Power Line Communication Coupling Transformers
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1 Power Line Communication Coupling Transformers PI-PLC_ 6/6
2 Index of contents Index of contents Introduction page 2 Dimensions of the Standard Casings page PLC Transformer for Low-Bit-Rate Applications page PLC Transformer for High-Bit-Rate Applications page 6 PLC Transformer for selected Chipset-Manufacturers - DS2 page 7 - Intellon page - Echelon page 9 - ST Microelectronics page - YITRAN page Characteristic PLC Transformer Data page 2 page PI-PLC_ 6/6
3 Introduction Introduction The PLC (Power Line Communication) will become one of the most interesting and various applications in the next few years. AMR (Automatic Meter Reading) for energy meters, water meters, gas meters, etc will become very important for controlling and economical use of our resources world wide. With PLC it can give the end-user a constant overview about its consumption and the possibility to plan it economical. The general energy suppliers have the opportunity to control user-groups up to a single end-user in short time-steps. They can reduce the energy spikes up to a harmonic operation of their power stations. Home automation and PC home networking will be an additional application for PLC. The cooperation between the domestic appliances and the energy meters will make the economical use perfect. PC home networking will be in competition with the wireless applications. electric cabeling Capacitor Hz blocking, C = n or PLC it s necessary to have a coupling transformer for the data transmission between the electric cabeling and the transceiver. Its inductance has a value between µh 2 mh and its electrical insulation depends on its application. The capacitor in the system is for blocking the Hz or 6Hz frequency currents. Transceiver DATA Interface PLC Transformer Electrical, Data Transmission L = µh 2 mh PLC Chip Data Processing Line Driver, AE, DE Based on our own developed and produced amorphous material VAC offers a complete product range of PLC coupling transformer for different low and high bit rate chipsets. Please look at the internet pages at in the telecommunication/powerline pages and find your used PCL chipset and we will present you our PLC transformers in different designs. Beside the standard PLC transformer VAC also develops PLC transformer with individual requirements. The PLC transformers are manufactured by VAC in process and cost optimized plants. Our in-depth knowledge of the application fields and technical requirements puts us in a position to find the ideal solution and turn this into a competitive product. page 2 PI-PLC_ 6/6
4 Introduction VAC s own developed and produced amorphous material VITROVAC or VITROPERM is an excellent material for the core of a PLC transformer. One of the main advantages is shown in the following diagram. The saturation in comparison to a PLC transformer based on ferrite is significant. At Iac=mA the VAC PLC transformer based on VITROVAC has,6mh the version based on ferrite on,2mh. This shows that the PLC transformer based on ferrite is in saturation and produces high harmonic distortion, especially Hz distribution. On the other hand the VAC PLC transformer meets the target. Saturation of VAC PLC transfomer based on VITROVAC / VITROPERM and PLC transformer based on ferrite 2,2 f = khz Ueff = mv 2 VAC PLC Transformer based on VITROVAC / VITROPERM,,6 L (m H), PLC Transformer based on ferrite,2 Limit,,6,, Idc (ma) IAC (ma), [Hz] The advantages of VAC PLC coupling transformers are: - Excellent transmission characteristics - Low insertion loss - Low THD, especially low Hz distortion - Matching transformer for leading IC s - according to EN 69 / UL 9 - Compact designs - Casing variety (,, high, flat) - Compliance with all PLC standards,. CENELEC EN 6-, and CEA R7.3 Homeplug., EIA 79.2 page 3 PI-PLC_ 6/6
5 Standard Casings Standard Casings of the VAC PLC Transformer - Mechanical dimensions - casing flat (2-x ) ±,2 mm =Date Code =actory Kennzeichnung Stift (marking pin ) Vorschlag zur Anordnung der Anschlußflächen (Example for pad position ),6x, 2,,6 3,9,6,6 Wicklung evtl. teilweise sichtbar (windings can be partially visible),,3 7, 7,6 3x, - casing flat (-x ) ±,2 mm Kennzeichnung Stift (marking pin ) =Date Code =actory,x, 3,9,6 Wicklung evtl. teilweise sichtbar (windings can be partially visible), 7, 3,±, - casing high (-x ) ±,2mm,x, = Date Code = actory, 7, Kennzeichnung Stift (marking pin ),, 3,±, page PI-PLC_ 6/6
6 PLC Transformers Low Bit Rate PLC Transformers for Low Bit rate Applications Technical characteristics: T63-K 2-X -x -x 2-X 2-xK X6 K X37 97-X7 2-X7 2-xK239 3-x9 2-X79 9-X2 32-X7 req. Range (MHz) :, : : : : : : :, : 2: 2: /: :: ,,,3,3,6,7 2,,96,,,27,227 reinforced (kv) reinforced (kv) reinforced (kv) flat high Technical details on request. - Other transformers are available on request - Europe VACUUMSCHMELZE GMBH & Co. KG P.O. Box 223 D32 Hanau, Germany Tel ax America VAC Magnetics Corporation Magnet Drive Elizabethtown, KY 27 Tel.: ++ 27/ ax: ++ 27/76 Asia/Pacific VACUUMSCHMELZE Singapore Pte Ltd 3 Beach Road, #3 The Concourse Singapore 99 Tel ax page PI-PLC_ 6/6
7 PLC Transformers High Bit Rate PLC Transformers for High Bit rate Applications Technical characteristics: T63-K 2-X3 -x3 -x3 2-xK237 -xk X23 2-xK23269/A 2-xK23269/B 6-xK236 2-xK236 3-xK2 3-X K2372 K2373 -xk236 req. Range (MHz) ::: - 3,23. :. : : : : :: :: :: :: :: ::: 2:: :::.67 :.67 : ,23,77,3,23,23,,,,,2,2.3.3 operational (kv) operational,kv operational,kv reinforced (2kV) req. Range (MHz) : and /:: : and /:: 2:2::::,3-3, ,7,7 3, operational,kv operational,kv Hybrid Moduls T63-K 26-xK xK2296 -X2 flat high Technical details on request. - Other transformers are available on request - Europe VACUUMSCHMELZE GMBH & Co. KG P.O. Box 223 D32 Hanau, Germany Tel ax America VAC Magnetics Corporation Magnet Drive Elizabethtown, KY 27 Tel.: ++ 27/ ax: ++ 27/76 Asia/Pacific VACUUMSCHMELZE Singapore Pte Ltd 3 Beach Road, #3 The Concourse Singapore 99 Tel ax page 6 PI-PLC_ 6/6
8 PLC Transformers or DS2 PLC Transformers for DS2 chipsets Technical characteristics: T63-K Chipset 2-X3 * DSS2+DSS7 -X3 * DSS9X+DSS77 : : : -X3 * DSS2+DSS7 2-xK22 DSS9X+DSS77 : : : DSS2+DSS7 2-xK237 DSS9X+DSS77. :. : : DSS2+DSS7 -xk232 DSS9X+DSS77 : DSS2+DSS7 -xk266 DSS9X+DSS77 : DSS2+DSS7 3-X * DSS9X+DSS77 : : : DSS2+DSS7 3-xK22 DSS9X+DSS77 : DSS2+DSS7 -xk236 DSS9X+DSS77.67 : - 3,23 flat high - 3,23-3,23-3,77 operational (kv) - 3,6-3, - 3, * official approved by DS2 Technical details on request. - Other transformers are available on request - Europe VACUUMSCHMELZE GMBH & Co. KG P.O. Box 223 D32 Hanau, Germany Tel ax America VAC Magnetics Corporation Magnet Drive Elizabethtown, KY 27 Tel.: ++ 27/ ax: ++ 27/76 Asia/Pacific VACUUMSCHMELZE Singapore Pte Ltd 3 Beach Road, #3 The Concourse Singapore 99 Tel ax page 7 req. Range (MHz) PI-PLC_ 6/6
9 PLC Transformers or Intellon PLC Transformers for Intellon chipsets Technical characteristics: 2-X3 -X3 -X3 -xk232 2-K23269/A 2-K23269/B 6-xK236 2-xK236 3-xK2 3-X 32-xK22 Chipset req. Range (MHz) INTX ; INT2; INT ; INT6 ::: - 3,23 flat high : - 3,77 operational (kv) :: - 2,23 operational,kv :: - 2,23 operational,kv :: - 2, :: - 2, :: - 2, ::: - 3, : - 3, T63-K INTX ; INT2; INT ; INT6 INTX ; INT2; INT ; INT6 INTX ; INT2; INT ; INT6 INTX ; INT2; INT; INT6 INTX ; INT2; INT ; INT6 INTX ; INT2; INT ; INT6 INTX ; INT2; INT ; INT6 INTX ; INT2; INT ; INT6 Technical details on request. - Other transformers are available on request - Europe VACUUMSCHMELZE GMBH & Co. KG P.O. Box 223 D32 Hanau, Germany Tel ax America VAC Magnetics Corporation Magnet Drive Elizabethtown, KY 27 Tel.: ++ 27/ ax: ++ 27/76 Asia/Pacific VACUUMSCHMELZE Singapore Pte Ltd 3 Beach Road, #3 The Concourse Singapore 99 Tel ax page PI-PLC_ 6/6
10 PLC Transformers or Echelon PLC Transformers for Echelon chipsets Technical characteristics: 2-X -X -X 96-X6 2-X 2-X7 97-X7 2-xK233 Chipset req. Range (MHz) PLT;PLT2; PLT32; PLT3 :, flat high :,3 :, : 2, : :,7, T63-K PLT;PLT2; PLT32; PLT3 PLT;PLT2; PLT32; PLT3 PLT;PLT2; PLT32; PLT3 PLT;PLT2; PLT32; PLT3 PLT;PLT2 Technical details on request. - Other transformers are available on request - Europe VACUUMSCHMELZE GMBH & Co. KG P.O. Box 223 D32 Hanau, Germany Tel ax America VAC Magnetics Corporation Magnet Drive Elizabethtown, KY 27 Tel.: ++ 27/ ax: ++ 27/76 Asia/Pacific VACUUMSCHMELZE Singapore Pte Ltd 3 Beach Road, #3 The Concourse Singapore 99 Tel ax page 9 PI-PLC_ 6/6
11 PLC Transformers or STM PLC Transformers for ST Microelectronics chipsets Technical characteristics: T63-K Chipset 2-X * -X * ST73 and ST7 -X * ST73, ST7 96-X6 * ST73, ST7 2-X ST73, ST7 2-X7 ST73, ST7 97-X7 ST73, ST7 2-xK239 ST73, ST7 3-x9 ST73, ST7 2-X79 ST73, ST7 2-X37 ST73, ST7 96-X7 ST737 and ST736 9-X2 ST737 and ST X7 req. Range (MHz) :, : : : :, : 2: 2: : : /: ::,, ,3, 2,,7,96,,,6,3,27,227 reinforced (kv) reinforced (kv) reinforced (kv) * official approved by STM Technical details on request. - Other transformers are available on request - Europe VACUUMSCHMELZE GMBH & Co. KG P.O. Box 223 D32 Hanau, Germany Tel ax America VAC Magnetics Corporation Magnet Drive Elizabethtown, KY 27 Tel.: ++ 27/ ax: ++ 27/76 Asia/Pacific VACUUMSCHMELZE Singapore Pte Ltd 3 Beach Road, #3 The Concourse Singapore 99 Tel ax page PI-PLC_ 6/6 flat high
12 PLC Transformers or YITRAN PLC Transformers for YITRAN chipsets Technical characteristics: T63-K 2-X * -X * -X * 96-X6 2-X 2-X7 97-X7 3-xK2727 Chipset req. Range (MHz) IT :, IT IT IT IT IT : : : : :,3, 2,,7, flat high * official approved by YITRAN T63-K 2-X3 -X3 -X3 -xk232 3 Chipset req. Range (MHz) ITM ; ITM ::: - 3,23 ITM ; ITM ITM ; ITM : ::: - 3-3,77, flat high operational (kv) Technical details on request. - Other transformers are available on request - Europe VACUUMSCHMELZE GMBH & Co. KG P.O. Box 223 D32 Hanau, Germany Tel ax America VAC Magnetics Corporation Magnet Drive Elizabethtown, KY 27 Tel.: ++ 27/ ax: ++ 27/76 Asia/Pacific VACUUMSCHMELZE Singapore Pte Ltd 3 Beach Road, #3 The Concourse Singapore 99 Tel ax page PI-PLC_ 6/6
13 Transformer Characteristics Typical Insertion Loss based on a Ω system: T63-K2-X ±,2 mm Kennzeichnung Stift (marking pin ) Vorschlag zur Anordnung der Anschlußflächen (Example for pad position ),6x, - 2,,6 3,9,6 Wicklung teilweise sichtbar (windings partially visible) =Date Code =actory,,3 7,,6 3x 7,6, - requency [khz] T63-K96-X6 Typical Insertion Loss based on a Ω system: requency [khz] ñ,2mm - Ø,6 alternativ Ø, (Ø,6 alternative Ø,) 6,6 6 =Date Code =actory 2,, 3 2 3, 3, ±, -.. requency [khz] T63-K2-X T63-K-X, T63-K-X Typical Insertion Loss based on a Ω system: - Available in 3 casing variations, flat, high (see page ) -. requency [khz] page 2 PI-PCL_ 6/.
14 Transformer Characteristics T63-K2-X37 Typical Insertion Loss based on a Ω system: Pin,66x, alternativ, (,2) x,(,2) Pin,66x, alternative, (,2) x,(,2) ±,2mm = Date Code = actory - 2,7 2 6 Pin,6, 2, 2 3,±, - requency [khz] T63-K97-X7 Typical Insertion Loss based on a Ω system: ±,2mm Ø,6alternativ,x, (Ø,6alternative,x,) =Date Code =actory ,6 2, 2, 3, 3,±, - requency [khz] T63-K2-X7 Typical Insertion Loss based on a Ω system: ±,2 mm Kennzeichnung Stift (marking pin ) Vorschlag zur Anordnung der Anschlußflächen (Example for pad position ) -,6x, 2,,6,6 Wicklung teilweise sichtbar (windings partially visible), =Date Code =actory 7,,3 7,6 3x,6 3,9, - requency [khz] page 3 PI-PCL_ 6/
15 Transformer Characteristics Typical Insertion Loss based on a Ω system: T63-K32-X9 ±,2mm -,,6 x, Vorschlag zur Anordnung der Anschlussflächen (Example for pad positions) Wicklung evtl.teilweise sichtbar (windings can be partially visible) 7, 2,7 3, Pin,6, 9 = Date Code = actory 3,2 6,6,6 -.. requency [khz] T63-K2-X79 Typical Insertion Loss based on a Ω system: ±,2 mm Kennzeichnung Stift (marking pin ) Vorschlag zur Anordnung der Anschlußflächen (Example for pad position ) -,6x, 2,,6 3,9,6,6 =Date Code =actory, Wicklung teilweise sichtbar (windings partially visible),3 7, 7,6 3x, - requency [khz] T63-K9-X2 Typical Insertion Loss based on a Ω system: ±,2mm (Tolerances grid distance ) -,2x,2 2 3x3, =, ,6,, 2,±, requency [khz] 2 page PI-PCL_ 6/
16 Transformer Characteristics Typical Insertion Loss based on a Ω system: T63-K2-X3 ±,2 mm Kennzeichnung Stift (marking pin ) Vorschlag zur Anordnung der Anschlußflächen (Example for pad position ),6x, 2, -,6 3,9,6 =Date Code =actory, Wicklung teilweise sichtbar (windings partially visible),3 7, 7,6 3x,6, - requency [khz] T63-K26-X23 Typical Insertion Loss based on a Ω system: Wicklung evtl. teilweise sichtbar (windings can be partially visible) ±,2 mm,6x, Vorschlag zur Anordnung der Anschlußflächen (Example for pad position ) Kennzeichnung Stift (marking pin ) - 2, 3,9,6,6 9 6 =Date Code =actory, 7,7 7, 2 7,6,3, 7x,6 - requency [khz] T63-K2-X76 Typical Insertion Loss based on a Ω system: ±,2 mm Kennzeichnung Stift (marking pin ) Vorschlag zur Anordnung der Anschlußflächen (Example for pad position ) -,6x,,6 3,9,6,6 Wicklung teilweise sichtbar (windings partially visible), =Date Code =actory 7,,3 7,6 3x, 2, -... requency [khz] page PI-PCL_ 6/
17 Transformer Characteristics Typical Insertion Loss based on a Ω system: T63-K3-X ±,2mm ( Tolerances grid distance ) =Date Code =actory,2x,2-6,6,2 x=,6 2,,6 2 3,±, - requency [khz] T63-K2-X..., K236 Typical Insertion Loss based on a Ω system: : ±,2 mm Kennzeichnung Stift (marking pin ) - Vorschlag zur Anordnung der Anschlußflächen (Example for pad position ),6x, 2,,6 3,9,6,6 Wicklung teilweise sichtbar (windings partially visible), =Date Code =actory,3 7, 7,6 3x, - requency [khz] ig. 3: T63-K2-X3 T63-K-X3, T63-K-X3 Typical Insertion Loss based on a Ω system: - Available in 3 casing variations, flat, high (see page ) ae (db) - f (khz) page 6 PI-PCL_ 6/
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