MPS Modular Honing System

Transcription

1 Catalog No. GH-281B ABOVE AND BEYOND HONING MPS Modular Honing System Tooling & Abrasive Selection Guide (FOR USE WITH SUNNEN, GENERAL HONE, & OTHER MANUFACTURERS MACHINES)

2 Sunnen... The Foremost Authority on Tube Hones with More than 400 delivered around the world HTA - Valued priced HTB - Perfect for job shops HTH - High production and flexibility HTC - High volume production GH Heavy-duty power HTD - For large demanding applications

3 A Message to Our Customers In 1924 my grandfather, Joseph Sunnen, founded Sunnen Products Company with little more than an innovative idea and a lot of hard work. His guiding vision was to provide superior products at a fair price, and to put his customers and employees first. He used that formula over the years to grow Sunnen from a one-man shop into a global company with facilities and distributors in more than 50 countries. But with all the changes that have taken place since 1924, some things at Sunnen remain the same. Sunnen Products Company is still owned by the Sunnen family and I am honored to be at the helm in our eighth decade of service. But just as important is our commitment to our friends and customers who depend on us for heavy-duty honing tooling and abrasives. General Hone machines and tools are an important part of Sunnen. At Sunnen, we have delivered more than 400 tube hones around the world, making Sunnen the foremost authority in heavy-duty honing. Sunnen is committed to being ready with the latest honing technology when you need it. When you buy your Sunnen system, you get more than the latest honing technology... you get: Sunnen s nationwide team of factory-trained representatives with solutions to your equipment needs; Personal customer service for fast, easy ordering and; Technical advice and field service that is second to none. On behalf of all Sunnen employees, I wish you good luck and much business success in the future. Matthew Sunnen Kreider President, Sunnen Products Company

4 Safety Instructions READ FIRST This machine, like any equipment, may be dangerous if used improperly. Please read all warnings and instructions before attempting to use this machine. Always disconnect power at main enclosure before servicing machine. 1 Always wear eye protection when operating this machine. NEVER open or remove any machine cover or protective guard with power "ON." Always disconnect power at main enclosure before servicing this equipment. 1 DO NOT attempt any repair or maintenance procedure beyond those described in this book. Contact your Sunnen Field Service Engineer or Technical Services Representative for repairs not covered in these instructions. Due to the wide variety of machine configurations, all possibilities cannot be described in these instructions. Instructions for safe use and maintenance of optional equipment ordered through Sunnen, will be provided through separate documentation and/or training provided by your Sunnen Field Service Engineer or Technical Services Representative. DO NOT attempt to defeat any safety device on this machine or on any of the optional equipment. If specially built automation components are added to this system, be sure that safety is not compromised. If necessary, obtain special enlarged work area safety system from Sunnen Products Co. Indicates CE version ONLY. 1 DO NOT touch electrical components until main input power has been turned off and CHARGE lamps are extinguished. WARNING: The capacitors are still charged and can be quite dangerous. ii

5 Table of Contents TUBE HONES ii A MESSAGE TO OUR CUSTOMERS Iii GENERAL SAFETY INSTRUCTIONS iv MPS TOOL SELECTION GUIDE WORKSHEET HOW TO USE THIS GUIDE Step 1. - Select one item from under each of the Major Headings. (Consult your local Sunnen Field Service Engineer for help in selecting the proper tooling for your application.) Step 2. - Turn to Page indicated. Step 3. - Order by Part Number and Description.. Page A. - Select Spindle Adapter and Control Unit B. - Select Hone Unit from following options. Select Hone Head by Diameter mm ( in.) - MPS-H mm ( in.) - MPS-H mm ( in.) - MPS-H mm ( in.) - MPS-H mm ( in.) - MPS-H mm ( in.) - MPS-JS9X Select Portahones & Drive Tube Extensions (optional) mm ( in.) mm ( in.) mm ( in.) Select Mandrel Driver (optional) mm ( in.) - MPS-1000-JU5X Heavy-Duty Application (optional) mm ( in.) - GNR C. - Select Honing Stone H50 / H70 Stone Sets Select Portahones (optional) mm ( in.)

6 Spindle Adapters and Control Units MPS-10 MPS-215 MPS-225 MPS-9 MPS-235 Select one item from 1 and 2: NOTE: When ordering, specify type of machine. 1 Spindle Nose Adapter (Each Adapter comes with (2) Disassembly Rings) MPS-205 For all Sunnen HL/HLE Series Honing Machines. MPS-215 For Honing Machines with 40mm Spindle Diameter) MPS-225 For Honing Machines with #4 Morse Taper. MPS-235 For Honing Machines with #5 Morse Taper. 2 Electronic Feed Control Unit MPS-10 For Barnes, Micromatic, or other Machines with electric spindle drive. Consists of: MPS-100 Remote Feed Unit MPS-500 Feed Control Console MPS-566A Toroid Current Transformer MPS-11 For Machines with hydraulic spindle drive. Consists of: MPS-100 Remote Feed Unit MPS-501 Feed Control Console MPS-585A Pressure Transducer 2

7 MPS-H50 Hone Head Module MPS-2230A MPS-2235A MPS-E MPS-2222A MPS-T10 MPS-M1050 MPS-M1060 Diameter Range: in. (50-76 mm) MPS-H50 MPS-2201 H50- For Complete Honing Tool Order 1, 2, 3, and 4: NOTE: When ordering, specify for open or blind hole honing. - Spindle Nose Adapter & Control Unit (Refer to Page 2) 1 MPS-2201 Adapter Set consist of: MPS-2230A Input Yoke MPS-2235A Universal Cover MPS-2222A Output Feed Adapter Disassembly Ring (2) (Pkg. of 6) 2 Drive & Feed Extensions (Each extension comes with (2) Disassembly Rings) MPS-E mm ( 5.9 in.) For honing lengths up to 406 mm (16 in.) MPS-E mm (15.7 in.) For honing lengths up to 660 mm (26 in.) MPS-E mm (39.3 in.) For honing lengths up to 1244 mm (49 in.) MPS-E mm (63.0 in.) For honing lengths up to 1854 mm (73 in.) MPS-E mm (68.9 in.) For honing lengths up to 1981 mm (78 in.) 3 MPS-H50 Hone Head Module consist of: MPS-56A Hone Body MPS-57A Body Gear MPS-355A Pinion Adjustment Assembly MPS-285A Drive Housing Assembly ANR-170A Inner Feed Assembly MPS-M1050 Master Holder Set (2): mm ( in.) MPS-M1060 Master Holder Set (2): mm ( in.) MPS-T10 Swaging Tool 4 H50- Stone Set consist of (2) stone assemblies. (Refer to Tables, H50 Series Stone Selection - Page 14.) 3

8 MPS-H70 Hone Head Module Diameter Range: in. ( mm) MPS-M2085 MPS-M2073 MPS-2230A MPS-2235A MPS-E MPS-2220A MPS-H70 MPS-2200 MPS-T10 H70- For Complete Honing Tool Order 1, 2, 3, and 4: NOTE: When ordering, specify for open or blind hole honing. - Spindle Nose Adapter & Control Unit (Refer to Page 2) 1 MPS-2200 Adapter Set consist of: MPS-2230A Input Yoke MPS-2235A Universal Cover MPS-2220A Output Flange Disassembly Ring (2) (Pkg. of 6) 2 Drive & Feed Extensions (Each extension comes with (2) Disassembly Rings) MPS-E mm ( 5.9 in.) For honing lengths up to 406 mm (16 in.) MPS-E mm (15.7 in.) For honing lengths up to 660 mm (26 in.) MPS-E mm (39.3 in.) For honing lengths up to 1244 mm (49 in.) MPS-E mm (63.0 in.) For honing lengths up to 1854 mm (73 in.) MPS-E mm (68.9 in.) For honing lengths up to 1981 mm (78 in.) 3 MPS-H70 Hone Head Module consist of: MPS-80A Hone Body MPS-57A Body Gear MPS-455A Pinion Adjustment Assembly ANR-170A Inner Feed Assembly ANR-165A Drive Housing Assembly MPS-M2073 Master Holder Set (2): mm ( in.) MPS-M2085 Master Holder Set (2): mm ( in.) MPS-T10 Swaging Tool 4 H70- Stone Set consist of (2) stone assemblies and (2) guides. (Refer to Tables, H70 Series Stone Selection - Page 14.) 4

9 MPS-H85 Hone Head Module MPS-M3125 MPS-M3085 Diameter Range: in. ( mm) MPS-M3100 MPS-2230A MPS-2235A MPS-E MPS-2220A MPS-H85 MPS-2200 MPS-T10 H70- For Complete Honing Tool Order 1, 2, 3, and 4: NOTE: When ordering, specify for open or blind hole honing. - Spindle Nose Adapter & Control Unit (Refer to Page 2) 1 MPS-2200 Adapter Set consist of: MPS-2230A Input Yoke MPS-2235A Universal Cover MPS-2220A Output Flange Disassembly Ring (2) (Pkg. of 6) 2 Drive & Feed Extensions (Each extension comes with (2) Disassembly Rings) MPS-E mm ( 5.9 in.) For honing lengths up to 406 mm (16 in.) MPS-E mm (15.7 in.) For honing lengths up to 660 mm (26 in.) MPS-E mm (39.3 in.) For honing lengths up to 1244 mm (49 in.) MPS-E mm (63.0 in.) For honing lengths up to 1854 mm (73 in.) MPS-E mm (68.9 in.) For honing lengths up to 1981 mm (78 in.) 3 MPS-H85 Hone Head Module consist of: MPS-95A Hone Body MPS-57A Body Gear MPS-455A Pinion Adjustment Assembly ANR-170A Inner Feed Assembly ANR-165A Drive Housing Assembly MPS-M3085 Master Holder Set (2): mm ( in.) MPS-M3100 Master Holder Set (2): mm ( in.) MPS-M3125 Master Holder Set (2): mm ( in.) MPS-T10 Swaging Tool 4 H70- Stone Set consist of (2) stone assemblies and (2) guides. (Refer to Tables, H70 Series Stone Selection - Page 14.) 5

10 MPS-H165 Hone Head Module Diameter Range: in. ( mm) MPS-M1620 MPS-M1660 MPS-2230A MPS-2235A MPS-E MPS-2222A MPS-H165 MPS-2201 MPS-T10 H70- For Complete Honing Tool Order 1, 2, 3, and 4: NOTE: When ordering, specify for open or blind hole honing. - Spindle Nose Adapter & Control Unit (Refer to Page 2) 1 MPS-2201 Adapter Set consist of: MPS-2230A Input Yoke MPS-2235A Universal Cover MPS-2222A Output Feed Adapter Disassembly Ring (2) (Pkg. of 6) 2 Drive & Feed Extensions (Each extension comes with (2) Disassembly Rings) MPS-E mm ( 5.9 in.) For honing lengths up to 406 mm (16 in.) MPS-E mm (15.7 in.) For honing lengths up to 660 mm (26 in.) MPS-E mm (39.3 in.) For honing lengths up to 1244 mm (49 in.) MPS-E mm (63.0 in.) For honing lengths up to 1854 mm (73 in.) MPS-E mm (68.9 in.) For honing lengths up to 1981 mm (78 in.) 3 MPS-H165 Hone Head Module consist of: MPS-95A Hone Body MPS-57A Body Gear MPS-455A Pinion Adjustment Assembly MPS-1600A Cage Assembly MPS-1700A Yoke Assembly MPS-2221A Output Drive Adapter MPS-M1620 Stone & Guide Adapter Set (2) MPS-M1660 Master Holder Set (2) MPS-T10 Swaging Tool 4 H70- Stone Set consist of (2) stone assemblies and (2) guides. (Refer to Tables, H70 Series Stone Selection - Page 14.) 6

11 MPS-H200 Hone Head Module MPS-M1820 MPS-M1821 MPS-M1660 MPS-M1621 MPS-M1660 Diameter Range: in. ( mm) MPS-2230A MPS-2235A MPS-E MPS-2222A MPS-H200 H70- MPS-2201 MPS-T10 For Complete Honing Tool Order 1, 2, 3, 4, and 5: NOTE: When ordering, specify for open or blind hole honing. - Spindle Nose Adapter & Control Unit (Refer to Page 2) 1 MPS-2201 Adapter Set consist of: MPS-2230A Input Yoke MPS-2235A Universal Cover MPS-2222A Output Feed Adapter Disassembly Ring (2) (Pkg. of 6) 2 Drive & Feed Extensions (Each extension comes with (2) Disassembly Rings) MPS-E mm ( 5.9 in.) For honing lengths up to 406 mm (16 in.) MPS-E mm (15.7 in.) For honing lengths up to 660 mm (26 in.) MPS-E mm (39.3 in.) For honing lengths up to 1244 mm (49 in.) MPS-E mm (63.0 in.) For honing lengths up to 1854 mm (73 in.) MPS-E mm (68.9 in.) For honing lengths up to 1981 mm (78 in.) 3 MPS-H200 Hone Head Module consist of: MPS-95A Hone Body MPS-57A Body Gear MPS-455A Pinion Adjustment Assembly MPS-1800A Cage Assembly MPS-1700A Yoke Assembly MPS-2221A Output Drive Adapter MPS-M1820 Stone & Guide Extension Set (2) MPS-T10 Swaging Tool 4 Stone & Guide Master Holder and Adapter Sets consist of: MPS-M1870 Single Length Stone & Guide Master Holder and Adapter Set MPS-M1621 Stone & Guide Adapter Set (2) MPS-M1660 Master Holder Set (2) MPS-M1880 Double Stone & Guide Master Holder and Adapter Set MPS-M1821 Stone & Guide Adapter Set (2) MPS-M1660 Master Holder Set (2) 5 H70- Stone Set consist of (2) stone assemblies and (2) guides. (Refer to Tables, H70 Series Stone Selection - Page 14.) 7

12 MPS-JS9X Hone Head Module Diameter Range: in. ( mm) MPS-M1870 MPS-M1880 JS9X-45 MPS-2230A MPS-2235A MPS-E MPS-2220A MPS-1700A JS9X-1 MPS-2221A MPS-95A MPS-455A MPS-2200 MPS-T10 For Complete Honing Tool Order 1, 2, 3, 4, 5, and 6: NOTE: When ordering, specify for open or blind hole honing. - Spindle Nose Adapter & Control Unit (Refer to Page 2) 1 MPS-2200 Adapter Set consist of: MPS-2230A Input Yoke MPS-2235A Universal Cover MPS-2220A Output Flange Disassembly Ring (2) (Pkg. of 6) 2 Drive & Feed Extensions (Each extension comes with (2) Disassembly Rings) MPS-E mm ( 5.9 in.) For honing lengths up to 406 mm (16 in.) MPS-E mm (15.7 in.) For honing lengths up to 660 mm (26 in.) MPS-E mm (39.3 in.) For honing lengths up to 1244 mm (49 in.) MPS-E mm (63.0 in.) For honing lengths up to 1854 mm (73 in.) MPS-E mm (68.9 in.) For honing lengths up to 1981 mm (78 in.) 3 JS9X Cage Extension Set consist of: JS9X-1 Cage Assembly JS9X-45 Stone & Guide Extension Set 4 Hone Head Components consist of: MPS-95A Hone Body MPS-455A Pinion Adjustment Assembly MPS-1700A Yoke Assembly MPS-M1820 Stone & Guide Extension Set (2) MPS-T10 Swaging Tool 5 Stone & Guide Master Holder and Adapter Sets consist of: MPS-M1870 Single Length Stone & Guide Master Holder and Adapter Set MPS-M1880 Double Length Stone & Guide Master Holder and Adapter Set 6 H70- Stone Set consist of (2) stone assemblies and (2) guides. (Refer to Tables, H70 Series Stone Selection - Page 14.) H70-8

13 MPS Portahones & Drive Tube Extensions Diameter Range: in. (25-38 mm) MPS-2230A MPS-2235A MPS-E2015-NZ3X DFA-NZ3X-1(_) PBR66-NZ3X LN-7322 DFA-NZ3X-FN1 MPSP-1000VA-NZ3X THRU MPSP-1375WC-NZ3X For Complete Honing Tool Order 1, 2, 3, 4, and 5: NOTE: When ordering, specify for open or blind hole honing. - Spindle Nose Adapter & Control Unit (Refer to Page 2) 1 Adapter MPS-2230A Input Yoke MPS-2235A Universal Cover Disassembly Ring (2) (Pkg. of 6) 2 Drive & Feed Extension (Each extension comes with (2) Disassembly Rings) MPS-E2015-NZ3X 150 mm ( 5.9 in.) 3 Drive Extension Assembly (Each extension comes with (2) Disassembly Rings) DFA-NZ3X-1(3) 914 mm ( 36 in.) DFA-NZ3X-1(6) 1829 mm ( 72 in.) DFA-NZ3X-1(9) 2743 mm (108 in.) DFA-NZ3X-1(12) 3657 mm (144 in.) LN-7322 Disassembly Ring (2) 4 Feed Nut Assembly & Bearing Assembly DFA-NZ3X-FN1 Feed Nut Assembly PBR66-NZ3X Bearing Assembly 5 MPSP Remote Feed Portahone (2, 3, 4, or 5 Stones 1 ) _G-MPSP-1000VA-NZ3X 25,15-26,97 mm ( in.) _G-MPSP-1062VA-NZ3X 26,72-28,58 mm ( in.) _G-MPSP-1125VB-NZ3X 28,32-30,15 mm ( in.) _G-MPSP-1187VB-NZ3X 29,90-31,75 mm ( in.) _G-MPSP-1250WB-NZ3X 31,24-34,93 mm ( in.) _G-MPSP-1375WC-NZ3X 34,40-38,10 mm ( in.) 6 P28 / R28 Honing Stones 2 Refer to Sunnen Bore Sizing and Finishing Supplies Catalog (X-SP-5500). 1 Insert number of stones. (Refer to X-SP-5500) 2 When ordering, specify for open or blind hole honing 9

14 MPS Portahones & Drive Tube Extensions Diameter Range: in. (37-45 mm) MPS-2230A MPS-2235A MPS-E2015-NZ3X DFA-NZ3X-2(_) PBR66-NZ3X MPSP-1500WD-NZ3X THRU MPSP-1625WD-NZ3X LN-7362 DFA-NZ3X-FN1 For Complete Honing Tool Order 1, 2, 3, 4, and 5: NOTE: When ordering, specify for open or blind hole honing. - Spindle Nose Adapter & Control Unit (Refer to Page 2) 1 Adapter MPS-2230A Input Yoke MPS-2235A Universal Cover Disassembly Ring (2) (Pkg. of 6) 2 Drive & Feed Extension (Each extension comes with (2) Disassembly Rings) MPS-E2015-NZ3X 150 mm (5.9 in.) 3 Drive Extension Assembly (Each extension comes with (2) Disassembly Rings) DFA-NZ3X-2(3) 914 mm ( 36 in.) DFA-NZ3X-2(6) 1829 mm ( 72 in.) DFA-NZ3X-2(9) 2743 mm (108 in.) DFA-NZ3X-2(12) 3657 mm (144 in.) LN-7362 Disassembly Ring (2) 4 Feed Nut Assembly & Bearing Assembly DFA-NZ3X-FN2 Feed Nut Assembly PBR66-NZ3X Bearing Assembly 5 MPSP Remote Feed Portahone (2, 3, 4, or 5 Stones 1 ) _G-MPSP-1500WD-NZ3X 37,60-41,30 mm ( in.) _G-MPSP-1625WD-NZ3X 40,80-44,50 mm ( in.) 6 P28 / R28 Honing Stones 2 Refer to Sunnen Bore Sizing and Finishing Supplies Catalog (X-SP-5500). 1 Insert number of stones. (Refer to X-SP-5500) 2 When ordering, specify for open or blind hole honing 10

15 MPS Portahones & Drive Tube Extensions Diameter Range: in. (44-66 mm) MPS-2230A MPS-2235A MPS-E2015-NZ3X LN-7228 LN-7120 MPSP-1750WE-NZ3X THRU MPSP-2500WG-NZ3X For Complete Honing Tool Order 1, 2, 3, 4, and 5: NOTE: When ordering, specify for open or blind hole honing. - Spindle Nose Adapter & Control Unit (Refer to Page 2) 1 Adapter MPS-2230A Input Yoke MPS-2235A Universal Cover Disassembly Ring (2) (Pkg. of 6) 2 Drive & Feed Extension (Each extension comes with (2) Disassembly Rings) MPS-E2015-NZ3X 150 mm (5.9 in.) MPS-E mm (15.7 in.) For honing lengths up to 660 mm (26 in.) MPS-E mm (39.3 in.) For honing lengths up to 1244 mm (49 in.) MPS-E mm (63.0 in.) For honing lengths up to 1854 mm (73 in.) MPS-E mm (68.9 in.) For honing lengths up to 1981 mm (78 in.) 3 Feed and Adapter Assembly LN-7120 Adapter 4 MPSP Remote Feed Portahone (2, 3, 4, or 5 Stones 1 ) _G-MPSP-1750WE 43,94-47,62 mm ( in.) _H-MPSP-1875WE 47,12-50,80 mm ( in.) _H-MPSP-2000WF 50,29-53,97 mm ( in.) _H-MPSP-2125WF 53,47-57,15 mm ( in.) _H-MPSP-2250WF 56,64-60,32 mm ( in.) _H-MPSP-2375WG 59,82-63,50 mm ( in.) _H-MPSP-2500WG 62,99-66,67 mm ( in.) 5 P28 / R28 Honing Stones 2 Refer to Sunnen Bore Sizing and Finishing Supplies Catalog (X-SP-5500). 1 Insert number of stones. (Refer to X-SP-5500) 2 When ordering, specify for open or blind hole honing 11

16 MPS-1000-JU5X Mandrel Driver Diameter Range: in. ( mm) MPS-2230A MPS-2235A MPS-E MPS-2220A P28 HONING UNITS MPS-2200 MPS-1000-JU5X P28- HONING STONES (OPEN HOLES) R28- HONING STONES (BLIND HOLES) For Complete Honing Tool Order 1, 2, 3, 4, and 5: NOTE: When ordering, specify for open or blind hole honing. - Spindle Nose Adapter & Control Unit (Refer to Page 2) 1 MPS-2200 Adapter Set consist of: MPS-2230A Input Yoke MPS-2235A Universal Cover MPS-2220A Output Flange Disassembly Ring (2) (Pkg. of 6) 2 Drive & Feed Extensions (Each extension comes with (2) Disassembly Rings) MPS-E mm ( 5.9 in.) For honing lengths up to 406 mm (16 in.) MPS-E mm (15.7 in.) For honing lengths up to 660 mm (26 in.) MPS-E mm (39.3 in.) For honing lengths up to 1244 mm (49 in.) MPS-E mm (63.0 in.) For honing lengths up to 1854 mm (73 in.) MPS-E mm (68.9 in.) For honing lengths up to 1981 mm (78 in.) 3 MPS-1000-JU5X Mandrel Driver 4 P28 Honing Unit Refer to Sunnen Bore Sizing and Finishing Supplies Catalog (X-SP-5500). 5 P28 / R28 Honing Stones Refer to Sunnen Bore Sizing and Finishing Supplies Catalog (X-SP-5500). 12

17 MPS Drive Shaft Adapters for Heavy-Duty Applications (GNR) MPS-1740A MPS-H70 MPS-H85 Diameter Range: in. ( mm) MPS-2230A MPS-2235A MPS-1720A GNR- GNR HONE HEAD For Complete Honing Tool Order 1, 2, 3, and 4: MPS-1740A MPS-2211A MPS-2212A MPS-H50 MPS-H165 MPS-H200 - Spindle Nose Adapter & Control Unit (Refer to Page 2) 1 Adapter MPS-2230A Input Yoke MPS-2235A Universal Cover MPS-1720A Input Adapter For all MPS Hone Heads Disassembly Ring (2) (Pkg. of 6) 2 Drive Shaft Adapters (Each extension comes with (2) Disassembly Rings) GNR mm ( 6 in.) GNR mm (12 in.) GNR mm (24 in.) GNR mm (36 in.) GNR mm (48 in.) GNR mm (60 in.) GNR mm (72 in.) 3 Adapter MPS-1740A Output Adapter For all MPS Hone Heads MPS-2211A Input Drive Adapter For MPS-H50, MPS-H165, & MPS-H200 Hone Heads MPS-2212A Input Feed Adapter For MPS-H50, MPS-H165, & MPS-H200 Hone Heads 4 Hone Head / Honing Unit MPS-H50 Hone Head Module (Refer to Page 3) MPS-H70 Hone Head Module (Refer to Page 4) MPS-H85 Hone Head Module (Refer to Page 5) MPS-H165 Hone Head Module (Refer to Page 6) MPS-H200 Hone Head Module (Refer to Page 7) GNR- Giant Portable Hone Refer to Sunnen Bore Sizing and Finishing Supplies Catalog (X-SP-5500). 5 Honing Stones MPS-H H50/H70 Stone Sets (Refer to Page 14) GNR W47/WY51 Stone Sets Refer to Sunnen Bore Sizing and Finishing Supplies Catalog (X-SP-5500). 13

18 Stone Sets Stone & Guide Sets - H50 Stone Sets For use with MPS-H50 Hone Head Each set consists of two (2) stone assemblies. Stones in parentheses available 2 weeks after receipt of order. HARD SOFT HARD SOFT H50 STONE SETS GRIT SIZE - Abrasive Type Aluminum Oxide Stones (A) H50-A H50-A44N H50-A25 H50-A45 - H50-A H50-A45N H50-A47 - H50-A H50-A GRIT SIZE - Abrasive Type Silicon Carbide Stones (J, C) H50-J45 - H50-J65 H50-J85 H50-J95 H50-C05* H50-J67 H50-J87 H50-J Additional stone sets available 2-4 weeks after receipt of order Stone & Guide Sets - H70 Stone Sets For use with MPS-H70, -H85, -H165, & -H200 Hone Heads Each set consists of two (2) stone assemblies & two (2) guides. Contact Customer Service for price and availability. HARD SOFT HARD SOFT H70 STONE SETS GRIT SIZE - Abrasive Type Aluminum Oxide Stones (A) H70-A23 H70-A43 - H70-A H70-A25 H70-A45 - H70-A H70-A45N H70-A27 H70-A47 - H70-A H70-A GRIT SIZE - Abrasive Type Silicon Carbide Stones (J, C) H70-J43 - H70-J H70-J45 - H70-J65 H70-J85 H70-J95 H70-C05 - H70-J H70-J47 H70-J57 H70-J67 H70-J87 H70-J Additional stone sets available 2-4 weeks after receipt of order H50 & H70 Metal Bond Superabrasive Stone Sets For use on MPS-H50, -H70, -H85, -H165, -H200, & -H200 with JS9X Extension Sets. The following stone sets are available in stock for immediate shipment. MPS-H50 Hone Heads H50-NM Grit CBN H50-NM Grit CBN H50-NM Grit CBN MPS-H70, MPS-H85, MPS-H165, MPS-H200 and JS9X Extension Sets H70-NM17 70 Grit CBN H70-NM Grit CBN H70-NM Grit CBN H70-NM Grit CBN H70-NM Grit CBN H70-NM Grit CBN H70-NM Grit CBN H70-DM Grit Diamond H70-DM Grit Diamond H70-DM Grit Diamond Abrasive types, grit sizes, and hardnesses available: HARD SOFT SUPERABRASIVE STONE SETS GRIT SIZE - Abrasive Type CBN/Borazon Stones (NM) NM15* NM35 - NM55 - NM85 - NM05* NM005* NM17 NM37 NM47* NM NM07* GRIT SIZE - Abrasive Type Diamond Stones (DM) DM35* DM45* DM55* - DM85* - DM05* DM005* DM17* DM37 DM47* DM57* - DM87* - DM07* - - DM39* DM49* Additional stone sets available 2-4 weeks after receipt of order * Special Order Item - Contact Customer Service for Availability. HARD SOFT SC-B-HL Heavy-Duty Bronze Guides For use with H70 CBN/Borazon or Diamond Honing Stones when standard guides wear excessively. Also used for special finishing applications. (2 required per stone set used.) FOR A COMPLETE LISTING OF ALL MPS AND PORTABLE HONING TOOLS AND ACCESSORIES REFER TO SUNNEN BORE SIZING & FINISHING SUPPLIES CATALOG (X-SP-5500). 14

19 MPS Drive Shaft Adapters for Heavy-Duty Applications (GNR) MPSP Remote Feed Portahones DIAMETER RANGE MANDREL mm in. 2-STONES 3 STONES 4-STONES 5-STONES D IAMETER 25,15-26, MPSP-1000VA-NZ3X 3-MPSP-1000VA-NZ3X 4-MPSP-1000VA-NZ3X 5-MPSP-1000VA-NZ3X 26,72-28, MPSP-1062VA-NZ3X 3-MPSP-1062VA-NZ3X 4-MPSP-1062VA-NZ3X 5-MPSP-1062VA-NZ3X 28,32-30, MPSP-1125VB-NZ3X 3-MPSP-1125VB-NZ3X 4-MPSP-1125VB-NZ3X 5-MPSP-1125VB-NZ3X 29,90-31, MPSP-1187VB-NZ3X 3-MPSP-1187VB-NZ3X 4-MPSP-1187VB-NZ3X 5-MPSP-1187VB-NZ3X 31,24-34, MPSP-1250WB-NZ3X 3-MPSP-1250WA-NZ3X 4-MPSP-1250WA-NZ3X 5-MPSP-1250WA-NZ3X 34,40-38, MPSP-1375VWCNZ3X 3-MPSP-1375WB-NZ3X 4-MPSP-1375WB-NZ3X 5-MPSP-1375WB-NZ3X 37,60-41, MPSP-1500WD-NZ3X 3-MPSP-1500WD-NZ3X 4-MPSP-1500WD-NZ3X 5-MPSP-1500WD-NZ3X 40,80-44, MPSP-1625WD-NZ3X 3-MPSP-1625WD-NZ3X 4-MPSP-1625WD-NZ3X 5-MPSP-1625WD-NZ3X 43,94-47, MPSP-1750WE-NZ3X 3-MPSP-1750WE-NZ3X 4-MPSP-1750WE-NZ3X 5-MPSP-1750WE-NZ3X 47,12-50, MPSP-1875WE-NZ3X 3-MPSP-1875WE-NZ3X 4-MPSP-1875WE-NZ3X 5-MPSP-1875WE-NZ3X 50,29-53, MPSP-2000WF-NZ3X 3-MPSP-2000WF-NZ3X 4-MPSP-2000WF-NZ3X 5-MPSP-2000WF-NZ3X 53,47-57, MPSP-2125WF-NZ3X 3-MPSP-2125WF-NZ3X 4-MPSP-2125WF-NZ3X 5-MPSP-2125WF-NZ3X 56,64-60, MPSP-2250WF-NZ3X 3-MPSP-2250WF-NZ3X 4-MPSP-2250WF-NZ3X 5-MPSP-2250WF-NZ3X 59,82-63, MPSP-2375WG-NZ3X 3-MPSP-2375WG-NZ3X 4-MPSP-2375WG-NZ3X 5-MPSP-2375WG-NZ3X 62,99-66, MPSP-2500WG-NZ3X 3-MPSP-2500WG-NZ3X 4-MPSP-2500WG-NZ3X 5-MPSP-2500WG-NZ3X GENERAL NOTES Longer than 5-Stone Length Mandrels are available on special request. Contact Sunnen Customer Service Department or your local authorized Sunnen Distributor. AAdditional stone sets available 2-4 weeks after receipt of order. 15

20 SUNNEN MPS MODULE HONING TOOL SYSTEM NOTES 16

21 MPS TOOLING SELECTION GUIDE WORKSHEET MACHINE INFORMATION Make: Model: Stroke Length: Spindle Speed: Fixture Type: Type Table: Feed Type: Coolant Type / Mix: PART INFORMATION Material: Material Hardness: Rough Bore Size: Bore Condition: Finish Bore Size: Finish Tolerance: Finish Required: Open / Blind Bore: Bore Length: Part OD: Part Deviations: Part Geometric: SELECT Hone Head Type: Body Size: Shank Size: Driveshaft Driveshaft OD: Shank End: Adapter Maximum OD: Feed: Slotted Type Tool / Flange Type Tool / Special Stoneholder: Flatback / Angleback / Tandem Length: Socket End: Type: Drive Adapter / Adjusting Head Adapter Shank: Morse Taper Brake Reversing Key Handwheel Palmwheel Abrasive Size: Grit Type: Grit Size: Bond: Remarks: SUNNEN PRODUCTS COMPANY 7910 MANCHESTER AVENUE ST. LOUIS, MO 63143, U.S.A. PHONE: PRINTED IN U.S.A COPYRIGHT SUNNEN PRODUCTS COMPANY 2004, ALL RIGHTS RESERVED GH-2100

22 SUNNEN MPS MODULE HONING TOOL SYSTEM NOTES 18

23 Premium Honing Oils & Coolants Sunnen offers the right honing oil or water base coolant for virtually any honing application. Our premium line of honing oils and coolants, developed by Sunnen specifically for honing applications, will help deliver superior cutting rates and produce the lowest overall honing cost per part. Bore Gages Shops around the world know the best way to check the accuracy of honed parts is with Sunnen bore gages. We offer two styles and dozens of models to meet your specific bore sizes and applications, all robustly designed for continuous use on the floor shop. Typically, honing lubricant cost per part is less than one-tenth of one percent of the total. Yet, a slight decrease in cycle time or a decrease in abrasive consumption resulting from a better lubricant repays the cost of premium honing oil many times over. Your investment in top-quality Sunnen honing oils, saturated with surface active agents, provides the extreme lubricity that allows you to use higher honing pressure and harder abrasives for faster, more profitable cutting rates. Some honing applications produce better results using one of Sunnen s water base coolants. You can rely on your Sunnen Field Engineer or our Sunnen Technical Centers to advise you whether Sunnen honing oil or water base coolant is best for your specific application. The Sunnen PG Bore Gaging System is a unique mechanical system (gage and setting fixture) that makes I.D. gaging simple, reliable and economical. No need to buy and maintain costly master rings and air gage probes. Both gage and setting fixture are built tough for everyday use, making them ideal for bore inspection during production. Sunnen s Dial Bore Gages offer foolproof setup with Sunnen Setting Fixtures eliminating the need for ring gages, micrometers or jo blocks. These gages are easy to use, fast, durable, and accurate.

24 Call Sunnen Customer Service Toll-Free (USA) at or contact your Sunnen field engineer for fast service on Sunnen GH brand honing machines, abrasives and tooling For customers outside the USA contact your authorized Sunnen distributor visit SUNNEN WORLDWIDE A Legacy of Excellence since Sunnen Products Company World Headquarters St. Louis, MO USA Phone Fax Toll Free sunnen@sunnen.com Switzerland Sunnen AG Phone Fax info@sunnen.ch Italy Sunnen Italia S.r.l. Phone Fax sunnen@sunnenitalia.com France Sunnen SAS Phone Fax info@sunnen.fr UK Sunnen Products Ltd. Phone Fax hemel@sunnen.co.uk Poland Sunnen Polska Sp. z o.o. Phone Fax sunnen@sunnen.pl Sunnen reserves the right to change or revise specifications and product design in connection with any feature of our products contained herein. Such changes do not entitle the buyer to corresponding changes, improvements, additions, or replacements for equipment, supplies or accessories previously sold. Information contained herein is considered to be accurate based on available information at the time of printing. Should any discrepancy of information arise, Sunnen recommends that user verify the discrepancy with Sunnen before proceeding. Russia Sunnen RUS Phone Fax sunnen@sunnen-russia.ru Czech Republic Sunnen s.r.o. Phone Fax sunnen@sunnen.cz China Shanghai Sunnen Mechanical Co. Ltd. Phone Fax shsunnen@sunnensh.com Sunnen and the Sunnen logo are registered trademarks of Sunnen Products Company 2009 Sunnen Products Company Printed in USA GH-281B 9/09 - POD