MXE32P Profiled Rail Bearing Screw-Drive Actuators 32mm (1-1/4 inch) Series

Transcription

1 S Parts Sheet MXEP Profiled Rail Bearing ScrewDrive Actuators mm (/ inch) Series Models: MXEP MXEP MXEP MXEPSN0 MXEPSN0 7b _0_MXE a Parts Listing A/R= As Required 0 MXES ITEM CONFIG. CODE DESCRIPTION RTBMXE Replacement Tube (800) A/R A/R A/R A/R A/R 80 Head 000 Bearing 007 Retaining Ring 00 Sleeve 00 Washer 7 00 Lock Nut Band Clamp Screw Set Screw 000 Screw Lock Nut 80 Cover Plate SN0 SN0 SK or SM _, indicate stroke length in inches or millimeters Length of connecting shaft varies by motor type and size, indicate motor code here Solid Nut Bracket Assembly available to order for replacement. Contact the Factory. Parts included in Nut Bracket Assembly. Parts included in Repair Kits. (RKMXEPSK or SM _, indicate stroke length in inches or millimeters) Bearing Blocks and/or Bearing Rail purchased before Oct., 0 are NOT compatible with current Bearing Blocks and Bearing Rails purchased after Oct., 0. MXES ITEM CONFIG. CODE DESCRIPTION 00 Screw RLSAMXE Leadscrew,.7, BN(L)08, BN(L)08SK LMI LMI, Frame (800) A/R A/R RLSAMXE Leadscrew,.7, BN(L)08, BN(L)08SK RP RP, Frame (80) A/R A/R RLSAMXE Leadscrew,.7, BN(L)08, BN(L)08SK RP RP, Frame (80) A/R A/R RLSAMXE Leadscrew,.7,, LMI, SK LMI Frame (80) A/R RLSAMXE Leadscrew,.7,, RP, SK RP Frame (80) A/R RLSAMXE Leadscrew,.7,, RP, SK RP Frame (80) A/R RLSAMXE Leadscrew,.7, SN0, LMI, SN0SK LMI Frame (80) A/R RLSAMXE Leadscrew,.7, SN0, RP, SN0SK RP Frame (807) A/R RLSAMXE Leadscrew,.7, SN0, RP, SN0SK RP Frame (808) A/R RLSAMXE Leadscrew,.7, SN0, LMI, SN0SK LMI Frame (87) A/R RLSAMXE Leadscrew,.7, SN0, RP, SN0SK RP Frame (88) A/R RLSAMXE Leadscrew,.7, SN0, RP, SN0SK RP Frame (89) A/R 8900 Nut Bracket Assy, Nut Bracket Assy, SN Nut Bracket Assy, SN Nut Bracket Assy, SN0 SN0 Tolomatic URL: help@tolomatic.com Fax: (7) Toll Free: 80087

2 Profiled Rail Bearing ScrewDrive Actuators MXEP Parts Sheet #800007_0_MXEP_P Parts Listing Continued Drawing repeated for reference 7b a 7 A/R= As Required Assembly and Disassembly Instructions 0 GENERAL CYLINDER DISASSEMBLY INSTRUCTIONS Begin with a clean work area. Be sure all replacement parts present and have no visual damage or defects. The following tools are recommended for proper disassembly and assembly. SAE Hex Wrench Set Metric Hex Wrench Set Torx bit set Metric Socket Set SAE Socket Set. DUST BAND AND CARRIER REMOVAL. Position the actuator with the Dust Band () facing up. Remove the Band Clamps (8) from both Heads () of the actuator by removing Screws () and backing out the Center Set Screw (0) a couple turns. Carefully lift the Dust Band () from the slot in each Head () and remove any Shims (9) located under the Band () in the Head slot. Retain the shims for reassembly. Remove Screws () to release the Carrier () from the Nut Bracket (). Slide the Carrier () clear of the Nut Bracket (). Remove Nut Bracket End Caps () from both ends of the Nut Bracket (). The Dust Band () can now be removed from the actuator. NOTE: If removal of the Bearing Rail (7a) or Bearing Blocks (7b) is necessary, contact the factory prior to removal for specific instructions.. LEADSCREW SUBASSY REMOVAL. On the NonDrive End of the actuator remove the Screws () and remove the Cover Plate () and the Hex 0 MXES ITEM CONFIG. CODE DESCRIPTION 7 80 Spacer 80 Solid Nut Spacer 8 80 Ball Nut Spacer SN0 SN Bumper 0 NMBMXE New Magnet Band Kit (809) After Config. Code add: ( magnet strips included) SK (stroke length in inches) or NDBMXE New Dust Band (808) SM (stroke length in mm) 80 Carrier (metric) 8 Carrier (inch) 9000 Screw CONFIG. CODE DESCRIPTION MXES SN0 SN0 ITEM 000 Screw NNRMXE New Nut Rail Kit (80) After Config. Code add: 7a Replacement Bearing Rail SK (stroke length in inches) or SM (stroke length in mm) 7b NPRMXEP add DW for Dual Carrier add BB for optional Bearing Blocks 8 80 SHCS A/R A/R A/R A/R A/R Shim,.00 Thick 80 Shim,.00 Thick 807 Shim,.00 Thick 0, 8007 Band Ramp, 800 End Cap 0008 Screw 809 Wiper SK or SM _, indicate stroke length in inches or millimeters Length of connecting shaft varies by motor type and size, indicate motor code here Solid Nut Bracket Assembly available to order for replacement. Contact the Factory. Parts included in Nut Bracket Assembly. Parts included in Repair Kits. (RKMXEPSK or SM _, indicate stroke length in inches or millimeters) Bearing Blocks and/or Bearing Rail purchased before Oct., 0 are NOT compatible with current Bearing Blocks and Bearing Rails purchased after Oct., 0. Nut () from Leadscrew (). Remove Screws (9) from both Heads (). Remove the NonDrive End Head () and the Drive Head/Leadscrew assembly. If necessary, the Nut Bracket Assembly () can now be removed from the Leadscrew () and the Band Ramps (0) may also be removed from the Nut Bracket Assembly () if required. Ball Nut style: Caution is required if removal of the Nut is necessary. Contact the factory for available parts and procedures. Plastic Nut style: Plastic Nuts are factory pinned into the Nut Bracket and cannot be removed. If Nuts are worn, a new Nut Bracket Assembly () must be ordered. If Drive End Head () and Bearing () must be removed from the Leadscrew (), contact the factory prior to removal for specific instructions. GENERAL CYLINDER ASSEMBLY INSTRUCTIONS. INSTALL LEADSCREW ASSEMBLY AND CARRIER. Install the Band Ramps (0) to the Nut Bracket () with Screws (). From the Drive End, install the Head/Leadscrew/Nut Bracket assembly into the Tube () making sure the Bearing Rail (7a) is oriented on the left side of the Tube (). With the Bumper (9) and Nut Spacer (8) in place, position the NonDrive End Head () over the Leadscrew Bearing () and loosely install Screws (9) into the Head (). Install the Drive End Screws (9) loosely into the Drive End Head ().. INSTALL DUST BAND AND CARRIER. Install the Dust Band () through the Nut Bracket () and install the End Caps () onto the Nut Tolomatic URL: help@tolomatic.com Fax: (7) Toll Free: 80087

3 S Parts Sheet #800007_0_MXEP_PS MXEP Product Featured Reverse Parallel Options Parts Bracket (). Position Carrier () over the Bearing Blocks (7b) and the Nut Bracket () and install all Fasteners () and leave them loose at this time. By hand, load the Carrier () to keep it tight down on the surface of the Bearing Blocks (7b) and tighten the CarriertoNut Bracket Fasteners (). Tighten the CarriertoBearing Block Fasteners ().. PERFORM HEAD ALIGNMENT AND FINAL ASSEMBLY. NOTE: Custom tooling is used at the factory to align the Heads () to the Tube () to maintain parallelism between the top of the Head () and top of the Tube (). This is critical to performance and longevity of the Dust Band (). In the following steps it will be necessary to measure parallelism between the Head () and Tube (). Move Carrier Assembly () to Drive End of Tube () and tighten one of the Head Bolts (9). Support the actuator on the Tube () such that the Head () is free to float while tightening the Head Fasteners (9). Move Carrier Assembly () to NonDrive End of Tube () and tighten these Head Bolts (). Move Carrier Assembly () back to the DriveEnd of Tube () and loosen the Fastener (9) that was previously tightened and then tighten all Head Fasteners (9 & ). Apply Loctite to Hex Nut () and thread onto the Leadscrew () and torque to 8 inlbs. Install Cover Plate () with Screws ().. INSTALL BAND CLAMPS. Examine the interface between the Dust Band () surface of the Tube () and the clamping surface of each Head (). This should be flush. It may be necessary to install Shims (9) in the pocket of the Head () in order to make flush. Position the Carrier () near the Drive End. Position the Band () in the pocket over any previously installed Shims (9) and install the Band Clamp (8) with the two Cap Screws (). Lastly, tighten down the Center Set Screw (0). Position the Carrier () near the NonDrive End and repeat the steps to install the other Band Clamp (8). REVERSE PARALLEL DISASSEMBLY INSTRUCTIONS. Remove End Caps (). Release tension on belt by breaking loose the Motor Fasteners (7).. Remove RP Cover (9).. The Belt () can now be removed and the Motor can be removed as well.. Remove both Drive Pulley () and Driven Pulley () from their respective shafts.. Remove the RP Case (9) from the Head () by removing the RP Case (9) to Head Fasteners (8). REVERSE PARALLEL ASSEMBLY INSTRUCTIONS NOTE: Apply Loctite # to all fasteners upon installation. Install RP Case (9) to the Head () with Cap Screws (8). Do not fully : RATIO : RATIO MRVx MRSX MRS, MRS MRVx MRSX MRS, MRS ITEM PART NO. DESCRIPTION 8 09 Screw (metric) 00 Lock Screw (metric) Frame Cover 008 Frame Cover Radial Bearing 00 Timing Belt 00 Timing Belt 07 Clamp Collar 0007 Clamp Collar 09 Pulley 000 Pulley 0098 Pulley 0 Pulley 09 Pulley 00 Trantorq,.0 Bore 00 Trantorq,.0 Bore Screw (metric) Frame Motor Plate 0007 Frame Motor Plate Frame Housing 0008 Frame Housing 0 00 SelfTapping Screw Frame End Cap 000 Frame End Cap tighten the Fasteners (8) at this time and verify that the RP Case (9) can move with respect to the Head ().. Temporarily install the Cover (9) with Bearing (0), onto the RP Case (9) positioning the bearing over the Leadscrew shaft. Hold the Cover in place while tightening two of the Screws that hold the RP Case (9) to the Head.. Remove the Cover (9) and finish tightening all Fasteners (8) attaching the RP Case (9) to the Head ().. Install the Motor to the RP Case (9) with Fasteners (7). Do not tighten the Fasteners (7) at this time.. Install the Driven () and Drive Pulley () as needed. Tighten each Pulley ( & ) to its shaft with either Trantorque ( or ) or Collar Clamp (). If Trantorque ( or ), utilize torque wrench to apply 7 inlbs.. Locate the Belt () over the Pulleys ( & ). 7. Verify that there is clearance between the inside of the RP Case (9) and each Pulley ( & ). Verify that the Pulleys ( & ) are aligned to each other. 8. Position the Cover (9) in mating slot of the RP Case (9) and install the Socket Head Cap Screw (8) to hold in place. Take care not to over tighten. If the Cover (9) is deflected it can interfere with the Leadscrew (). 9. Tension the Belt () by pulling the Motor away from the drive shaft with appropriate force from chart below while the actuator is oriented in a position such that weight of the Motor is not either directly adding or subtracting belt tension. Tighten the Motor Fasteners (7) while this force is applied to the Motor. Smallest Shaft Diameter Tension Force.8 to. 0 lbs >. to.0 0 lbs >.0 0 lbs *The smaller of the actuator drive shaft or the motor shaft. 0. Install both End Caps () with the Screws (0) to finalize assembly. Tolomatic URL: help@tolomatic.com Fax: (7) Toll Free: 80087

4 Optional Parts MXEP Parts Sheet #800007_0_MXEP_P InLine Mounting Options Parts 7 With Gearhead MRVx MRVx, MRSx MRS, MRS MRVx, MRSx MRS,MRS MRS ITEM PART NO. DESCRIPTION 009 Motor Spacer 0097 Motor Spacer 00 Motor Spacer 0 Motor Spacer 900 Dowel Pin 0 Screw (metric) 0 Screw (metric) 9000 Screw (metric) 0 Screw (metric) 0 Screw (metric) 00 Covers Coupler 00 Coupler 009 Coupler 090 Coupler Tolomatic URL: help@tolomatic.com Fax: (7) Toll Free: 80087

5 S Parts Sheet #800007_0_MXEP_PS MXEP Product Featured Actuator Options Parts ITEM PART NO. DESCRIPTION 8908 Tube Clamp Mount Kit 800 Tube Clamp Mounting Plate Kit for Frame Motor 8907 Mounting Plate Kit for Frame Motor 800 Tube Clamp 0 Screw (metric) 800 Mounting Plate for Frame Motor 80 Mounting Plate for Frame Motor Auxiliary Carrier Assy (metric) 89 Auxiliary Carrier Assy (inch) Tube Clamp Mount Kit contains tube clamps. Mounting Plate Kit contains tube clamps, mounting plate, and fasteners. TO ORDER SERVICE PARTS SWITCHES: Switches for MXE include retained mounting hardware and are the same for all actuator sizes and bearing styles ITEM Config. Code Lead Normally Sensor Type 9 SWMXE R Y m (97 in) 0 SWMXE R K Quickdisconnect Open Reed 9 SWMXE N Y m (97 in) 0 SWMXE N K Quickdisconnect Closed Reed 9 SWMXE T Y m (97 in) 0 SWMXE T K Quickdisconnect 9 SWMXE K Y m (97 in) 0 SWMXE K K Quickdisconnect 9 SWMXE P Y m (97 in) 0 SWMXE P K Quickdisconnect 9 SWMXE H Y m (97 in) 0 SWMXE H K Quickdisconnect Open Open Closed Closed Solid State PNP Solid State NPN Solid State PNP Solid State NPN NOTE: When ordering Quickdisconnect mating female connector is included ORDERING REPAIR KITS Repair kit includes: dust band, end caps, wipers The part number for a repair kit begins with RK followed by model, actuator size, bearing type, and stroke length (SK = inch/us Standard, SM = metric) (NOTE: If unit has an auxiliary carrier also include DC and distance between carrier centers) REPAIR KIT MODEL ACTUATOR SIZE BEARING TYPE STROKE METRIC STROKE LENGTH AUXILIARY CARRIER DISTANCE BETWEEN CARRIERS RK MXE P SM007.0 DC.9 Tolomatic URL: help@tolomatic.com Fax: (7) Toll Free: 80087

6 Switch Diagrams MXEP Parts Sheet #800007_0_MXEP_P SWITCH WIRING DIAGRAMS AND LABEL COLOR CODING (CE and RoHS Compliant) RY RK REED OPEN OPEN or OPEN TY TK SOLID STATE OPEN PNP OPEN PNP (SOURCING) BLK KY KK SOLID STATE OPEN NPN OPEN NPN BLK (SINKING) NY NK REED CLOSED CLOSED or CLOSED PY PK SOLID STATE CLOSED PNP CLOSED PNP (SOURCING) BLK HY HK SOLID STATE CLOSED NPN CLOSED NPN (SINKING) BLK QUICK DISCONNECT MALE PLUG PINOUT BLACK () E () BROWN () # QUICK DISCONNECT FEMALE SOCKET PINOUT BLACK () BROWN () E () Switches for MX: Include retained mounting hardware In slot, sit below extrusion profile Same for all sizes and bearing styles SWITCH INSTALLATION AND REPLACEMENT Insert switch Tolomatic Rotate switch Tolomatic Secure switch Tolomatic Place switch in side groove on tube at desired location with "Tolomatic" facing outward. While applying light pressure to the switch, rotate it such that the switch is halfway in the groove. Maintaining light pressure, rotate the switch in the opposite direction until the switch is fully inside the groove with "Tolomatic" visible. Reposition the switch to the exact location and lock the switch securely into place by tightening the screw on the switch. SWITCH DETECTION POINT DETECTION POINT SOLID STATE DETECTION POINT REED. [8]. [] Dimensions in inches [brackets indicate dimensions in millimeters] 800 County Road, Hamel, MN Help@Tolomatic.com Phone: (7) Fax: (7) Toll Free: Information furnished is believed to be accurate and reliable. However, Tolomatic assumes no responsibility for its use or for any errors that may appear in this document. Tolomatic reserves the right to change the design or operation of the equipment described herein and any associated motion products without notice. Information in this document is subject to change without notice. Tolomatic URL: 07 Tolomatic help@tolomatic.com Fax: (7) Toll Free: 80087