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2 Legal notice Legal notice All rights remain with ELAU GmbH, even in the case of applications for property rights. No part of this documentation or the accompanying software and firmware may be reproduced, transferred, paraphrased, saved to a storage medium or translated to another language or computer language without the written consent of ELAU GmbH. Every conceivable measure was taken to guarantee the correctness of this product documentation. However, since hardware and software are continuously improved, ELAU makes no representations or warranties with respect to the contents of this documentation. All information on our products in this manual are given purely for the purpose of product description and is not binding. Misprints, errors and modifications -without prior notice in the course of product development- are reserved. If details contained in this manual are explicitly a part of an agreement made with ELAU GmbH, then the details of the agreements in this manual are exclusively to determine the agreed condition of the object of agreement, on behalf of the 434 BGB (condition guarantee on behalf of legal regulations). Trademark PacDrive is a registered trademark of ELAU GmbH. All other trademarks mentioned in this documentation are the exclusive property of their manufacturers. ELAU is a registered trademark of Schneider Electric and/or its affliates in the United States and/or other countries. Other marks used herein may be the property of their respective owners. ELAU GmbH Dillberg D Marktheidenfeld, Germany Phone: +49 (0) 9391 / Fax: +49 (0) 9391 / info@elau.de Internet: Page 2 PacDrive ish Servo Drive System ELAU GmbH

1 1 Overview TM Figure 1-1: PacDrive System overview PacDrive ish The innovative ish combines the motor, power amplifier, and the digital servo controller for an axis in a space-saving housing.

3 1 1 Overview TM Figure 1-1: PacDrive System overview PacDrive ish The innovative ish combines the motor, power amplifier, and the digital servo controller for an axis in a space-saving housing. Due to its compact construction with integrated controller it is perfectly suitable for peripheral set-up. It is available with single or multi-turn encoders and configures itself with the aid of the electronic type plate in the ish itself. The highlights Compact type of construction 3.5 times peak torque Integrated SERCOS interface High-resolution single or multi-turn encoder Protection class IP65 Simple wiring Superior reliability ELAU GmbH PacDrive ish Servo Drive System Page 3

4 1 Overview PacDrive PS-5 The PacDrive PS-5 Power Supply unit features modern technology and a compact and closed construction for switching cabinet installation. Each PacDrive ish has a PacDrive PS-5 that can be quickly installed with a single connection line. Which means that the PS-5 fits seamlessly into the extremely flexible, modular drive concept. The highlights Integrated mains filter and bleeder Intermediate circuit power for up to 25 ish (depending on the application) Integrated SERCOS interface Fully diagnosable due to integrated controller Simple mounting PacDrive DB-5 PacDrive DB-5 is the link between PS-5 and ish. Optionally, 1 to 4 ish Motors can be connected depending on the number of drives. When operating more than 4 drives simply expand the system using one or more DB-5s. The highlights 1-4 connections for ish motors or easily expandable with more DB-5s Easy to expand Page 4 PacDrive ish Servo Drive System ELAU GmbH

5 2.1 Ambient conditions 2 Technical data 2.1 Ambient conditions Procedure Parameters Value Basis Operation Class 3K3 IEC/EN Ambient temperature +5 C C Relative humidity 5%... 85% Class 3M6 Shock 250 m/s 2 Vibration 20 m/s 2 (all directions in space) Transport Class 2K3 IEC/EN Long-term storage in transport packaging Ambient temperature Condensation Icing another water -25 C C Relative humidity 5%... 95% Class 2M1 Shock 100 m/s 2 Vibration 15 m/s 2 Class 1K4 IEC/EN Ambient temperature Condensation Icing another water no no no -25 C C Relative humidity 10% % Table 2-1: Ambient conditions of Class F65 for non switch cabinet devices (PD-8, PS-5. ish) no no no ELAU GmbH PacDrive ish Servo Drive System Page 5

6 2 Technical data Procedure Parameters Value Basis Operation Class 3K3 IEC/EN Ambient temperature Condensation Icing another water +5 C C Prohibited Prohibited Prohibited Relative humidity 5%... 85% Class 3M3 Shock 70 m/s 2 Vibration 5 m/s 2 Transport Class 2K3 IEC/EN Long-term storage in transport packaging Ambient temperature Condensation Icing another water -25 C C Prohibited Prohibited Prohibited Relative humidity 5%... 95% Class 2M2 Shock 100 m/s 2 Vibration 15 m/s 2 Class 1K4 IEC/EN Ambient temperature Condensation Icing another water -25 C C Prohibited Prohibited Prohibited Relative humidity 5%... 95% Table 2-2: Ambient conditions of Class C20 for switch cabinet devices (without UPS) 2.2 Standards and regulations Certifications CE, culus Approvals USDA - Incidental food contact, NFPA - Class A NSF Standard 61 - Potable water, motor coating RAL 9005 Table 2-3: Standards and regulations Drive System ish Page 6 PacDrive ish Servo Drive System ELAU GmbH

7 2.3 Mechanical and electrical data 2.3 Mechanical and electrical data ish Controller Pay particular attention to these limits for the control voltage if the ish units in the system have brakes. Category Parameters Value Power supply Supply voltage V DC Electronics power supply (ish without brake) Electronics power supply (ish with brake) Stray power Excess voltage category Excess voltage resistance Radio interference level Insulation material class Protection class Control voltage DC +24 V -15% / +25% Current consumption Typically 200 ma Control voltage DC +24 V -10% / +6% Current consumption ish 070 Current consumption ish 100 Current consumption ish 140 Electronics (ish without brake) 4.8 W Electronics: Brake of ish W Electronics: Brake of ish W Electronics: Brake of ish W Power unit Typically 700 ma Typically 950 ma Typically 1200 ma Typically 10% of the rated power of the ish Class 3, T2 (DIN VDE 0110) Class 1 (DIN VDE 0160) Class A EN / EN Controller motor Isolation class Degree of pollution 2 Motor coating Lubricant (according to FDA standard for servo motors) Table 2-4: Technical data: ish - controller F IP65 For information about the protection class of the motor. 2 component high solid epoxy resin coating Klübersynth UH food safe gearbox grease ELAU GmbH PacDrive ish Servo Drive System Page 7

8 2 Technical data ish-070 Servo Motor Category Parameters Abbreviation [unit] ish ish General data Standstill torque M 0 [Nm] Peak Torque M max [Nm] ish Rated motor speed n N [min -1 ] Rated torque M N [Nm] Rated power P N [kw] Electrical data Pole pair number p Motor winding switch Y Y Y Torque constant (120 C) k T [Nm/A rms ] Winding resistance Ph-Ph (20 C) R U-V, 20 [Ω] Winding resistance Ph-0 (120 C) R 120 [Ω] Winding inductance Ph-Ph L U-V [mh] Winding inductance Ph-0 L [mh] Voltage constant Ph-Ph (20 C) k E [V rms / kmin -1 ] Standstill current I 0 [A rms ] Rated current without brake (with brake) I N [A rms ] 0.60 (1.35) Peak current I max [A rms ] Mechanical data Moment of inertia of the rotor J M [kgcm²] 0.25 (0.35) 0.41 (0.51) 0.58 (0.88) Weight m [kg] 2.7 (3.0) 3.4 (3.7) 4.2 (4.7) Thermal data Thermal time constant T th [min] Response limit thermal contact T TK [ C] Brake data Brake optional optional optional Table 2-5: Technical data for ish-070 without (with) brake Page 8 PacDrive ish Servo Drive System ELAU GmbH

9 2.3 Mechanical and electrical data ish-100 Servo Motor Category Parameters Abbreviation [unit] ish ish General data Standstill torque M 0 [Nm] Peak Torque M max [Nm] ish Rated motor speed n N [min -1 ] Rated torque M N [Nm] Rated power P N [kw] Electrical data Pole pair number p Motor winding switch Y Y Y Torque constant (120 C) k T [Nm/A rms ] Winding resistance Ph-Ph (20 C) R U-V, 20 [Ω] Winding resistance Ph-0 (120 C) R 120 [Ω] Winding inductance Ph-Ph L U-V [mh] Winding inductance Ph-0 L [mh] Voltage constant Ph-Ph (20 C) k E [V rms / kmin -1 ] Standstill current I 0 [A rms ] Rated current I N [A rms ] Peak current I max [A rms ] Mechanical data Moment of inertia of the rotor J M [kgcm²] 1.40 (2.10) 2.31 (3.01) 3.22 (3.92) Weight m [kg] 4.9 (5.7) 6.4 (7.2) 8.1 (8.9) Thermal data Thermal time constant T th [min] Response limit thermal contact T TK [ C] Brake data Brake optional optional optional Table 2-6: Technical data for ish-100 without (with) brake ELAU GmbH PacDrive ish Servo Drive System Page 9

10 2 Technical data ish-140 Servo Motor Category Parameters Abbreviation [unit] ish ish General data Standstill torque M 0 [Nm] Peak Torque M max [Nm] ish Rated motor speed n N [min -1 ] Rated torque M N [Nm] Rated power P N [kw] Electrical data Pole pair number p Motor winding switch Y Y Y Torque constant (120 C) k T [Nm/A rms ] Winding resistance Ph-Ph (20 C) R U-V, 20 [Ω] Winding resistance Ph-0 (120 C) R 120 [Ω] Winding inductance Ph-Ph L U-V [mh] Winding inductance Ph-0 L [mh] Voltage constant Ph-Ph (20 C) k E [V rms / kmin -1 ] Standstill current I 0 [A rms ] Rated current I N [A rms ] Peak current I max [A rms ] Mechanical data Moment of inertia of the rotor J M [kgcm²] Weight (with brake) m [kg] 12.5 (13.8) 12.5 (13.8) Thermal data Thermal time constant T th [min] Response limit thermal contact T TK [ C] (18.5) Brake data Brake optional optional optional Table 2-7: Technical data for ish-140 without (with) brake Page 10 PacDrive ish Servo Drive System ELAU GmbH

11 2.3 Mechanical and electrical data PS-5 Power Supply Category Parameters Value Product configuration Item name PS-5 Power Supply ish Order number Power supply Rated supply voltage 3 AC / 1 AC 220 V (-10%) bis 480 V (+5%) Supply frequency Control voltage / -current Hz DC circuit DC_Bus Voltage DC 270 V to 680 V Capacity 700 µf UBleeder ON UBleeder OFF Excess voltage DC 24 V (-15%..+25%) / max. 13 A, own consumption max. 1A DC 830 V DC 810 V DC 860 V Bleeder (internal) Resistance 23 ohm Permanent power Peak power 200 W 28 kw Motor connection DC_Bus Voltage DC 270 V to 680 V DC bus permanent current DC bus peak current (1 s) Control voltage Permanent current Peak current (1 s) 20 A (for power supply of 3 AC...) 10 A (for power supply of 1 AC...) 40 A DC 24 V (like input voltage) 12 A 24 A Number of connectable DB-5 Max. 10 Stray power Electronics 25 W Power unit 15 W / A Inputs ie + / ie - (X7) Input voltage / -current DC V / 1,5 A Input filter Outputs ie1 / ie2 (X8) Output voltage / current no test pulses permitted AC V eff / 2 A / 100 khz Outputs rdy (X7) Relay-outputs DC V / 2 A Weight Ventilation 4.2 kg Protection class IP 20 Insulation class Degree of pollution 2 Excess voltage category Excess voltage resistance Radio interference level Internal fan Class 3, T2 (DIN VDE 0110) Class 1 (DIN VDE 0160) Class A EN / EN Table 2-8: Technical data for Power Supply PS-5 ELAU GmbH PacDrive ish Servo Drive System Page 11

12 2 Technical data DB-5 Distribution Box Category Parameters Value Product configuration Item name Power supply Weight Distribution Box DB-5 ish Order number DC bus voltage / DC bus current DC 270 V to 680 V / 20 A Control voltage / -current DC 24 V (-15%..+25%) / max 12 A Control voltage with brakes DC 24 V (-10%..+6%) 0.85 kg Material Polycarbonate [Lexan 940A] Ventilation Protection class IP 65 Isolation class Degree of pollution 2 Excess voltage category Excess voltage resistance Radio interference level Natural convection Class 3, T2 (DIN VDE 0110) Class 1 (DIN VDE 0160) Class A EN / EN Table 2-9: Technical data for Distribution Box DB-5 Page 12 PacDrive ish Servo Drive System ELAU GmbH

13 2.3 Mechanical and electrical data Encoder SinCos (SKS36) single turn Parameters Value Unit Number of revolutions 1 Number of sine/cosine periods 128 Per revolution Absolute measuring range 1 Revolution Error limits of the digital absolute value +/-5.3 Angular minutes Error limits when evaluating the 128 signals (integral nonlinearity) Signal form +/-1.3 Angular minutes Sine Table 2-10: Technical data of the SinCos encoder (SKS-36) SinCos (SKM36) multiturn Parameters Value Unit Number of revolutions 4096 Number of sine/cosine periods 128 Per revolution Absolute measuring range 1 Revolution Error limits of the digital absolute value +/-5.3 Angular minutes Error limits when evaluating the 128 signals (integral nonlinearity) Signal form +/-1.3 Angular minutes Sine Table 2-11: Technical data of the SinCos encoder (SKM-36) ELAU GmbH PacDrive ish Servo Drive System Page 13

14 2 Technical data 2.4 Electrical connections 1 2 TM Figure 2-1: ish connection overview 1 Connector 2 Additional ground connection Pin Designation Meaning 1 PE Ground conductor 2 DC- DC circuit - 3 DC + DC circuit V Control voltage 5 24 V Control voltage 6 SERC_OUT + SERCOS output 7 SERC_OUT - SERCOS output 8 ie1 Inverter Enable 9 ie2 Inverter Enable 10 SERC_OUT_S SERCOS shield 11 SERC_IN_S SERCOS shield 12 - not connected 13 - not connected 14 SERC_IN + SERCOS input 15 SERC_IN - SERCOS input Table 2-12: Connector ish Page 14 PacDrive ish Servo Drive System ELAU GmbH

2.4 Electrical connections 2.4.1 PS-5 Power Supply X1 X4 X2 X5 TM X6 X3 X7 X8 Connection Meaning max. terminal cross-section [mm 2 ]/ [AWG] max.

15 2.4 Electrical connections PS-5 Power Supply X1 X4 X2 X5 TM X6 X3 X7 X8 Connection Meaning max. terminal cross-section [mm 2 ]/ [AWG] max. tightening torque [Nm] X1 Control voltage/ Mains connection rigid: 10-2 mm flexible: 6-2 mm 2 X2 Bleeder rigid: 10-2 mm 2 flexible: 6-2 mm X3 ish connection rigid: 10-2 mm 2 flexible: 6-2 mm X4 SERCOS LWL IN Nm X5 SERCOS LWL OUT Nm X6 SERCOS Connection X7 Control signals rigid: mm 2 flexible: mm ELAU GmbH PacDrive ish Servo Drive System Page 15

2 Technical data Connection Meaning max. terminal cross-section [mm 2 ]/ [AWG] max. tightening torque [Nm] X8 Control signals rigid: 1.5-2 mm 2 flexible: 1.

Mains supply 5 L2 Mains supply 6 L3 Mains supply Table 2-14: X1 - Control voltage and mains connection CAUTION WRONG CONNECTION OF THE CONTROL VOLTAGE Connect the control voltage correctly, because

16 2 Technical data Connection Meaning max. terminal cross-section [mm 2 ]/ [AWG] max. tightening torque [Nm] X8 Control signals rigid: mm 2 flexible: mm Shielded connector Nm Table 2-13: Connection overview - PacDrive Power Supply PS-5 Pin Designation Meaning 1 24 V Control voltage 2 0 V Control voltage 3 PE Ground conductor 4 L1 Mains supply 5 L2 Mains supply 6 L3 Mains supply Table 2-14: X1 - Control voltage and mains connection CAUTION WRONG CONNECTION OF THE CONTROL VOLTAGE Connect the control voltage correctly, because the connection of the control voltage has no reverse polarity protection. Failure to follow these instructions can result in equipment damage. Pin Designation Meaning 1 Bla Bleeder A (external) 2 Bli Internal bleeder 3 n.c. not connected 4 Blb Bleeder B (external) Table 2-15: X2 - Bleeder connection (brake resistor) Page 16 PacDrive ish Servo Drive System ELAU GmbH

2.4 Electrical connections CAUTION EXCESS VOLTAGE IN DC BUS DUE TO WIRING ERROR A bleeder must always be connected to the PS-5.

Remove jumper from Pin 1 to Pin 2 for the internal brake resistor is you connect an external brake resistor. Failure to follow these instructions can result in equipment damage.

nductor 4 n.c. not connected 5 DC + DC circuit + 6 n.c. not connected 7 DC- DC circuit - Table 2-16: X3 - ish connection 1 8 Pin Designation Meaning 1 SERC_OUT + SERCOS Out + 2 SERC_OUT - SERCOS Out

17 2.4 Electrical connections CAUTION EXCESS VOLTAGE IN DC BUS DUE TO WIRING ERROR A bleeder must always be connected to the PS-5. The internal bleeder is addressed by means of a jumper from Pin 1 "Bleeder A" to Pin 2 "Internal bleeder". An external bleeder is connected to Pin 1 "Bleeder A" and Pin 4 "Bleeder B". Remove jumper from Pin 1 to Pin 2 for the internal brake resistor is you connect an external brake resistor. Failure to follow these instructions can result in equipment damage. Pin Designation Meaning 1 24 V Control voltage 2 0 V Control voltage 3 PE Ground conductor 4 n.c. not connected 5 DC + DC circuit + 6 n.c. not connected 7 DC- DC circuit - Table 2-16: X3 - ish connection 1 8 Pin Designation Meaning 1 SERC_OUT + SERCOS Out + 2 SERC_OUT - SERCOS Out - 3 SERC_IN + SERCOS In + 4 nc not connected 5 nc not connected 6 SERC_IN - SERCOS In - 7 nc not connected 8 nc not connected Table 2-17: X6 - SERCOS connection Pin Designation Meaning 1 rdy Ready 2 rdy Ready 3 ie + Inverter Enable for 24 V supply 4 ie - Inverter Enable for 0 V supply Table 2-18: X7 - Inputs / outputs Pin Designation Meaning 1 ie1 Inverter Enable 2 ie2 Inverter Enable Table 2-19: X8 - Inverter Enable outputs ELAU GmbH PacDrive ish Servo Drive System Page 17

2 Technical data CAUTION WRONG WIRING OF THE INVERTER ENABLE OUTPUTS Check if the Inverter Enable outputs are short circuit proof. Failure to follow these instructions can result in equipment damage.

18 2 Technical data CAUTION WRONG WIRING OF THE INVERTER ENABLE OUTPUTS Check if the Inverter Enable outputs are short circuit proof. Failure to follow these instructions can result in equipment damage. CAUTION WIRING ERROR Only connect the ie1/ie2 signal of the hybrid cable to the AC voltage ie1/ie2 on PS-5 connector X8. Failure to follow these instructions can result in equipment damage DB-5 Distribution Box X1 X2 X3 X4 X5 TM Page 18 PacDrive ish Servo Drive System ELAU GmbH

19 2.4 Electrical connections Connection Meaning max. terminal cross-section [mm 2 ]/[AWG] X1 Input (PS-5 or DB-5) pre-fabricated ELAU cable X2 Output (DB-5 or ish) pre-fabricated ELAU cable X3 Output (DB-5 or ish) pre-fabricated ELAU cable X4 Output (DB-5 or ish) pre-fabricated ELAU cable X5 Output (DB-5 or ish) pre-fabricated ELAU cable Shielded connector - Table 2-20: Connection overview Distribution Box DB-5 Pin Designation A Designation B Meaning 1 PE PE Ground conductor 2 DC- DC- DC circuit - 3 DC + DC + DC circuit V 0 V Control voltage 5 24 V 24 V Control voltage 6 SERC_OUT + SERC_IN + SERCOS input / output 7 SERC_OUT - SERC_IN - SERCOS input / output 8 ie1 ie1 Inverter Enable 9 ie2 ie2 Inverter Enable 10 SERC_OUT_S SERC_IN_S SERCOS shield 11 SERC_IN_S SERC_OUT_S SERCOS shield not connected not connected 14 SERC_IN + SERC_OUT + SERCOS input / output 15 SERC_IN - SERC_OUT - SERCOS input / output Table 2-21: PacDrive DB-5 connectors ELAU GmbH PacDrive ish Servo Drive System Page 19

20 2 Technical data 2.5 Dimensions Dimensions (ish-070) without Option-module 8,5 L 187 M4 69 Ø 60 j6 Ø C LL Ø 5,5x3,5 (4x) 35 2,5 B K A 68 TK Ø 75 TK Ø 82 with Option-module B 127 K 20-35mm, see connector! Figure 2-2: Dimension diagram for ish-070 motor Please note that the ish series 070 uses different shaft diameters. The shaft diameter for the ish is 14 mm. Dimensions table Dimensions ish ish ish A (with brake) 175 (182) 189 (215) 222 (256) B C 11 k6 11 k6 14 k6 K (with brake) 212 (219) 226 (252) 259 (293) L (with brake) 25 (31) 38 (64) 71 (105) Table 2-22: Dimensions of the ish 070 (dimension specifications in mm) Page 20 PacDrive ish Servo Drive System ELAU GmbH

21 2.5 Dimensions Dimensions (ish-100) without Option-module M4 14 L Ø95 j6 ØC Ø 9(4x) 3,5 A B K 98 TK Ø 115 with Option-module Figure 2-3: Dimension diagram for ish-100 motor K 20-35mm, see connector! 100 Dimensions table Dimensions ish ish ish A (with brake) 178 (207) 212 (243) 248 (279) B C 19 k6 19 k6 19 k6 K (with brake) 215 (243) 249 (280) 285 (315) L (with brake) 27 (55) 61 (92) 97 (127) Table 2-23: Dimensions of the ish 100 (dimension specifications in mm) ELAU GmbH PacDrive ish Servo Drive System Page 21

22 2 Technical data Dimensions ish L without Option-module 187 M4 34 Ø11 (147) 181 nc 3,5 A B K 137 Tkn165 with Option-module ,5 n130 j6 Figure 2-4: Dimension diagram for ish-140 motor K 20-35mm, see connector 140 Dimensions table Dimensions ish140 XX 075 ish140 XX 085 ish140 XX 125 A (with brake) 218 (256) 218 (256) 273 (311) B C 24 k6 24 k6 24 k6 K (with brake) 254 (292) 254 (292) 309 (347) L (with brake) 67 (105) 67 (105) 122 (160) Table 2-24: Dimensions of the ish 140 (dimension specifications in mm) Page 22 PacDrive ish Servo Drive System ELAU GmbH

23 2.5 Dimensions Dimensions of the ish-feather key Figure 2-5: Dimension diagram ish feather key Dimension tables Dimensions ish ish ish B C 11 k6 11 k6 14 k6 D 4 N9 4 N9 5 N9 E F G H DIN 332-D M4 DIN 332-D M4 DIN 332-D M5 Feather key (N9) DIN 6885-A4x4x18 DIN 6885-A4x4x18 DIN 6885-A5x5x20 Table 2-25: Dimensions of the ish-070 feather key (in mm) Dimensions ish ish ish B C 19 k6 19 k6 19 k6 D 6 N9 6 N9 6 N9 E F G H DIN 332-D M6 DIN 332-D M6 DIN 332-D M6 Feather key (N9) DIN 6885-A6x6x30 DIN 6885-A6x6x30 DIN 6885-A6x6x30 Table 2-26: Dimensions of the ish-100 feather key (in mm) ELAU GmbH PacDrive ish Servo Drive System Page 23

2 Technical data Dimensions Power Supply PS-5 88 251 3,5 24 Ø3,5 35 Ø6,5 242,50 285,4 8 15 24 7

24 2 Technical data Dimensions Power Supply PS ,5 24 Ø3,5 35 Ø6,5 242,50 285, Figure 2-6: Dimension diagram Power Supply PS-5 Page 24 PacDrive ish Servo Drive System ELAU GmbH

25 2.5 Dimensions R7 Dimensions Distribution Box DB-5 230,00 215,00 70,30 56,00 135,00 120,00 151,40 26,10 67,80 56,0 67,8 94,0 Figure 2-7: Dimension diagram Distribution Box DB-5 ELAU GmbH PacDrive ish Servo Drive System Page 25

26 3 Type code 3 Type code ish070/60017/0/0/00/0/00/00/00 Flange Size Rating Speed Standstill torque Voltage/Electronic Shaft end Surface Cooling Connection system Sealing (Protection Class) Shaft / Housing Encoder Brake Options Flange Size 070, 100 Rating Speed x 100 min -1 (30) Standstill torque /10 Nm (e.g. 011, 017, 022, 025, 044, 058) Voltage 0 = DC 560V / integr. servo electronic Surface 0 = Standard coating Cooling 0 = Self-cooling Connection system 0 = Hybrid connector Sealing (Protection class) Shaft 0x = Without shaft sealing (IP54 excl. IM V3: IP40) 1x = Shaft sealing (IP65) Sealing (Protection class) Housing x0 = Standard IP65 Encoder 0 = SinCos SKS 36 1 = SinCos SKM 36 Shaft end 0 = Smooth shaft 1 = Keyed shaft according to DIN = Smooth shaft, stainless steel 4 = Keyed shaft, stainless stell according to DIN 6885 Brake 0 = Without holding brake 1 = With holding brake Options 00 = Without option 01 = ish-dis1 connected Page 26 PacDrive ish Servo Drive System ELAU GmbH

4.5 Dimensions 4 Optional module ish-dio8 Features: 8 bidirectional floating inputs/outputs (configurable in the PLC configuration) Connection via two M12 connectors (8-pin), each with 4

27 4.5 Dimensions 4 Optional module ish-dio8 Features: 8 bidirectional floating inputs/outputs (configurable in the PLC configuration) Connection via two M12 connectors (8-pin), each with 4 inputs/outputs Floating internal power supply of outputs up to 0.1 A total current for 8 inputs/ outputs Maximum 2 A total output current via 8 outputs when using external supply voltage 0.5 A output current max. per output when using external supply Short-circuit detection and open-circuit detection on outputs Two inputs with special functions (touch probe, counter) Figure 4-1: Connecting the DIO-4 M12 distributor to the ish-dio8 optional module ELAU GmbH PacDrive ish Servo Drive System Page 27

28 4 Optional module ish-dio8 4.1 Technical data Parameters Value Item name ish-dio8 I/O module Order number ish-dio8 supply - Control voltage / control current DC 24 V (-15% / +20%) when using internal I/O supply: max. 300 ma when using external I/O supply: max. 80 ma digital inputs - Number - Voltage in U IN 0 range - Voltage in U IN 1 range - Input current - Electrical isolation - Protected against reverse polarity - Input filter digital outputs - Number- Output voltage- Rated current per output- Total module current across all 8 inputs/outputs- Activation current- Leakage current 0 signal- Transmission time- Short-circuit proof- Supply output- Electrical isolation 8 (IEC Type I) DC V DC V I IN = 2 ma at U IN = 15 V 500 V floating opposite PE Yes 1 or 5 ms, configurable 8 (IEC ) (+U L -3 V) < U OUT < +U L I e = 500 ma Weight 0,22 kg Ambient conditions - Protection class - Ambient temp. during operation - During storage and transport - Excess voltage category When using internal I/O supply: 0.1 A When using external I/O supply: 2.0 A I emax > 2 A for 1 s < 0.4 ma 100 µs Yes DC 24 V (-15% / +20%) / 2 A 500 V floating opposite PE IP C C, Temperature fluctuation t max = 30 K/h - Degree of radio interference Approval Class A EN55011 / EN CE, culus Table 4-1: Technical data for ish-dio8 Page 28 PacDrive ish Servo Drive System ELAU GmbH

29 4.2 Electrical connections 4.2 Electrical connections Optional module ish-dio8 Pin Designation Meaning 1 IO.0 Input/output 0 2 IO.1 Input/output 1 3 IO.2 Input/output 2 4 IO.3 Input/output V Control voltage 6 24 V Control voltage 7 0 V Control voltage 8 0 V Control voltage Shield PE Shield Table 4-2: Electrical connections for ish-dio8 outlet X4 - inputs/outputs Pin Designation Meaning 1 IO.4 Input/output 4 2 IO.5 Input/output 5 3 IO.6 Input/output 6 4 IO.7 Input/output V Control voltage 6 24 V Control voltage 7 0 V Control voltage 8 0 V Control voltage Shield PE Shield Table 4-3: Electrical connections for ish-dio8 outlet X5 - inputs/outputs Block diagram ish-dio8 X4 X5 ish-dio8 DC 24V DC PowerSupply (intern) 2A max. 2A max. 24V 24V 0V X4.5 X4.6 X4.7 X4.8 X5.5 X5.6 X5.7 X5.8 internal adressing in -/ output IO.0 IO.1 IO.2 IO.3 IO.4 IO.5 IO.6 IO.7 X4.1 X4.2 X4.3 X4.4 X5.1 X5.2 X5.3 X5.4 Figure 4-2: Block diagram ish-dio8 ELAU GmbH PacDrive ish Servo Drive System Page 29

30 4 Optional module ish-dio8 DIO-4 M12 distributor outlet *) 3 4 outlet *) outlet *) 1 2 outlet *) *) locking torque 0,6... 0,7 Nm Figure 4-3: Connection scheme M12 distributor DIO-4 Pin Designation Meaning 1 24 V Control voltage 2 free Reserved 3 0 V Control voltage 4 IO.x Input/output x (X4: or X5: ) 5 PE Shield Table 4-4: Electrical connections for DIO-4 outlet Inputs/Outputs CAUTION THERE IS NO POTENTIAL ISOLATION AMONG ANY OF THE 8 INPUTS/OUT PUTS. When using an external power supply, you must protect it with 2 A (time-lag). The control voltage when using external I/O supply can be supplied either via the X4, X5 outlets or via the DIO-4 M12 distributor. shield blue red grey pink white brown green yellow PE Figure 4-4: Block diagram DIO-4 outlet 1 outlet 2 outlet 3 outlet 4 Page 30 PacDrive ish Servo Drive System ELAU GmbH

31 4.3 Dimensions 4.3 Dimensions Figure 4-5: ish-dio8 dimension diagram Figure 4-6: DIO-4 M12 DISTRIBUTOR dimension diagram ELAU GmbH PacDrive ish Servo Drive System Page 31

32 5 Hybrid Connector ish-hcn1 5 Hybrid Connector ish-hcn1 To enable cable gland between a DB-5 in the switching cabinet and a DB-5 outside of the switching cabinet by using a cable channel or pipe, a ish-hcn1 is required. 5.1 Technical data Mechanical and electrical data Parameters Value Item name ish-hcn1 Order number Control voltage (24 V / 0 V) - Control voltage - Permanent current - Peak current (1s) DC bus (DC+ / DC-) - DC bus voltage - DC bus permanent current - DC bus peak current (1s) Inverter Enable (ie1 / ie2) - voltage - Current Weight DC 24 V 12 A 24 A DC 270 V to 680 V 20 A 40 A AC V eff 2 A 0.1 kg Insulation Degree of pollution 2 Table 5-1: Technical data for ish-hcn1 Page 32 PacDrive ish Servo Drive System ELAU GmbH

33 5.2 Electrical connections 5.2 Electrical connections 24V 0V PE nc DC+ nc DC- ie1 ie2 TM 24V 0V PE nc DC+ nc DC- ie1 ie2 Figure 5-1: ish - HCN1- Electrical connections Designation Meaning Color Cross-section 24 V Control voltage red 2.5 mm 2 0 V Control voltage blue 2.5 mm 2 PE Ground conductor green/yellow 2.5 mm 2 nc not connected DC + DC circuit + black "DC+" 2.5 mm 2 nc not connected DC- DC circuit - black "DC-" 2.5 mm 2 ie1 Inverter Enable for 24 V supply grey+ pink 0.25 mm 2 ie2 Inverter Enable for 0 V supply black 0.25 mm 2 Table 5-2: Connections to ish-hcn1 The DIN rail is not part of the ish-hcn1. ELAU GmbH PacDrive ish Servo Drive System Page 33

76 19 24V 0V PE nc DC+ nc DC- ie1 ie2 Figure 5-2: ish-hcn1

34 5 Hybrid Connector ish-hcn1 5.3 Dimensions 78 max ,5 12,5 12,5 16,05 24V 0V PE nc DC+ nc DC- ie1 ie V 0V PE nc DC+ nc DC- ie1 ie2 Figure 5-2: ish-hcn1 dimension diagram Page 34 PacDrive ish Servo Drive System ELAU GmbH

System overview. *Safety PLC according to IEC 61508:1998 and EN ISO 13849:2006. Logic Motion Controller C-based

System overview. *Safety PLC according to IEC 61508:1998 and EN ISO 13849:2006. Logic Motion Controller C-based Legal notice The information provided in this documentation contains general descriptions and/or technical characteristics of the performance of the products contained herein. This documentation is not