Copy. **U.S. and Canada customers ONLY** IF ASSISTANCE IS NEEDED,

Transcription

1 **U.S. and Canada customers ONLY** IF ASSISTANCE IS NEEDED, DO NOT CONTACT THE STORE!!! CALL OUR CUSTOMER SERVICE DEPARTMENT at 1 (800) HOURS: 7:00 a.m. to 5:00 p.m. Monday through Friday (MST) **Call, or visit our Web site for Saturday hours** 01/24/2008 **For customers outside the U.S. or Canada, please contact the store for assistance.** MODEL #98874 ASSEMBLY INSTRUCTIONS AND OWNER S MANUAL WARNING Failure to comply with any of the warnings in these instructions may result in serious personal injuries such as cuts, broken bones, nerve damage, paralysis, brain injury, or death. Failure to comply may also result in property damage. Please heed all warnings and cautions. To ensure your safety, do not attempt to assemble this system without reading and following all instructions carefully. Identify and inventory the parts using the Parts List. THIS SYSTEM COMES IN 3 BOXES. DO NOT ATTEMPT ASSEMBLY UNTIL ALL 3 BOXES HAVE ARRIVED. Copy AT LEAST 6 ADULTS REQUIRED FOR ASSEMBLY Save this instruction in the event that the manufacturer has to be contacted for replacement parts. INSTRUCTION #

2 Tools and Materials Required for Assembly (Not Included) 1. 2 Adjustable Wrenches 2. Socket Set 3. Phillips Head Screwdriver 4. 1/2 Wrenches (2) 5. 9/16 Wrenches (2) 6. 3/4 Wrenches (2) 7. 15/16 Wrenches (2) 8. Hammer or Mallet 9. Tape Measure 10. Shovel 11. Concrete--1/2 yard or Concrete Mix (Twenty lb. bags) 12. Water Supply 13. Electric Drill 14. Carpenter s Level 15. A minimum of 2 Ladders **A MINIMUM OF SIX ADULTS ARE REQUIRED FOR ASSEMBLY** BEFORE BEGINNING ASSEMBLY A. Identify and inventory all parts using the checklist boxes on the Parts List. Keep the hardware bags and their contents separate. If any parts are missing, call our Customer Service Department. B. Test fit all Bolts by inserting them into their respective holes. Coat tight-fitting Bolts with grease using the enclosed Grease Packet. If necessary, carefully scrape away any excess powder coating buildup from inside the holes. Do not scrape away all of the powder coating. Bare metal may rust. You may need to pound some Bolts into place with a hammer or mallet. C. Purchase the cement necessary for the system as noted in the assembly steps. Also call the appropriate agencies before digging to locate power, gas and/or water lines. SAFETY INSTRUCTIONS Failure to follow these safety instructions may result in serious injury or property damage and will void the warranty. The owner must ensure that all players know and follow these rules for safe operation of the system. Proper and complete assembly, use and supervision is essential for proper operation and to reduce the risk of accident or injury. A high probability of serious injury exists if this system is not installed, maintained, or operated properly. If using a ladder during assembly, use extreme caution. Follow all warnings and cautions on the ladder carefully. Six people are required for assembly. Before digging, contact the appropriate agency to locate underground power, gas and/or water lines. Do not install the system within 20 feet of overhead power lines. Climate, corrosion, or misuse could result in system failure. If technical assistance is required, contact the manufacturer. Minimum operational height is 7 6 to the Rim. Most injuries are caused by misuse and/or failure to follow instructions. Use caution when using the system.

3 Safe Handling of a Glass Backboard During Assembly 1. Inspect your Backboard. Do Not use the backboard if there are any chips, cracks or other defects in the board. Inspect the board before assembly and call Customer Service if any problems are found. 2. Use extreme caution when handling or working around the backboard. 3. Keep tools, hardware and other hard objects away from the backboard. 4. Never rest the backboard directly on a hard surface (such as concrete or pavement). Always place cardboard or other cushioning material between the backboard and the ground or other surfaces. 5. Always lay backboard flat. Never place it in a position where it might tip over and break. 6. Glass is very heavy. Always use at least two adults when picking up or moving the backboard. General Handling & Care 1. Inspect your Backboard before each use. Do Not use the backboard if there are any chips, cracks or other defects in the board. If any signs of damage are found, follow the instructions for Handling Broken Glass below. 3. Use extreme caution when handling or working around the backboard. 4. This backboard was designed for use with a basketball. Do not use other types of balls or other objects with the system. Do not use this system for any other purpose than its designed purpose. Handling Broken Glass At the first sign of breakage: 1. Keep people away from immediate area of the backboard (especially children). 2. Put on eye protection (small pieces of tempered glass may pop out of the backboard). Wear thick utility gloves and long sleeves. 3. Lower backboard to its lowest height and cover the backboard completely with a tarp. 4. Do not remove backboard from system without first lowering the system to the ground. Carefully read and follow the Removing Backboard from System instructions on the next page. **U.S. and Canada customers ONLY** IF ASSISTANCE IS NEEDED, DO NOT CONTACT THE STORE! CALL OUR CUSTOMER SERVICE DEPARTMENT at 1 (800) HOURS: 7:00 a.m. to 5:00 p.m. Monday through Friday (Mountain Standard Time) **Call, or visit our Web site for Saturday hours** **For customers outside the U.S. or Canada, please contact the store for assistance.**

4 Removing Backboard from System Never remove backboard from system without first disassembling the system as instructed below. WARNING The assembled system is very heavy. At least six adults are required to complete these steps. Keep hands and fingers clear of pinch points. Do not put hands or fingers between the Pole and the mounting plate at any time. Stand the Pole up slowly and carefully. Failure to follow all of these instructions and warnings could lead to property damage or serious personal injuries as listed on Page One. **At least six adults are required to support the system throughout this entire process.** a. Remove the Vinyl Caps (PD) from each J-Bolt. PD b. Remove 5/8 Flat Washers (PB) and 5/8 Nylock Nuts (PA) from each J-Bolt (AA). PA PB AA Note: Place cardboard or other cushioning material between the backboard and the ground. c. Use all six people and carefully lower the system to the ground. d. Remove the hardware that attaches the extention arms to the backboard. e. Carefully remove the backboard from the system. f. Being careful of the glass, remove the rim from the backboard. g. Set aside rim and all hardware for re-assembly with replacement backboard. 4

5 PARTS LIST ID Part # Description Qty PL Pole 1 AA E /8 x 24 J-Bolt 4 AB E Rebar 4 AC E34001 Coil Spring 2 AD ZA22602 Outside Gas Spring (one hole) 2 MM Center Gas Spring (two holes) 1 AE E50100 Dark Lithium Grease 1 AF E51005 Coil Spring Inner Cover 2 AG E51006 Coil Spring Outer Cover 2 AH Corner Guard (Installed) 2 AI E51011 Gas Spring Cover 3 AJ Rim Impact Spacer (Connected) 1 AK E52001 Net 1 AM E80004 J-Bolt Template 1 AN ZA72599 Lock Bracket 1 AO ZA22902 Rear Lifter Arm 2 AP ZA25202 Handle 1 AQ ZA25302 Right Spring Cam 1 AR ZA25402 Left Spring Cam 1 AS ZA25702 Upper Extension Arm 2 AT ZA25902 Lower Extension Arm 1 AU Trigger 1 AV E82501 Rim 1 AW Backboard 1 E61001B Warning Sticker (Applied) 1 AX E61002 Height Sticker 1 AY Arm Sticker (Applied) 2 GP White Grease Pack 1 Base Template Hardware (EH0001) TA E30006 Nut Coupler 1 TB E /8 x 2 Hex Bolt 1 TC E /8 Hex Nut 8 Extension Arm Hardware (HH18600) EA CK /8 Washer 8 EC BN /8 Nylock Jam Nut 4 ED E /2 x 4 3/4 Hex Bolt 4 EJ E /8 x 11 1/4 Hex Bolt 3 EF E /2 Flat Washer 8 EG E31002 Rubber Arm Stop 2 EK E /4 x 10 Spacer 2 ZA BA /8 O-Ring 2 EB /2 Nylock Jam Nut 5 BA E /2 x 9 3/16 Hex Bolt 1 YA CK /2 Washer 4 HE E /8 x Hex Bolt 1 Coil Spring Hardware (HH18200) (x2) (Hardware is already assembled on 3/8 Hex Bolt) SA E /8 Hex Nut 1 SB E /8 x 8 Hex Bolt 1 SD E /8 Brass Flat Washer 1 SE E /8 x 1 3/16 Spacer 1 SG E80064 D-Pin 1 HARDWARE IS ACTUAL SIZE (Unless otherwise indicated) ta (Not actual size) ZA eg ea ef tc an (Not actual size) YA eb tb ec ed

6 MC mb NN HB bc hg PA ma PARTS LIST ID Part # Description Qty Handle Hardware (EH0028) EA CK /8 Washer 2 HB BN /2 Nylock Nut 1 EC BN /8 Nylock Jam Nut 1 HA Valve Pin Wear Sleeve 2 HD E /2 x 9.94 Hex Bolt 1 NN /2 x 1/2 Spacer 2 HG E /8 x 1/2 Spacer 2 ZA BA /8 O-Ring 2 ZC BA /2 O-Ring 2 HE E /8 x Hex Bolt 1 Miscellaneous Hardware ( ) MA /16 Nylock Nut 1 MB Trigger Pin 1 MC /16 x 8 Hex Bolt 1 Backboard Hardware ( ) EB /2 Nylock Jam Nut 4 BC E /2 x 2 1/4 Hex Bolt 4 YA CK /2 Washer 6 ZA BA /8 O-Ring 2 Pole Base Hardware ( ) PA BN /8 Nylock Nut 4 PB /8 Flat Washer 8 PD E51013 Vinyl End Cap 4 Rim Hardware (EH0029) RA /8 Flat Washer 8 RB /8 x 1 3/4 Hex Bolt 4 RC /8 Nylock Nut 4 RD BS mm x 10 mm Screw 2 Trigger Hardware (HH18700) QA BN /8 Nylock Jam Nut 1 QB E /8 x 9.88 Hex Bolt 1 QC CH11699 Sleeve Connector 2 QD E56000 Pad Lock (with Key) 1 ra rb rc pb qc ZC rd HA QA pd (Not actual size) 6 Note: Thread lengths on the Bolts may vary.

7 sb he ba qb ek sd hd ej sg se (Not actual length) (Not actual length) 11 1/4 sa (x2) Note: Thread lengths on the Bolts may vary.

8 Required For This Page: 15/16 Wrenches TA TC tb (8) Shovel Tape Measure EH0001 (Not actual size) STEP A Note: Before digging, call to locate any buried utility lines. a. Dig a hole 48 deep and 21 square. The edge of the hole should be flush with the edge of the playing court. If you live in an area where frost heaves may pose a problem, consult your local building inspector to determine the appropriate hole depth. Note: The hole must be at least 48 deep. b. Bell out the bottom of the hole. Note: A square hole prevents the rotation of the concrete. c. We recommend building a form to keep the top of the concrete straight and square. Place the form so it is level with the playing surface. Note: There must be a 3-foot area behind the pole to allow the user to adjust the Rim height STEP B a. Thread a 5/8 Hex Nut (TC) all the way onto each J-Bolt (AA). b. Slide the threaded ends of the J-Bolts through the corner holes in the J-Bolt Template (AM) and secure them completely with 5/8 Hex Nuts (TC). Note: Make sure the curved ends of the J-Bolts are in a rectangular pattern as shown. c. Insert the 5/8 x 2 Hex Bolt (TB) through the center hole in the J-Bolt Template and tighten the Nut Coupler (TA) onto the Bolt as far as it will go. TC TC TB AM TC TC TC TA AA AA AA AA AA

9 Required For This Page: Concrete Carpenter s Level STEP C a. If you are using concrete mix, mix the concrete according to the instructions on the bags. Note that a thicker mix of concrete will dry stronger. b. Pour the concrete into the hole, stopping about 18 inches from the top of the hole. c. Push the four pieces of 36 Rebar (AB) firmly to the bottom of the hole. The Rebar should be arranged in a square about 8 inches wide in the center of the hole so each piece will be next to the J-Bolts when they are placed in the cement. d. Finish filling the hole to the top with concrete. The top of the concrete should reach about 1/2 above the playing surface and slope toward the playing surface to allow water runoff. AB 18 STEP D a. Position the J-Bolt Template (AM) over the hole so it is centered over the hole. Note: The front of the Template is the side with the Nut Coupler (TA) and should be toward the playing surface. b. Insert the J-Bolts into the concrete and agitate the Template assembly to eliminate any air bubbles. c. Push the J-Bolts (AA) into the concrete until the J-Bolt Template (AM) is resting flat against the concrete. Form the concrete into a downward slope toward the playing surface to allow water runoff. Note: The lower four 5/8 Hex Nuts (TC) and the Nut Coupler (TA) will be in the concrete permanently. d. Clean off any concrete on the J-Bolt Template or the exposed portion of the J-Bolts. e. Using a carpenter s level, make sure the Template is square to the playing surface. f. Plate should be level and about 1/2 above the playing surface for water to drain off of the steel. AA AM TA TC Playing Surface You are now finished with the initial assembly steps. Do not proceed with the assembly until the concrete has fully cured. Curing will take a minimum of 72 hours (3 days). In humid climates or wet weather, allow additional time for the concrete to cure. Never use the system without first following the cementing instructions.

10 Required For This Page: 3/4 Wrenches ma mc 1/2 Wrenches (Not actual length) EH0028 HB NN (2) ZC (2) hd 9.94 STEP 1 (Not actual length) a. Slide the small notched end of one of the Gas Spring Covers (AI) over the top of each Gas Spring (AD (x2), & MM) as shown. AI AD & MM STEP 2 a. Place the Gas Springs on the back of the Pole with the Outside Springs (AD) on the outside and the Center Gas Spring (MM) in the middle position). Make sure the holes in the Spring Covers (AI) line up with the holes in the Brackets and the Springs. The notch in the Covers should fit around the brackets on the pole. b. Slide a 5/16 x 8 Hex Bolt (MC) through each of the Covers, Brackets and Springs. c. Secure each Bolt with a 5/16 Nylock Nut (MA). Tighten the Nut only until it is flush with the end of the Bolt. STEP 3 MA a. Position the Handle (AP) next to the lower pair of holes in the Pole. The Handle must be on the side of the Pole with the Springs. b. Apply a small amount of Dark Lithium Grease to a 1/2 x 8 9/16 Hex Bolt (HD). c. Slide the greased Bolt (HD) through the 1/2 O-Ring (AC), the Handle, a 1/2 x 1/2 Spacer (HF), the Pole, the other 1/2 x 1/2 Spacer (HF), the other side of the Handle and final O-Ring (ZC). d. Secure the Bolt with a 1/2 Nylock Nut (HB). Tighten the Nut only until it is flush with the end of the Bolt. HB AD ZC MM AD NN MC The Center Gas Spring (MM) has two oblong holes along with two round holes in the bottom bracket. AP ZC HD 10

11 Required For This Page: 15/16 Wrenches Mallet EH0028 EA (2) HG (2) MB EC (Not actual length) HA (2) ZA (2) AN HE (Not actual length) STEP 4 a. Lift one of the Outside Gas Springs (AD) out of the way. b. Slide the Trigger Pin (MB) into the upper holes at the bottom of the Middle Gas Spring (MM) c. Place a Valve Pin Wear Sleeve (HA) between the upper hole of the Middle Gas Spring (MM) and the upper hole of the right Outside Gas Spring (AD). Slide the Trigger Pin (MB) through the a Middle Gas Spring (MM), Valve Pin Wear Sleeve (HA) and the right Outside Gas Spring (AD). d. Lower the left Outside Gas Spring (AD). Place a Valve Pin Wear Sleeve (HA) over the Trigger Pin (MB) and slide the Trigger Pin (MB) through the upper hole of the left Outside Gas Spring (AD). MB AD MM AD STEP 5 Note: At least one person should support the top of the Pole while the Handle is installed. a. Line up the holes in the ends of the Rear Lifter Arms (AO) with the middle pair of holes in the Handle (AP). Lift the Gas Springs up until the lower holes in the brackets line up with the holes in the Handle and Arms. b. Apply a small amount of the Dark Lithium Grease to a 5/8 x 11 5/8 Hex Bolt (HE). c. Slide the greased Bolt (HE) through a 5/8 O-Ring (ZA), a 5/8 Flat Washer (EA), a Rear Lifter Arm, a 5/8 x 5/16 Spacer (HG), the Handle. Insert the Lock Bracket (AN) into the bottom of the third Gas Spring as shown and slide the Bolt through the Gas Springs and the Lock Bracket. d. Slide the Bolt through the other side of the Handle, another 5/8 x 5/16 Spacer (HG), the other Rear Lifter Arm, a 5/8 Flat Washer (EA) and a 5/8 O-Ring (ZA). e. Secure the Bolt with a 5/8 Nylock Jam Nut (EC). Tighten the Nut only until it is flush with the end of the Bolt to allow free rotation. You may need to use a Hammer or Mallet to tap the bolt into place. AN EC AP AO EA ZA HG HG HA AO ZA EA HE 11

12 Required For This Page: 15/16 Wrenches ec ef (8) EB (4) 3/4 Wrenches HH18600 ed (4) EG (2) ej (Not actual length) 11 1/4 STEP 6 Right Side Left Side a. Place the Lower Extension Arm (AT) on a flat surface. b. Place the Right Spring Cam (AQ) on the right side of the Lower Extension Arm. c. Slide a 1/2 Flat Washer (EF) over each 1/2 x 4 1/4 Hex Bolt (ED). Slide a Bolt through each hole in the Spring Cam and Extension Arm and through another 1/2 Flat Washer (EF). Secure the Bolts with 1/2 Nylock Jam Nuts (EB). d. Repeat for the Left Spring Cam (AR) and left side of the Lower Extension Arm. AT ED EF AQ EF ED EF AR EF EB AT EB WARNING Because of the size and weight of the system, a minimum of three adults are required for the following steps. STEP 7 a. Slide a Rubber Arm Stop (EG) over a 5/8 x 11 1/4 Hex Bolt (EJ). Slide the Bolt through the holes near the top of the Pole (PL) and through the other Rubber Arm Stop. Secure the Bolt with a 5/8 Nylock Jam Nut (EC). EC EG PL EG EJ 12

13 Required For This Page: 15/16 Wrench 9/16 Wrench HH18600 ZA (2) ec ea (2) ej sd HH18200 (Not actual length) 11 1/4 sa sg se sb (Not actual size) step 8 a. While at least one adult holds the Pole up, position the Lower Extension Arm (AT) next to the Pole, lining up the holes in the Arm with the holes in the Pole. Note: The Arms must face the right direction as shown, with the Cams facing the top of the Pole. b. Apply a small amount of Dark Lithium Grease (AE) to a 5/8 x 11 1/4 Hex Bolt (EJ). c. Slide the greased Bolt (EJ) through a 5/8 O-ring (ZA), a 5/8 Washer (EA), the Extension Arms, the Pole, the other side of the Extension Arm, another 5/8 Flat Washer (EA) and another 5/8 O-ring. Secure the Bolt with a 5/8 Nylock Jam Nut (EC). Tighten the Nut securely, but make sure the Extension Arm and the Washers can rotate freely. AT EA ZA EC EA ZA EJ STEP 9 a. Tighten the Hex Nut (SA) onto the Hex Bolt (SB) until it is about one inch (1 ) from the top of Spacer (SE). b. Apply a small amount of Dark Lithium Grease to the rounded side of the D-Pin (SG) for each bolt. c. Slide the Bolt through each Spring bracket on the back of the Pole, making sure the curved side of the D-Pin rests inside the curve of the bracket. STEP 10 a. S crew the C o i l Springs (AC) onto the 3/8 x 8 Hex Bolts (SB). Tighten the Coil Spring only five turns onto the Bolt at this time. SB SD SE SG SA 1 SB 13

14 Required For This Page: 15/16 Wrenches EA EC (2) HH18600 EJ (Not actual length) 11 1/4 10 EK (Not actual length) STEP 11 a. Slide the Coil Spring Inner Covers (AF) over the Springs, with the small holes in the Inner Covers toward the bottom of the Pole. Slide the Coil Spring Outer Covers (AG) over the Inner Covers. The holes on the Outer Covers should be toward the top of the pole. AC AF AF AG **A minimum of two adults are required for this step.** STEP 12 a. Position the Spring Covers so the hook of the Coil Springs (AC) are outside of the Inner Covers (AF) and lined up with the holes in the Outer Cover (AG). b. Slide a 3/4 x 10 Spacer (EK) through the holes in the Outer Covers and hook of the Coil Springs. c. Apply a small amount of Dark Lithium Grease to the Spacer (EK) under the hook of the Coil Springs (AC). AG EK STEP 13 a. Have one adult lift the Coil Spring assembly up until the 3/4 x 10 Spacer (EK) (installed in the previous step) lines up with the holes at the back of the Spring Cams. b. A second adult should slide a 5/8 x 9 1/2 Hex Bolt (EJ) through a 5/8 Flat Washer (EA), the Spring Cams, the 3/4 x 10 Spacer (EK) and another 5/8 Flat Washer (EA) c. Secure the Bolt completely with a 5/8 Nylock Jam Nut (EC). EK EA EJ AG AC EC EA 14

15 Required For This Page: 15/16 Wrenches HH18600 EC EA (4) EK 10 (Not actual length) HE (Not actual length) STEP 14 a. Position the Rear Lifter Arms (AO) on the outside of the Lower Extension Arm so the holes in the Rear Lifter Arms line up with the front holes in the Spring Cams. b. Slide a 5/8 x 11 5/8 Hex Bolt (HE) through a 5/8 Flat Washer (EA), a Rear Lifter Arm, a 5/8 Flat Washer (EA), the Right Spring Cam, a 3/4 x 10 Spacer (EK), the Left Spring Cam, another 5/8 Flat Washer (EA), another Rear Lifter Arm. c. Slide another 5/8 Flat Washer (EA) onto the Bolt and secure it with a 5/8 Nylock Nut (EC). Tighten the Nut securely, but make sure the Arms can rotate freely. EC EA AO EK EA AO HE 15

16 Required For This Page: 3/4 Wrenches YA (2) ZA (2) EB (2) HH18600 YA (4) EB BC (2) 9 3/16 BA Because of the size and weight of the system, a minimum of six adults are required for the following steps. STEP 15 a. Place the Backboard face down on cardboard next to the Pole, with the bottom of the Backboard closest to the Pole. b. Apply a small amount of Dark Lithium Grease to two 1/2 x 2 1/4 Hex Bolts (BC). c. Have at least four adults lift the top of the Pole so the ends of the Lower Extension Arm (AT) are several inches off the ground. d. Two other adults should then place the Backboard under the Lower Extension Arm. Align the holes at the bottom of the Backboard channels with the holes in the Lower Extension Arm (AT). e. Slide a greased Hex Bolt (BC) through each Lower Extension arm and the Backboard. Slide a 5/8 O-ring (ZA), and a 1/2 Washer (YA) onto each bolt and secure with a 1/2 Nylock Jam Nut (EB). Tighten each Nut securely, but make sure the Bolt can still rotate. WARNING This backboard is made of glass. Use extreme caution when handling or working around the backboard. See the Safe Handling of Glass Backboard instructions on page Three. Failure to follow these warnings may result in serious personal injury. (Not actual length) WARNING AT EB YA ZA AT BC STEP 16 a. Slide a 1/2 x 9 3/16 Hex Bolt (BA) through a 1/2 Washer (YA), an Upper Extension Arm (AS), 1/2 Washer (YA), the Pole, a 3/4 x 8 1/4 spacer, another 1/2 Washer (YA), and the other Upper Extension Arm (AS). Note: Make sure the Upper Extension Arms bend outward, with the closed ends of the Extension Arms facing forward. b. Slide another 1/2 Washer (YA) over the Bolt and secure it with a 1/2 Nylock Jam Nut (EB). Tighten the Nut securely, but make sure the Arms and Washers can still rotate freely. EB AS YA EK YA AS BA 16

17 Required For This Page: BC 15/16 Wrenches 3/4 Wrenches EB (2) 9/16 Wrenches (2) HH18700 QA YA (4) QB 9.88 (Not actual length) STEP 17 a. Apply a small amount of Dark Lithium Grease to the remaining 1/2 x 2 1/4 Hex Bolts (BC). b. Have at least four adults lift the top of the Pole so there is no weight on the Backboard. c. Two other adults should then lift the top of the Backboard off the ground and align the holes at the top of the Backboard channels with the holes in the Upper Extension Arms (AS). d. For each arm, slide a greased bolt (BC) through the Upper Extension Arm, a 1/2 Washer the Backboard. Secure with a 1/2 Nylock Jam Nut (EB). Tighten the Nut securely, but make sure the Bolts can still rotate. AS AS EB YA YA AS BC STEP 18 a. Position the Trigger (AU) inside the Handle, making sure the Trigger bar lines up with the holes in the Handle (AP) and the end of the Trigger rests between the Trigger Pin (MB) and the Bolt through the Rear Lifter Arms and Handle. Note: The end of the Trigger must rest on top of the Bolt and under the Trigger Pin (MB). b. Insert the 3/8 x 8 1/2 Bolt (QB) through the Handle and Trigger and secure it with a 3/8 Nylock Jam Nut (QA). Tighten the Nut until it is flush with the edge of the Bolt. c. Apply White Grease to the Trigger Pin (MB) in the areas shown. QA AP Apply grease here AU QB 17

18 Required For This Page: 15/16 Wrenches PB (8) PA (4) **A minimum of six adults are required for this step.** WARNING The assembled system is very heavy. At least six adults are required to complete this step. Keep hands and fingers clear of pinch points. Do not put hands or fingers between the Pole and the mounting plate at any time. Stand the Pole up slowly and carefully. Failure to follow all of these instructions and warnings could lead to property damage or serious personal injuries as listed on Page One. STEP 19 a. Slide a 5/8 Flat Washer (PB) over each of the J-Bolts (AA) in the J-Bolt Template (AM). b. Position the Pole so the slots in the Pole plate are lined up with the two J-Bolts closest to the playing surface. c. Push the Pole plate against the Bolts, making sure the slots are lined up exactly with the Bolts. Using at least six adults, slowly and carefully lift the Pole up so the Bolts slide through the slots. Line up the holes at the back of the Pole plate with the Bolts at the back of the J-Bolt Template and stand the system completely vertical. Note: Avoid scraping the holes in the plate over the Bolts, as this can damage the threads. PB PB PB AA AM PB STEP 20 a. Slide a 5/8 Flat Washer (PB) and 5/8 Nylock Nut (PA) over each J-Bolt (AA). Tighten the Nuts only a few turns onto the J-Bolts. Do not tighten the Nuts all the way down to the plate at this time. PA PB AA 18

19 Required For This Page: 9/16 Wrenches /16 Wrench Carpenter s Level PD (4) (Not actual size) RA (4) RB (2) RC (2) EH0029 **A minimum of three adults are required for this step.** STEP 21 WARNING: At least two adults must hold the Pole steady while leveling the system. a. Using a carpenter s level on the face and the side of the Backboard, adjust the Hex Nuts (TC) between the J-Bolt Template and the Pole plate until the Pole plate is resting evenly on all four Nuts, with the Backboard hanging vertical. Note: Be sure to level the face and side of the Backboard. STEP 22 a. Making sure the Backboard remains vertical, tighten the Nuts (PA) above the Pole plate until they are secure against the plate. b. Turn the center Hex Bolt (TB) until it touches the Pole plate. c. Place a Vinyl Cap (PD) onto each J-Bolt. PD TC PA TB **A minimum of two adults are required for this step.** WARNING The Glass Backboard will break if the Rim Impact Spacer is not installed as shown in this step. This may result in personal injury or property damage. STEP 23 a. The Rim Impact Spacer should already be in place, but if not; Insert the Rim Impact Spacer (AJ) into the cutout in the glass in the Backboard, lining up the holes in the Spacer with the holes in the Backboard (Figure A). b. Slide a 3/8 Flat Washer (RA) over two 3/8 x 1 1/2 Hex Bolts (RB), then insert the two Bolts through the lowest holes in the Rim Spacer (AJ) and the Backboard (Figure B). On the backside of the Backboard, slide another 3/8 Flat Washer (RA) over each Bolt and secure loosely with a 3/8 Nylock Nut (RC). (Figure C) Figure A Figure C Figure B AJ RA RB RA RA RC RC AJ Back View 19

20 Required For This Page: 9/16 Wrenches RA (4) RB (2) RC (2) EH0029 STEP 24 a. Place the Rim against the Rim Impact Spacer so the slots at the bottom of the Rim go over the Bolts (RB) inserted in the Backboard in the previous step. WARNING Because of the size and weight of the system, a minimum of two adults are required for the following steps. Slot WARNING Use extreme caution when standing on ladders to perform assembly steps. Follow all warnings and cautions on the ladder carefully. Failure to follow all of these instructions and warnings could lead to property damage or serious personal injuries as listed on Page One. RB RA STEP 25 a. Slide a 3/8 Flat Washer (RA) over two more 3/8 x 1 3/4 Hex Bolts (RB), then insert the two Bolts through the top holes in the Rim and the Backboard. It is easiest to line up the Bolts with the Backboard while the Rim is slightly tilted as shown. b. Straighten the Rim and secure each Bolt (on backside of backboard) with a 3/8 Flat Washer (RA) and 3/8 Nylock Nut (RC). c. Completely tighten all Rim Hardware now. RA RB RA RA RC RC Back View Tighten these Nuts to adjust the Rim tension 20

21 Required For This Page: HH18700 Screwdriver QC (2) RD (2) EH0029 STEP 26 a. Fasten the Rim Cover Plate (AZ) to the Rim with two 5 mm x 10 mm Screws (RD). Note: Never use the system without the Rim Cover Plate in place. RD (x2) AZ AZ STEP 27 a. Snap the Sleeve Connector (QC) onto the Bolt (SB) as shown. b. Slide the Inner Spring Cover (AF) up until the T-Nut (SH) at the end of the Spring is exposed. While using a wrench to hold the T-Nut in place, tighten the 3/8 x 8 Hex Bolt (SB) resting in the Spring bracket. Tighten the Bolt until the system reaches the point at which raising and lowering the Handle takes about the same amount of effort. Note: It is easiest to tighten the Bolt with a socket wrench. c. Tighten the top 3/8 Hex Nut (SA) against the T-Nut (SH). AF AF SH SA SB QC QC QC QC 21

22 STEP 28 a. Slide the Inner Spring Cover (AF) back down and align the holes at the bottom of the Cover with the holes in the Sleeve Connector. Snap the Cover onto the Connector. AF AF STEP 29 a. Raise the Backboard until the top of the Rim is 10 feet, 1 inch (121 ) above the playing surface. Note: Make sure the Rim is at 10 1 when applying the Height Sticker. The Sticker will not fit properly unless the system is at this height. b. Remove about an inch of backing from the top of the Height Sticker (AX). Squeeze one of the Gas Spring Covers (AI) to allow room for the Sticker and apply the Height Sticker to the back of the Gas Spring (AD), lining up the 10 1 line with the height indicators as shown. Press the Sticker into place while slowly removing the rest of the backing to prevent wrinkles in the Sticker. c. Make sure the top of the Rim is at 10 0 when the sticker shows the 10 mark. d. Remove the rest of the protective film from the Backboard. e. Attach the Net. AI Squeeze here Squeeze here AX MM STEP 30 a. Once the system has been set at the desired height, you may use the Pad Lock (QD) to prevent it from being adjusted. Rotate the Lock Bracket so it slides over the Trigger Pin and loop the Pad Lock through the hole in the Lock Bracket (AN). QD 22

23 POLE CARE AND SYSTEM MAINTENANCE The life of your basketball system depends on many variables. The climate, exposure to corrosives such as salt, pesticides, or herbicides, and excessive use or misuse can all contribute to pole failure, which may cause property damage or personal injury. Check your basketball system frequently for loose hardware, excessive wear, and signs of corrosion. For safety reasons, and to prolong the life of your basketball system, you must take the following preventive measures. a. Check all Nuts and Bolts. If any are loose, tighten them. b. Check all parts for excessive wear and tear. If necessary, replace any parts that have been worn or damaged through usage. Contact our Customer Service Department for replacement parts. c. Inspect the Warning Sticker on the pole. If it is ripped, faded, or illegible, call our Customer Service Department to request a replacement Sticker. d. Check the Pole for visible rust or chipped or cracked paint. If either are present, do the following: 1. Use an emery cloth to completely remove any rust or chipped paint. 2. Clean the area with a damp cloth and allow it to dry. 3. Apply two coats of a rust preventative, high gloss enamel paint to the area. Allow the paint to dry between coats. IF RUST HAS PENETRATED THROUGH THE POLE ANYWHERE, REPLACE IT IMMEDIATELY! WARNING Failure to comply with these warnings could result in broken bones, cuts, nerve damage, spinal cord or brain injury, or death. DO NOT allow children to adjust the unit. Do not hang from any part of the unit, including the backboard, support braces, rim or net. Hanging from the system may cause injuries such as those listed above, damage the unit, and void the product warranty. DO NOT slide, climb, or play on the pole. Keep organic material away from the pole base. Grass, litter, etc. could cause corrosion and/or deterioration. DO NOT use the system to lift or hoist anything. The gas spring is designed to lift only the weight of the backboard and rim. DO NOT hang anything from the handle, rim, backboard, or lifter arms, as this will damage the system and void the product warranty. Inspect the unit before each use for loose hardware, excessive wear, and signs of corrosion and repair before use. Pay particular attention to the anchor hardware. Check pole system twice a year for signs of corrosion (rust, pitting, chipping) and repaint with exterior enamel paint. If rust has penetrated pole or any component, replace damaged parts immediately. Inspect the gas spring for visible signs of oil anywhere on the spring. If oil is found, replace gas spring immediately. Thoroughly inspect all welds for signs of rust or weld failure. Check the unit before each use for stability. Use caution when performing dunk-type activities on this unit. All players must wear a mouth guard while playing close to the net. During play, use extreme caution to keep each player s face away from the backboard, rim, and net. Serious injury can occur if teeth/face come in contact with the backboard, rim, or net. DO NOT wear jewelry (rings, watches, necklaces, etc.) while using the system. Serious personal injury may occur if jewelry is caught on the rim or net. OWNERS MUST ENSURE THAT ALL PLAYERS KNOW AND FOLLOW THESE RULES FOR SAFE OPERA- TION OF THIS UNIT. TO RAISE OR LOWER THE GOAL: GRASP ADJUSTMENT HANDLE FIRMLY, SQUEEZE ADJUSTMENT TRIGGER, AND RAISE OR LOWER GOAL. WHEN THE DESIRED HEIGHT IS REACHED, RELEASE AD- JUSTMENT TRIGGER. Patent Pending Patent # s 5,695,417 5,816,955 Part # E61001B ADJUSTING SYSTEM HEIGHT CUSTOMER SERVICE (USA/CANADA ONLY) Made in China

24 Limited Lifetime Warranty The manufacturer reserves the right to make substitutions to warranty claims if parts are unavailable or obsolete. 1. Mammoth Basketball systems are warranted to the original purchaser to be free from defects in material or workmanship for the duration of ownership by the original retail purchaser. The word defects is defined as imperfections that impair the use of the product. Defects resulting from misuse, abuse or negligence will void this warranty. This warranty does not cover defects due to improper installation, alteration or accident. This warranty does not cover damage caused by vandalism, rusting, acts of nature or any other event beyond the control of the manufacturer. 2. This warranty does not cover breakage of the tempered glass playing surface. 3. This warranty is nontransferable and is expressly limited to the repair or replacement of defective basketball equipment. If the equipment is defective within the terms of this warranty, the manufacturer will repair or replace defective parts at no cost to the purchaser. Shipping charges to and from the factory are not covered and are the responsibility of the purchaser. Labor charges and related expenses for removal, installation or replacement of the basketball system or its components are not covered under this warranty. 4. This warranty does not cover scratching or scuffing of the product that may result from normal usage. In addition, defects resulting from intentional damage, negligence, unreasonable use or hanging from the net or rim will void this warranty. 5. Liability for incidental or consequential damages is excluded to the extent permitted by law. While every attempt is made to embody the highest degree of safety in all equipment, freedom from injury cannot be guaranteed. The user assumes all risk of injury resulting from the use of this product. All merchandise is sold on this condition, and no representative of the company may waive or change this policy. 6. This warranty is expressly in lieu of all other warranties, expressed or implied, including warranties of merchantability or fitness for use. Neither Lifetime Products, Inc., nor any representative assumes any other liability in connection with this product. ALL WARRANTY CLAIMS MUST BE ACCOMPANIED BY A SALES RECEIPT. REPORT PRODUCT DEfECTS IN WRITINg TO: Lifetime Products, Inc., PO Box , Bldg. D-11 Freeport Center, Clearfield, UT or call (800) , M-F 7 a.m. to 5 p.m. MST. Please include your dated sales receipt and photographs of damaged parts. ΤΟ REgISTER YOUR PRODUCT, VISIT OUR WEBSITE AT 24 To register your product, visit our Web site at Lifetime Products PO Box Freeport Center, Bldg. D-11 Clearfield, UT USA