Technical Support Information No. 88 Revision 2.0 February 2005

Transcription

1 Automation & Drives Technical Support Information No. 88 Revision 2.0 February 2005 Process Instrumentation and Analytics - A&D PI 2 - Karlsruhe Page 1 of 1 Information zu / to Einkanal TL/OT Platinen Zusammenfassung Die im Maxum II bisher verwendete TL/OT Platine ist durch zwei Einkanal-TL/OT-Platinen ersetzt worden. Die neuen Platinen werden auf solch eine Weise aufgesteckt, dass sie in allen Systemen vollständig rückwärts kompatibel bleiben. Die Platine für den 1. Kanal sollte zuerst auf das DPM gesteckt werden, anschliessend erfolgt das Aufstecken der Platine für den Kanal 2 auf die 1. Platine (huckepack). Single Channel TL/OT s The TL/OT board used on Maxum II has been replaced with two Single Channel TL/OT boards. The TL/OT board contains the resistors that define the over temperature set point and the temperature limit set point of the temperature control circuit. On the old board both channel 1 and channel 2 were defined on one TL/OT board. This sometimes required custom assembly of the board depending on the type of heater circuit used on a given channel. Using two Single Channel boards in this application allows the application engineer more flexibility in the use of the temperature control channels and makes it simpler for the customer to order and replace a TL/OT board. The new boards are stacked, in such a way that they are fully backward compatible in all systems. The channel 1 board should be installed first then the channel 2 board is plugged into the channel 1 board. TWO Single Channel TL/OT boards must be installed on all applications using TL/OT. Applications using both channels must have the correct Single Channel TL/OT boards installed. Unused channels may used any available Single Channel TL/OT board. When replacing duel channel boards, SAA Spare Parts will supply the same Single Channel TL/OT board as the used channel. The SAA Application Documentation, Sheet 6.1, list all temperature control circuits in the analyzer. The resistor value of the Single Channel TL/OT is listed for each circuit. These resistor values are selected based on the application and the tables in the application information document AI. The attached file includes installation graphics and cross reference tables. SIEMENS AG Karlsruhe A&D PI 2 AS 2 Niko Benas Tel , Fax

2 User Information - Single Channel TL/OT Installation Instructions Single Channel TL/OT The TL/OT board used on Maxum II has been replaced with two Single Channel TL/OT boards. The TL/OT board contains the resistors that define the over temperature set point and the temperature limit set point of the temperature control circuit. On the old board both channel 1 and channel 2 were defined on one TL/OT board. This sometimes required custom assembly of the board depending on the type of heater circuit used on a given channel. Using two Single Channel boards in this application allows the application engineer more flexibility in the use of the temperature control channels and makes it simpler for the customer to order and replace a TL/OT board. The new boards are stacked, in such a way that they are fully backward compatible in all systems. The channel 1 board should be installed first then the channel 2 board is plugged into the channel 1 board. Only one screw and washer are required. The circuit is designed so that both boards must be installed for ether channel to function properly. Channel 2 Single Channel TL/OT. Install using screw and lock washer provided. Channel 1 Single Channel TL/OT. Install using screw and lock washer provided with Channel 2 board. DPM TWO Single Channel TL/OT boards must be installed on all applications using TL/OT. Applications using both channels must have the correct Single Channel TL/OT boards installed. Unused channels may used any available Single Channel TL/OT board. When replacing duel channel boards, SAA Spare Parts will supply the same Single Channel TL/OT board as the used channel. The SAA Application Documentation, Sheet 6.1, list all temperature control circuits in the analyzer. The resistor value of the Single Channel TL/OT is listed for each circuit. These resistor values are selected based on the application and the tables in the application information document AI. Siemens Applied Automation User Information Single Channel OT/TL Bartlesville, OK UI REV AA Page 1 of 3

3 User Information - Single Channel TL/OT Cross Reference Table For Duel Channel OT/TL s to Single Channel OT/TL s Note: Application Engineering will install a Single Channel OT/TL on any unused channels. Channel 1 & 2 RESISTOR VALUES Channel 1 Channel Custom K/12.4K K/13.0K K/14.0K K/14.3K K/15.4K K/15.6K K/16.2K K/16.9K K/17.4K K/17.8K K/18.7K K/19.6K K/20.5K K/26.1K K/16.9K X K/13.4K X K/14.5K X K/15.1K X K/15.8K X K/16.4K X K/18.0K X K/18.8K X K/19.5K X K/26.1K X K/26.1K X K/26.1K X K/13.4K X K/14.3K X K/14.5K X K/15.1K X K/15.8K X K/16.4K X K/16.9K X K/18.0K X K/18.8K X K/19.5K Siemens Applied Automation User Information Single Channel OT/TL Bartlesville, OK UI REV AA Page 2 of 3

4 User Information - Single Channel TL/OT Resistor Value Table for Single Channel OT/TL s Channel 1 RESISTOR VALUES Channel 1 RESISTOR VALUES K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K Siemens Applied Automation User Information Single Channel OT/TL Bartlesville, OK UI REV AA Page 3 of 3

5 MAXUM TL/OT T-RATING SETPOINT RESISTOR TABLES AI Table I. AIR BATH HEATER/MAXUM II FID/FPD BLOCK HEATER SETPOINT (SP) RESISTORS (see note 1) T4 135 o C 275 o F 14.3K ( ) T3C 160 o C 320 o F 15.4K ( ) T3B 165 o C 329 o F 15.6K ( ) T3A 180 o C 356 o F 16.2K ( ) T3 200 o C 392 o F 16.9K ( ) T2D 215 o C 419 o F 17.4K ( ) T2C 230 o C 446 o F 17.8K ( ) T2B 260 o C 500 o F 18.7K ( ) T2A 280 o C 536 o F 19.6K ( ) T2 300 o C 572 o F 20.5K ( ) T1 450 o C 842 o F 26.1K ( ) Table II. MAT VALVE SETPOINT (SP) RESISTORS T3 200 o C 392 o F 16.2K ( ) T2C 230 o C 446 o F 17.8K ( ) T2A 280 o C 536 o F 19.6K ( ) Table III. MAXUM I FID I HEATER SETPOINT (SP) RESISTORS T4 135 o C 275 o F 13.3K ( ) T3B 165 o C 329 o F 14.7K ( ) T3A 180 o C 356 o F 15.6K ( ) T3 200 o C 392 o F 16.2K ( ) T2D 215 o C 419 o F 16.5K ( ) T2C 230 o C 446 o F 17.4K ( ) T2B 260 o C 500 o F 17.8K ( ) TABLE IV. MAXUM I METHANATOR HEATER SETPOINT (SP) RESISTORS (see note 2) T4 135 o C 275 o F 26.1K ( ) TABLE V. MAXUM II METHANATOR HEATER SETPOINT (SP) RESISTORS (see note 3) T3 200 o C 392 o F 26.1K ( ) T1 450 o C 842 o F 26.1K ( ) D11709 Rev AK Kesselhuth Page 1 of 3

6 TABLE VI. AIRLESS HEATER SETPOINT (SP) RESISTORS T4 135 o C 275 o F 13.4K ( ) T3C 160 o C 320 o F 14.3K ( ) T3B 165 o C 329 o F 14.5K ( ) T3A 180 o C 356 o F 15.1K ( ) T3 200 o C 392 o F 15.8K ( ) T2D 215 o C 419 o F 16.4K ( ) T2C 230 o C 446 o F 16.9K ( ) T2B 260 o C 500 o F 18.0K ( ) T2A 280 o C 536 o F 18.8K ( ) T2 300 o C 572 o F 19.5K ( ) TABLE VII. MAXUM II SPARGER (WATER HEATER) SETPOINT (SP) RESISTORS (see note 4) T3 200 o C 392 o F 12.4k ( ) TABLE VIII. SLIV HEATER SETPOINTS (SP) RESISTORS T4 135 o C 275 o F 14.2K ( ) T3C 160 o C 320 o F 15.1K ( ) T3B 165 o C 329 o F 15.2K ( ) T3A 180 o C 356 o F 15.8K ( ) T3 200 o C 392 o F 16.5K ( ) T2D 215 o C 419 o F 16.9K ( ) T2C 230 o C 446 o F 17.4K ( ) T2B 260 o C 500 o F 18.8K ( ) T2A 280 o C 536 o F 19.6K ( ) T2 300 o C 572 o F 20.0K ( ) T1 450 o C 842 o F 24.6K ( ) NOTES: 1. TABLE I IS VALID FOR THE MAXUM EDITION II FID/FPD BLOCK HEATER ONLY FOR HEATERS THAT ARE 80 WATTS OR LESS. 2. TABLE IV T4 RATING APPLIES TO MAXUM I METHANATOR ONLY. 3. TABLE V T1 RATING APPLIES TO MAXUM II METHANATOR FOR DIVISION 2 NON- PURGED AND DIVISION 1 Y-PURGED CONFIGURATIONS. T3 RATING APPLIES TO DIVISION 2 Z-PURGED, DIVISION 1 X-PURGED AND CENELEC ZONE WHILE TABLE VII SHOWS THE T3 TEMPERATURE, THE ACTUAL MAXIMUM TEMPERATURE WITH THIS SET POINT RESISTOR IS 67 O C (OR 153 O F). D11709 Rev AK Kesselhuth Page 2 of 3

7 Maxum II RTD Wiring and Heater Channel Selection For standard products, the oven temperature controls are on the PECM. The DPM temperature control channels are used for their respective detector heater. Any unused temperature control channels can be used for custom items, i.e. sample valves, sample conditioning systems, etc. 1. Single oven heater: Channel 2 on the PECM is the oven heater (ALH2, ABH2). 2. Dual oven heaters: Channel 1 on the PECM is the left oven heater (ALH1, ABH1) and Channel 2 on the PECM is the right oven heater (ALH2, ABH2). 3. Left DPM: 3.1. TCD: No temperature control channels FID/FPD: Channel 1 is detector heater (LWH1). Channel 2 is unused. Add Methanator: Channel 2 of the FID/FPD (LWH4). 4. Center DPM: 4.1. TCD: No temperature control channels FID/FPD: Channel 1 is detector heater (LWH2). Channel 2 is unused. Add Methanator: Channel 2 of the FID/FPD (LWH4 or LWH5) Temp controller (split oven only): Channel 1 and 2 are unused 5. Right DPM: 5.1. TCD: No temperature control channels FID/FPD: Channel 1 is detector heater (LWH3). Channel 2 is unused. Add Methanator: Channel 2 of the FID/FPD (LWH4 or LWH5) Temp controller: Channel 1 and 2 are unused. (LWH3 & LWH6) 6. Dummy TL/OT PCBA for any unused channel: For any unused temperature channel SAA P/N K TL/OT PCBA should be installed. D11709 Rev AK Kesselhuth Page 3 of 3

8 User Information - Single Channel TL/OT Installation Instructions Single Channel TL/OT The TL/OT board used on Maxum II has been replaced with two Single Channel TL/OT boards. The TL/OT board contains the resistors that define the over temperature set point and the temperature limit set point of the temperature control circuit. On the old board both channel 1 and channel 2 were defined on one TL/OT board. This sometimes required custom assembly of the board depending on the type of heater circuit used on a given channel. Using two Single Channel boards in this application allows the application engineer more flexibility in the use of the temperature control channels and makes it simpler for the customer to order and replace a TL/OT board. The new boards are stacked, in such a way that they are fully backward compatible in all systems. The channel 1 board should be installed first then the channel 2 board is plugged into the channel 1 board. Only one screw and washer are required. The circuit is designed so that both boards must be installed for ether channel to function properly. Channel 2 Single Channel TL/OT. Install using screw and lock washer provided. Channel 1 Single Channel TL/OT. Install using screw and lock washer provided with Channel 2 board. DPM TWO Single Channel TL/OT boards must be installed on all applications using TL/OT. Applications using both channels must have the correct Single Channel TL/OT boards installed. Unused channels may used any available Single Channel TL/OT board. When replacing duel channel boards, SAA Spare Parts will supply the same Single Channel TL/OT board as the used channel. The SAA Application Documentation, Sheet 6.1, list all temperature control circuits in the analyzer. The resistor value of the Single Channel TL/OT is listed for each circuit. These resistor values are selected based on the application and the tables in the application information document AI. Siemens Applied Automation User Information Single Channel OT/TL Bartlesville, OK UI REV AA Page 1 of 3

9 User Information - Single Channel TL/OT Cross Reference Table For Duel Channel OT/TL s to Single Channel OT/TL s Note: Application Engineering will install a Single Channel OT/TL on any unused channels. Channel 1 & 2 RESISTOR VALUES Channel 1 Channel Custom K/12.4K K/13.0K K/14.0K K/14.3K K/15.4K K/15.6K K/16.2K K/16.9K K/17.4K K/17.8K K/18.7K K/19.6K K/20.5K K/26.1K K/16.9K X K/13.4K X K/14.5K X K/15.1K X K/15.8K X K/16.4K X K/18.0K X K/18.8K X K/19.5K X K/26.1K X K/26.1K X K/26.1K X K/13.4K X K/14.3K X K/14.5K X K/15.1K X K/15.8K X K/16.4K X K/16.9K X K/18.0K X K/18.8K X K/19.5K Siemens Applied Automation User Information Single Channel OT/TL Bartlesville, OK UI REV AA Page 2 of 3

10 User Information - Single Channel TL/OT Resistor Value Table for Single Channel OT/TL s Channel 1 RESISTOR VALUES Channel 1 RESISTOR VALUES K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K Siemens Applied Automation User Information Single Channel OT/TL Bartlesville, OK UI REV AA Page 3 of 3

11 MAXUM TL/OT T-RATING SETPOINT RESISTOR TABLES AI Table I. AIR BATH HEATER/MAXUM II FID/FPD BLOCK HEATER SETPOINT (SP) RESISTORS (see note 1) T4 135 o C 275 o F 14.3K ( ) T3C 160 o C 320 o F 15.4K ( ) T3B 165 o C 329 o F 15.6K ( ) T3A 180 o C 356 o F 16.2K ( ) T3 200 o C 392 o F 16.9K ( ) T2D 215 o C 419 o F 17.4K ( ) T2C 230 o C 446 o F 17.8K ( ) T2B 260 o C 500 o F 18.7K ( ) T2A 280 o C 536 o F 19.6K ( ) T2 300 o C 572 o F 20.5K ( ) T1 450 o C 842 o F 26.1K ( ) Table II. MAT VALVE SETPOINT (SP) RESISTORS T3 200 o C 392 o F 16.2K ( ) T2C 230 o C 446 o F 17.8K ( ) T2A 280 o C 536 o F 19.6K ( ) Table III. MAXUM I FID I HEATER SETPOINT (SP) RESISTORS T4 135 o C 275 o F 13.3K ( ) T3B 165 o C 329 o F 14.7K ( ) T3A 180 o C 356 o F 15.6K ( ) T3 200 o C 392 o F 16.2K ( ) T2D 215 o C 419 o F 16.5K ( ) T2C 230 o C 446 o F 17.4K ( ) T2B 260 o C 500 o F 17.8K ( ) TABLE IV. MAXUM I METHANATOR HEATER SETPOINT (SP) RESISTORS (see note 2) T4 135 o C 275 o F 26.1K ( ) TABLE V. MAXUM II METHANATOR HEATER SETPOINT (SP) RESISTORS (see note 3) T3 200 o C 392 o F 26.1K ( ) T1 450 o C 842 o F 26.1K ( ) D11709 Rev AK Kesselhuth Page 1 of 3

12 TABLE VI. AIRLESS HEATER SETPOINT (SP) RESISTORS T4 135 o C 275 o F 13.4K ( ) T3C 160 o C 320 o F 14.3K ( ) T3B 165 o C 329 o F 14.5K ( ) T3A 180 o C 356 o F 15.1K ( ) T3 200 o C 392 o F 15.8K ( ) T2D 215 o C 419 o F 16.4K ( ) T2C 230 o C 446 o F 16.9K ( ) T2B 260 o C 500 o F 18.0K ( ) T2A 280 o C 536 o F 18.8K ( ) T2 300 o C 572 o F 19.5K ( ) TABLE VII. MAXUM II SPARGER (WATER HEATER) SETPOINT (SP) RESISTORS (see note 4) T3 200 o C 392 o F 12.4k ( ) TABLE VIII. SLIV HEATER SETPOINTS (SP) RESISTORS T4 135 o C 275 o F 14.2K ( ) T3C 160 o C 320 o F 15.1K ( ) T3B 165 o C 329 o F 15.2K ( ) T3A 180 o C 356 o F 15.8K ( ) T3 200 o C 392 o F 16.5K ( ) T2D 215 o C 419 o F 16.9K ( ) T2C 230 o C 446 o F 17.4K ( ) T2B 260 o C 500 o F 18.8K ( ) T2A 280 o C 536 o F 19.6K ( ) T2 300 o C 572 o F 20.0K ( ) T1 450 o C 842 o F 24.6K ( ) NOTES: 1. TABLE I IS VALID FOR THE MAXUM EDITION II FID/FPD BLOCK HEATER ONLY FOR HEATERS THAT ARE 80 WATTS OR LESS. 2. TABLE IV T4 RATING APPLIES TO MAXUM I METHANATOR ONLY. 3. TABLE V T1 RATING APPLIES TO MAXUM II METHANATOR FOR DIVISION 2 NON- PURGED AND DIVISION 1 Y-PURGED CONFIGURATIONS. T3 RATING APPLIES TO DIVISION 2 Z-PURGED, DIVISION 1 X-PURGED AND CENELEC ZONE WHILE TABLE VII SHOWS THE T3 TEMPERATURE, THE ACTUAL MAXIMUM TEMPERATURE WITH THIS SET POINT RESISTOR IS 67 O C (OR 153 O F). D11709 Rev AK Kesselhuth Page 2 of 3

13 Maxum II RTD Wiring and Heater Channel Selection For standard products, the oven temperature controls are on the PECM. The DPM temperature control channels are used for their respective detector heater. Any unused temperature control channels can be used for custom items, i.e. sample valves, sample conditioning systems, etc. 1. Single oven heater: Channel 2 on the PECM is the oven heater (ALH2, ABH2). 2. Dual oven heaters: Channel 1 on the PECM is the left oven heater (ALH1, ABH1) and Channel 2 on the PECM is the right oven heater (ALH2, ABH2). 3. Left DPM: 3.1. TCD: No temperature control channels FID/FPD: Channel 1 is detector heater (LWH1). Channel 2 is unused. Add Methanator: Channel 2 of the FID/FPD (LWH4). 4. Center DPM: 4.1. TCD: No temperature control channels FID/FPD: Channel 1 is detector heater (LWH2). Channel 2 is unused. Add Methanator: Channel 2 of the FID/FPD (LWH4 or LWH5) Temp controller (split oven only): Channel 1 and 2 are unused 5. Right DPM: 5.1. TCD: No temperature control channels FID/FPD: Channel 1 is detector heater (LWH3). Channel 2 is unused. Add Methanator: Channel 2 of the FID/FPD (LWH4 or LWH5) Temp controller: Channel 1 and 2 are unused. (LWH3 & LWH6) 6. Dummy TL/OT PCBA for any unused channel: For any unused temperature channel SAA P/N K TL/OT PCBA should be installed. D11709 Rev AK Kesselhuth Page 3 of 3