Hardware installation plan

Transcription

1 Hardware installation plan WICLINE evo PSK-OZ for Parallel sliding tilt hardware without force control up to 160 kg

2 Contents dmissible format sizes, bbreviations...3 Important indications.... Packing units...5 Fittings...6 Sash preparation....7 Cutting connecting rods to size...8 Installation of central locking...9 Mounting of running carriages, parallel alignment of running carriages Mounting of handle, locking pieces, tilt lock bearings and sash centering guide Mounting of guide rail, roller rail, retaining rail on top and guiding stay Hanging sash.... Installation of guide block, horizontal sash alignment....1 lignment of support arms, running carriage safety device, installation of buffers Setting of overrebate height, fastening of sash centering guide, assemble covers for running carriages...16 Vertical section, horizontal section window handle Sections window handle Templates and tools Pattern of drilling for stay connecting profile Pattern of drilling for running carriage Mounting of guide rail Mounting of roller rail...23 Deactivation of running carriage safety device...2 Mounting guide block...25 R DIN EN Right (right-opening) R* L DIN EN Left (left-opening) Valid are the respective documents of our WICON programm. See Important information. Certified in accorance with DIN EN ISO9001:2008 The figures within this fitting installation plan refer to DIN EN Right. For versions acc. to DIN EN Left, measures have to be applied correspondingly Subject to alterations.

3 dmissible format sizes, bbreviations dmissible format sizes The limits of application quoted in these instructions are binding and must not be exceeded. Please also comply with admissible sizes, manufacturing instructions and processing guidelines given by WICON. PSK-OZ 160 Sash weight max. 160 kg Outer sash width () mm 655 to 1685 Outer sash height (FH) mm 685 to 2500 PSK-OZ 100 Sash weight max. 100 kg Outer sash width () mm 655 to 100 Outer sash height (FH) mm 685 to 2350 FH FH FH : = max. 2 : 1 Sash weight max. 160 kg kg/m² kg/m² 60 0 kg/m² 50 kg/m² FH : = max. 2 : 1 Sash weight max. 100 kg kg/m² 0 kg/m² 50 kg/m² I = 73 (profile 65) I = 83 (profile 75) 19 I = 73 (profile 65) I = 83 (profile 75) 19 bbreviations DM Backset EG Mortise gear Outer sash width FH Outer sash height GUL Handle side bottom, version Left (DIN EN Right) GUR Handle side bottom, version Right (DIN EN Left) HG Height handle OKFF Top edge finish-floor level Pz Profile cylinder, outside PzI Profile cylinder, inside RIB Inner frame width UL Non-handle side bottom, version left UR Non-handle side bottom, version right Subject to alterations

4 Important indications pplications mentioned on page 3 of these mounting instructions apply to fitting system PSK-OZ 160. Quoted tightening speeds and torques are binding. (Do not overturn screws!) When installing the fittings, use screws delivered with the package. ll fittings have to be installed professionally as described in these instructions. For toeing and heeling, please adhere to technical guideline no. 3 of the glazier s trade Toeing and heeling of glazing units. Exclusion of warranty We are not bound to warranty in the following cases: Steel fittings described in these instructions are transparently passivated and sealed as per DIN EN 129. They must not be used in a saliniferous, aggressive or corrosion developing environment. Fittings can be used for aluminium profiles, only. Guide rail and roller rail must not be varnished. Surfaces of tilt and slide elements are to be treated before installation of fittings. subsequent surface treatment can affect the operational reliability of the fittings. Do not use acid cross-linked sealants as they could affect the corrosion resistance of the fittings. Take care that roller rail and all rebates are free from deposits and contamination, particularly cement or cast residues. void any direct moisture effect on fitting and any contact of fittings with aggressive cleaning agents. Take appropriate precautions to prevent the element from being overstrained by forced closing in special environments such as hotels, schools, kindergartens, etc. Please note that the elements are also susceptible to damage when used in moving objects such as trains or ships. Exclusion of product liability The fitting manufacturer shall not be liable for any malfunction of or damage to the fittings as well as the windows or French doors fitted, if the malfunctions of the tilt and slide hardware can be traced back to the use of bought-in fittings, insufficient invitation to tender, non-observation of the rebating instructions or application diagrams. The installing party shall be responsible for the adherence to the functional dimensions given in these mounting instructions and workshop drawing as well as for a perfect installation of the fittings and safe attachment of all components. Proprietary note for a limited use of these documents according to ISO Hydro Building Systems GmbH User information Hand out product together with maintenance and instruction manual to end-user. Keep these instructions in a safe place for later use. Chose a clearly visible position at installed window sash for instruction sticker (sliding direction DIN left and DIN right). Instruction sticker can be found in Basic carton PSK-OZ 160. Please comply with the Requirements/instructions on the product and on liability (VHBH). Please inform the end-user about the content of the Requirements/instructions for end-users (VHBE). Instruction sticker Tilt Tilt Open Open Slide Slide Lock Lock Close the window and Close the window and operate the handle operate the handle Fixing screws for fittings (included in scope of delivery) DIN EN Right DIN EN Left for component(s) number size diameter to drill drive Running carriages 1 2, cover fillet supports 12.8 x 5.2/.3 Torx 15 Roller rail 37, guide rail x Torx 15 Retaining rail on top x 3.2 Torx 15 Support arms 3.8 x 5.2 Central locking 19 (18 ) x 22 (self-drilling) Torx 15 Window handle/- lockable 9 10 DM 15 DM M5 x 0 DIN x 60 ll measurements in these instructions are indicated in millimetres (mm) Subject to alterations Locking pieces 3.9 x 22 (self-drilling) Torx 15 Sash centering guide x (self-drilling) Torx 15

5 Packing units 10x 81 10x 3.9 x 2x 19 Maintenance and operating instructions Instruction sticker x 3.9 x EG Sash weight 100 kg 5 2x x.8 x 5 EG-S x.8 x x Sash weight < 100 kg DM 15 DM x 8 2x,8 x 60 M5 x 0 DIN > 1680 mm x 2x 3.9 x 22 FH > 2 mm DM 15: DM 30: x 15 10x x 2x 3.9 x x x DM DM Ø 10 x x 3.9 x x > Subject to alterations

6 Inhalt Fittings Contents FH > 2 19 FH > Master running carriage 2 Slave running carriage 3 Support arm incl. screws (for sash weight 100 kg) Cover fillet support 9 Window handle incl. screws 10 Window handle lockable, incl. screws Locking piece 15 Tilt lock bearing 19 Corner top 21 Corner GUL or GUR 22 Corner UL or UR 26 Guiding stay 28 Vertical connecting rod with mortise gear (DM 15/DM 30) 31 Vertical connecting rod Horizontal connecting rod 35 Guide rail 36 Screw cover profile (PVC) Roller rail 38 Retaining rail on top 39 Cover profile 0 Connecting rod 1 Cover cap for guide rail 2 Cover cap for retaining rail on top, left 3 Cover cap for retaining rail on top, right Cover cap bottom left 5 Cover cap bottom right 6 Buffer bottom 7 Rubber part 8 Guide block 50 Buffer top 51 Support block (for > 18 mm) 66 Sash centering guide 81 Distance plate 82 Extension piece 00 mm (for FH > 238 mm) 83 Gear support 22 8 Screws for handle fastening Sash weight < 100 kg Sash weight < 100 kg > Subject to alterations.

7 Sash preparation Bore holes, milling for gear box Mark dimension HG for handle position and bore hole pattern for window handle 9 or 10. B B.1 Mark bore holes for running carriages 1 / 2 and drill. B.2 Mark bore holes for support arms 3 (for sash weight 100 kg, only) and drill. C Mark bore holes for retaining rail on top 38 with a distance of approx. 200 mm. D Distribute bore holes for cover fillet support(s) equally between running carriages. E Carry out milling for gear box (see detail). Window handle ~ ~ C Ø.2 DM 15 Ø 1 Ø 10 DM G1 17 DM 15/30* DM 30 Ø 10 E 3 FH HG (= G1)* * FH > 238: HG = Ø.2 Ø 1 Ø > D 2x = = Ø.2 B.2 ( 100 kg) Ø.3 B Ø Ø D cut-out Ø.2 DM = 15 Detail E Ø.3 DM = 30 * 87 cut-out B.1 5 DM 15/30 HG 12.5 HG Subject to alterations

8 Cutting connecting rods to size Cutting connecting rods to size Identify horizontal connecting rods (.1) and cut them (.2/.3). Consider labelling handle side (.). B Shorten vertical connecting rod with mortise gear 28 as well as vertical connecting rod 31 (B.1/B.2). Consider labelling (B.3). top B.2.1 Identification of horizontal connecting rods - No centre marking? - OK - Longer rod? è top è.2 - Shorter rod? è bottom è.3 FH B.1 Y+Z Y Z 28 FH 238 Y Z Y+Z (FH 33) / 2 (FH 33) / 2 FH 33 > 238 Y Z Y+Z HG 167 FH HG 367 FH 53 bottom B.3 Marking 31 Y Z Y+Z top no marking bottom HG. Handle side mm connecting rod top Marking 33 bottom mm connecting rod bottom mm mm mm mm Marking mm Marking mm mm 1. Marking mm Marking Subject to alterations.

9 Installation of central locking Installation of central locking Fix corners top 19 (.1) as well as corners bottom 21 / 22 (.2) by means of screws*. B Fix horizontal connecting rods by means of screws* (B.1). Consider labelling handle side (B.2). Connect the nut of the sash centering guide with the upper corner 19 by using screw 3.9 x (B.3). C For FH >2: Shorten and screw extension pieces 82. D Screw* vertical connecting rod 31 as well as vertical connecting rod with mortise gear 28 (D.1). Consider labelling (D.2). E Move and fix adjustment system for connecting rods at corners. *) at each screwing position Please use: C FH > 2 Marking B x 22 1) 3.9 x C FH > 2 82 B.1 E 19.1 Marking.1 19 E 82 E E bottom D.2 D D.1 Handle side B.2 Detail E E E GUL (UR) E E.2 UL (GUR) B.1 Subject to alterations

10 Mounting of running carriages, parallel alignment of running carriages Mounting of running carriages For running carriages 1 and 2, keep a lateral distance of 10 mm to sash edges and ensure flush positioning with bottom edge (.1). Tighten with four screws.8 x 5 each at sash (.2). B Tighten cover fillet support(s) with two screws.8 x 5 each at the designated position(s). C For sash weights 100 kg: Tighten each support arm 3 with two screws.8 x 5 at the designated holes (C.1/C.2). D Cut connecting rod 0 to size according to marks on running carriages (D.1/D.2). E For > 18: move support block 51 in centre position of connecting rod. Fasten (, max. 3 Nm). F Insert connecting rod in couplings of running carriages 2 and 1. Tighten with (min. 5 Nm, max. 7 Nm; at first, tighten running carriage 2 on non-handle side; then close sash and tighten running carriage 1 on handle side). D.1 D x.8 x 5 C kg.8 x 5.8,8 x C kg * for > * 0 B D.2 min. 5 Nm min. 5 Nm max. 7 Nm max. 7 Nm 2 0 F C kg 10.8 x 5 E 51 > 18 max. 3 Nm Parallel alignment of running carriages (to ensure uniform entry of sash into frame) Loose connecting rod at running carriage 1 on handle side (). B By moving connecting rod to the left or right, move rear running carriage 2 parallel to running carriage 1 on handle side (see figure 1). C Retighten connecting rod firmly at running carriage 1 on handle side (, min. 5 Nm, max. 7 Nm). C B min. 5 Nm max. 7 Nm = 1 2 Fig. 1 = Subject to alterations.

11 Mounting of handle, locking pieces, tilt lock bearings and sash centering guide Mounting of handle In case of DM 15: insert gear supports 83 ( ) into holes Ø10 (1). Mount handle 9 / 10 on sash at a position of 90 (2). Turn rosette (3) and tighten handle () with two screws M5 x 0 8 (DM 15) or.8 x 60 (DM 30). B Make sure that handle can be easily moved (1). Move back rosette into home position (2). Mounting at frame.1 Fix locking pieces..2 Fix tilt lock bearings Position centering guide 66 Tighten it with allen key 2.5 just slightly to readjust final position afterwards, if necessary. C 85 B 65 Please use: 3.9 3,9 x 22.3 G* DM 15: H* 2 9 / 10 DM 15: M5 x 0, DIN 965 (601192) DM 30:.8 x 60 (0703).1.8 x B 1 65 D E 85 F FH B C D E F G* H* ) ) ) 111 2) ) for gear (sash 65 mm) or (sash 75 mm) *) dimensions relating 2) for gear (sash 65 mm) or (sash 75 mm) to handle side Subject to alterations

12 Mounting of guide rail, roller rail, retaining rail on top and guiding stay Mounting guide rail to frame Total length of guide rail 35 : RIB + 2 mm. B Tighten guide rail with screws 3.9 x 5 as shown. C Shorten cover profile 36 according to size of guide rail and clip on guide rail. Mounting roller rail to frame D Shorten roller rail 37 (at non-handle side): RIB + 10 mm. E Fix roller rail, flush with outer corners of sliding sash and fixed sash, at frame at a distance of 35 mm from bottom edge of roller rail to bottom edges of sashes. Use screws 3.9 x 5 (E.1). Provide continuous lining at roller rail (E.2)! Mounting retaining rail on top to sash F Length of retaining rail on top 38 : - 8 mm (F.1). Fix centered to sash with screws 3.9 x and spacer plates 81 (F.2). Mounting of guiding stay in guide rail G Open guiding stay 26 (1) and push it into guide rail as illustrated (2). Take care to choose the right side! RIB + 2 G 35 2 View X C 38-8 F.1 L DIN EN Left (left-opening) 26 D RIB x 5 X 3.9 x 5 35 B 8.5 E F x E Subject to alterations.

13 Hanging sash Installing sash onto guide rail Bring handle in slide position (.1). Lift sash slightly in oblique position and place it together with running carriage rollers on front edge of roller rail 37 (.2). Check position of rolls by sliding the sash and adjust if necessary. Connecting sash with guide rail B Push guiding stay 26 into retaining rail on top 38. C Put sliding track in flush position with sash and tighten safety screw (, max. 10 Nm). Warning: If the safety screw has not connected tightly with the retaining rail on top 38, the sash is not sufficiently secured. Severe injuries could be the consequence. D ttach cover caps left 2 and right 3 on ends of retaining rail on top Running carriage B C max. 10 Nm D 3 D 2 Subject to alterations

14 Installation of guide block, horizontal sash alignment Installation of guide block Set guide block 8 on handle side at a distance of approx. 78 mm from outer edge of roller rail. Tighten it slightly with a screw (, max. 7 Nm). B Put sash in tilt position and control fittings cavity on both sides ( mm). Reset guide block if necessary. C 1. Tighten upper screw firmly at guide block (, max. Nm). 2. Then tighten bottom screw (, max. 2 Nm). B = 8 = C ~ 78 mm 8 max. 1 Nm 8 1. max. Nm 2. max. 2 Nm Horizontal sash alignment Check fittings cavity top and bottom on both sides (not shown). B Remove anti-twist protections. C Lift running carriages (Torx 0) by means of adjusting screws in order to align sash. D Put anti-twist protections on adjusting screws; if necessary, correct orientation of adjusting screws before. djusting screw +6 B D nti-twist protection Torx 0 C Subject to alterations.

15 lignment of support arms, running carriage safety device, installation of buffers lignment of support arms (to achieve optimum for easy sash entry into frame) To ease entry of sash. B To ease opening of sash. Important note: Both support arms have to be adjusted in the same way in direction, only (coming from basic adjustment). Basic adjustment: ~ 2.5 2,5 mm B If adjustment in direction is too heavy, depending on profile and sash weight dragging running carriages may occur. In this case both support arms have to be adjusted acc. B, until running carriages run without dragging. max. til limit stop Torx 15 Torx 15 ctivate running carriage safety device Move running carriage safety device (1) of both running carriages backwards until they engage in position as shown (2). Warning: If the running carriage safety device has not locked correctly or not locked at all in position as shown, the sash is not sufficiently secured (3). Severe injuries could be the consequence (unlocked) D D 1 C 1 max. Nm B Installation of buffers Screw bottom buffer 6 in required position at roller rail (, max. 3 Nm). B Move sash right to buffer. C Insert top buffer 50 into guide rail (until guiding stay) and tighten it firmly (, max. Nm). D ttach cover caps 1 on ends of guide rail. Important information: If the window sash does not run simultaneously to upper and lower end stop, material damages can be the consequence. 6 0 max. 3 Nm Subject to alterations

16 Setting of overrebate height, fastening of sash centering guide, assemble covers for running carriages Setting of overrebate height (sash closing pressure) Control closing behaviour of sash. Set overrebate height (X) by means of Torx 15. observe excentric position X reduction of X enlargement of X overrebate side Torx 15 Fastening of sash centering guide Perform closing of sash carefully. djust position of sash centering guide 66 - if necessary, so that the related nut can run into it. Warning: If the sash will be moved during manual adjustment of the sash centering guide, severe injuries could be the consequence. B Open sash and fasten the sash centering guide at final position. 66 B.2 llen SW key B.1 ssemble covers for running carriages Cut cover profile 39 to size: Sash with support arms 3 : acc. to running carriage marks ( - 96 mm), * Sash w/o support arms: acc. to outer edges of running carriages ( - 20 mm). B lign cover profile acc. to running carriage marks (or outer edges of running carriages) and clip on the running carriage profiles as well as on the cover fillet support(s). C Sash with support arms 3 : Clip cover cap down left and cover cap down right 5 to support arms 3. * Sash w/o support arms: Clip cover cap down left and cover cap down right 5 from the side to cover profile. Clip them into running carriage afterwards. 3 C* 3 C* 5 B 39 5 C C - 96 * - 20 / * Subject to alterations.

17 Vertical section, horizontal section window handle Vertical section 26 FH rresting distance 117 no scale Horizontal section window handle FH 69 Gear support (in case of DM 15 only) 12 window handle 35 max. OKFF Subject to alterations

18 Sections window handle Versions mortise gear Sash (65) (75) 83 Ø 10 x 12.7 ( ) DM 15 2 x 8 M5 x 0 (601192) frame depth Sash (65) (75) Sash (65) (75) DM 30 DM 30 2x.8 x 60 (0703) 2x.8 x 60 (0703) frame depth frame depth Subject to alterations.

19 Templates and tools Drilling template Mounting of running carriages Mounting tool Mounting of roller rail Mounting template Guide block Drilling template Stay connecting profile Drilling template Standard handle Subject to alterations

20 Pattern of drilling for stay connecting profile 90 ~ ~ Position template at the upper edge of sash as shown. Drilling template Drill bore holes with Ø Subject to alterations.

21 Inhalt Pattern of drilling for running carriage Contents Drilling template Support arm 1* Support arm 2* Carriage support 2 (S) Cover fillet support(s) () Carriage support 1 (S) *) in case of sash weight 100 kg only Sash Running carriage 1 djust dim kg kg 100kg S=Stütze =bstützteil S=Stütze =bstützteil S S S/ S S S/ S S LM Mitte bstützteil LM LM Mitte bstützteil LM Cover fillet support(s) (); use side of drilling template as illustrated! 5 Only for sash weight 100 kg: support arm 2 3 Only for sash weight 100 kg: support arm 1 2 x Ø.2,2 (rebore Ø 7.1) 2 x Ø,2 2 x Ø,2.2 (rebore Ø 7.1) = = = x x Ø,2.2 Ø.2,2 Carriage support 2 (S) 2 Carriage support 1 (S) Subject to alterations

22 Mounting of guide rail 1 Cut guide track to size. Distance between outer edges of sashes 8 mm 2 Mark lateral alignment of guide track on both sides. Mounting tool Fasten mounting tool at frame. 12 (Fittings cavity) 18 Drill bore holes ,9 x Subject to alterations.

23 Mounting of roller rail 1 Cut roller rail to size at non-handle side. 5* * for 5 mm overrebate Distance between outer edges of frame 2 Mark lateral alignment of roller rail. Mounting tool Fasten mounting tool at frame x 5 Drill bore holes. Subject to alterations

24 Deactivation of running carriage safety device During the mounting process, it may be necessary to remove the sash again. In this case, the running carriage safety devices have to be moved out of the safety position in the following way: 2 Pull running carriage safety device () out of safety position. Tool for releasing the running carriage safety device () 1 Place tool behind running carriage safety device (). 3 Running carriage safety device () must be moved back in the position as delivered (B). B Subject to alterations.

25 Mounting guide block 5 Move sash into tilt position and control fittings cavity on both sides (12 mm); reset guide block, if necessary. 1 djust dimension 73 by means of adjustment screw. djustment screw Mounting template = = 73 6 Tighten both screws at guide block: 1. max. Nm 2. max. 2 Nm 5 3 Place mounting template as illustrated. 1. max. Nm 2. max. 2 Nm 2 Move guide block into roller rail on handle side. max. 1 Nm Slightly fasten top screw for guide block. Subject to alterations