S6 Series Metallic Rack and Panel Connector

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S Series Metallic Rack and Panel Connector Description In accordance with ARINC Module structure, differential P/Ns which are formed by mating the insulator with the shell can meet the differential

be. Gbps Applicable to aerospace and military rack, environment resistant Enterprise standard: Q/EJ9-9 Contact type S series metallic rack and panel connector can install the power, signal, high

1 S Series Metallic Rack and Panel Connector Description In accordance with ARINC Module structure, differential P/Ns which are formed by mating the insulator with the shell can meet the differential customers requirements Mixed power, high speed, high frequency and optical contacts, signal integration transmission can be achieved Transmission speed for # high speed and differential contact can be. Gbps Applicable to aerospace and military rack, environment resistant Enterprise standard: Q/EJ9-9 Contact type S series metallic rack and panel connector can install the power, signal, high speed, high frequency and coaxial contacts at the same time and multiple signal integration transmission can be achieved. # contact cavities can install # high speed differential contacts or # coaxial contacts. # contact cavities can install # coaxial, power or optical contacts. # contact cavities can install # coaxial, power or optical fiber contacts. 电源接触件信号接触件同轴或差分接触件 Application S series connectors are applicable to transmit the electrical signal, RF signal, optical signal, differential signal and bus signal between equipment and rack. It is applicable to the severe environment and reduces the quantities of the interfaces and cable assembly to meet the requirements of the integration, modularization and standardization. The common usage method is shown as follows.

Performance [Mechanical] Shell: High strength aluminum alloy, cadmium or nickel plating Insulator: thermoplastic Seals and grommets: silicon rubber Contact: copper alloy, gold plating Durability:

g /Hz, duration: hours [Environmental] Temperature: - ~+ High temperature durability: hours ( ) Salt spray: hours(cadmium plated); 9 hours(nickel plated) Fluid resistance: aerospace oil, hydraulic,

2 Performance [Mechanical] Shell: High strength aluminum alloy, cadmium or nickel plating Insulator: thermoplastic Seals and grommets: silicon rubber Contact: copper alloy, gold plating Durability: cycles Shock: ms half sine wave, acceleration g Random vibration: ~Hz, Power spectral density.g /Hz, duration: hours [Environmental] Temperature: - ~+ High temperature durability: hours ( ) Salt spray: hours(cadmium plated); 9 hours(nickel plated) Fluid resistance: aerospace oil, hydraulic, coolant [Electrical] Insulation resistance: MΩ(Vdc) Contact resistance and rated current: Contact Wire gauge (AWG) Rated current (A) Contact resistance (mω) D # # #.... [High speed differential signal] # high speed differential contacts can be installed to transmit the high speed differential signal. Transmission Speed NEXT Characteristic Impedance.Gbps db Ω [CAN bus signal and ARINC9 signal] CAN bus signal contact can be installed to transmit CAN bus signal and ARINC9 signal Transmission Speed Characteristic Impedance Mbps Ω

3 [Power signal] Voltage drop Shielding Rated voltage V Center contact < mv /A Intermediate contact < mv /A Outer contact < mv /A GHz db ~ GHz db. GHz db Power contact can be installed to transmit the high current Contact size # contact # contact Withstanding voltage Sea level V V m V V Rated current A A [Bsignal] # coaxial contact can be installed to transmit B signal Transmission Bandwidth Characteristic Impedance Sea level Withstanding voltage m ~MHz Ω V V Center contact < mv /A Voltage drop Intermediate contact < mv /A Outer contact < mv /A [Common signal] Power contact can be installed to transmit the common signal Contact size D contact # contact Withstanding voltage Sea level V V m V V Rated current A.A [High frequency signal] Coaxial contact can be installed to transmit the high frequency signal Coaxial contact # coaxial # coaxial # coaxial # coaxial Bandwidth ~MHz ~GHz ~MHz ~MHz Withstanding Sea level V 9V V V voltage m V V V V Voltage drop Center contact <mv/a <mv/a <mv/a <mv/a Outer contact <mv/a <mv/a <mv/a <mv/a Performance for # coaxial contact:

4 Frequency:~GHz Insertion loss:.db Contact resistance:body. mω Center contact. mω Insulation resistance: MΩ Dielectric withstanding voltage:v (sea level) [Optical signal] Optical fiber contact can be installed to transmit the optical signal Contact size # contact # contact Insertion loss.db.db Repetition.dB.dB

5 Ordering information Basic series S W TS B F -S Connector Blank Environment resistant (sealed) type N Non-environment resistant (unsealed) Plating F Nickel (salt spray 9 hours) W Cadmium (salt spray hours) Shell size cavities narrow shell cavitie standard shell cavitie standard shell Plug and receptacle, contact size TS Plug (with socket) ZP Receptacle (with pin) Termination Y Crimp type B PCB receptacle, rear removal B PCB receptacle, front removal (.mm extension) B PCB receptacle, front removal (.m extension) B PCB receptacle, front removal (9.mm extension) Note : PCB type is only applicable to S- and S- series receptacles and not applicable to plug Note.B type front removal PCB receptacle can replace B type Insert arrangement Mounting style Shielded device removal PCB receptacle (see Annex V) (see insert arrangement table) Blank Standard Floating mounting F Blank Non-shielded product -S Shielded product (only applicable to plug) [Notes]. Pins should be installed in the D insert of plug and sockets should be installed in the other inserts. Sockets should be installed in the D insert of receptacle and pins should be installed in the other inserts. Other contact sizes, not D contact size, would be considered during ordering;. D # # and # contacts can be supplied with the finished products and applicable high frequency, coaxial, differential and optical fiber contacts should be ordered separately. There is no locking mechanism between plug and receptacle and the locking can be met by the locking mechanism of the applicable equipments. The mounting style and the mating dimension are as follows:

6 Insert arrangements(front face view of male insert) [Standard shell A, B, D or E cavity insert arrangement] Ⅰ- Ⅰ- Ⅰ-A Ⅰ- A B C D E F G H J A B C D E F G H J -D - # - # - # Ⅰ- Ⅰ- Ⅰ- Ⅰ- C 9 9 A B C D E F G H J 9 9 A B C D E F G H J 9 A B C D E F G H J A B C D E F G H J T -D,- # -D,- #,- # -D,- #,- # -D,- # Ⅰ- T Ⅰ- T Ⅰ- T Ⅰ- T

7 9 T A B C D E F G H J T 9 9 AA DD GG KK BB EE HH CC FF JJ LL T T T T T T T T T 9T -D,- # - #,- # - # - # Ⅰ- I-T I-C I-FT 9 9 No contact -D,-#,-# -# -#optical fiber,-# 接触件规格 D # # # 光纤 # # # # [Standard shell C or F cavity insert arrangement]] Ⅱ- Ⅱ- Ⅱ- Ⅱ- 9 A B C D E F G H J K A B C D E F G H J 9 -D - # - #,- # -D,- #,- # Ⅱ- Ⅱ- Ⅱ- T Ⅱ- T C D E F G A B C D E F G H J A B C D E F G H J A B C D E F G H J K T 9 T 9 -D,- # -D,- #,- # -D,- # -D,- #,- #

8 Ⅱ- T Ⅱ- T Ⅱ- W Ⅱ- CAN 9 T T T T T T 9 A B - #,- # - # - #,- #,- #,- # - #,-CAN contacts Ⅱ- Ⅱ- TA Ⅱ- TG Ⅱ- T T T 9 T T T T T 9 T 9 No contact - #,- # - #,-#,- # - #,- #,- #,- # 接触件规格 D # # # # # # [Narrow type shell A or B cavity insert arrangement] Ⅰ- Ⅰ- Ⅰ- T Ⅰ- A B C D 9 9 A B C D T T -D - # -D,- # No contact [Narrow type shell C cavity inserts arrangement] Ⅱ- Ⅱ-9 Ⅱ- Ⅱ- W Ⅱ- A B C D 9 -D 9- # - # - #,- #,- # No contact

Note: please contact for any other insert arrangements 接触件规格 D # # # # # # Product Combination Code Table S series products can combine any module and customers can choose P/N according to their

9 Note: please contact for any other insert arrangements 接触件规格 D # # # # # # Product Combination Code Table S series products can combine any module and customers can choose P/N according to their needs. When ordering, customers know what kind of module they need and look for the combination code according to the following table. If there is no module which you need, please contact us. Product code Shell Insert arrangements size A B C D E F # Ⅰ- Ⅰ- Ⅱ-W # Ⅰ- Ⅰ- Ⅱ-9 # Ⅰ- Ⅰ- Ⅱ- A # Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-W A # Ⅰ- Ⅰ- Ⅱ-W 9 # Ⅰ-T Ⅰ-T Ⅱ-9 99 # Ⅰ-A Ⅰ-T Ⅱ-9 # Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-W # Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-W # Ⅰ-T Ⅰ-T Ⅱ-T # Ⅰ- Ⅰ- Ⅱ-T # Ⅰ-T Ⅰ-T Ⅱ-T A # Ⅰ- Ⅰ-T Ⅱ-W # Ⅰ-T Ⅰ-T Ⅱ-T A # Ⅰ- Ⅰ- Ⅱ- 9 # Ⅰ-T Ⅰ-T Ⅱ-T 9 # Ⅰ-T Ⅰ- Ⅱ- A99 # Ⅰ- Ⅰ-T Ⅱ-T # Ⅰ- Ⅰ- Ⅱ- # Ⅰ-T Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-T A # Ⅰ-T Ⅰ-T Ⅱ- # Ⅰ- Ⅰ- Ⅱ-T # Ⅰ- Ⅰ- Ⅱ-W # Ⅰ- Ⅰ-T Ⅱ-T

10 # Ⅰ- Ⅰ-T Ⅱ-T T # Ⅰ-T Ⅰ-T Ⅱ-W # Ⅰ-T Ⅰ-T Ⅱ-W A # Ⅰ- Ⅰ- Ⅱ-TA # Ⅰ- Ⅰ- Ⅱ- A # Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-T # Ⅰ- Ⅰ- Ⅱ- # Ⅰ-C Ⅰ-C Ⅱ-W # Ⅰ- Ⅰ-T Ⅱ-W # Ⅰ- Ⅰ- Ⅱ-W A # Ⅰ- Ⅰ- Ⅱ-W # Ⅰ- Ⅰ-T Ⅱ-W A # Ⅰ-T Ⅰ- Ⅱ-W # Ⅰ- Ⅰ-T Ⅱ-W A # Ⅰ- Ⅰ- Ⅱ- B # Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ-T Ⅱ- 99 # Ⅰ-GF Ⅰ-T Ⅱ-9 # Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-T # Ⅰ- Ⅰ- Ⅱ- 9 # Ⅰ- Ⅰ-GF Ⅱ-9 # Ⅰ- Ⅰ- Ⅱ-W # Ⅰ- Ⅰ- Ⅱ- # Ⅰ-T Ⅰ-T Ⅱ-T # Ⅰ- Ⅰ- Ⅱ-T # Ⅰ- Ⅰ- Ⅱ- A # Ⅰ- Ⅰ- Ⅱ- # Ⅰ-T Ⅰ-T Ⅱ-W # Ⅰ- Ⅰ-T Ⅱ- # Ⅰ- Ⅰ-T Ⅱ- # Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-T # Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-T # Ⅰ- Ⅰ-T Ⅱ-W A # Ⅰ-T Ⅰ- Ⅱ-W # Ⅰ- Ⅰ- Ⅱ-W B # Ⅰ- Ⅰ- Ⅱ-T C # Ⅰ- Ⅰ- Ⅱ-TA # Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-T # Ⅰ- Ⅰ- Ⅱ-W # Ⅰ- Ⅰ- Ⅱ-T B # Ⅰ- Ⅰ- Ⅱ-TA # Ⅰ- Ⅰ- Ⅱ- # Ⅰ-T Ⅰ-T Ⅱ- # Ⅰ- Ⅰ- Ⅱ-T # Ⅰ- Ⅰ-T Ⅱ- A # Ⅰ-T Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-W Ⅰ- Ⅰ- Ⅱ-W # Ⅰ-T Ⅰ-T Ⅱ-T Ⅰ-T Ⅰ-T Ⅱ-T # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ-W A # Ⅰ- Ⅰ- Ⅱ-W Ⅰ- Ⅰ- Ⅱ- # Ⅰ-T Ⅰ-T Ⅱ- Ⅰ-T Ⅰ-T Ⅱ-T 9 # Ⅰ- Ⅰ- Ⅱ-T Ⅰ-T Ⅰ-T Ⅱ-T # Ⅰ- Ⅰ-T Ⅱ- Ⅰ- Ⅰ- Ⅱ- # Ⅰ-T Ⅰ-T Ⅱ- Ⅰ-T Ⅰ- Ⅱ- 9

11 # Ⅰ- Ⅰ- Ⅱ-T Ⅰ-T Ⅰ-T Ⅱ-T # Ⅰ- Ⅰ- Ⅱ-W Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-9 Ⅰ- Ⅰ- Ⅱ-T # Ⅰ-C Ⅰ-C Ⅱ-W Ⅰ- Ⅰ- Ⅱ- A # Ⅰ-T Ⅰ-T Ⅱ- Ⅰ-T Ⅰ-T Ⅱ- # Ⅰ-T Ⅰ-T Ⅱ- Ⅰ-T Ⅰ-T Ⅱ- 9 # Ⅰ-T Ⅰ-T Ⅱ- Ⅰ- Ⅰ- Ⅱ-T 9 # Ⅰ-T Ⅰ- Ⅱ- Ⅰ-T Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-9 Ⅰ- Ⅰ- Ⅱ- A # Ⅰ- Ⅰ- Ⅱ-W Ⅰ- Ⅰ- Ⅱ- A # Ⅰ-T Ⅰ-T Ⅱ- Ⅰ- Ⅰ-T Ⅱ- # Ⅰ- Ⅰ- Ⅱ-W Ⅰ- Ⅰ- Ⅱ-W # Ⅰ- Ⅰ-T Ⅱ- Ⅰ-T Ⅰ-T Ⅱ-T # Ⅰ- Ⅰ- Ⅱ- Ⅰ-A Ⅰ-A Ⅱ- A # Ⅰ-T Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ-T A # Ⅰ- Ⅰ-T Ⅱ-W Ⅰ- Ⅰ-T Ⅱ-W # Ⅰ- Ⅰ- Ⅱ-T Ⅰ- Ⅰ- Ⅱ- # Ⅰ-T Ⅰ-T Ⅱ- Ⅰ- Ⅰ- Ⅱ-T # Ⅰ- Ⅰ-T Ⅱ- Ⅰ-T Ⅰ-T Ⅱ- # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ-W # Ⅰ- Ⅰ- Ⅱ-T Ⅰ- Ⅰ-T Ⅱ-W # Ⅰ- Ⅰ- Ⅱ-W Ⅰ- Ⅰ-T Ⅱ- # Ⅰ- Ⅰ- Ⅱ-T Ⅰ- Ⅰ-T Ⅱ-W # Ⅰ- Ⅰ- Ⅱ-W Ⅰ- Ⅰ- Ⅱ- 9 # Ⅰ-T Ⅰ- Ⅱ- Ⅰ-T Ⅰ-T Ⅱ- 9 # Ⅰ- Ⅰ-T Ⅱ-T Ⅰ- Ⅰ-T Ⅱ-T 9 # Ⅰ- Ⅰ- Ⅱ-T Ⅰ- Ⅰ- Ⅱ-T # Ⅰ- Ⅰ- Ⅱ-W Ⅰ- Ⅰ- Ⅱ-W # Ⅰ- Ⅰ- Ⅱ-T Ⅰ-T Ⅰ- Ⅱ-T # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ-T Ⅱ-T # Ⅰ- Ⅰ- Ⅱ-W Ⅰ- Ⅰ- Ⅱ-T # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ-W # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ-T 9 # Ⅰ- Ⅰ- Ⅱ-T Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-T Ⅰ- Ⅰ- Ⅱ-T # Ⅰ-T Ⅰ- Ⅱ- Ⅰ-T Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-W Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ- A # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ-T Ⅱ- Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-W Ⅰ- Ⅰ- Ⅱ-W # Ⅰ- Ⅰ- Ⅱ-T Ⅰ- Ⅰ- Ⅱ-T A # Ⅰ- Ⅰ- Ⅱ-T Ⅰ- Ⅰ- Ⅱ-TA B # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ-TA # Ⅰ- Ⅰ-T Ⅱ- Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ-T Ⅰ- Ⅰ- Ⅱ-TG A # Ⅰ- Ⅰ- Ⅱ-TA Ⅰ- Ⅰ- Ⅱ-TA # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ- 9 # Ⅰ- Ⅰ- Ⅱ-T Ⅰ- Ⅰ- Ⅱ- 9 # Ⅰ- Ⅰ- Ⅱ-T Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ-W A # Ⅰ- Ⅰ- Ⅱ-W Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ-T # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ- # Ⅰ- Ⅰ- Ⅱ- Ⅰ- Ⅰ- Ⅱ-

12 RF contact # RF contacts can be installed in # insert of S series product to transmit RF signal. The operating frequency is ~MHz for # RF contact and P/Ns are as follows: Ordering information for standard # RF contact Basic series S -RF P -# B Contact name RF coaxial Contact type Blank Common coaxial contact - Shielded twisted contact for transmitting B signal Contact style S Socket P Pin Contact size Termination B- PCB solder (Only for pin) Blank- Crimp Notes: S and S series coaxial contacts are applied in ARINC connectors and MIL-DTL-B rectangular rack and panel connectors. Because there is gap existing between rack and shelf,rf pin and RF socket can not mated in place and the mating face of pin and socket of many contacts are not same, therefore, impedance discontinuity would exist in RF signal transmission channels, VSWR would be increased and reflection loss and transmission loss would be increased. Which causes the equipment is not in good condition. ARINC and MIL-DTL-B rectangular rack and panel connectors are multiple-way connectors which have decades of and dozens of ways of RF signals. RF contacts assembled in cable would be displaced due to the cable weight or pull force, so connectors would not be mated in place and RF contacts would be damaged. When rack and panel equipments are exposed to outdoor, they would be damaged because rain flows into the interior of the equipment. For solving the above problems, S series RF contacts with axial floating, radial floating and sealing are designed. Besides meeting the requirements of ARINC and MIMIL-DTL-B, S RF contacts can meet the following requirements: Impedance: Ω Operating temperature: - ~ The highest frequency: GHz Insertion loss: no more than.db Applicable to stable phrase and low loss RF cable According to customers requirements, the wires can be applied, Ordering information Basic series S -RF P Contact name # Contact style P:Pin S:Socket Contact size # Applicable cable code,,, 9,

13 Cross reference of cable code and P/N Cable code Cable P/N The highest frequency (GHz) SFT---, -, -SXE. IW. 9 CXN9. Notes on wire assembly: (For example: S-RFP-#-9) Install the locator and nut on the cable as shown in the below. 接触件定位器螺母 Strip the cable to the required dimension (if the cable is flexible, it should be tin-dipped and the diameter of cable after the tin-dipped treatment shall not be more than.mm). After solder the wire, there should be no soldered left in the outer wall and the product should be firm. 焊接螺母 Solder the center conductor,.+. should be ensured with the tool.. +. Install the soldered assembly, install the assembly into the outer contact, the thread glue and the rivet are used to avoid loosening.

14 拧紧螺母 Install high frequency contacts into S\S rack and panel connectors, click will be audile when the contacts are in place. If contacts are pulled and not be loosened, it means that contacts are in place, then the locator is installed, as shown in the following figure Differential contact # differential contacts can be installed in # insert of S series product to transmit the differential signal, ARINC9 signal and AFDX signal. P/Ns are as follows: Basic series CF / Contact style /- Pin /- Socket Contact type a pair of crimped differential signals - two pairs of crimped differential signals - a pair of soldered PCB differential signals (Only for pin) - two pairs of soldered PCB differential signals (Only for pin) Contact length Contact length (- denote the length of S and S contacts) - The assembled # PCB differential contacts are delivered to customer. Customer only needs to install # PCB differential contacts in # insert and then solder it on PCB. During installing it in the connector, it should be noted that the protruding key should be in align with white marked on the code plate. The contacts are in place when click is audile and contacts can not be rotated in the connector

15 # crimped (wired) differential contacts are supplied in bulk and customers crimp the wire according to their requirements. For crimped contacts transmitting two pairs of differential signals (or AFDX bus), RAYCHEN CEC-RWC- A-B wire is recommended. For crimped contacts transmitting one pair of differential signals (or ARINC9 bus), HPD Habia wire is recommended, for example crimped contacts transmitting two pairs of differential signals.

16 Contact structure Outer contact (shielding) Socket insulator Pin insulator Center socket Center pin Insulato r Crimping wire sleeve Locator Strip wire RAYCHEN CEC-RWC- A-B (four cores) is used, A-B denotes the direction of wire, A direction is applicable to socket and B direction is applicable to pin, take the socket assembly as an example. :For example socket. Install the transparent heat shrinkage tube and sleeve fro stress protection and the crimping sleeve for cable shielding and inner core fixation on the cable with wire A direction. 导线 A 向 CEC-RWC- A-B 四绞电缆压线套热缩套管接触件护套 :Strip the cable to the required dimension (mm for pin and mm for socket), smooth the braid and fold back it on the crimping sleeve. Cut the inner stuff. 剥线长度压线套热缩套管接触件护套

17 压线套 :Strip the insulation of the core with four colors to the required dimension. Strands should be of equal length and be trim. Crimp contact The stripped cable is installed and crimped on the center contact as shown in the following figure, The procedures are as follows: 中心孔观察孔 :The core should exceed the inspection hole positioned on the crimping sleeve of the center contact; :Select the applicable crimping tool (YJQ- or M/-) and the positioner (XDWQ-CF, XDWQ-CF) and adjust the dial of the crimping tool (gear ) according to the wire size; :Place the center contact in the adjusted crimping tool and insert the wire in the crimping sleeve of the center contact; :Squeeze the handle to the closed position, the handle will be loosened automatically. Remove the crimped contact :The crimped contact should be clean and free from dirty, rust, deformation, the non-anticipated sharp edge, burr, the damaged plating and other defects. The indentation should be clear. Install the center contact Install the crimped center contact in the insulator and then in the outer contact. The details are as follows: : The narrow part on the center hole are installed on the groove of the insulator as shown in the following figure:

18 卡槽细脖 :Center contact with No. insert arrangement (the color of wire is red) should be installed in a quarter of circle with darken segment along the direction of half of circle. The center contacts with No. insert arrangement (the color of wire is yellow), with No. insert arrangement (the color of wire is blue) and with No. insert arrangement (the color of wire is green) are as shown 黑色半圆方向黑色半圆接点定义为 ( 黄色导线 ) 接点定义为 ( 蓝色导线 ) 接点定义为 ( 绿色导线 ) 接点定义为 ( 红色导线 ) / 圆涂黑部分 :Mate the locating key with the locating keyway as shown in the following figure 定位槽定位键 : Push the crimping sleeve and make it close to the insulator. Unfold outside the braid. 压线绝缘子压线套屏蔽层 : The locating key is align with the marking hole and then is pushed into the outer hole. Press the crimping sleeve. 外孔标识孔推入方向定位键

:The correctly assembled contact is as shown 外孔大定位键接点定义为的插孔接点定义为的插孔黑色半圆接点定义为的插孔接点定义为的插孔涂黑部分 Crimp the outer contact Hexagonally crimp the end of outer contact with the recommended crimping

19 :The correctly assembled contact is as shown 外孔大定位键接点定义为的插孔接点定义为的插孔黑色半圆接点定义为的插孔接点定义为的插孔涂黑部分 Crimp the outer contact Hexagonally crimp the end of outer contact with the recommended crimping tool (M/-) and die (Y) in accordance with the following figure. Trim the excessive braid and heat shrink the tube. The insert arrangements after the crimping are as shown: 外针大定位键接点定义为的插针 ( 黄色芯线 ) 插合面外孔大定位键接点定义为的插孔 ( 黄色芯线 ) 涂黑部分接点定义为的插针 ( 红色芯线 ) 插针接触件接点定义接点定义为的插孔插针 ( 蓝色芯线 ) 接点定义为的插孔插针 ( 绿色芯线 ) 插孔接触件接点定义涂黑部分接点定义为的插孔 ( 红色芯线 ) For crimped contacts transmitting a pair of differential signal(arinc9 bus), HPD Habia is recommended. Its crimping procedures and methods are same as those of the contact transmitting two pairs of differential signal. The effect figure and insert arrangement are as follows :

20 外针大定位键涂黑部分插合面外孔大定位键涂黑部分插针接触件接点定义插孔接触件接点定义 9

Outline dimensions [ # plug shell] # 插头壳体 # 插头面板开孔尺寸图.~. φ.~. M.~..9. φ.min R.max 处.9~...99.

.min [ # receptacle shell] # 插座壳体 # 插座面板开孔尺寸图.9~. M φ φ.~..~..9. φ.min R.9max 处.max A.~..9 9. ~.

21 Outline dimensions [ # plug shell] # 插头壳体 # 插头面板开孔尺寸图.~. φ.~. M.~..9. φ.min R.max 处.9~ A B.~..9.~.. ~.99max.max. m ax min...~. C.~..max.9~ R.max 处.9~.9..~..~..9~. 9.~9..min.max 9..min [ # receptacle shell] # 插座壳体 # 插座面板开孔尺寸图.9~. M φ φ.~..~..9. φ.min R.9max 处.max A.~ ~. 9.9max.~. 9.~...99 B.9.~.9.min...max. ~. 9. ~..~. C 9. R. max 处.9.~..~.9 9.~9..~.9 9.~9..~...~..min.

[ # plug shell] # 插头壳体 # 插头面板开孔尺寸图.~.9. φ.~....~..~. φ.min. R.max 处.99max A.9~..~..99.99 B.

~. R. # 插座壳体 # 插座面板开孔尺寸图 R.max φ.~..~. φ.min. 处. R. 9max.~. 处.max. A.~..9max.~.. 9 9.

22 [ # plug shell] # 插头壳体 # 插头面板开孔尺寸图.~.9. φ.~....~..~. φ.min. R.max 处.99max A.9~..~ B.9..99~9..max.max m i n. R.max 处..max. C.9~..~..~..~. 9.~9..~. 9.9~.. min. 9. m a x min [ # receptacle shell].~. R. # 插座壳体 # 插座面板开孔尺寸图 R.max φ.~..~. φ.min. 处. R. 9max.~. 处.max. A.~..9max.~ B max.~.9.~. 9.~9.. C...~.9.~.9.min

[ # plug shell]] # 插头壳体 # 插头面板开孔尺寸图.. 9.. φ.~. 9.. φ.min.9~...9 9.99 D E A B.9.~..99~9..99max.

~. # 插座壳体 φ.~..~.9.~....~. # 插座面板开孔尺寸图. 9. φ.min..max A D R.max 处 R.9max 处.99.9max.~..~..99 B E.

23 [ # plug shell]] # 插头壳体 # 插头面板开孔尺寸图 φ.~. 9.. φ.min.9~ D E A B.9.~..99~9..99max.max.max m in. R.max 处 R.max 处. 9.~9..9~. F.~..~.9.~. C.9~..max.~..~. 9.9~..min m a x.9..min [ # receptacle shell]].~. # 插座壳体 φ.~..~.9.~....~. # 插座面板开孔尺寸图. 9. φ.min..max A D R.max 处 R.9max 处.99.9max.~..~..99 B E.9.~..min....max.9~. C F...9 R.max 处..~. 9.~9..~ ~ m in

24 Mis-mating proof device [Connector polarization] 左定位销中定位销右定位销 Black area represents key position [Key] [Keyway] Plug Receptacle Plug Receptacle Left Center Right Left Center Right Left Center Right Left Center Right

25 Plug Receptacle Plug Receptacle Left Center Right Left Center Right Left Center Right Left Center Right Contact insertion and extraction and the crimping tool Contact size Contact style The mating dia. (mm) I.D. of wire barrel (mm) Cross section (mm ) Wire gauge AWG O.D. of wire insulation (mm) Crimping tool P/N D Pin Socket Φ.±. Φ.9....~. M99/ - Pin # Socket Φ. Φ.....~. M99/ - Pin # Socket Φ. Φ......~. M99/ - Pin # Socket Φ. Φ....~. M99/ - Note: the removal tool is supplied with products. It can not be mixed with other removal tool especially for JY99 removal tool in case of failed locking of contact

26 Contact size, wire and dial for S and S series products: Wire barrel Wire No. gauge National Stripped Crimping Positioner AWG wire Contact size O.D. I.D. length tool P/N P/N (cross gauge (mm) (mm) (L)mm section (mm ) Dia. mm ) (.). YJQ- XDWQ- D contact..9.~. (.). (.). (.). YJQ- XDWQ- # contact...~ (.). (.). (.). XCXY- DWQ- # contact.. ~. (.). (.). (.). XCXY- DWQ- # contact.. ~. () Float mounting figure Install the float axis on the installation hole of plug or receptacle to mate plug and receptacle. The following figure is the float mounting of S series plug shell 浮动轴套浮动轴套配合间隙 φ.. φ

27 Annex V: PCB receptacle and recommended PCB cut-out dimensions S series receptacle is composed of the standard crimped receptacle and PCB soldered receptacle. PCB soldered receptacle consists of the front removal PCB receptacle and the rear removal PCB receptacle. At present, the rear removal PCB receptacle is widely used and is of sealing. However, contact can be installed and removed only from the rear of the connector, if the connector is soldered on PCB, the contacts can not be removed or replaced. The front removal contact can be installed and removed only from the front of the connector, even if the connector is soldered on PCB, the several contacts can be still replaced and the maintenance can be improved. Therefore, we recommend that the rear removal PCB receptacle should be replaced by the front removal PCB receptacle. Figure.:Rear removal PCB receptacle

28 Figure.:Front removal PCB receptacle S series products can combine any module according to customer s requirements. The product with the same size shell and the different combination has the same outline dimensions and installation dimension and the relative positions of every cavity are same. Therefore the recommended cut-out dimension of one product can represents that of every shell size of product,the module in the corresponding cavity can be replaced by the module in table and the cut-out dimensions can be replaced by the those in table. Take SFZPB as an example for S- series product:

. Take SFZPB as an example for S- series product: Table: Recommended Panel Cut-out Dimensions for S Series Products Insert Arrangement Standard Shell A, B, D or E Cavity Insert

29 . Take SFZPB as an example for S- series product: Table: Recommended Panel Cut-out Dimensions for S Series Products Insert Arrangement Standard Shell A, B, D or E Cavity Insert Arrangements No Insulator code Contact type/quantity Insert arrangement (Front face view of male insert) PCB cut-out dimension Ⅰ- -D 9 9x.=.. A B C D E F G H J K A B C D E F G H J K 9 xφ. +.. x. =.

30 9x.=.. xφ. +. Ⅰ- C -D - # K J H G F E D C B A. x. =... φ Ⅰ- T x.=. 处. 处 - # T T T. T T T T T T 9T xφ 处. xφ. Ⅰ- T - # AA DD GG KK BB EE HH CC FF JJ LL 处 x.=. 处处 9

31 Ⅰ- - # 9x.= x.=9.. xφ. +. Ⅰ- T -D - #... 9x.=.. A B C D E F G H J K T.. 9 T xφ. +.. x.=. xφ.. Ⅰ-A - # x.= xφ. +.

Ⅰ- -D - # - # x.=... A B C D E 9 9x.=. F G H J K 9 xφ. +.... 9. x.=9. x.=. xφ. +. xφ. +. 9 Ⅰ- -D - # x.

32 Ⅰ- -D - # - # x.=... A B C D E 9 9x.=. F G H J K 9 xφ x.=9. x.=. xφ. +. xφ Ⅰ- -D - # x.=.9. x.=.... 9x.=. 9 xφ. +.. xφ. +. x.=9.. xφ. +. Ⅰ- - # 9 9. x.=.

33 . x.=9.. xφ. +. Ⅰ- T - # - # 9x.=.9.. x.=... x.=. 9x.=.. A B C D E F G H J K xφ. +. Ⅰ- -D - # - # 9x.=.. xφ xφ. +..

34 Standard Shell C or F Cavity Insert Arrangements No Insulat or code Contact type/qua ntity Insert arrangement (Front face view of male insert) PCB cut-out dimension xφ xφ. +. Ⅱ- W - # - # - # - # xφ 处 xφ. +. x.=.. 处.... Ⅱ- T - # - # xφ. +. xφ. +.. 处处.... Ⅱ- TA xφ T T - # 9 - # xφ. +. T T. 处. 处....

35 Ⅱ- - # - # xφ x.= x.=. xφ Ⅱ- T - #.. 处. 处. xφ... A B C D E F G H J K xφ. +. Ⅱ- -D.... xφ. +. Ⅱ- T -D - # - # xφ. xφ. +.

36 Ⅱ- - #.... xφ. +. 9x.=.. Ⅱ- T -D - # 9x.=..... A B C D E F G H J K T 9 T xφ. +. %xφ... 9 Ⅱ- -D - # - # A B C D E F G H J =... φ φ. φ. +. φ Ⅱ- -D - #... 9.=.. 9.=.

37 9.=.. φ. +. Ⅱ-9 -D -# -# A B C D E F G H J 9.=..... φ φ. +. Note: In the above PCB cut-out dimensions, # coaxial contacts are installed in the # insert. If # differential contacts are installed in # insert, PCB cut-out dimension of # insert should be changed to the following dimensions: φ +.. ±. φ. +. or φ +..±. φ. +. The direction should be same as that of PCB cut-out dimension of # coaxial contacts (the direction of the two holes on the outer side of the above # differential contact should be in consistent with that of # coaxial contacts)

Electrical dielectric withstanding voltage. sea level Vrms Vrms m Vrms Vrms

Electrical dielectric withstanding voltage. sea level Vrms Vrms m Vrms Vrms Applications Mechanical and electrical interface between on-board civil avionics equipments and racks Standards Arinc 600 Characteristics Mechanical material finish aluminum alodine 00 shells alloy to