IDC PCB-Terminal. Catalog E /12 Edition 1
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1 Catalog E /12 Edition 1
2 Catalog E /12 Edition 1
3 One of the smallest terminals in the world Features IDC Technology, eliminates manual preparation of wires prior to termination Reliable contact due to gas tight connection and 2 IDC clamps Cost-effective replacement of hand soldering Total height above pcb is less than most of other components Requires minimal PCB space The locking cap precisely guides the wire and guarantees sustainable connection on the insulation displacement termination Versions with closed end (wire stop) or feed-thru (daisychain capability) are available Automated pick & place assembly Tape & Reel packaging Product advatage Two IDC terminals for best connection Parallel guiding for durable and secure wire assembly Catalog E /12 Edition 1 3
4 Electrical and mechanical characteristics Technical data Climate category DIN EN test b Test-Standard IDC-Terminal AWG 24 IDC-Terminal AWG 22 55/125/56 55/125/56 Temperature range -55/+150 C -55/+150 C Current rating 6 A at 20 C 17,5 A at 20 C Operating voltage IEC The permissible operating voltages depend on the customer application and on the applicable or specified safety requirements. Insulation coordination according to IEC has to be regarded for the complete electrical device. Therefore, the maximum creepage and clearance distances of the mated connectors are specified for consideration as a part of the whole current path. In practice, reductions in creepage or clearance distances may occur due to the conductive pattern of the printed board or the wiring used, and have to be taken into account separately. As a result the creepage and clearance distances for the application may be reduced compared to those of the connector. Contact resistance IEC test 2a Vibration, sine IEC test 6d Contact disturbance (while vibration test) IEC test 2e Movement of cable IEC clause Contact disturbance (while movement test) Process-conditions Reflow soldering temperature max. IEC test 2e JEDEC J-STD-020 < 10 mω < 10 mω Hz 20 g < 1 µs < 1 µs 5 N 10 cycles Hz 20 g 9,4 N 10 cycles < 1 µs < 1 µs > 30 s at 260 C > 30 s at 260 C Connection frequency (cable) one-time termination one-time termination Housing material Plastic material (symbol) LCP LCP CTI value UL flame rating UL 94 V-0 UL 94 V-0 UL file E83005 E83005 Contact material Base material Cu alloy Cu alloy Contact plating Sn Sn Environmental compatibility Recycling no flame-retardent additives, no toxic additives allow easy recycling 4 Catalog E /12 Edition 1
5 Cable data Cable data Recommended cable IDC-Terminal AWG 24 IDC-Terminal AWG 22 Young Chang Silicone Co. Ltd. STW-B, STW-F Gebauer & Griller: FLR13Y 0,35-A Leoni: Mocar 150 A Cable construction solid wire stranded wire 7/30 Wire cross-section AWG 24 AWG 22 (0,35 mm 2 ) Conductor cross section 0,5 mm 0,8 mm (max.) Cable diameter 0,7 mm ±0,025 mm 1,3 mm -0,1 mm Insulation PE/PA TPE-E Temperature range STW-B: +130 C STW-F: +150 C -40 C bis +150 C (3000 h) -40 C bis +180 C (48 h) Flying Wire-to-Board Application as shipped no dismantling necessary insert wire terminated wired Catalog E /12 Edition 1 5
6 For AWG 24 Wire Wire cross section: AWG 24 (solid wire) Conductor cross section: 0,5 mm Cable diameter: 0,7 mm ±0,025 mm (refer to table for cable data) Dimensional drawing: with wire stop 0,8 ±0,01 2,9 ±0,1 1,92 2 ±0,1 1,9 0,87 2 2,2 1,8 2,4 Leiterplatten-Layout Vorschlag PCB-Layout proposal 32 0,35 1,3 0,5 0,5 1,5 Terminal verrastet Terminal pressed 2 Leiterplatte PCB 6 Catalog E /12 Edition 1
7 For AWG 24 Wire Dimensional drawing: without wire stop 0,8 ±0,01 1,8 1,5 1,9 2 2,4 Leiterplatten-Layout Vorschlag PCB-Layout proposal 32 0,35 1,3 0,5 0,5 2 ±0,1 2,9 ±0,1 1,92 Terminal verrastet Terminal pressed 2 Leiterplatte PCB Ordering Information Configuration Wire cross section Termination Packaging Part Number With wire stop AWG 24 SMT/IDC Tape and reel / 5000 pcs Without wire stop AWG 24 SMT/IDC Tape and reel / 5000 pcs Catalog E /12 Edition 1 7
8 For AWG 22 Wire Wire cross section: AWG 22 (stranded wire) Conductor cross section: 0,8 mm Cable diameter: 1,3 mm -0,1 mm (refer to table for cable data) Dimensional drawing: with wire stop 3,6 1,3 3,3 3,3 Leiterplatten-Layout Vorschlag PCB-Layout Proposal Terminal verpresst Terminal pressed 2,6 2,1 2,4 1,1 0,7 4,4 1,55 2,6 2,6 2,5 2,5 Leiterplatte PCB 8 Catalog E /12 Edition 1
9 For AWG 22 Wire Dimensional drawing: without wire stop 1,3 3,3 4,4 2,6 2,6 2,5 3,3 Leiterplatten-Layout Vorschlag PCB-Layout Proposal 2,6 2,1 Terminal verpresst Terminal pressed 2,4 1,1 0,7 2,5 Leiterplatte PCB Ordering Information Configuration Wire cross section Termination Packaging Part Number With wire stop AWG 22 SMT/IDC Tape and reel / 2000 pcs Without wire stop AWG 22 SMT/IDC Tape and reel / 2000 pcs Catalog E /12 Edition 1 9
10 Assembly Recommendations Processing 1.) Recommendation: use flat press tool (no spezial press tool necessary) 2.) Press down the terminal cap to dimension A (refer to product drawing) Usage of multiple terminals on minimal board space Recommendation: Distance between center 3,8 mm (min.): min. creepage and clearance distance 1 mm space between terminals ca. 0,5 mm possible operating voltage ca. 250 V (depending on pollution degree) 10 Catalog E /12 Edition 1
11 US L US L Member Catalog E /12 Edition 1
12 ERNI Electronics GmbH & Co. KG Europe South America Africa Japan Seestrasse Adelberg/Germany Tel Fax info@erni.de ERNI Electronics, Inc. North America Canada Mexico 2201 Westwood Ave Richmond, VA 23230/USA Tel Fax info.usa@erni.com ERNI Asia Holding Pte Ltd. Asia Australia New Zealand Blk 4008 Ang Mo Kio Avenue 10 #04-01/02 Techplace I Singapore Tel Fax info@erni-asia.com ERNI Electronics GmbH & Co. KG 2012 Printed in Germany. A policy of continuous improvement is followed and the right to alter any published data without notice is reserved. ERNI, MicroStac, MicroSpeed, MiniBridge, MaxiBridge, ERmet, ERmet ZD, ERbic and ERNIPRESS are trademarks (registered or applied for in various countries) of ERNI Electronics GmbH & Co. KG. Catalog E /08 Edition 8 Catalog E /12 Edition 1 12
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