Penobscot 14 Building Log
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1 Penobscot 14 Building Log Date July 26, 2004 Duration Activity plane jig boards July 27, 2004 July 28, 2004 cut jig boards cut frame boards, assemble jig July 29, hr assemble jig August 2, 2004 assemble jig August 10, 2004 August 11, 2004 assemble frame (7-0 part of 9-4) assemble frame (9-4) August 15, 2004 August 16, 2004 assemble frame (4-8), cut bulkheads plywood stem template August 17, 2004 August 27, 2004 stem and transom templates center stem section and transom template August 28, 2004 August 29, 2004 trim center stem, make outer stem sections, glue, bulkhead frames glue bulkheads to frames, cut transom frame pieces August 30, 2004 August 31, 2004 make half laps, glue transom frame, flush trim bulkhead frames layout stem bevel hr (Total 34.0 hr) September 1, 2004 plane first stem bevel September 2, 2004 plane second stem bevel, flush trim transom September 3, 2004 stem shoulder, stem notch in 2-4, file rounds from 2-4 & 11-8 September 4, 2004 transom frame, cut 2-4 & 11-8 frame pieces, cut hatch openings September 5, hr make hatch spacers, blanks & sills, glue-up, make & install cleats September 6, 2004 sand transom, bulkheads & hatches, assemble 2-4 & 11-8 frames September 7, 2004 cleats on 2-4 & 11-8, stem notch for jig, put frames on jig September 9, 2004 brace 4-8 frame, tune notch for stem in 2-4 bulkhead September 10, 2004 rip keel and two stringers, futz with frame to no real effect September 14, 2004 attach keel to frame, bevel transom and attach to keel September 15, 2004 detach keel, make and glue-up keel addition September 17, hr cut c'b'd slot in wrong spot! rip new keel, dry fit, glue-up September 19, hr cut c'b'd slot, round over keel and stem edges, sand, glue-up September 21, 2004 make transom knee September 24, 2004 rip sheer clamps, test fit one September 25, 2004 screw sheer clamps to cleats September 26, hr cut sheer-stem contact, transom notches, glue-up, fit top two stringers September 28, 2004 notch top two stringers, rip remaining stringers from stock, cleat next two September 30, 2004 stringer work hr (Total 81.5 hr) October 3, 2004 October 5, hr stringer work stringer work October 6, 2004 October 8, 2004 stringer work, done with initial fit stringer round over & sanding (8) October 9, 2004 October 10, 2004 stringer round over & sanding (2), glue & screw stringers rip white oak, resaw outer stem laminations, sand, dry fit October 11, 2004 October 12, 2004 scribe keel centerline and keel bevel line glue-up stem laminations October 13, 2004 October 14, 2004 cut stringers off at transom, take a few licks at keel bevel plane keel bevel, mess with garboard stringers at transom October 15, 2004 plane keel bevel, more messing with garboard stringers at transom hr (Total hr) take a 3 month long nap...
2 Date January 30, 2005 Duration Activity dimension lumber and ply for rudder blade, stock, and c'b'd, glue-up February 3, 2005 February 4, 2005 layout rudder blade, rudder stock, and c'b'd rough cut rudder blade, rudder stock, and c'b'd, start edge shaping February 5, 2005 February 6, 2005 edge shape rudder blade and c'b'd, spokeshave bevels on blade spokeshave bevels on c'b'd February 7, 2005 February 8, 2005 fine shape rudder blade & c'b'd, layout & rough cut rudder stock core rudder stock core tuning, dry fit with outer stock & blade February 9, 2005 February 10, 2005 resaw tiller stock for laminating, construct jig, dry fit sand rudder blade & c'b'd, plane tiller stock & adjust jig, glue-up February 11, 2005 February 12, 2005 rip mast wood, glue-up prep (+1 hr thinking about how to best use wood) more mast glue-up prep, glue-up mast, shape tiller except tenon February 13, 2005 February 14, 2005 finish sand c'b'd, fiberglass one half of c'b'd trim excess glass from c'b'd, fiberglass other side, some tiller work February 16, 2004 February 17, 2005 glue-up rudder stock, sand c'b'd, prep mast blank for sizing set up and rip mast to square shape February 18, 2005 February 19, 2005 edge shape rudder stock assembly and mating edges on rudder practice piece, then rip mast into octagon February 20, 2005 February 21, 2005 taper mast, do one half of 16-faceting finish 16-faceting, begin 32-faceting February 23, 2005 finish 32-faceting, begin sanding 80 grit February 26, hr rip boom & yard, rip to octagons, taper yard, take yard to 32 facets February 27, 2005 take boom to 32 facets, sand 80 grit yard & boom February 28, 2005 round over yard ends, boom end, and mast top hr (Total hr) March 5, hr begin cutting mast tenon, dozuki saw slips and cuts hand, go get 4 stitches March 7, 2005 cut tenon, layout boom jaws, make pair, decide they're wrong, make new set March 9, 2005 cut flats on boom for jaws March 12, 2005 cut tenon on tiller, fit to rudder stock (yes, four hours) March 13, 2005 centercase make pattern, rabbet and rip logs March 14, 2005 centercase dimension, rabbet, and rip top rails, rough shape spacer pieces March 15, 2005 centercase futz with pattern, cut ply, cut foreward angles on logs and tops March 16, 2005 centercase drill and screw logs and tops March 20, 2005 centercase shape forward spacer, drill and screw March 21, 2005 centercase shape aft spacers, cut case to length, trim ply flush, dry fit March 23, 2005 centercase dimension cap, cut slot with router, thickness trim bits, admire March 25, 2005 centercase cut and fit trim pieces March 26, 2005 plane keel bevel amidships March 27, 2005 keel bevel and stringer work at bow March 28, 2005 keel bevel at stern getting there! need a power planer... March 29, 2005 finish keel bevel at stern, start bevels at transom March 30, 2005 finish transom bevels 3 (Total hr) April 5, 2005 April 6, 2005 glue cracked stringer, make beefy fillets on two bottom stringers at bow dimension and prep mahogany for solid transom (ply conservation) April 7, 2005 April 9, 2005 glue up transom blank flatten blank (sort of), rough cut to shape, glue transom blank to frame April 14, 2005 April 17, 2005 bevel garboard land on transom, make cardboard & lauan garboard pattern cut garboard A blanks, scarf, complete dry fit aft piece and partial fit fore April 18, 2005 April 20, 2005 finish dry fit fore garboard piece, trim, glue-up A plane g'b'd keel edge, cut g'b'd B blanks & next pattern, ply supply worries April 21, 2005 April 22, 2005 scarf and dry fit garboard B pieces remove and trim garboard B pieces, glue-up April 23, 2005 April 24, 2005 flush trim g'b'd A all & g'b'd B aft, rip & glue-up reverse bevel pieces aft planing: stem & keel flats fore & aft, one reverse bevel, flush trim g'b'd B
3 April 25, 2005 April 27, 2005 plane g'b'd B reverse bevel plane plank bevel April 28, 2005 April 29, 2005 cut g'b'd A gain, dry fit foreward A2 plank section dry fit aft A2 plank section April 30, 2005 butcher another gain, futz w/ transom bevels, cut & scarf fore B2 blank 4 (Total hr) May 1, 2005 cut & scarf aft B2, dry fit both (too cold for epoxy!), make fore A3 pattern May 2, 2005 May 4, 2005 glue-up A2 & B2 planks, clean up rout A2 & B2 edges, start bevel on A2 May 5, 2005 May 6, 2005 finish aft bevel on A2, fit aft A3 plank section cut A2 gain, rough cut & scarf fore A3 plank, bow fillets for stringers May 7, 2005 May 8, 2005 dry fit fore A3, cut & scarf & dry fit aft B3, glue-up A3 plank cut B2 gain, cut & scarf & dry fit fore B3 May 9, 2005 May 11, 2005 glue-up B3 blank, start fore A4 pattern rout B3 edge, plane A3 bevel, cut A3 gain, futz with fore A4 pattern May 12, 2005 May 13, hr finish fore & aft A4 patterns, cut blanks & scarf & dry fit fore and aft A4 plane B3 bevel, cut B3 gain May 14, 2005 May 15, 2005 cut, scarf & fit fore B4, glue-up A4 plank cut, scarf & fit aft B4 May 22, 2005 glue-up B4 plank May 24, 2005 rout A4 & B4 edges, work on A4 & B4 bevels, make aft A5 pattern May 25, 2005 cut, scarf & fit aft A5, cut A4 gain, make fore A5 pattern May 26, 2005 cut, scarf & fit fore A5, rout c'b'd slot in hull May 27, 2005 cut, scarf & fit aft B5 May 28, 2005 cut B4 gain, cut, scarf & fit fore B5 May 29, 2005 more transom bevel, glue-up A5 & B5 planks May 30, 2005 rout A5 & B5 edges, bevel work May 31, 2005 finish A5 bevel, cut A5 gain, make fore A6 pattern, cut, scarf & fit fore A6 6 (Total 29) June1, 2005 make aft A6 pattern, cut, scarf & fit aft A6 June 2, 2005 glue-up A6 plank, finish B5 bevel June 3, 2005 cut B5 gain, cut, scarf & fit for B6 June 4, 2005 cut, scarf & fit aft B6 June 5, 2005 glue-up B6 plank June 6, 2005 rout A6 & B6 edges, finish transom edge, finish keel flat 1 (Total hr) July 1, hr fill screw holes, sand, do it again, dimension keel piece, sand various bits July 2, 2005 sand filler, refill July 4, hr sand filler, work on outer stem July 5, 2005 finish outer stem except for scarf July 6, 2005 July 7, hr spile and shape deadwood, plane stem & deadwood scarfs, start final fitting final shaping of outer stem & deadwood, glue-up results in a nice S-curve... July 9, 2005 July 11, 2005 fairing plank scarfs, etc., more filler, start cradle more fairing, filler, more cradle work July 12, 2005 July 13, 2005 more fairing, finish cradle finish sanding, seal hull with first coat of epoxy July 14, 2005 July 15, 2005 sand, recoat hull ready cradle, turn hull July 17, 2005 July 18, 2005 disassemble building jig, install temporary thwarts, remove frames, sand sanding... July 19, 2005 July 20, 2005 sanding, seal hull interior with first coat of epoxy (quite painful) sanding, seal hull interior with second coat of epoxy (even more painful) July 21, 2005 July 22, 2005 level cradle, mark aft seat riser positions cut & fit aft seat risers, glue-up
4 July 23, 2005 July 24, hr cut & fit 3 of 5 fore seat risers (damn the stringers!), glue-up cut, fit & glue other 2 fore seat risers, aft seat pattern, cut & fit aft seat July 25, 2005 July 26, 2005 fore seat pattern, cut & fit fore seat (damn the stringers!) & fore molding bit install thwart & side seat risers (there were some issues...) hr (Total hr) August 1, 2005 August 3, 2005 epoxy sealing various bits epoxy sealing various bits August 6, 2005 August 7, hr install temporary thwart, dimension seat lumber, cut sides to length, scribe fit side seats (damn the stringers!), remake cleats, dimension girders & trim August 8, 2005 August 10, 2005 cut & fit slots in side seat cleats for girders, finish rear seat trim piece aft thwart pattern, make hatch clamps August 11, 2005 August 12, 2005 cut & fit aft thwart mark fore thwart riser positions, cut & fit risers (damn the stringers!) August 15, 2005 August 16, 2005 glue & screw fore thwart risers fore thwart pattern, cut & fit fore thwart, flail at a knee (damn the stringers!) August 17, 2005 August 26, 2005 start another knee for aft thwart (damn the stringers!) finish aft thwart knee, fit a fore thwart knee (damn the stringers!) August 27, 2005 August 28, 2005 finish knees, (damn the stringers!), start ledgers for mast partner finish ledgers, fit mast partner, add more aft seat supports, seal some bits August 29, 2005 glue-up fore and aft seats, dimension oarlock chock lumber August 30, 2005 sand & seal fore & aft seats, glue-up fore seat trim piece 4 (Total 42) September 1, hr make oarlock chocks, drill and screw all chocks, knees, seats, etc. September 3, 2005 make pattern for centercase spiling September 4, 2005 fit centercase, cut aft end to shape, make additional trim pieces September 11, hr disassemble interior bits, sanding... September 15, 2005 sanding... September 16, 2005 sanding and grain sealing... September 17, 2005 sanding and grain sealing... September 18, hr sanding, grain sealing, varnishing, begin centercase glue-up September 20, 2005 sanding and sealing... September 21, 2005 sanding and varnishing... September 23, 2005 sanding and varnishing... September 24, hr sanding and varnishing... September 25, 2005 sanding and varnishing... September 27, hr sanding and varnishing (a dust and bristle disaster)... September 29, 2005 sanding and varnishing... September 30, 2005 sanding and varnishing hr (Total 48) October 1, 2005 glue-up foreward thwart, chocks, partner cleats, and glue halves of ctrcase October 2, 2005 October 3, 2005 continue centercase sanding and glue-up round some edges on centercase, sand and seal with epoxy October 4, 2005 October 5, 2005 October 6, 2005 October 7, 2005 October 8, 2005 October 9, 2005 prep for aft thwart, side benches, and centercase glue-up glue-up aft thwart, side benches, and centercase October 10, 2005 October 11, 2005 shape and sand centercase cap and last trim piece, glue-up taper plug counterbores and flush trim hr (Total 50) March 26, 2006 mill some rail caps April 2, 2006 put bevel on transom, mill some pieces for oarlock caps and quarter knees
5 April 4, 2006 April 6, 2006 futz with a quarter knee futz with other quarter knee, finish both April 8, 2006 April 9, 2006 start breasthook, work with gunwales fit breasthook, rough shaping April 10, 2006 April 14, 2006 final shaping breasthook glue up breasthook & quarterknees April 15, 2006 April 16, 2005 glue up gunwale glue up gunwale April 22, 2005 April 23, hr April 24, 2006 April 25, 2006 April 26, 2006 April 27, 2006 April 28, 2006 April 29, 2006, stem head April 30, 2006 mill stock for badges, make mast step block, attach sheer strake moldings hr (Total hr) May 1, 2006 shape moldings, chop out and replace unfair 3' section at stbd bow <grrr> May 2, 2006 make and fit badges May 4, 2006 glue-up badges & mast step block, fairing compound for stem head, etc May 5, 2006 sanding May 6, 2006 sanding, fill nail holes on sheer strip May 7, 2006 sanding, grain sealing May 8, 2006 sealing May 9, 2006 oars May 10, 2006 oars May 11, 2006 oars May 12, 2006 oars May 13, 2006 oars May 14, 2006 pintle mortises in rudder stock May 15, 2006 futzing with pintles, gudgeons, tiller, rudder May 16, 2006 oars May 17, 2006 oars, hatch knobs May 18, 2006 futzing, gluing, and filling small bits May 19, 2006 blocks May 20, 2006 blocks May 21, 2006 sanding, varnishing May 22, 2006 sanding, varnishing May 23, 2006 sanding, varnishing May 24, 2006 sanding, varnishing, boom work May 25, 2006 sanding, varnishing, boom work, make support frame for dolly May 26, 2006 May 27, hr cut hole for mast partner, futz with mast fit mount rudder to transom, finalize mast fit, finish mast partner, turn May 28, 2006 May 29, 2006 mast collar and slot for sheave glue up boom jaws and cheeks, mast collar May 30, 2006 May 31, 2006 seal spars, sand hull sanding, fairing 7 (Total hr) June 1, 2006 June 2, hr painting painting, sanding June 3, 2006 June 4, hr painting, varnishing, sanding painting, varnishing, sanding June 5, 2006 June 6, 2006 cleats painting, sanding
6 June 8, 2006 June 10, 2006 painting varnishing, rope fender June 11, 2006 June 12, 2006 cleats, blocks, etc. blocks, brass half oval, rope fender June 13, 2006 June 14, 2006 bow eye, half oval, futz with trailer varnishing, half oval, put boat on trailer (doesn't fit), drill for oarlocks June 15, 2006 June 16, 2006 varnishing, drill for cleats on rails, install locks & cleats, leather an oar varnishing, leather another oar, rope grommets & whipping for blocks June 17, 2006 June 18, hr trailer work, rigging, install centerboard & hatch covers, oil leathers, etc. Father's Day launched! (Total hr) June 19, 2006 knots for oar buttons
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