Kawasaki Robot EX100. Spot Welding Material Handling

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1 Kawasaki Robot Kawasaki E Series EX100 Spot Welding Material Handling

2 Takes up small space, but covers wide envelope Kawasaki EX100 will do various jobs such as spot welding or handling in all kinds factory situations. It s simple and compact body covers a surprising wide envelope, and has enough wrist torque to move heavy loads. The robot comes equipped with a wide range add on functions such as f-line teaching which contribute significantly to operability and efficiency. CRT displayand interfacing with external computer are available simply, which will prove fully compatible with the needs the automated factories the future.

3 Features Works well even in narrow locations EX100 s flexibility boosts efficient opeations High precision enables a wider range applications This vertical articulated model has a small body capable covering a large working envelope. Dead space behind the robot has been greatly reduced, thus yielding a smaller occupied area. At the same time, wider operating angles, particularly in the vertical direction, enable the robot to cover 1.5 times the are previous machines. The robot employs brushless servomotors and transistor PWM drive control. High path and path speed precision enable applications in sealant dispensing, and with a tool changer, the same robot can adapt to spot welding and handling work. An extremely slim upper arm and compact wrist dimensions make it easy to enter inside the car body for spot welding. Reduced cycle time The basic and wrist axes this model attain the highest speed any robot in the same class. Acceleration time (time to reach maximum speed) has been reduced to seconds. Since 10 discrete speed setttings can be used for each step in both the PTP and CP modes, an extremely precise setting can be made to suit the job, and thiscan result in drastic reduction cycle time. Easy lifts heavy loads The weight capacity is 100 kgf. The robot has suitable wrist torque necessary and sufficient for attitude control large guns and guns equipped with transformers. Unique reduction gears are employed for each the basic axes (rotation, updown, out-in), and these prevent the vibration due to torque ripple which is characteristic market reduction gears. Resistance to overloading due to collisions or shock has also been improved. Easy teaching operation All operations needed for teaching are brought together on the teaching box. Three operation modes are available to facilitate arm guidance during teaching: (1) Joint mode (2) World mode (XYZ mode) (3) Tool mode

4 Off-line teaching function available (option) The robot is equipped with a data conversion device for adapting data taught with an f-line robot or CAD to suit your own purposes. Conversion can be easily done, even if conditions (such as work positions, and tool dimensions and attitude) are different, and everything is automatically corrected, even the droop due to the tool and the robot itself. The result is an unprecedented high-level conversion accuracy. A wide variety add-on functions facilitates systemization Adding a CRT display (optional) enables display the robot s internal state, edit data and teaching data etc. When a malfunction occurs, the CRT can display the cause and possible countermeasures using the interactive system. Various add-on functions are available, such as a function for communication with an external computer and a welding condition setting function, and these enable response to future factory automation. Simple connection to production line The robot connects easily with production line control units and welding equipment. equipment like welding transformers can be loaded, and an interlock function is available (option). The result is reduced installation time. Plentiful support functions Editing function The machine is equipped with work editing functions for revising and adding teaching data, troubleshooting functions using menus and other helpful support functions. Check mode This robot is equipped with a check mode to enable step-by-step checking the action each step prior to performing automatic operation. Emergency stop In case emergency, the arm can be stopped from teaching box, controller or external units. Holding brake The negative brakes built in each servomotors keep the posture when power supply is cut or hold mode is selected. Restriction motion range Stware limit switch and mechanical stopper are adopted to restrict the motion range rotation. You can freely set a restriction range according to actual lay-out robots.

5 Quick and precise positioning! Specifications Manipulator Model EE10 Floor Articulated Polar Coordinate Shelf Mount Articulated Polar Coordinate Degree Motion 6 6 Axis Working Area Maximum Speed Working Area Maximum Speed 1 R otation ±110 (Max. ±150 ) ± 120 Axex Range Arm 2 U p - Down ± 60 and Maximum Speed 3 O ut - In /sec. 4 T wist ± /sec. ± /sec. Wrist 5 B end ± /sec. ± /sec. 6 S wivel ± /sec. ± /sec. Payload Wrist Rotation Torque Repeatability Playback Accuracy 4 Twist 5 Bend 6 Swivel 100 kgf 100 kgf 35 kgf. m 35 kgf. m 55 kgf. m 55 kgf. m 55 kgf. m 55 kgf. m ± 0.5 mm ± 0.5 mm ± 1.0 mm ± 1.0 mm Drive Motors Brushless AC Servomotor Brushless Servomotor Weight 1,500 kgf 1,700 kgf

6 Controller odel M l ode M 5 61 rive D l PWM contro transistor with servo rushless B s Timer Number 2 sec.) 0.1 increments in sec. (0~10 Axes umber N ) (option axes 7 axes, 6 Signals/ Weld Signals Clamp 4* 2, system to according (*Option-restricted configuration) Control Mode interpolation) (joint 2 PTP1, interpolation) CP (linear Signals Interlock channels 32 (OX); Output channels 32 (WX); Input Teaching Mode (X.Y,Z mode) mode coordinate World mode) (tool mode coordinate Wrist mode Joint Operation Remote Signals (RPS) Random program selection hold, external reset, external automaticrepeat, etc. signal, error jump, stop, emergency Method eaching T x bo teaching through teaching Remote Interface (*Option) interface, (CMT) tape magnetic Cassette (RS232C) interface Printer I/O)* (parallel interface disk Floppy interface)* RS232C (computer/sensor Detector Position encoders Hybrid absolute) and incremental ( s Accessorie (*Option) printer CMT, emory M p backu battery CMOS RAM with Capacity Memory points 8,000* 3,000*, 2,000, system to according restricted - (*Option configuration) for Countermeasures Failure Power from the re-starting for data necessary Storing position. stopped Memory ivisibility D e variabl Infinitely Functions Special (*Option) brakes motor release Manual operation record Inhibition home working Registration signal the output and Position tools kinds 3 restriciton area moving R-axes Copy)* (Mirro image Mirror teaching) (f-line transformation Data System* ROSET (CAD) Programs umber N 0 10 Program Sequence Control jump (RPS), external Internal, Velocity Range Control Levels/Step 10 Discrete Levels ccuracy A 4 ACC1~ Function Operation repeat, automatic check, feed, Step editor, call, address stop, emergency hold, feed etc. Source Power VAC 200/220/230/380/415/440/460/480 kva phase, Hz 50/60 ordering) when (selected (Option) Unit Display display function, diagnostic Error display, editor manual, troubleshooting function monitor information, various eight W f kg 450 Memory Editing Data rewrite, data position copy, delete, Insert, axes, each shift bits rewrite, data auxiliary XYZ shift Installation Environment C ±5 C ~ ±5 temperature Ambient 85% 35% ~ humidity Ambient frost) no dew, (No

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