)... MITSUBISHI ELECTRIC. Industrial Robot Systems MOVEMASTER RV-E RV-EN. Reliable Quality, Precise Control
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1 )... MITSUBISHI ELECTRIC MOVEMASTER RV-E RV-EN Reliable Quality Precise Control
2 MOVEMASTER Precision Solutions for Your Automation Th MOVEMASTER robot's working posirions 0" dfi(lf!d with th convnint T oching Box. which con oljo bf! u$d to t'st th nti" progrommd mowmnt $'quncf!. Th compoct modulor Oriv Unit Is on intf!grol portofthmove MASTER robot sysrm. /tcontoins th CPU ond th POWf!f"ctron/n thot octuot th' robot's movm'nts. '- Mitsubishi has been one of the world's foremost producers of small industrial robots ever since We have now sold over units representing an equal number of different applications in a huge variety of fields. Mitsubishi robots give you compact design dynamic performance precise repeatability and truly impressive speed. Combined with their attractive price this makes them an unbeatably costeffective solution for your handling needs. The vertical articulated arm design of MOVEMASTtR robots gives them excellent position access capa bilities. Mitsubishi offers two basic robot types for the European market a S-axis version and a 6-axis version. Each is designed for different flexibility and o manoeuvrability requirements. The 6-axis version has an additional degree of freedom making it even more versatile than the S-axis model. Six axes make it possible to position components in virtually any desired orientation within the robot's entire work envelope. Powerful Programming Software Our programming software enables you to develop powerful robot programs quickly and easily on a standard PC under either 005 or Windows. The robot programming package is complemented by tailor-made offline simulation software with which you can simulate the entire robot control program in 3D on the computer screen complete with all position data. This enables you to test and debug your programs exhaustively without a robot connected to the system. The latest generation of MOVEMASTER robots sets new standards. enabling optimum utilisation of your production capacity and eliminating the need to design complex handling equipment for every task. The robots arm handles t he manipulation tasksand the Drive Unit provides the -intelligence- for organising the work. Up to 31 independent robot programs can be stored in the Drive Unit's memory and accessed at will. 2
3 ) MITSUBISHI ELECTRIC Flexible and versatile MOVEMASTER robots are designed for maximum versatility - if needed you can install them on the wall or even upside-down on a ceiling. This means you can minimise the space required for the robot's work envelope leaving the remaining area free for your other system peripherals. MOVEMASTER will also work reliably around the clock. which is a huge benefit in the many applications that have to run seven days a week without interruption. Easy maintenance was a top design priority. These robots feature maintenance-free AC servo motors absolute position encoders and harmonic drive transmissions all of which help to make most maintenance tasks very quick and simple so that the robot is up and running again in no time. Applications To reconfigure MQVEMASTER robots you just need to change the program and moving them to new locations is just as easy. This great flexibility makes them ideal for a huge range of applications involving frequently-changing handling tasks. They take heavy-duty industrial applications in their stride - for example machine feeding loading and unloading pallets and handling tasks for lathes and injection moulding machines. The high quality and performance standards of MQVEMASTER robots have also made them a popular choice in scientific laboratories educational institutions and training programmes. Additional adaptable gripper changer systems are available to increase adaptability to changing requirements and applications. An optional linear travel unit is also available to increase the mobility of your robots in larger systems. Tlleu robol5 a.a/5a availab/r with a lonprr arm lor appllcatlatu rrqu;r;ng ala~ work rnvrlojh. The Iong arm vrrsion utrnds 1M warkinp radiu5 by around J 09i. Features of the MOVEMASTER robots lightning-fast acceleration ramps min.o.os s Repeatability ±O.03 mm Internal cabling and hosing routing Brushless AC servo motors Absolute position encoders Store up to 31 independent programs in on-board memory Choice of programming languages to sutt your applkation long-arm robot version for fi!xtended work envfi!lope Class 100 and 10 clean room versions available Three-stage Deadmans switch for safe teaching SpHds of up to 6.1 m/s Expansion option for two additional axes Ceiling and wall installation possible Interrupt handling lorge systems frequent Iy ' equi" larger abots. Alternatively you con significontly Increose the rabor's workoreo by adding a IInffJrUav_1 unit. which prot/ides on odditlonollinror am/s. The robot is Instollrd on Q /ineor travel ca"log_ that enables It to trawl back ond farth OM JHrlorm man/pulol/ons In la'ger systems. 3
4 MOVEMASTER RV-E2 and RV-E3J Compact Flexible and Dynamic The robots of the RV-E series have a lifting capacity of 3 kg (S-axis version) and 2 kg (6-axis version). They are powered by maintenancefree AC servo motors with absolute position encoders which means they are ready for work immediately as soon as the power is switched on. Another big advantage of the RV-E robots is their spherical work envelope which enables them to make optimum use of small areas and production cells. These robots are not
5 .. MITSUBISHI ELECTRIC de)igned as specialised machines for island configurations; they develop their maximum versatility and manoeuvrability as components of an integrated system. For example you can upgrade the robot controller with up to two additional axis control cards which can be used to control the linear axis when the robot is in stalled on a linear travel unit to extend its work area. You can install up to four 2-wire sensors on the robot's lower arm for additional functionality - for example to trigger robot movement interruptions. You can control up to two pneumatic grippers directly via the internallyrouted valves and hoses. You can connect a video camera with an image recognition system. And last but definitely not leastyou can integrate the robots in your plant's network. The robots can communicate with their environment directlywithout a PLC - via up to 60 inputs and 48 outputs. MOVEMASTER RV-E3J work envelope with reference to pointq. MOVEMASTER RV-E2 work envelope with reference to pointq. " / TM sph~icol wok ~n~lop*ofrhe robots molles them e1ctrem~1y W'erUJti.. Six ons fo maximum freedom in tight spaces. Simple programming A comprehensive powerful and yet simple instruction set makes programming these robots both effective and user-friendly. Position sequence programming is performed with the Teaching Pendant using the easy Teach In method. Once programming is complete the robot is an autonomous system. A variety of fully-compatible software packages are available for the robots of the RV-ElEN series. i Model " Motors Encoders Max. resultant speed RV-UJ..."::_---::-0:/.. S 6 ACservo AV-El Absolut~ position encoders mm/s Paylood Hg >kg Repeatability :2:0.0<1 mnl Ambient temperature Cl-40 ' C Wrist f1.mge reach 71Smm 706mm Robot weight 33 kg "kg 5
6 MOVEMASTER RV-EN Greater Power and Manoeuvrability The robots of the RV-EN series have exactly the same basic design as the RV-E series but with significantly more power. Just like their RV-E siblings the RV-EN robots are available in both 5-axis and 6-axis versions. However all the axes of the RV-EN models are fitted with more powerful motors and brakes for increased payload capacity - up to 5 kg in the 5-axis version and 4 kg in the 6-axis version.
7 ... MITSUBISHI ELECTRIC Enhanced pe rformance Up to three pneumatic grippers ca n be controlled directly by the Drive Unit which enables you to use both double grippers and a gripper changer. Another outstanding feature of the RV-EN series robots is their greater speedcombined with a repeatability of just ± 0.03 mm. A special longarm version is a... ailable that increases the reach of the 6-axis robot by approximately 30%. The standard versions of both RV-EN robots have an IP54 protection rating. The Teaching Pendant features a three-stage Deadmans switch that ensures simple and safe teaching of robot positions for movement sequences. Writing robot control programs is also... ery simple wit h t he powerful and user-friendly Windows programming software package. Special clean room robot versions The 6-axis RV-EN robot is available in class 10 and class 100 dean room versions for the semiconductor industry and other specialised laboratory applications. MOVE MASTER RV-ESNJM work envelope with reference to point Q. ~ ~ lid l -. MOVE MASTER RV-E4NM/E3NLM 321 ~ work envelope with reference to point Q. Available in both normal and long-arm versions.. OJ a ll+-f--{f.-. "..-L I -"J--.>~/ ~... r / The big wor. n'l'/o1h 9;'I"1011 mdjlimllm 'IffUfriliry. Ttlf Iong-flrm "frs/on of tnf 6-D1I/J robotutfnds thf _nw:lopt sliii furlhtr. M"'~ Vfnion "".. Motors AV-ESNJM AV-UNM AV-UNLM Sta ndard Standard long arm 5 ACServo AV-E4NC-SA Clean room AV- 4NC-SB Clean room Encoders Absolute position encoders Milx. resultilnt speed Max. paytood Repeatilbillty 5700 mm/s SSOOmm/s 6100 mm/s )k ±O.03mm ±O.03mm :;1::0.04 mm SSOOmm/s ±O.03mm S800 mm/s ±O.03mm Ambientlemperature 0-40"C Wrist flange reach 720mm 724mm 933mm 734mm 734mm Robot~ght "k SOkg 58k 53kg 50kg Protection cliiss "54 1P54 "54 Clean room class
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