ADJUSTABLE BASKETBALL SYSTEM ASSEMBLY INSTRUCTIONS AND OWNER'S MANUAL
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1 IRONCLD SPORTS, INC M CHNR DJUSTBL BSKTBLL SYSTM SSMBLY INSTRUCTIONS ND OWNR'S MNUL MODL: C55-L ( piece pole)!! WRNIN FILUR TO COMPLY WITH NY OF TH WRNINS IN THS INSTRUCTIONS MY RSULT IN SRIOUS PRSONL INJURY. FILUR TO COMPLY MY LSO RSULT IN PROPRTY DM. PLS HD LL WRNINS ND CUTIONS TO NSUR YOUR SFTY. DO NOT TTMPT TO SSMBL THIS SYSTM WITHOUT CRFULLY RDIN ND FOLLOWIN LL INSTRUCTIONS. BIN BY IDNTIFYIN ND TKIN INVNTORY OF LL PRTS USIN TH PRTS LIST PROVIDD. IRONCLD SPORTS, INC 02 Corey Road, Hutchinson, KS 650 Telephone: Keep this instruction manual in case you have to contact the manufacturer for replacement parts.
2 FILUR TO FOLLOW THS WRNINS MY RSULT IN SRIOUS INJURY ND/OR PROPRTY DM. FILUR TO DO THS SFTY INSTRUCTIONS MY RSULT IN SRIOUS INJURY, PROPRTY DM ND WILL VOID WRRNTY. Owner must ensure that all players know and follow these rules for safe operation of the system. To ensure safety, do not attempt to assemble this system without following the instructions carefully. Proper and complete assembly, use and supervision is essential for proper operation and to reduce the risk of accident or injury. high probability of serious injury exists if this system is not installed, maintained, and operated properly. If use a ladder during assembly, use extreme caution. 4 people are recommended for this operation. Seat the pole sections properly (if applicable). Failure to do so could allow the pole sections to separate during play. Before digging, contact utility company to locate underground power cables, gas and water lines. nsure there are no overhead power lines within 20 ft. (m) radius of pole location. Climate, corrosion or misuse could result in system failure. If technical assistance is required, contact us: FILUR TO DO THS WRNINS MY RSULT IN SRIOUS INJURY ND/OR PROPRTY DM. Owner must ensure that all players know and follow these rules for safe operation of the system. Only hang from the rim briefly to regain balance or avoid injuring others. Release the rim as soon as possible safely. During play, especially when performing dunk type activities, keep palyer s face away from the backboard, and net. Serious injury could occur if teeth/face come in contact with backboard, rim, or net. Do not slide, climb, or play on pole. When adjusting height, keep hands and fingers away from moving parts. Do not allow children to adjust system. During play, do not wear jewelry (rings, watches, necklaces, ets.) Objects may entangle in net. Keep water and organic material away from pole. Pole can rust and fail. Check pole and all metal parts regularly for rust. completely remove rust and repaint with exterior enamel. if rust has penetrated any steel parts, replace that part immediately. Check system before each use for loose hardware, signs of rust and instability. Repair before each use. Never play on damaged equipment. Wear a mouthguard when playing to avoid dental injuries. 2
3 C55-L I R R2 H K R 2 F PRTS LIST ITM QTY DSCRIPTION RIM HRDWR Post R 4 Hex bolt M0x55 mm B R2 Washer M0 C ctuator R 4 Flange nut M0 4 I D J C D ctuator plastic sleeve HRDWR LIST 2 Mounting plate ITM QTY DSCRIPTION F Main xtension rm 4 Nylon Washer M2 L 2 Upper xtension rm 2 Stud M2x25 H Backboard Hex bolt M2x205 I Flex rim 4 Hex Bolt M2x05mm J Rim Height Sticker 5 Steel Sleeve K Rim Pad (Pre-attached) 6 2 Hex bolt M2x55 L Crank 4 Hex Bolt M2x0mm M Pole padding 24 Flat washer M2 UNDRROUND PRTS 2 Nylon nut M2 U nchor Template 0 2 Self-tapping screw U2 4 6mm nc hor J-bolts Screw drive sock et U Thick washer for J -bolt 2 2 nd plug 25x50mm U6 U U U2 U5 2 Hex nut M6 4 nd plug 0x60mm U5 4 nchor Rebar 6"L 4 nd plug 5"x5" U6 4 Lock Washer M6 5 4 nd plug /2"dia Note: C55-MD comes without backboard pad and pole padding.
4 INSTLLTION (Day to Day 4) Prior to anchor system and goal assembly, call utility services for location of underground utility lines before you dig. This assembly needs 5 days totally. Day : nchor system installation. Day 2-4: llow concrete to cure. Day 5: Complete basketball system installation. THR POPL R NDD TO SSMBL THIS UNIT Tools and materials required for assembly. Hammer or Mallet. Concrete Bags (0lbs/bag). 2. Two djustable Wrenches. lectric Drill. /6" Wrench 0. Carpenter s Level 4. /4" Wrench. minimum of two Ladders 5. /6" wrench 2. Water Supply 6. " Wrench. Tape measure. Shovel Day nchor system installation. Locate your system close to or on the court. Dig a hole as shown in figure. Bell out the bottom. ssemble anchor system as shown in fugure2: Thread nut M6 () all the way to bottom of threads on J-bolt (U2) insert threads of J-bolt (U2) through hole on anchor plate (U) and secure with nut (). Note: ach leg of anchor bolts should face the anchor bolt to the right. See Figure 2. Play surface Figure 6" Dia U5 2. Mix and pour concrete into hole. follow instructions on concrete bag. Stop about " below playing surface. Figure2 6". 4. Insert 4 Rebars (U5) into concrete " apart making a square in center on hole. Continue to pour concrete into hole. Use a concrete form or wooden form for top 4", until concrete flush with playing surface. U U2 5. Push anchor system into concrete and agitate to eliminate voids in concrete, level and square anchor plate (U) to playing surface. Clean off any concrete on anchor plate and exposed threads. You are finished with anchor system. llow concrete cure a minimum of 2hrs. Warning Never continue to assemble your system without following cementing instructions. Failure to do so may cause serious personal injury or property damage. 4
5 INSTLLTION (Day5) hammer or mallet may be needed during assembly. Note: Do not over tight all arm nuts and bolts. Failure to do so may cause tube damage and make adjustment of system difficult.. Place the Pole on the nchor system. Slide one Thick washer M6 (U) over each J-bolt (U2). Lift the Pole () onto nchor system, secure with one thick washer (U), one Lock washer M6 (U6) and one Hex nut () for each J-bolt. See Figure. If the Main Post () is not exactly vertical, adjust the 6mm J-Bolt Hex Nuts () located under the Post base (). Tighten all of the Hex Nuts () bove Post base when Main Post () is vertical. NOT: Face the Main Post (&B) with ctuator Bracket facing away from playing court (as shown in FIUR 4). U6 U U U2 assembled U Front side Playing Court Back side Figure Figure 4 Figure 5 DTIL B 2. ttach ctuator mounting plate () to The post (). Secure ctuator mounting plate to the bracket welded on backside of Pole () with 4 Hex bolts M2x0 (#), Flat washers M2 (#), 4 Lock nuts M2 (#). See Figure 5. Tighten all four nuts and bolts. 5
6 . ttach Lower xtension arm (F) to Post (), as shown in Figure 6. Secure it with one Hex bolt M2x205 (#), two Flat washers M2 (#), two Nylon Washers M2 (#)(factory-assembled), and one Lock nut M2 (# ). See Figure 6. ttach Upper xtension arm ()to Pole (B), using one Hex bolt M2x205 (#), two Flat washers M2 (#), 6 Nylon washers M2 (#), and one Lock nut M2 (#). See Figure 6. Note: The plastic washer should be placed between Upper extension arm () and Top Pole (B). Figure 6 F This washer has been preassembled in the factory. 6
7 4. ttach ctuator (C) to Lower extension rm (F). Slide ctuator plastic sleeve (D) over top of ctuator (C), align the hole in the Plastic sleeve with the hole in the ctuator, slide one Steel Sleeve (#5) thru both parts, see Figure. Hold the ctuator assembly, align Steel Sleeve with the Rear hole of Lower extension rm (F), ttached them together with one Hex bolt M2x205 (#), two Flat washers M2 (#), Two Nylon washers (#) and one Lock nut M2 (#). Do not over tighten the bolts. Figure Slide Plastic sleeve over ctuator STP ttached ctuator (C) to ctuator mounting plate (). See Figure D ttach Crank (L) to the bottom of ctuator with supplied Lock pin. Crank ctuator in between two Mounting plate (), secure them together with one Hex bolt M2x05 (#4), two Flat washer M2 (#), two Nylon washers M2 (#), and one Lock nut (#). Do not over tighten this bolt. Note: make sure Plastic washers go between Mounting plate () and ctuator (C). It prevents painted parts from being scratched. STP 5 4 C C L I H 6. ttach oal (I) to Backboard (H). Remove the Rim box cover, put oal against Rim pad (Pre-installed), secure it with 4 Hex bolts M0x45 (R), Flat washers M0 (R2), 4 Flange nuts M0 (R) See Figure 2. Tighten all four bolts and nuts. R R2 Put Rim box cover back and secure it with removed screws. Figure R2 R
8 Figure STP 2 H 6. ttach Backboard (H) to Lower xtension arm (F). Turn crank to lower support frame (F) until against safety stop rod welded on the back of Top Pole (B). With capable adults, raise the Backboard and rim assembly up and connect Lower xtension arm (F) to the Backboard Bracket using one Stud M2x25 (#2), 2 washers M2 (#), 2 Plastic washers M2 (#), and 2 Lock nuts M2 (#). Tighten this bolt snugly. See Figure Note:. Slide the Stud thru from outside of Vertical tubes. fter the stud is installed, plug end caps into the holes on the vertical frame, to keep bees from holes. 4pcs plugs can be found in the hardware pack or manual pack. 2. The plastic washer goes between backboard bracket (H) and Lower extension arm (F). 2 STP F. ttach Backboard (H) to Upper xtension arm (). Connect Upper board arm () to the Backboard vertical frame (H) using 2 Hex bolts M2x55 (#6), 4 Flat washers M2 (#), 2 Plastic washers M2 (#), and two Lock nuts M2 (#). ctuator sleeve (C) Tighten the two bolts and nuts snugly. See Figure. Note: The plastic washer goes between backboard vertical frame (H) and Upper extension arm (). Rim Height sticker. pply Rim Height Sticker 0ft Use a tape measure to crank rim up to exactly 0' from playing surface. Make a line mark on the ctuator (C) against bottom edge of ctuator Sleeve (D). Crank the rim all the way down to the extreme end. Peel and apply Rim Height sticker (J) to outside of ctuator (C) lining up the mark with the 0' mark on the Rim Height Sticker. See Detail B. ctuator (C) pply Pole pad if available. Detail B
ADJUSTABLE BASKETBALL SYSTEM ASSEMBLY INSTRUCTIONS AND OWNER'S MANUAL
DJUSTBL BSKTBLL SYSTM SSMBLY INSTRUCTIONS ND OWNR'S MNUL!! WRNING FILUR TO COMPLY WITH NY OF TH WRNINGS IN THS INSTRUCTIONS MY RSULT IN SRIOUS PRSONL INJURY. FILUR TO COMPLY MY LSO RSULT IN PROPRTY DMG.
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