil (30 Grit) Abrasive Sets For Water Base (5 Grit) For Diameter Range mm in 73,7-, C30-PHT-73 C30-PHT-33 C30-J7 C30-J3 Approximate R a Surface Finish μm μin Deburring: rough holes, all materials C30-A9 Fast removal: deburred, bored, ground or reamed holes,3,3,3 0,50,00 0,5 Fine finishing: previously honed holes 0,30 0,3 0,3 0,0 0, 0,3 Superabrasive diamond and Borazon/CBN stones are available for honing carbide, ceramic, glass, or hardened steel when A does not cut. Call Sunnen Products Customer Service Dept. for recommendation. Note: Some recommended stones are special orders. Please contact Sunnen for availability

5 SV-0/CV-/CK- CV-3300 Standard Hone Unit s and Accessories CV-3300 Standard Hone Unit mm 7 mm 3.3" 5.0" CV-3305A CK-3070 CK-3035A CK-305A CK-30 CK-30A CK-309A CV-3050A CV-300A CV-3090A CK-75A CK-35A CK-35A CK-3093A CK-30 CK-3075 CK-305A CV-3305A CK-3035A CK-305A CK-30A CK-309A CV-3050A CV-300A CV-3070 CV-3090A CK-75A CK-35A CK-30 CK-35A CK-3093A CK-305A CK-3075 CK-307 CK-307 CK-3073 CK-307 CK-307 CK-3077 CK-307 Supplied with sets sets sets set set set ea. ea. ea. ea. ea. ea. ea. CV-3300 Shipping Weight: 0.5 kg (3 lbs.) Standard Head and Tube Assembly Master Stoneholder Set ( per set) -0, mm (3.300"-.5") dia. Master Stoneholder Set ( per set) 0,-7 mm (.5"-5.000") dia. Stone Shim,,35 mm (/") ( per package) Stone Shim Set,, mm (7/") ( per set) Main Guide -0, mm (3.300"-.5") dia. (Includes CV-3070) Main Guide 0,-7 mm (.5"-5.000") dia. (Includes CV-3070) Guide Shoe, with Screws Centering Guide (Includes CV-3070) Alignment Guide Set ( per set) -95, mm (3.300"-3.750") dia. (Includes CK-30) Alignment Guide Set ( per set) 95,-7 mm (3.750"-5.000") dia. (Includes CK-30) Guide Shoe and Screw Set ( shoes per set) Clamp ( per package) Centering Guide Shim 9,5 mm (3/") Shim Rack Guide Shim Set, consisting of: Guide Shim # Guide Shim # Guide Shim #3 Guide Shim #7 Guide Shim # Guide Shim #5 Guide Shim #9 For fast, accurate honing of bores up to 9 mm (.5"). Note: For bores from 9-00 mm (.5"-") long, and for bow removal in bores shorter than 9 mm (.5"), use the CV-00 Adapter and Sunnen Mandrels. CK-3030A Superabrasive Stoneholders (3,mm-7, ) For CV-3300 Standard Hone Head. Each set consists of two Master Stoneholders that use P diamond or Borazon/CBN stones (select stones from the P superabrasive selection chart on page 5). Two stones required per set. Contact Customer Service for price and availability. CV-3305A Standard Hone Head Repair s for CV-3300 Standard Hone Head CV-3305A CV-0A CK-3033A AN-C AN-A PHS-9A CV-50A CK-A CK-0A CK-300C CK-305A CK-300A Qty per Machine Not recommended to be purchased separately. Standard Head and Tube Assembly Drive Tube-Lower Half includes Universal Ring with Screws (Package of ) consists of Screws (5/- x 5/3") Socket Head Screws (5/- x 3/") Socket Head (Not Shown) Lower Feed Rod & U Joint Assembly with Bushing Standard Hone Head Assembly with Wedge Assembly (Not Shown) Push Pin Set ( Pins) 9

6 Accessories (Not included with CV-3000 Junior Hone Unit) CK-300A Standard Storage Rack For orderly storage of Stoneholders and Alignment Guides. Shipping Weight:,59 kg. (3.5 lbs.) CK-3A Setting Gage Indicates shims required to set Guides to cylinder diameter. Also used to adjust Alignment Guides. Shipping Weight:,3 kg. (3 lbs.) CK-33A Stone Inserter Changes Stones easily in seconds. Includes mounting bracket. Shipping Weight:,59 kg. (3.5 lbs.) Replacement s for CK-33A Stone Inserter: CK-3373A Spring Retainer CK-337A In/Out Slide CK-3570 Hard Guide Shoe Long life for high production. (Not recommended with 00 grit or finer stone sets.) Shipping Weight:, kg. (.5 lb.) For CK-3570 Hard Guide Shoes order: CK-3050A Main Guide for dia. -0, mm (3.3"-.5"). CK-300A Main Guide for dia. 0,-7 mm (.5"-5.0"). In some cases, stones other than the RECOM- MENDED STONES may hone faster or last longer. For long or repetitive production runs, it may be economical to choose a stone slightly harder or softer, coarser or finer. As a general rule, hard materials require soft stones; soft materials require hard stones; rough holes require hard stones. Stone orders involving large quantities or unusual requirements available - weeks after receipt of order. All C30 Available Stones Grit Size Oxide Stones (A) Minimum purchase quantity sets.. Recommended Stones for CV-3300 Standard Hone Material C30-A C30-A5 C30-J5 Steel, Hardened Steel, Hardened C30-A5 C30-A7 Stone to Use Approximate R a Surface Finish μm μin C30-A9 Fast removal in deburred, bored, ground or reamed holes PHT Plateau Honing Tools C30-A53 C30-A5 C30-A C30-A5 C30-A57 Silicon Carbide Stones (J,C) C30-J3 C30-J3 C30-J C30-J C30-J5 C30-J5 C30-J5 C30-J C30-J5 C30-J C30-J5 C30-J5 C30-A7 C30-A C30-J5 C30-J5 C30-J5 C30-J5 C30-J5 C30-J5 C30-J7 Deburring: rough holes, all materials,3,3,3 0,50,00 0,5 Fine finishing in previously honed holes 0,30 0,3 0,3 0,0 0, 0,3 Used as a final finishing step, after initial honing to provide a plateau surface on cylinder walls. Made from special abrasive impregnated filament. For additional information contact your local Sunnen Field Engineer or call Customer Service toll-free in St. Louis. Abrasive Sets Abrasive Sets For Diameter Range For Oil for Water Base mm in (30 Grit) (5 Grit) 7,7-7, C30-PHT-73 C30-PHT-33 Superabrasive diamond and Borazon/CBN stones are available for honing carbide, ceramic, glass, or hardened steel when A does not cut. Call Sunnen Products Customer Service Dept. for recommendation

7 SV-0/CV-/CK- CV-000 Large Hone Unit s and Accessories 0 mm 03 mm.0".0" CV-000 Large Hone Unit (Shipped complete with items listed in Fig. ; Fig. order separately) Figure - 0-5mm ("-") CV-005A CK-30 CV-070 CK-035A CV-050A CK-03A CK-0A CK-09A CK-5A CK-305A CK-075 Figure mm ("-") CK-30 CK-35A CK-093A CK-09A CK-05A CV-005A CK-035A CV-050A CV-070 CK-5A CK-30 CK-0A CK-03A CK-09A CK-5A CK-305A CK-075 CK-07 CK-07 CK-073 CK-07 CK-07 CK-077 CK-07 Figure CK-05A CK-09A CK-093A CK-35A CK-30 Supplied with sets set set ea. ea. ea. ea. ea. ea. ea. Large Head and Tube Assembly Master Stoneholder Set ( per set) 0 mm-5 mm (.0"-.0") dia. Guide (Includes CV-070) ( per package) Guide Shoe, with Screws Alignment Guide Set (Includes CK-30) ( per set) Guide Shoe and Screw Set ( shoes per set) Stone Shim,35 mm (.5") ( per package) Stone Shim,7 mm (.5") ( per package) Stone Shim 9,05 mm (.75") ( per package) Clamp ( per package) Shim Rack Guide Shim Set, consisting of: Guide Shim # Guide Shim # Guide Shim #3 Guide Shim #7 Guide Shim # Guide Shim #5 Guide Shim #9 (Not included with CV-000) sets Master Stoneholder Sets ( per set) sets Stone Shim Set 9,05 mm (.75") ( per set) Main and Centering Guide Shims ( per package) set Alignment Guide Set (Includes CK-30) ( per set) Guide Shoe and Screw Set ( per set) CV-000 Shipping Weight: 5 kg (33 lbs.) For fast accurate honing of bores up to 330 mm (3"). Note: For bores from mm (3"-") long, and for bow removal in bores shorter than 330 mm (3"), use the CV-00 Adapter and Sunnen Mandrels. Superabrasive Stoneholders For CV-000 Large Hone Unit. Each set consists of two Master Stoneholders that use P diamond or Borazon/CBN stones per holder (select stones from the P superabrasive selection chart on page 5). CK-035A-JD7X 03,-5, mm ( /"-.5") CK-05A-JD7X 5,0-5,9 mm ( /"-.5") Contact Customer Service for price and availability. CV-005A Large Hone Head Repair s for CV-000 Large Hone Head CV-005A CV-00A CK-3033A AN-C AN-A PHS-9A CV-00A CK-A CK-0A CK-00C CK-05A CK-00A Qty per Machine Not recommended to be purchased separately. Large Head and Tube Assembly Drive Tube-Lower Half includes Universal Ring with Screws (Package of ) consists of Screws (5/- x 5/3") Socket Head Screws (5/- x 3/") Socket Head (Not Shown) Lower Feed Rod & U Joint Assembly with Bushing Large Hone Head Assembly with Wedge Assembly (Not Shown) Push Pin Set ( Pins)

8 Accessories (Not included with CV-000 Junior Hone Unit) CK-00A Standard Storage Rack For orderly storage of Stoneholders and Alignment Guides. Shipping Weight:,5 kg. (0 lbs.) CK-A Setting Gage Indicates shims required to set Guides to cylinder diameter. Also used to adjust Alignment Guides. Shipping Weight:,59 kg. (3.5 lbs.) CK-3A Stone Inserter Changes Stones easily in seconds. Includes mounting bracket. Shipping Weight:,3 kg. (9.5 lbs.) Replacement s for CK-3A Stone Inserter: CK-373A Spring Retainer CK-37A In/Out Slide CK-570 Hard Guide Shoe For long life in high production shops. Recommended for use if honing with diamonds. (Not recommended with 00 grit or finer stone sets.) Shipping Weight:, kg (.5 lb.) In some cases, stones other than the RECOM- MENDED STONES may hone faster or last longer. For long or repetitive production runs, it may be economical to choose a stone slightly harder or softer, coarser or finer. As a general rule, hard materials require soft stones; soft materials require hard stones; rough holes require hard stones. Stone orders involving large quantities or unusual requirements available - weeks after receipt of order. All Available Stones Silicon Carbide Stones (J,C) Stones in parentheses available weeks after receipt of order. Minimum purchase quantity of special order stones sets. All in stock C0 stones sold in individual sets. PHT Plateau Honing Tools Used as a final finishing step, after initial honing to provide a plateau surface on cylinder walls. Made from special abrasive impregnated filament. For additional information contact your local Sunnen Field Engineer or call Customer Service toll-free in St. Louis. mm 0,-5, 5,-03, Grit Size Oxide Stones (A) C0-A5 For Diameter Range in C0-A5 C0-J5 C0-J7 C0-A C0-A5 C0-A57 C0-J C0-J5 C0-J57 Abrasive Sets (30 Grit) C0-PHT-73 C0-PHT-73 C0-J5 Recommended Stones for CV-000 Large Hone Material Stone to Use Approximate R a Surface Finish μm μin Deburring: rough holes, all materials C0-A9 Fast removal in deburred, bored, ground or reamed holes Steel, Hardened Steel, Hard C0-J57 C0-J5 C0-J5 C0-J57 C0-A C0-A C0-J5 C0-J5 C0-J5 C0-J5 C0-J5 C0-J5,3,3,3 0,50,00 0,5 Fine finishing in previously honed holes 0,30 0,3 0,3 0,0 0, 0,3 Superabrasive diamond and Borazon/CBN stones are available for honing carbide, ceramic, glass, or hardened steel when A does not cut. Call Sunnen Products Customer Service Dept. for recommendation Note: Some recommended stones are special orders. Please contact Sunnen for availability

9 CK- Superabrasive Hone Heads GHSS-0 Hone Head 37,59mm 9,7mm {." -.9"} F095 G7B05 G0A9 G7C7 GC5 GH009 Retaining O Rings For Stones Thrust Washer Driveshaft Truing Grit (70 Grit) Spring Tool GHSS-950 Hone Head 9,53mm -,99mm {.95" -."} F09 G7B3 F75-3 F75-37 G7C77 GC3 GH009 Retaining O Rings For Stones Thrust Washer Driveshaft Truing Grit (70 Grit) Spring Tool Stone Sets and Stone Holders for GH-Style Tools Hone Head GHSS-0 GHSS-950 Diameter Range mm in 37,59-39, 39,-,,-3,9 3,9-5,7 5,7-7,75 7,75-9,7 9,53-5, 53,59-5,93 57,9-, Holder Set Per Set Stone Sets ( )=Abrasive Spec GH5--( ) GH5--( ) GH5-3-( ) GH5--( ) GH5-5-( ) GH5--( ) GH5-3-( ) GH5-5-( ) GH5-7-( ) PHT Brush Available per box Abrasive Spec ( ) = PHT Spec GMG NMA35 DMB NMA5 DMB75 NMA DMB5 NMA5 GH5-3-PHT-( ) GH5-5-PHT-( ) GH5-7-PHT-( ) Available PHT Specs 73 = (30 GRIT) GHSS-0 GHTS-0 GHSS-00 GHTS-00 (Two Stage) GHSS-30 GHSS-30 GHTS-30 (Two Stage) GHSS-0 GHTS-0 (Two Stage),97-5,53 5,0-,5,3-7,,0-,0,-9.5 9,-7,7 7,-79,5 79,5-3,3 7,-77,7 77,7-,07 3,-90, 70,-7 75, ,-5.5 5,-90.,-93,7 93,7-00,5 00,33-07, 07,-,77,-93,7 93,7-00,5 00,33-07, 07,-,77,-93,7 93,-00,0 99,-0,7 0,-,,0-0,,7-7,00 5,73-33,5 3,5-0,7 -,9,9-5,7 5,7-3, 3,-3, GHGC5-A GHGC5-A GHGC33-A GHGC33-A GHGC33-A GHGC33-3A GHGC33-37A GHGC33-3A GHGC33-39A GHGC33-30A GHGC33-37A GHGC33-3A GHGC33-39A GHGC33-30A GHGC33-3A GHGC33-39A GHGC33-30A GHGC33-A GH3-( )-E GT--( ) GT7--( ) GT7--( ) GT--( ) GT--( ) GH3-( )-E GT7--( ) GT7--( ) GT--( ) GT--( ) GH33-( )-E GH3-( )-E GH--( ) GH--( ) GH-3-( ) GH--( ) GH33-( )-E GH--( ) GH--( ) GH-3-( ) GH--( ) GMG5 GMG5 GMG GMG57 GMG77 GMG5 GMG7 GMG5 GMG5 GMG57 GMG77 GMG5 GMG7 GMG GMG5 GMG GMG5 GMG GMG5 DMB DMB75 DMB5 DMB95 DMB05 DMB DMB75 DMB5 DMB95 DMB05 DMB DMB75 DMB5 DMB95 DMB05 DMB DMB75 DMB5 DMB95 DMB05 DMB DMB75 DMB5 DMB95 DMB05 GH5--PHT-( ) GH5--PHT-( ) GH33--PHT-( ) GT--PHT-( ) GT7--PHT-( ) GT7--PHT-( ) GT--PHT-( ) GT--PHT-( ) GH33--PHT-( ) GH33--PHT-( ) GH33-3-PHT-( ) GT7--PHT-( ) GT7--PHT-( ) GT--PHT-( ) GT--PHT-( ) GH33-7-PHT-( ) GH33--PHT-( ) GH33-9-PHT-( ) GH33-0-PHT-( ) GH33-7-PHT-( ) GH33--PHT-( ) GH33-9-PHT-( ) GH33-0-PHT-( ) GH--PHT-( ) GH--PHT-( ) GH-3-PHT-( ) GH--PHT-( ) GH33--PHT-( ) GH33-9-PHT-( ) GH33-0-PHT-( ) GH33--PHT-( ) GH--PHT-( ) GH--PHT-( ) GH-3-PHT-( ) GH--PHT-( ) 3 = ( 0 GRIT) 33 = (0 GRIT) 53 = (0 GRIT) 73 = (30 GRIT) 33 = (0 GRIT) 73 = (30 GRIT) 3 = ( 0 GRIT) 33 = (0 GRIT) 53 = (0 GRIT) 73 = (30 GRIT) 33 = (0 GRIT) 73 = (30 GRIT) 3 = ( 0 GRIT) 33 = (0 GRIT) 53 = (0 GRIT) 73 = (30 GRIT) 3 = ( 0 GRIT) 33 = (0 GRIT) 53 = (0 GRIT) 73 = (30 GRIT) 3 = ( 0 GRIT) 33 = (0 GRIT) 53 = (0 GRIT) 73 = (30 GRIT) For available stones, Contact Customer Service. 3

10 CK- Superabrasive Hone Heads GHSS-0 Hone Head,97 mm 7, mm {.".3"} F50-3GH GHGC5-A GHGC5-A GHGC33-A PHSM3 PHSM0 G7G F75-37 F75-3 G7G5 GC3 F39-37 F5-GH GH-009 GH-50 GHTS-0 Hone Head,00 mm 3,3 mm {." 3."} Retaining Spring For Stones Stoneholder: mm (.50") High Range: mm-mm (."-.5") Stoneholder: mm (.3") High Range: 5mm-9mm (.5"-.70") Stoneholder: 9,5mm (.375") High Range: mm-7mm (.9"-.3") Stoneholder Clamp Plate Screw: Use with GHGC5 Series Stoneholders Stoneholder Clamp Plate Screw: Use with GHGC33 Series Stoneholders Thrust Washer Driveshaft Universal Joint Boot Universal Joint Boot Tie Strap Truing Grit (70 Grit) Spring Tool GC3 GC G7B500 G0A F93 F5 F7537 F753 F57 GA03 G5A73 GC3 G7C F3937 F5GH F G3A333 G3A333 F57 Body Cone Screw Cone Pt. Set Screw Soc. Set. Cp. Pt. Washer Thrust Bearing Thrust Pin Dowel Screw Drive Block Universal Shank Drive U Joint Boot Set Boot Tie Strap Roll Pin,.0937" x.5" Expander Plate Set Expander Plate Set Spring Retaining,.05" x.75" Garter Spring Tool NOTE FOR ALL HONE HEADS: Universal joint areas must be packed with Mobil grease # before boot is in place. Note: 0 and 950 Tools do not have boots. Sunnen #SML GHSS-00 Hone Head 7, mm 90, mm {.0" 3.5"} F50-GH Retaining Spring For Stones GHGC33- Stoneholder: 9,5mm (.375") High Range: 7-7mm (.0"-3.0") GHGC33- Stoneholder:,7mm (.500") High Range: 77-mm (3.05"-3.3") GHGC33-3 Stoneholder: mm (.5") High Range: -90mm (3.30"-3.5") PHSM0 G7B3 F75-37 F75-3 G7G5 GC33 F-39-3 F5-GH GH-009 GH-50 Stoneholder Clamp Plate Screw Thrust Washer Driveshaft Universal Joint Boot Universal Joint Boot Tie Strap pt. Truing Grit (70 Grit) Spring Tool GHTS-00 Two-Stage Hone Head. (Stones and brushes for GHTS-00 Hone Head sold individually) 70,mm-90,mm ( ) GHTS-00 Hone Head 70, mm 90,7 mm {.79" 3.57"} GC99 F57 GC3 G7B3 G0A0 F93 F5 F7537 F753 F57 GA0 G5A7 GC33 G7C F393 F F5GH G3A30 0 Body Spring Retaining,.05" x.75" Cone Screw Cone Pt. Set Screw Soc. Set. Cp. Pt. Washer Thrust Bearing Thrust Pin Dowel.5" X.75" Screw Drive Block Universal Shank Drive Boot U Joint Roll Pin,.0937" x.5" Boot Tie Strap Expander Plate Set of 0 Garter Spring Tool NOTE: Each hone head purchase includes all master holders for the total diameter range of the hone head. Other Abrasive Combinations are available. Contact Customer Service for price and availability. GHTS-0 Hone Head,0 mm 0, mm {." 5.5"} GD3 F500 GC33 G7B G0A9 F93 F5 F753 F7530 F57 GA G5A7 GC G7C59 F397 F39 F5GH G3A Body Spring Retaining Cone Screw Cone Pt. Set Screw Soc. Set. Cp. Pt. Washer Thrust Bearing Thrust Pin Dowel.5" X.75" Screw Drive Block Universal Shank Drive U Joint Boot Set Roll Pin Boot Tie Strap Expander Plate Set of Garter Spring Tool

11 CK- Superabrasive Hone Heads GHSS-30 Hone Head, mm,7 mm {3."."} F50-GH Retaining Spring For Stones GHGC33-7 Stoneholder:,3mm (.7") High Range: 7mm-9mm (3."-3.9") GHGC33- GHGC33-9 GHGC33-0 PHSM0 G7B3 F75-3 F75-30 G0A77 F505-3GH G5A7 G7C59 GC F39-7 PHSM3 GH-009 GH-50 Stoneholder: 5mm (.5") High Range: 93mm-0mm (3."-3.9") Stoneholder: mm (.77) Range: 00mm-07mm (3.95"-.3") Stoneholder:,mm (.5") High Range: 07mm-3mm (."-.") Stoneholder Clamp Plate Screw Ref: 5.0 x x mm SHCS. Thrust Washer Shear Pin Ref: /" Dia. X /" Long Universal Block Driveshaft Universal Joint Boot Butt. HD. Cap Screw Ref:.0 x,7 x mm B.H.C.S. Truing Grit (70 Grit) Spring Tool GHTS-30 Two-Stage Hone Head. (Stones and brushes for GHTS-30 Two-Stage Hone Head sold individually),mm-,7mm (3. -. ) GHTS-30 Hone Head, mm,77 mm {3."."} GC75 GC33 G7B G0A9 F93 F5 F753 F7530 F57 GA G5A7 GC G7C59 F397 F39 F509GH F5GH G3A Garter Spring Tool Body Cone Screw Cone Pt. Set Screw Soc. Set. Cp. Pt. Washer Thrust Bearing Thrust Pin Dowel.5" X.75" Screw Drive Block Universal Shank Drive U Joint Boot Set Roll Pin Retaining Spring,.05" x.3" Boot Tie Strap Expander Plate Set of GHSS-30 Hone Head, mm,77 mm {3."."} PHSM0 PHSM3 GC3 G3A9 GB337 G0A9 G7B3 F753 F7530 G0A77 F93 F5 F57 GA G5A7 GC G7C59 F397 GA5 F5GH F50GH GHGC GHGC GHGC GHGC 3 Screw, Socket Head Cap, M5 x 0. xmm Screw, Button Socket Head Cap, Mx0.7xmm Body Plate Expander Cone Screw Dog Point Feed Screw Washer Thrust Bearing Thrust Screw Cone Pt. Set Screw Soc. Set. Cp. Pt. Pin Dowel.5" X.75" Screw Drive Block Universal Shank Drive U Joint Boot Set Retainer Spring Boot Tie Strap Retaining Spring.5" dia x " Stoneholder Set (.7" high) Stoneholder Set (.5" high) Stoneholder Set (.77" high) Stoneholder Set (.5" high) Garter Spring Tool GHSS-0 Hone Head,0 mm 0,7 mm {." 5.5"} GD30 F50-5 GHGC33- GHGC33-9 GHGC33-0 GHGC33- PHSM-0 G-7B3 F75-3 F75-30 G0A77 GC G7C59 F39-7 PHSM3 GHGA5 GHF5- Body (." Dia.,.0" Across Slots) Retaining Spring 0mm (.5" Long) Stoneholder: 5mm (.5") High Range: mm-0mm (."-.73") Stoneholder: mm (.77") High Range: 9mm-7mm (."-5.00") Stoneholder:,mm (.5") High Range: mm-3mm (.95"-5.7") Stoneholder: 5mm (.97") High Range: 33mm-mm (5."-5.5") Stoneholder Clamp Plate Screw Reference: 5,0 x, x mm SHCS Thrust Washer Driveshaft Universal Joint Boot Butt. HD. Cap Screw Ref:,0 x,7 x mm B.H.C.S. Spring Retainer Universal Joint Boot Tie Strap GHTS-0 Two-Stage Hone Head. (Stones and brushes for GHTS-0 Two-Stage Hone Head sold individually),0mm-3,mm ( ) Stone sets sold separately. Stoneholders are available for sale as individuals or as a set. See Table on page 7 to order as a set. Two-Stage Hone Heads can only be used on machines with Two- Stage Honing capabilities. 5

12 DH Honing Tool Components & Abrasives DH-DA Drive Shaft assembly. This drive shaft asembly is common for all hone bodies. DHT- 70 hone body for diameter range from.750" through 3.". DHT- 93 hone body for diameter range from 3." through.". DHT-7 hone body for diameter range from." through 5.5". Stone Assemblies For the DHT-70 hone body: Stone assembly has reach from.750" to 3.0" Stone assembly has reach from 3.0" to 3.37" Stone assembly 3 has reach from 3.37" to 3." For the DHT-93 hone body: Stone assembly has reach from 3." to 3.99" Stone assembly 5 has reach from 3.99" to.30" Stone assembly has reach from.30" to." For the DHT-7 hone body: Stone assembly 7 has reach from." to.933" Stone assembly has reach from.933" to 5." Stone assembly 9 has reach from 5." to 5.5" Superabrasive Stone Options Superabrasive stones are mounted on throwaway aluminum stone holders. For DHT-70 hone body, Stone assembly & offers superabrasive stones mounted with standard spacing on each stone holder. For the DHT-70 hone body, Stone assembly 3 offers superabrasive stones mounted with wide spacing on each stone holder as an option, the standard design is stones mounted with standard spacing on each stone holder. For DHT-93 & DHT-7 hone body, Stone assembly through 9 offers superabrasive stones mounted with wide spacing on each stone holder as an option, the standard design is stones mounted with standard spacing on each stone holder. Drive Shaft Assembly 9,5 mm,097 mm {.750" 5.5"} AN AN5 AN57 AN59 DH70 DH93 DH7 Screw, Socket Head Cap.35- x.7 Notched Pin Plain Pin Universal Block Stone Return Spring Stone Return Spring Stone Return Spring NOTE: Each hone head purchase includes all master holders for the total diameter range of the hone head. Other Abrasive combinations are available. Contact Customer Service for price and availability. Plateau PHT Brush Options Plateau PHT Brush are mounted on throwaway aluminum stone holders. For the DHT-70, DHT-93 & DHT-7 hone bodies, brush assemblies through 9 offer PHT brush mounted on each stone holder. DH Diamond Hone Head Drive Shaft Assy. Body DHT70 DHT70 DHT70 DHT93 DHT93 DHT93 DHT7 DHT7 DHT7 -Stone DHS- DHS- DHS-3 DHS- DHS-5 DHS- DHS-7 DHS- DHS-9 -Stone DHS-3 DHS- DHS-5 DHS- DHS-7 DHS- DHS-9 PHT Brush DHB--73 DHB--73 DHB-3-73 DHB--73 DHB-5-73 DHB--73 DHB-7-73 DHB--73 DHB-9-73 Minimum mm inches 9, , , , 3. 0, ,5.30 7,. 5, , 5. Minimum mm inches 77, , , 3. 0, ,5.30 7,. 5, , Available Stones NMH NMH5 NMH5 GMH5 GMH GMH5 GMH75 GMH5 RMH95 GMG5 CHTKIT - One drive/feed shaft and three bodies. Order example: DHS- (stone #) DHS- NMH

13 SV-0/CV-/CK- Accessories and Supplies CK-3A Gear Set Replacement Fiber planetary gear set for the CV- handwheel assembly. CV-3A Cover and Glass for CV Load Meter Shipping Weight:. kg (.5 lb.) CV-00 CV-05A CK-3033A AN-C AN-A PHS-9A CV-0A CK-3A CV-059A PHS-5A PBR-3A CV-05A CRG-39A PHR-33A MBB-A CV-0A LN-0A LN-570A CV-00A LBN-3A LBN-A Qty per Mach. Remove with Truarc Pliers #000 or Equivalent. Mandrel Adapter Unit Complete Drive Tube-Lower includes Lower Universal Ring with Screw (Package of ) consists of Screws (5/- x 5/3") Socket Head Screws (5/- x 3/") Socket Head (Not Shown) Feed Rod Assembly-Lower with Nylon Thrust Washer Driver with Screws (/-0 x 3/" Socket Head Cap) Package of (OBB#EW-7/) Feed Screw with Spring Washer Retaining Ring (Truarc #50-50) Drive Plate with Set Screw (/-0 x 3/" Socket Head Full Dog Pt.) Flange with Set Screws (0- x /" Socket Head Cup Pt.) Eccentric Sleeve (Not Shown) Concentric Sleeve Spindle Nose with Set Screw (/-0 x 3/" Socket Head Full Dog Pt.) Set Screw (0- x /" Socket Head Cup Pt.) Set Screw (/-3 x 7/" Socket Head Flat Pt.) Mandrel Wrench (Not Shown) CV-0A Cradle Counterweight Kit Attached to the CV-/CK- cradle, this kit reduces the effort required to shift the cradle when changing from its vertical or horizontal positions. PEM-50A Rotary Phase Converter for CV-/CK- The PEM-50A Rotary Phase Converter is offered for CV-/CK- machine installations where only 30 volt single-phase is available. This converter will supply the third leg needed to power the CV-/CK-. CK-30A Lamp and Bracket Assembly The CK-30A is equipped with an -foot long cord with moulded on ground plug. It is offered in 5 volt, single phase only and will plug into any standard 3-wire convenience outlet. The unit is supplied with a clamp for attachment to the control station arm. (Takes 00 watt maximum incandescent bulb; bulb not included.) Shipping Weight: 3, kg (7 lbs.) CK-A Gearbox Oil CK-A is a sulphur free gearbox lubricant used in the CV- transmission case. Use of 90 weight hypoid lubricant will cause premature gearbox wear and is not recommended. 7 PF Filter Cartridges for CV-/CK-/ SV-0 Available in two filtration grades; fine and extra fine. Order: PF-05- Extra Fine Filter (oil only) (Pkg. of ) PF-0- Fine Filter (oil only) (Pkg. of ) PF-0 Extra Fine Filter (oil or water) (Pkg. of ) PF-0 Fine Filter (oil or water) (Pkg. of ) Shipping Weight: 5, kg ( lbs.) CV- Replacement Belts CK-5A CK-9A CK-09A CK-9A CK-7A Timing Belt Flat Belt V Belt, Upper V Belt, Lower V Belt, Lower CV-00 Fiber Mats for CV-/CK-/ SV-0 These mats remove the coarse swarf produced during honing before it enters the machine sump. They extend the time between cleaning the machine sump and also extend filter and pumping system life. Five to the standard package. Measures 3 x cm (53" x 3"). FLX-0 MPS or Portable Tooling Adapter for CV-/CK-/SV-0/SV-00 For use on applications larger than " in diameter or for parts with keyways, ports or FLXX-0 shown with MPS-H70 Hone Head. other interruptions where standard CV-/CK- tooling will not work. Order MPS or ANR hone heads separately - Special Order. Please call Sunnen for availability. Shipping weight: 3 kg (.5 lbs.) CV-00 Mandrel Adapter for use on CV-/CK/ SV-0/SV00 The CV-00 adapts standard mandrels in applications where the standard hone heads do not apply. Minimum diameter 9 mm (.75"). CV-00 shown with G-P-000WF Mandrel. Mandrel not included. See replacement parts on this page. Shipping Weight:,3 kg (5 lbs.) CV-7A Counterbalance Weight Block For CV- Serial No. 35 and above. Order when using large hone heads, large P and Y mandrels. Helps keep head in position when tool is removed from bore. 7