BATCH CONTROLLER DATASHEET F131 - BATCH CONTROLLER WITH TWO STAGE CONTROL / PULSE AND ANALOG OUTPUT IN RELATION TO THE FLOW RATE

Transcription

1 BATCH CONTROLLER WITH TWO STAGE CONTROL / PULSE AND ANALOG OUTPUT IN RELATION TO THE FLOW RATE DATASHEET F131 BATCH CONTROLLER Advantages Robust IP67 (NEMA Type4X) field enclosure. It is so rugged, you can even stand on it! Intrinsically Safe available ATEX and IECEx approval f gas and dust applications. Programming can be done by your own crew, with the sensible menudriven structure, saving cost and irritation. Know one, know them all! Very diverse mounting possibilities: walls, pipes, panels directly onto outdo senss! Features Large display shows preset value, running batch value and instantaneous flow rate. Selflearning overrun crection. Easy operation to enter a batch value and to control the process. Countup and countdown function available. Selectable onscreen engineering units; volumetric mass. Explosion/flame proof available. Full Modbus communication RS232/485/TTL. Loop battery powered, 8 24V AC/DC V AC power supply. Sens supply 3 / 8.2 / 12 / 24V DC. LED backlight option. 1 output Two configurable control outputs: f twostage onestage control. (0)4 20mA / 0 10V DC accding to flow rate. Scaled pulse output accding to acc. total. input Flow Ability to process all types of flowmeter signals: Reedswitch, NAMUR, NPN/PNP pulse, Sine wave (coil), Active pulse signals, (0)4 20mA. Remote control Start / Pause / Stop. Applications The FSeries is your first and safest choice f field mount indicats in safe and hazardous area applications. Especially in harsh weather conditions like rain, snow, salty atmospheres and temperatures between 40 C up to 80 C (40 F up to 176 F). F batching up to very large quantities. Flow rate indication and / retransmission is required.

2 General infmation Introduction The F131 offers in addition to the standard functions an analog output signal in relation to the flow rate. The operat can enter a batch quantity easily execute repeating batches. During the batch, the preset value is displayed as well as the batched ( remaining) quantity and the flow rate. The automatic selflearning overrun crection ensures an accurate result after each batch. A wide selection of options further enhances the capabilities of this model. Display The display has large 17mm (0.67 ) and 8mm (0.31 ) digits. Besides the proces infmation, a seven digit resettable "day total" is available as well as an eleven digit nonresettable accumulated total. All values are backedup in EEPROM memy every minute. Configuration All configuration settings are accessed via a simple operat menu which can be passwd protected. Each setting is clearly indicated with an alphanumerical description, therefe avoiding confusing abbreviations and baffling codes. All settings are safely sted in EEPROM memy in the event of sudden power failure. Analog output signal The flow rate is retransmitted with the (0)420mA 0 10V DC output signal. The output signal is updated eight times per second with a function being available to smoothen out the signal if desired. The output value is user defined in relation to the flow rate, e.g. 4mA equals to 15L/Hr and 20mA equals to 2000L/Hr. The output signal can be passive, active isolated where the passive output type will loop power the F131 as well. Control outputs Two outputs are available which can be configured to operate as two stage control f large batch quantities as one stage control f er batches, where the second output is available as a scaled pulse output. The maximum output frequency is 500Hz. The output signals can be passive NPN, active PNP an isolated electromechanical relay. input The F131 will accept most pulse and analog input signals f volumetric flow mass flow measurement. The input signal type can be selected by the user in the configuration menu without having to adjust any sensitive mechanical dipswitches jumpers. The analog input is available with lineair and square root calculation and even as 4 20mA input loop powered. Communication All process data and settings can be read and modified manually through the Modbus communication link (RS232 / RS485). If desired, the batch process can even be started and stopped through communication. Full Modbus functionality remains available f the Intrinsically Safe version (TTL). Hazardous areas This model has been ATEX and IECEx certified Intrinsically Safe f gas and dust applications, with an allowed ambient temperature of 40 C to 70 C (40 F to 158 F). A flame proof Ex d enclosure with ATEX certification is also available. Enclosures Various types of enclosures can be selected, all ATEX and IECEx approved. As standard the F131 is supplied in an GRP panel mount enclosure, which can be converted to an GRP field mount enclosure. Most popular is our rugged aluminum field mount enclosure with IP67 / NEMA Type4X rating. Both European U.S. cable gland entry threads are available. Overview application F131 Pulse output R2 (with 1stage control only) Control output R1 Analog output Flowmeter input Communication link Remote control: Control output R2 2 F131

3 Dimensions enclosures Aluminum & GRP panel mount enclosure Aluminum & GRP field / wall mount enclosures Terminal connections CB: RS232 RXD TXD CH: RS485 2 wire A B Y Z CT: TTL Intrinsically Safe Display example 90 x 40mm (3.5 x 1.6 ) P: coil P: reed switch / NPN P: PNP POWER REQUIREMENTS P: namur P: active signal A: (0)4 20mA CONTROL / PULSE OUTPUT R PD: 8 24V AC OA: active 24V DC PD: 8 24V DC OT: passive trans. PD XI: 16 30V DC OR: mech. relay = = PF: 24V AC PF: 24V DC PM: V AC PX: 8 30V DC ZB: Backlight: 12 30V DC AP PX: 8 30V DC Output loop powered PB / PC: battery powered Internal long life Lithium battery PL: input loop powered (terminals GND 1 2 are not available) CONTROL OUTPUT R = = FLOWMETER INPUT OA: active 24V DC OT: passive trans. OR: mech. relay ANALOG OUTPUT COMMUNICATION ADDITIONAL INPUT IR: Stop input AA: 4 20mA DTR 12V ADDITIONAL INPUT I AB: 0 20mA 12 I IR: Start input AF: 4 20mA CI: RS485 4 wire A B RXD TXD DTR 12V I A PL: 4 20mA I I AI: 4 20mA I I AP: 4 20mA I AU: 0 10V U U I I I 31 mm (1.22") 29 mm (1.14") 120 mm (4.72") 130 mm (5.12") HB & HC enclosures 130 mm (5.12") 115 (4.53") 98 (3.86") panel cutout Ø 7mm (0.27") Ø 7mm (0.27") 120 mm (4.72") 60 mm (2.36") 75 mm (2.95") I Aluminum 30mm 30mm 112 mm (4.40") M16 x 1,5 1 /2"NPT M16 x 1,5 22,50mm HABM F131 3

4 Typical wiring diagram F131P(AP)CHOTPB(PX) Typical wiring diagram F131PAPCHOTPX F100series BATTERY POWERED F100series OUTPUT LOOP POWERED Modbus communication type CH: RS485 2 wire Modbus communication type CH: RS485 2 wire B A B A Please note: APPX may be used in combination with the battery! APPX will power the unit; (the battery will be disabled automatically untill power is disconnected). 3.2V 1M lowpass 3.2V 1M lowpass V 1M lowpass 3.2V 1M lowpass Circuit depends on type of signal Flowmeter input type: P pulse Circuit depends on type of signal Flowmeter input type: P pulse Analog output type AP: passive 4 20mA (loop powered) Analog output type AP: (not used in this example) solenoid solenoid 8 30V DC Control pulse output type OT: passive transist e.g. counter 8 24V DC Control pulse output type OT: passive transist solenoid Power supply type PX: 8 30V DC (not used in this example) Power supply type PX: 8 30V DC (not used in this example) * F pulse type inputs: V ref : 1.2V/3.0V available. NO power output, available I supply : <1mA. : using these ref. voltages at max. load, will reduce battery life significantly. * F pulse type inputs: V ref : 1.2V/3.0V available. NO power output, available I supply : <1mA. : using these ref. voltages at max. load, will reduce battery life significantly. 4 F131

5 Typical wiring diagram F131AAACBOAPD Typical wiring diagram F131AAICIORPM F100series 24V AC / DC F100series V AC TXD RXD DTR 12V Modbus communication type CB: RS232 Z Y B A Modbus communication type CI: RS485 4 wire 3.2V 1M lowpass V 1M lowpass V 1M lowpass Main supply e.g. counter Power supply type PD: 8 24V AC / DC Flowmeter input type A: (0)4 20mA Analog output type AA: active 4 20mA Control output type OA: active 24V DC pulse** Control pulse output type OA: active 24V DC pulse** 8 24V AC 8 24V DC 3.2V 1M lowpass Main supply solenoid solenoid Power supply type PM: V AC Flowmeter input type A: (0)4 20mA Analog output type AI: passive isolated 4 20mA 8 30V DC Control pulse output type OR: mechanic relay N L1 * U max sens is 2V below U supply U max sens: 8.2V requires 10VDC(8VAC) U supply 12V requires 14VDC(10VAC) U supply 24V requires 26VDC(18VAC) U supply ** Requires min. 24V power supply *Supply voltage: 3.2 / 8.2 / 12 / 24V DC to sens F131 5

6 Hazardous area applications The F131XI has been certified accding ATEX and IECEx by DEKRA f use in Intrinsically Safe applications with an ambient temperature of 40 C to 70 C (40 F to 158 F). The ATEX markings f gas and dust applications are: II 1 G Ex ia IIB/IIC T4 Ga II 1 D Ex ia IIIC T100 C Da. The IECEx markings f gas and dust applications are: Ex ia IIC/IIB T4 Ga and Ex ia IIIC T100 C Da. Besides the I.S. power supplies f the control outputs, it is allowed to connect up to three I.S. power supplies in IIB/IIIC applications one in IIC applications. Consult the certificate f the maximum input and output values of the circuits. Full functionality of the F131 remains available, including two stage control, 4 20mA output, pulse output and Modbus communication (type CT). Power supply type PDXI offers a 8.2V sens supply e.g. f one Namur sens. An ATEX approved flame proof Ex d enclosure is available as well. Please contact your supplier f further details. Certificate of confmity KEMA 03ATEX1074 X IECEx DEK X Configuration example IIB / IIIC and IIC F131P(AP)(CT)OTPC(PX)XI Battery powered unit 3.2V 1M lowpass 3.2V 1M lowpass Modbus communication type CT: TTL (not used in this example). HAZARDOUS AREA SAFE AREA Circuit depends on type of signal Analog output type AP: passive 4 20mA (not used in this example). Flow meter input type: P pulse Please note: type AP PX may be used in combination with the battery (type PC), but only in IIB applications! AP PX will loop power the unit; the battery will be disabled automatically till power is disconnected. Control output type OT: passive transist Control pulse output type OT: passive transist * F pulse type inputs: V ref : 1.2V/3.0V available. NO power output, available I supply : <1mA. : using these ref. voltages at max. load, will reduce battery life significantly. : above values are safety values. Consult the technical specification f operational values. 6 F131

7 Configuration example IIB / IIIC and IIC F131PAP(CT)OT(PX)XI Output loop powered F100 series HAZARDOUS AREA SAFE AREA Modbus communication type CT: TTL Please note: communciation type CT is not allowed in IIC applications. TXD RXD DTR 12V ISOLATOR: I.S. Certified Isolat TTL to Io=max 250mA RS232 / RS422 / TTL Po=max 850mW F example: MTL5051 e.g. PC * : Communication only allowed when configured as IIB / IIIC. 3.2V 1M lowpass V 1M lowpass Circuit depends on type of signal Analog output type AP PX: passive 4 20mA (output loop powered) Flow meter input type: P pulse and / REPEATER e.g. MTL Control output type OT: passive transist Control output type OT: passive transist counter e.g. counter : above values are safety values. Consult the technical specification f operational values. * F pulse type inputs: V ref : 1.2V/3.0V available. NO power output, available I supply : <1mA. : using these ref. voltages at max. load, will reduce battery life significantly. F131 7

8 Configuration example IIB / IIIC and IIC F131AAF(CT)OTPDXI Power requirement 16 30V DC F100 series HAZARDOUS AREA SAFE AREA TXD RXD DTR 12V Modbus communication type CT: TTL Please note: communciation type CT is not allowed in IIC applications. Io=max 250mA Po=max 850mW ISOLATOR: I.S. Certified Isolat TTL to RS232 / RS422 / TTL F example: MTL5051 e.g. PC * : Communication only allowed when configured as IIB / IIIC. 3.2V 1M lowpass V 1M lowpass TOTAL Co OF ALL CONNECTED ANALOG APPARATUS IN IIC APPLICATIONS MAY NOT EXCEED 66nF MINUS 17nF (17nF IS USED BY THE ANALOG OUTPUT SIGNAL TERMINAL 7 8). Circuit depends on type of signal Main supply Ci = 17nF Flow meter input type: A (0)4 20mA Analog output type AF: passive floating 4 20mA Control output type OT: passive transist e.g. counter Power supply type PD: 16 30V DC (please note: PD and battery supply (type PC) is NOT allowed in IIC applications). * power supply type PD: the supply voltage to pulse senss is maximum 8.7V (Uo=max 8.7V Io=max 25mA Po=max 150mW) and to analog senss as connected to terminal 1 (internally linked). F example MTL e.g. counter : above values are safety values. Consult the technical specification f operational values. 8 F131

9 Configuration example IIB / IIIC F131AAFCTOT(PC)(PD)XI Power requirement 16 30V DC battery powered F100 series HAZARDOUS AREA SAFE AREA Modbus communication type CT: TTL TXD RXD DTR 12V ISOLATOR: I.S. Certified Isolat Io=max 250mA TTL to RS232 / RS422 / TTL Po=max 850mW F example: MTL5051 e.g. PC 3.2V 1M lowpass V 1M lowpass Circuit depends on type of signal Main supply Ci = 17nF Flow meter input type: A (0)4 20mA Analog output type AF: passive floating 4 20mA Control output type OT: passive transist Control output type OT: passive transist Due to analog output type AF, the unit has to be powered with battery type PC with external power supply type PD. Power supply type PD: 16 30V DC counter REPEATER F example MTL 5541 REPEATER e.g. MTL 5541 F example MTL 5525 : above values are safety values. Consult the technical specification f operational values. * power supply type PD: the supply voltage to pulse senss is maximum 8.7V (Uo=max 8.7V Io=max 25mA Po=max 150mW) and to analog senss as connected to terminal 1 (internally linked). F131 9

10 Technical specification General Display Type High intensity reflective numeric and alphanumeric LCD, UVresistant. Dimensions 90 x 40mm (3.5 x 1.6 ). Digits Seven 17mm (0.67") and eleven 8mm (0.31") digits. Various symbols and measuring units. Refresh rate User definable: fast, 1sec, 3sec, 15sec, 30sec, off. Option ZB Transflective LCD with white LEDbacklight. Good readings in full sunlight and darkness. ZB Only available f safe area applications. Ambient temperature Safe areas 40 C to 80 C (40 F to 176 F). Intrinsically Safe 40 C to 70 C (40 F to 158 F). Power requirements Type AP Analog output loop powerd, 8 30V DC. Power consumption max 0.5 Watt. Type PB Long life Lithium battery lifetime depends upon settings and configuration up to 5 years. (requires PD, PL PX) Type PC Intrinsically Safe long life lithium battery lifetime depends upon settings and configuration up to 5 years. (requires XI and PD PX) Type PD 8 24V AC / DC ± 10%. Power consumption max. 5 Watt. Intrinsically Safe: 16 30V DC; power consumption max. 1 Watt. Type PF 24V AC / DC ± 10%. Power consumption max. 15 Watt. Type PL Input loop powered from sens signal 4 20mA (type A ) requires types AI and OT (not Xi). Type PM V AC ± 10%. Power consumption max. 15 Watt. Type PX 8 30V DC. Power consumption max Watt. Type ZB 12 30V DC ± 10%. Power consumption max. 1.5 Watt. PB/PF/PM Not available Intrinsically Safe. PF/PM The total consumption of the senss and outputs may not exceed 24V. F Intrinsically Safe applications, consult the safety values in the certificate. Sens excitation Type PB/PC/PX 3V DC f pulse signals and 1.2V DC f coil pickup. This is not a real sens supply. Only suitable f senss with a very low power consumption like coils (sine wave) and reedswitches. Type PD 1.2 / 3 / 8.2 / 12 / 24V DC max. 24V DC. Type PDXI Type PF / PM Umax sens is 2V below Usupply 1.2 / 3 / 8.2V DC max. 8.2V DC and mains power supply voltage (as connected to terminal 1). In case PDXI and signal A: the sens supply voltage is accding to the power supply voltage connected to terminal 1. Also terminal 2 offers the same voltage. 1.2 / 3 / 8.2 / 12 / 24V DC max. 24V DC. Terminal connections Type Removable plugin terminal strip. Wire max. 1.5mm 2 and 2.5mm 2. Data protection Type EEPROM backup of all settings. Backup of running totals every minute. Data retention at least 10 years. Passwd Configuration settings can be passwd protected. Directives & Standards EMC Directive 2014/30/EU, FCC 47 CFR part 15. Low voltage Directive 2014/35/EU RoHS Directive 2011/65/EU ATEX / IECEx Directive 2014/34/EU, IEC , IEC IP & NEMA EN & NEMA 250 Enclosure General Window Sealing Control keys Polycarbonate window. Silicone. Three industrial microswitch keys. UVresistant silicone keypad. Aluminum wall / field mount enclosures General Diecast aluminum wall/field mount enclosure IP67 / NEMA 4X with 2component UVresistant coating. Dimensions 130 x 120 x 75mm (5.12" x 4.72" x 2.95") W x H x D. Weight 1100 gr. Type HABM Cable entry: 1 x 1 /2 NPT 2 x M16. Hazardous area Intrinsically Safe (Type XI) ATEX II 1 G Ex ia IIB/IIC T4 Ga. certification II 1 D Ex ia IIIC T100 C Da. IECEx Ex ia IIC/IIB T4 Ga. certification Ex ia IIIC T100 C Da. Ambient Ta 40 C to 70 C (40 F to 158 F). Explosion proof (Type XF) ATEX certification II 2 G / Ex d IIB T5 Gb. II 2 D / Ex t IIIB T100 C Db. Type XF Dimensions of enclosure: 300 x 250 x 200mm (11.8" x 9.9" x 7.9") L x H x D. Weight Appr. 15kg. IECEx available on request. inputs Flowmeter Type P Coil / sine wave (HI: 20mVpp LO: 80mVpp sensitivity selectable), NPN/PNP, open collect, reedswitch, Namur, active pulse signals 8 12 and 24V DC. Frequency Minimum 0Hz maximum 7kHz f total and flow rate. Maximum frequency depends on signal type and internal lowpass. E.g. reed switch with lowpass : max. frequency 120Hz. KFact ,999,999 with variable decimal position. Lowpass Available f all pulse signals. Option ZF coil sensitivity 10mVpp. Type A (0)4 20mA. Analog input signal can be scaled to any desired range within 0 20mA. Type U 0 10V DC. Contact facty. Accuracy Resolution: 14 bit. Err < 0.025mA / ± 0.125% FS. Low level cutoff programmable. Span ,999,999 with variable decimal position. Update time Four times per second. Voltage drop Type A: 20mA. Relationship Linear and square root calculation. F signal type A: external power to sens is required; e.g. type PD. Additional inputs Function Remote control: Two terminal inputs to start, stop and reset the batch process. Type IR Internally pulledup switch contact NPN. Duration Minimum pulse duration 100msec. 10 F131

11 outputs Analog output Function Transmitting flow rate. Accuracy 10 bit. Err < 0.05%. Analog output signal can be scaled to any desired range. Update time Eight times per second. Type AA Active 4 20mA output (requires PD, PF, PM PX). Type AB Active 0 20mA output (requires PD, PF, PM PX). Type AF Passive floating 4 20mA output f Intrinsically Safe applications (requires XI PD). Type AI Passive galvanically isolated 4 20mA output also available f battery powered models. Type AP Passive 4 20mA output not isolated. Unit will be loop powered. Type AU Active 0 10V DC output (requires PD, PF, PM PX). Requires min. 24V power supply. Communication option Function Reading display infmation, reading / writing all configuration settings. Protocol Modbus RTU. Speed baud. Addressing Maximum 255 addresses. Type CB RS232 (requires P) Type CH RS485 2wire (requires P) Type CI RS485 4wire(requires P) Type CT TTL Intrinsically Safe. (requires P) Digital outputs Function User defined: batch process one two stage control scaled pulse output accding the running batch accding accumulated total. Frequency Max. 500Hz. Pulse length user definable between second up to seconds. Type OA Two active 24V DC transist outputs (PNP); max. 50mA per output (requires PD, PF, PM PX). Requires min. 24V power supply. Type OR Two electromechanical relay outputs (N.O.) isolated; max. switch power 230V AC 0.5A per relay (requires PF PM). Type OT Two passive transist outputs (NPN) not isolated. Max. 50V DC 300mA per output. Operational Operat functions Displayed Preset value can be entered by the operat. functions Batched quantity remaining quantity. Flow rate. Total and accumulated total. Total can be reset to zero by pressing the STOPkey twice. Preset / total Digits 7 digits. Units L, m 3, GAL, USGAL, kg, lb, bbl, no unit. Decimals Total can be reset to zero. Accumulated total Digits 11 digits. Units / decimals Accding to selection f total. Can not be reset to zero. Flow rate Digits Units 7 digits. ml, L, m 3, Gallons, kg, Ton, lb, bl, cf, RND, ft 3, scf, Nm 3, Nl, igal no units. Decimals Time units /sec /min /hr /day. Accessies Mounting accessies ACF02 Stainless steel wall mounting kit. ACF05 Stainless steel pipe mounting kit (wm gear clamps not included). ACF06 Two stainless steel wm gear clamps Ø 44 56mm. ACF07 Two stainless steel wm gear clamps Ø 58 75mm. ACF08 Two stainless steel wm gear clamps Ø 77 95mm. ACF09 Two stainless steel wm gear clamps Ø mm. ACF11 Swivel with 25 movement from center axis f direct flowmeter mounting: 1 NPT to 1/2 NPT. F131 11

12 Ordering infmation Standard configuration: F131PAPCXHABMIROTPXXXZX. Ordering infmation: F131 _ A _ C _ HABM IR O _ P _ X _ Z _ Flowmeter input signal A (0)4 20mA input. P Pulse input: coil, npn, pnp, namur, reedswitch. Analog output signal AA Active 4 20mA output requires PD, PF, PM PX. AB Active 0 20mA output requires PD, PF, PM PX. AF I.S. floating 4 20mA output requires XI PD. AI Isolated 4 20mA output. AP Passive 4 20mA output, loop powered unit. AU Active 0 10V DC output requires PD, PF, PM PX. Communication CB Communication RS232 Modbus RTU. requires P CH Communication RS485 2wire Modbus RTU. requires P CI Communication RS485 4 wire Modbus RTU. requires P CT Intrinsically Safe TTL Modbus RTU. requires P CX No communication. Aluminum field / wall mount enclosures IP67 / NEMA Type4X HABM Cable entry: 1 x 1 /2 NPT 2 x M16. Additional input signal IR Remote control input to start, pause stop. Digital output signals OA Two active transist outputs requires and PD, PF, PM PX. OR Two mechanical relay outputs requires PF PM. OT Two passive transist outputs standard configuration. Power requirements PB Lithium battery powered. PC Lithium battery powered Intrinsically Safe. PD 8 24V AC/DC sens supply with XI: 16 30V DC. PF 24V AC/DC sens supply. PL Input loop powered from sens signal type A requires AI and OT (not XI). PM V AC sens supply. PX Basic power supply 8 30V DC (no real sens supply). Additional battery supply (optional) PB Lithium battery powered requires PD, PL PX. PC Lithium battery powered Intrinsically Safe requires XI, and PD PX. Hazardous area XI Intrinsically Safe, accding ATEX and IECEx. XF Ex d enclosure 3 keys accding ATEX. XX Safe area only. Other options ZB Backlight. ZF Coil input 10mVpp. ZX No options. The bold marked text contains the standard configuration. Available Intrinsically Safe. Specifications are subject to change without notice. Badger Meter Europa GmbH Nürtinger Str Neuffen (Germany) Tel.: Fax.: badger@badgermeter.de Internet: 12 Copyright: Fluidwell bv 2017 F131BADGERDATAENV1726