MODEL N OWNER S MANUAL

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1 MODEL N OWNER S MANUAL

2 SAFE HANDLING OF THE GLASS BACKBOARD BEFORE & DURING ASSEMBLY GENERAL HANDLING & CARE HANDLING BROKEN GLASS At the first sign of breakage: REMOVING BACKBOARD FROM SYSTEM See Section 7 of this manual for instructions on how to safely remove the backboard from the system. *Six adults required to complete assembly* Only adults should set up the product. Do not allow children in the setup area until assembly is complete. 3

3 BEFORE BEGINNING ASSEMBLY *This system comes in 3 boxes. Do not attempt assembly until all 3 boxes have arrived.* TOOLS AND PARTS REQUIRED FOR THIS ASSEMBLY 1/2 3/4 9/16 15/16 Adjustable Wrench 1/4 Allen Wrench 3/8 Allen Wrench Rubber Mallet Flathead Screwdriver Cement Shovel Carpenter s Level Tape Measure Ladder 4

4 ASSEMBLY GUIDES Refer to the following areas throughout the instructions to assist in the assembly process: This area is located at the top, left-hand corner of the page and indicates which tools and hardware are needed to complete the assembly steps on a page. TOOLS AND HARDWARE REQUIRED FOR THIS PAGE This area is located at the top, right-hand corner of the page and shows an image of the product with shaded parts indicating which section is being assembled. # This area is usually located in the bottom, left-hand corner of a step and indicates that special attention is needed to perform a particular part of a step. Note: These areas are usually located in the bottom, right-hand corner of a step and indicate that damage to the product or serious injury may occur if the caution or warning is not heeded. CAUTION WARNING Throughout the Parts & Hardware List, Part & Hardware Identifiers, and instructions are three-letter IDs. These IDs are below the images of the parts and hardware to help you locate and identify the parts and hardware during assembly. These IDs are not necessarily on the parts themselves. ADZ

5 ID Item Description Qty CZA Parts Box 1 Pole ID Item Description Qty CZD Setup Hardware CZE Handle to Pole Assembly Hardware CZF Extension Arms to Pole Assembly Hardware PARTS LIST HARDWARE LIST ID Item Description Qty CZB Parts Box 2 1 CZC Parts Box Lift Handle ID Item Description Qty BCR Backboard to Pole Assembly Hardware CZG Pole to J-Bolt Template Assembly Hardware BCS Rim to Backboard Assembly Hardware

6 Parts shown at 10% of Actual Size PARTS IDENTIFIER AKE AKZ AKD AJR ALX AKG AMA AEZ AKI Lift Handle ALS AEI AKP AKT 7

7 Parts shown at 5% of Actual Size PARTS IDENTIFIER ALG Pole Part shown at Actual Size AJI AKX Part shown at 25% of Actual Size CYA CXY CXZ AMO 8

8 SETUP HARDWARE [CZD] Hardware shown at Actual Size HARDWARE IDENTIFIER AEO CYV AER HANDLE TO POLE ASSEMBLY HARDWARE [CZE] Hardware shown at Actual Size CYL 8 5/8 AEG CYD 8 5/8 AEH DDX CYQ DFY CYC CYE CYG CYF 9 CYN

9 EXTENSION ARMS TO POLE ASSEMBLY HARDWARE [CZF] Hardware shown at Actual Size 11 1/4 HARDWARE IDENTIFIER CYI CYG CYF 8 1/4 CYJ 8 AEG CYM CYH CYK AEH CYQ CYO CYP 10

10 BACKBOARD TO POLE ASSEMBLY HARDWARE [BCR] Hardware shown at Actual Size 8 1/4 HARDWARE IDENTIFIER CYJ CYT AEH AEG CYG CYF POLE TO J-BOLT ASSEMBLY HARDWARE [CZG] Hardware shown at Actual Size ADL AMS CUA BIP RIM TO BACKBOARD ASSEMBLY HARDWARE [BCS] Hardware shown at Actual Size ABY ADU AAF AAA 11

11 1 SETUP SETUP HARDWARE [CZD] Hardware shown at Actual Size HARDWARE REQUIRED AEO CYV AER Parts shown at 10% of Actual Size PARTS REQUIRED AEZ AEI AKT TOOLS USED (NOT INCLUDED) 15/16" Wrench Cement Carpenter s Level Shovel Tape Measure 12

12 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 1 15/16 AER AEO CYV /8 Hex Nut (AER) J-Bolt (AEI) J-Bolt Template (AKT) 5/8 Hex Nuts (AER). 5/8 x 2 Hex Bolt (AEO) Nut Coupler (CYV) AEI AER AER AEO AKT CYV AER AEI CAUTION Note: There must be a 3-foot area behind the pole to allow the user to adjust the Rim height. Note: Make sure the curved ends of the J-Bolts are in a rectangular pattern as shown. 13

13 (Not to scale) TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 1 NO HARDWARE REQUIRED FOR THIS PAGE 1.3 Please note that a thicker mix of concrete will dry stronger. 36 Rebar (AEZ) 1.4 J-Bolt Template (AKT) The front of the Template is the side with the Nut Coupler (CYV) and should be toward the playing surface. J-Bolts (AEI) to allow water runoff. The lower four 5/8 Hex Nuts (AER) and the Nut Coupler will be in the concrete permanently. AKT AER CYV AEZ 18 Playing surface AEI Note: You are now finished with the initial assembly steps. DO NOT PROCEED WITH THE ASSEMBLY until the concrete has fully cured. Curing will take a minimum of 72 hours (3 days). In humid climates or wet weather, allow additional time for the concrete to cure. Never use the system without first following the cementing instructions. 14

14 2 HANDLE TO POLE ASSEMBLY HANDLE TO POLE ASSEMBLY HARDWARE [CZE] Hardware shown at Actual Size HARDWARE REQUIRED CYL 8 5/8 AEG CYD 8 5/8 DDX CYC CYE CYQ DFY AEH CYG CYF CYN 15

15 2 HANDLE TO POLE ASSEMBLY PARTS REQUIRED Part shown at 5% of Actual Size ALG Pole Parts shown at 10% of Actual Size AJR AKG AKI Lift Handle ALS Part shown at Actual Size Parts shown at 25% of Actual Size CYA AMO AKX TOOLS USED (NOT INCLUDED) 1/2" Wrench 3/4" Wrench 15/16" Wrench Rubber Mallet 3/8" Allen Wrench 1/4" Allen Wrench 16

16 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 2 3/4" 8 5/8 3/8" CYD CYF CYE 2.1 Handle Brackets (CYA) Pole (ALG) Note: Coat the 1/2 x 8 5/8 Bolt (CYD) lightly with Dark Lithium Grease (AJZ) before performing this step. ALG CYF CYE CYE CYA CYD CYA Note: Make sure each Handle Bracket (CYA) is oriented so the side of the Bracket with the holes is closest to the ground. Note: DO NOT overtighten the hardware. The Handle Brackets must move freely around the Bolt. You should be able to rotate the Spacers with your fingers. 17

17 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 2 3/4" 8 5/8 3/8" CYD CYF CYE 2.2 Handle Assembly (AKI) 1/2 x 1.44 Spacers (CYE) CYE CYE CYD AKI CYF Note: Coat the 1/2 x 8 5/8 Bolt (CYD) lightly with Dark Lithium Grease (AJZ) before performing this step. Note: DO NOT overtighten the hardware. Make sure the Handle Assembly is oriented as shown. 18

18 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 2 3/4" 3/8" 8 5/8 CYF CYD AEG 2.3 1/2 Plastic Washers (AEG) AEG Note: Coat the 1/2 x 8 5/8 Bolt (CYD) lightly with Dark Lithium Grease (AJZ) before performing this step. AEG CYD CYF 2.4 Note: DO NOT overtighten the hardware. Gas Springs (AJR) Gas Spring Cover (AKG) Repeat this step for the remaining Gas Spring and Gas Spring Cover. AKG 1 AJR 2 Note: The Gas Spring Cover will rest loosely on the Gas Spring. It will be secured to the Gas Spring later in the assembly. Note: To simplify the upcoming steps, it may be helpful to fully extend the Gas Springs. To do so, carefully tap the small release pin at the larger end of the Gas Spring with a Bolt. Continue tapping repeatedly until the Gas Spring is fully extended. 19

19 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 2 1/2" 5 1/4" CYL CYN 2.5 Gas Spring Cover (AKG) and Gas Spring (AJR) Pole Brackets Line up the holes CYL CYN Note: Do NOT overtighten the hardware. The Gas Springs need to rotate freely on the pole brackets. 20

20 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 2 NO TOOLS OR HARDWARE REQUIRED FOR THIS PAGE 2.6 Trigger Pin (AMO) Gas Springs (AJR). AJR AJR AMO

21 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 2 15/16" 3/8 8 5/8 CYQ CYC DDX AEH DFY CYG 2.7 Lifter Arms (ALS) Handle Assembly (AKI) 5/8 x 8 5/8 Grade 8 Bolt (DDX) Handle Lock Bracket (AKX) 5/8 Grade 2 Nylock Nut (CYG) ALS Note: Coat the 5/8 x 8 5/8 Bolt (DDX) lightly with White Silicone Grease (AKH) before performing this step. DO NOT USE the Dark Lithium Grease, as this may damage the Gas Springs. ALS ALS AEH AEH CYQ DDX CYG CYC CYC DFY AKI AKX Note: If there is difficulty completing this step, loosen the hardware on the Handle Assembly. After completing this step, retighten the hardware. DO NOT overtighten the hardware. The Handle must be able to rotate freely. You should be able to rotate the Spacers with your fingers. 22 CAUTION WARNING

22 3 EXTENSION ARMS TO POLE ASSEMBLY EXTENSION ARMS TO POLE ASSEMBLY HARDWARE [CZF] Hardware shown at Actual Size 11 1/4 HARDWARE REQUIRED CYI CYG CYF 8 1/4 CYJ 8 AEG CYM CYH CYK AEH CYQ CYO CYP 23

23 3 EXTENSION ARMS TO POLE ASSEMBLY PARTS REQUIRED Parts shown at 10% of Actual Size AKE AKD Parts shown at 25% of Actual Size CXY CXZ TOOLS USED (NOT INCLUDED) 3/4" Wrench 15/16" Wrench 3/8" Allen Wrench Rubber Mallet 24

24 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 3 3/8" 11 1/4 CYP 15/16 CYI CYG 3.1 5/8 x 11 1/4 Bolt (CYI) 5/8 x 2.9 Rubber Spacer (CYP) 5/8 Grade 2 Nylock Nut (CYG) into place. CYP CYI ALS ALS CYG CYP Note: Tighten the Nut (CYG) until it is flush with the end of the Bolt (CYI). CAUTION (ALS) will move freely if left unattended. 25

25 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 3 3/4 3/8" CYF CYM CYK 3.2 Left Cam Plate (CXY) Right Cam Plate (CXZ)Lower Extension Arm Assembly (AKE) CYK CYK CXZ AKE CXY CYM CYM CYF CYF 26

26 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 3 3/8" 11 1/4 15/16 CYI CYG CYQ AEH 3.3 Lower Extension Arm Assembly (AKE) 5/8 x 1 Spacer (CYQ) CYI CYQ AKE CYQ AEH AEH CYG Note: Coat the 5/8 x 11 1/4 Bolt (CYI) lightly with Dark Lithium Grease (AJZ) before performing this step. Note: Tighten the Nut (CYG) until it is flush with the end of the Bolt (CYI). 27

27 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 3 3/8" 8 1/4 15/16 CYJ CYO CYG AEH 3.4 Lifter Arms (ALS) Lower Extension Arm Assembly (AKE) 5/8 x 4 3/4 Spacer (CYO) 5/8 Plastic Washer (AEH) ALS AKE AEH AEH CYG CYO CYJ ALS ALS Note: Coat the 5/8 x 8 1/4 Bolt (CYJ) lightly with Dark Lithium Grease (AJZ) before performing this step. Note: Tighten the Nut (CYG) until it is flush with the end of the Bolt (CYJ). After completing this step, it is no longer necessary to have an adult hold the Lifter Arms in place. 28

28 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 3 3/4 3/8" CYF 8 CYH AEG 3.5 Upper Extension Arm (AKD) CYF AEG AEG AEG AEG CYH AKD AKD Note: Coat the 1/2 x 8 Bolt (CYH) lightly with Dark Lithium Grease (AJZ) before performing this step. 29

29 4 BACKBOARD TO POLE ASSEMBLY BACKBOARD TO POLE ASSEMBLY HARDWARE [BCR] Hardware shown at Actual Size 8 1/4 HARDWARE REQUIRED CYJ CYT AEH AEG CYG CYF Part shown at 5% of Actual Size PARTS REQUIRED AJI TOOLS USED (NOT INCLUDED) 3/4" Wrench 15/16" Wrench 30 3/8" Allen Wrench

30 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 4 3/8" 8 1/4 CYJ AEH CYG 15/ At least two adults are required to complete assembly. To prevent serious injuries, the Pole should be held down by one adult at all times. Lower Extension Arms (AKE) Backboard (AJI) AJI AEH AEH CYJ CYG AKE 31

31 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 4 3/4 3/8" CYT CYF AEG 4.2 Upper Extension Arm (AKD) Backboard (AJI) AKD AKD CYT AEG AEG CYF AEG AKD Note: Repeat this step to attach the other Upper Extension Arm to the Backboard. 32

32 5 POLE TO J-BOLT TEMPLATE ASSEMBLY POLE TO J-BOLT ASSEMBLY HARDWARE [CZG] Hardware shown at Actual Size HARDWARE REQUIRED BIP ADL CUA AMS PARTS REQUIRED NO NEW PARTS REQUIRED FOR THIS TION TOOLS USED (NOT INCLUDED) 15/16 Wrench Carpenter s Level Note: DO NOT PROCEED with this Section untill the concrete from Section 1 has been allowed to cure over at least 72 hours (3 days). 33

33 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 5 15/16 CUA BIP 5.1 5/8 Lock Washer (CUA) and a 5/8 USS Washer (BIP) J-Bolts (AEI) BIP CUA AEI Note: DO NOT PROCEED untill the concrete from Section 1 has been allowed to cure over at least 72 hours (3 days). 5.2 Using at least six adults Note: Avoid scraping the holes in the plate over the Bolts, as this can damage the threads. WARNING 34

34 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 5 15/16 BIP ADL AMS 5.3 5/8 USS Washer (BIP) onto to 5/8 Nylock Nut (ADL). ADL 5.4 A MINIMUM OF THREE ADULTS ARE REQUIRED FOR THIS STEP. BIP Hex Nuts 5.5 Hex Nuts (ADL) center Hex Bolt (AEO) 5.6 Place a 5/8 Nylon Cap (AMS) AMS AMS ADL ADL ADL AMS AMS AEO Note: Make sure the face and side of the Backboard are level, and perpendicular to the playing surface. 35

35 6 RIM TO BACKBOARD ASSEMBLY RIM TO BACKBOARD ASSEMBLY HARDWARE [BCS] Hardware shown at Actual Size HARDWARE REQUIRED ABY ADU AAF AAA PARTS REQUIRED Part shown at 10% of Actual Size AMA ALX AKZ AKP TOOLS USED (NOT INCLUDED) 9/16 Wrench Ladder Flathead Screwdriver Tape Measure 36

36 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 6 9/16 ABY AAA AAF 6.1 3/8 Flat Washer (AAF) onto to a 3/8 x 1 3/4 Hex Bolt (ABY) AAF ABY 6.2 Rim (ALX) Backboard (AJI) 3/8 Flat Washers (AAF) and 3/8-16 Nylock Nuts (AAA) ALX Bolt and Washer Assembly Front View AJI AAF WARNING 37 AAA Rear View

37 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 6 9/16 ABY AAF AAA 6.3 3/8 x 1 3/4 Hex Bolt (ABY) and 3/8 Flat Washer (AAF) 3/8 Nylock Nut (AAA) AAF ABY AAF AAA Rear View 38

38 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 6 9/16 ADU 6.4 Rim (ALX) ALX Note: DO NOT COMPLETELY TIGHTEN THE NUTS IN THIS STEP Nuts Only tighten the Nuts until the Rim does not wobble. 6.5 Rim Cover Plate (AMA) ADU ADU AMA 39

39 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 6 NO HARDWARE REQUIRED FOR THIS PAGE 6.6 Gas Spring Covers (AKG) Gas Spring (AJR) Height Sticker (AKP) AKG Squeeze here Squeeze here AKP AJR 6.7 Note: Height Sticker (AKP) may be different than the one shown here. Net (AKZ) Rim (ALX). ALX AKZ Note: If a replacement Net is needed, please call our Customer Service Department. Our Nets are shorter than average to reduce the risk of entanglement. 40

40 TOOLS AND HARDWARE REQUIRED FOR THIS PAGE 6 NO TOOLS OR HARDWARE REQUIRED FOR THIS PAGE 6.8 White Silicone Grease Packet (AKH) Trigger Pin (AMO) Gas Spring (AJR) Apply White Silicone Grease to the Release Pins Apply White Silicone Grease to the Trigger Pin AJR AJR AMO CAUTION 41

41 7 REMOVING THE BACKBOARD DISASSEMBLE THE SYSTEM In the event the Backboard should need replacing, please follow the instructions below. Never remove the Backboard from the system without first dissasembling the system as instructed. At least six adults are required to complete the following steps: 7.1 5/8 Nylon Caps (AMS) AMS 7.2 5/8 Flat Washers (BIP) and 5/8 Nylock Nuts (ADL) ADL BIP 7.3 Note: Place cardboard or other cushioning material between the backboard and the ground WARNING

42 OPERATION OF HEIGHT ADJUSTMENT SYSTEM Pad Lock (ALC) Handle Lock Bracket (AKX) Trigger Pin (AMO) Hole in Handle Lock Bracket Note: If there is difficulty adjusting the system height, loosen the four Bolts on the Handle Assembly. DO NOT overtighten the hardware. The Handle must be able to rotate on the pole. You should be able to rotate the Spacers with your fingers. POLE CARE AND SYSTEM MAINTENANCE IF RUST HAS PENETRATED THROUGH THE POLE ANYWHERE, REPLACE IT IMMEDIATELY 43

43 WARNING OWNERS MUST ENSURE THAT ALL PLAYERS KNOW AND FOLLOW THESE RULES FOR SAFE OPERATION OF THIS UNIT. ADJUSTING SYSTEM HEIGHT 44

44 WARRANTY INFORMATION LIFETIME BASKETBALL EQUIPMENT LIMITED LIFETIME FACTORY WARRANTY THE MANUFACTURER RESERVES THE RIGHT TO MAKE SUBSTITUTIONS TO WARRANTY CLAIMS IF PARTS ARE UNAVAILABLE OR OBSOLETE. 46 Discover other sports equipment on our website.

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