PL.P7.06.TransitionP5. Product Transition Guide GPD 506/P5 to P7

Transcription

1 PL.P7.06.TransitionP5 Product Transition Guide GPD 506/P5 to P7

2 GPD506/P5 to P7 NOTICE The information contained within this document is the proprietary property of Yaskawa Electric America, Inc., and may not be copied, reproduced or transmitted to other parties without the expressed written authorization of Yaskawa Electric America, Inc. No patent liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly improving its high-quality products, the information contained in this document is subject to change without notice. Every precaution has been taken in the preparation of this document. Nevertheless, Yaskawa assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained in this publication. Page 2 of 48

3 GPD506/P5 to P7 Contents FEATURE OVERVIEW... 5 BENEFITS OF THE NEW P7 WHEN COMPARED TO GPD506/P NEW/ADDITIONAL P7 PARAMETER FUNCTIONS NOT PRESENT IN THE GPD506/P P7 DIGITAL INPUTS (ADDITIONAL FUNCTIONS)... 6 P7 DIGITAL INPUTS (ADDITIONAL FUNCTIONS)... 6 P7 ANALOG INPUT (ADDITIONAL FUNCTIONS)... 6 P7 DIGITAL OUTPUT RELAY (ADDITIONAL FUNCTIONS)... 6 P7 ANALOG OUTPUTS (ADDITIONAL FUNCTIONS)... 6 P7 SERIAL COMMUNICATIONS... 7 P7 START-UP, INSTALLATION & MAINTENANCE IMPROVEMENTS... 7 P7 ADDITIONAL HARDWARE PROTECTION... 7 REASONS TO CONTINUE GPD506/P GPD506/P5 TO P7 SPECIFICATION DIFFERENCES... 9 DIGITAL OPERATOR COMPARISON GPD506/P5 TO P7 TERMINAL COMPARISON NETWORK COMMUNICATIONS DETAILS ON NEW P7 FEATURES & FUNCTIONS APPENDIX RATINGS AND HEAT LOSS COMPARISON NEC HP RATINGS FOR 240V NORMAL DUTY MODELS NEC HP RATINGS FOR 480V NORMAL DUTY MODELS HEAT LOSS DATA APPENDIX MECHANICAL DIMENSIONS PANEL CUT-OUT FOR EXTERNAL HEATSINK MOUNTING MOUNTING HOLE DATA APPENDIX 3 PARAMETER CROSS REFERENCE Page 3 of 48

4 GPD506/P5 to P7 Page Intentionally Left Blank Page 4 of 48

5 GPD506/P5 to P7 Feature Overview This document details differences between the GPD506/P5 and P7 product to assist in product transition and new product introduction. GPD506/P5 Drive The GPD 506/P5 inverter is intended for fan and pump applications in Building and Industrial Automation. It is available in constant and variable torque ratings, 3/4 to 500 horsepower. P7 Drive The P7 drive is an ideal choice for industrial applications, such as centrifugal fans and pumps. The P7 drive is provided in Normal Duty ratings with 110% overload capability. V/f control mode, network communication options, and an array of input/output choices are available. Benefits of the New P7 When Compared to GPD506/P5 New/Additional P7 Functions not Present in the GPD506/P5 New Motor preheat function with adjustable current setting to prevent condensation in motor, (b2-09) P7 is flash memory upgradeable Accel/Decel range now adjustable from 0.1 to 6000 sec. (GPD506/P5 max. range is 3600) Critical frequency rejection: 3 selectable, adjustable bands, d3-03 Jump frequency 3 (additional) (GPD506/P5 only has two) New Wait To Run Timer function allowing output of drive to delay start after a Run command (b1-11) Torque boost with adjustable filter time for better torque compensation response (C4-02) Power loss ride-thru time settable to 25 sec. (GPD506/P5 is 2 sec. Max.) Auto restart now has maximum restart time after fault if fault condition doesn t clear during the first try New "Up/Down" floating point control capability Primary resistance auto-tuning Customizable monitor display Run permissive input New PI Snooze function available in conjunction with Sleep mode (b5-21) Adjustable Undervoltage Detection level (L2-05) not available in GPD506/P5 Speed search function with new Speed Estimation mode and Bi-directional search mode (b3-01) New Setpoint PI features include: Two feedback capability, Output Limit, Offset adjustment, Primary delay, Output gain, Output reverse, Setpoint accel/decel, Setpoint display scaling, Selectable sleep input source, Snooze function, Setpoint boost, Fdbk square root function with output monitor. (b5-06, b5-07, b5-08, b5-10, b5-11, b5-17 thru 30) Separately adjustable e-stop times (C1-09) Accel/decel rate switchover via output frequency (C1-11) 14 more V/f presets than GPD506/P5 for a total of 15 V/f preset patterns (E1-03) Mid frequency and voltage V/f points on the custom V/f pattern (E1-11,12) Trim speed control function (d4-02) New/Additional P7 Functions not Present in the GPD506/P5 Page 5 of 48

6 GPD506/P5 to P7 Motor thermistor input with temperature filter and selectable fault,alarm settings (L1-02 to L1-05) Intelligent stall prevention on accel/decel with decel time 1 or 2 selections (L3-01,4,5) Extended 0.5 to sec. autorestart time between attempts vs secs for GPD506/P5 (L5-03) Hunting prevention function (n1-01,2) DC Injection braking (b1-03) Run command can be accepted while the drive is being programmed (b1-08) High slip braking function (n3-01,2,3,4) Selectable power-up monitor (o1-01,2) Keypad display contrast adjustment (o1-05) Two independent programmable over and under torque detection levels P7 Digital Inputs (Additional Functions) One more digital input for a total of seven More versatile PNP/NPN sinking/sourcing 24 VDC control logic Transmitter/option power supply 29 more programmable functions for digital inputs than GPD506/P5. 59 total : Motor Preheat MOP increase/decrease function Forward and reverse jog input Trim control increase and decrease functions 15 additional external fault action settings such as Faststop, Alarm only, Coast to stop with selectable N.O or N.C. for each fault action. PI integral hold and PI cancel functions Speed search 3 Serial Communication test mode High slip braking input Jog 2 P7 Analog Input (Additional Functions) A convenient PCB switch now changes analog input A2 between current and voltage, cutting PCB jumper for ma signal is no longer required. Adjustable analog input signal filter for added stability Terminal A2 is selectable for : Frequency bias Motor thermister PI differential Analog input filter Main and Aux frequency reference is selectable between terminals A1 and A2 P7 Digital Output Relay (Additional Functions) 27 possible programmable functions for the digital outputs, seven more than the GPD506/P5. One additional relay output, M3 and M4 relays DC bus under voltage output Reset command active output Reverse direction output Drive enable output OH frequency reduction output Restart Enabled P7 Analog Outputs (Additional Functions) Additional AM analog monitor output with bias and gain settings. Analog monitors now selectable between 0-10V and 4-20ma, GPD506/P5 only 0-10V 18 programmable selections for the analog outputs, 14 more than the GPD506/P5. Frequency reference monitor Terminal A1 or A2 monitor Motor SEC current monitor SFS output monitor PI- feedback, input, output and setpoint monitors PI feedback 2 monitor Output Voltage P7 Digital Inputs (Additional Functions) Drive enable, with selectable accept run command or cycle run command function Page 6 of 48

7 GPD506/P5 to P7 P7 Start-up, Installation & Maintenance Improvements Control terminal board: Quick disconnect Enhanced digital keypad, 5 Line x 16 Character LCD (Std) 6 new languages can be displayed on the keypad. GPD506/P5 has only English (A1-00) User password protection for 32 customizable user parameters (A1-04) A2-01 thru A2-32 User access level provides 32 user selectable parameters. copy function to another P7 using standard digital operator (o3-01) Improved fault storage, last 10 faults Quick disconnect I/O blocks for easy wiring Logged cooling fan hours for scheduled maintenance Modular cooling fan for easy replacement Automatic cooling fan run control to extend fan life P7 Serial Communications Built-in RS-485/422 modbus serial communications Optional communication interface: Devicenet, Profibus, and others Serial communications loss detection timeout function Drive Wizard upload/download and monitoring /graphing software P7 Additional Hardware Protection Adjustable heat-sink overheat pre-alarm level (L8-02) Selectable ground fault detection (L8-09) Selectable cooling fan operation with off delay (L8-10,11) Automatic ambient temperature compensation to protect the drive in environments exceeding its rating (L8-12) Adjustable OH frequency reference reduction (L8-19) Adjustable motor overload time constant (L1-02) Page 7 of 48

8 GPD506/P5 to P7 Page left intentionally blank Page 8 of 48

9 GPD506/P5 to P7 Specification Differences Feature Item or Function Performance Features HP Range Note: The voltage rating in the Item column is generalized. Refer to the Service Conditions section for rated input voltage requirements. Overload Rating Product Transition Guide GPD506/P5 to P7 Yaskawa GPD506/P5 Yaskawa P7 240V 0.75 to 125HP (VT) 5 to 150HP (ND2) 480V 0.75 to 500HP (VT) 5 to 500HP (ND2) 600V % for Minutes 2 to 200HP (VT) 150% for 1 min (CT) 200% peak 120% for 1 min (VT) 180% peak Available w/gpd506/p5 Not Available in P7 110% for 1 min (ND2) 150% peak PWM Carrier Frequency Range See Carrier Frequency Table See Carrier Frequency Table Max. Output Frequency Hz 400Hz 0 To 120Hz Speed Range V/f 40:1 40:1 Protective Features Heat Sink Temperature Fault Fault Action Coast, Ramp, Continue --Coast, Ramp, Continue or Continue with reduced speed --OH Pre-alarm level setting Design Features Keypad Design Qty of keys 7 11 Language 1 7 (w/lcd) Copy Function No Yes Display LCD display, alpha numeric, 16 char x 2 lines LCD display, alpha numeric, 16 char x 5 lines, backlit Page 9 of 48

10 GPD506/P5 to P7 GPD506/P5 to P7 Specification Differences (continued) Feature or Function Item Yaskawa GPD506/P5 Yaskawa P7 Design Features (continued) Network Communications Diagnostics Standard Optional Fault Storage Modbus RTU via RS232 RS232 to RS485, DeviceNet, Lonworks, ApogeeFLN, MetasysN2 Last 4 Faults Quick Disconnect I/O Terminals Type No Auto-Tuning Rotating/Stationary No Modbus RTU via built in RS485/422 DeviceNet, Profibus-DP, Lonworks, Ethernet Last 10 Faults with Elapsed Time, Most Recent Fault with all Operating Conditions Yes (Phoenix) With split front cover for easy wiring Primary resistance auto-tuning Speed Search Bi/Uni-Directional Uni-Directional Bi-Directional Synchronized Start Method Current Current/Speed PI / PID Control Analog Input Signal Filter No Yes Two Feedback No Yes Sleep Function In Open Loop Mode No Yes Automatic Restart Time Between Attempts Not Adjustable sec (selectable) V/Hz Patterns Qty. 1 Preset, 1 Custom 15 Preset, 2 Custom Skip Frequencies Qty. 2 3 Custom Drive Software Embedded No Flash memory Upload/Download PC Software InverterWin Drive Wizard Software Accel/Decel Time Sec sec sec. Closed Loop PID Control Analog Input Filter No Yes Two Feedback No Yes DC Injection Function At Start/At Stop (adjustable) At Start/At Stop At Start/At Stop +HSB during stop Braking Function Built-in to 10HP (VT-230V) DB Transistor Built-in to 25HP (VT-460V) Built-in to 25HP Special No High Slip Braking all models (Faster stopping without options) Cooling Fan On/Off Control Power-up based Run Based Service Disassembly required Modular/pluggable fan select models Operating Hours Drive power-up hours logged Logged Timer Function On Delay at start (0-600 sec) On/Off Delay On/Off Delay ( sec) On/Off Delay Timer ( sec) Page 10 of 48

11 GPD506/P5 to P7 GPD506/P5 to P7 Specification Differences (continued) Feature or Function Item Yaskawa GPD506/P5 Yaskawa P7 Design Features (continued) Common DC Bus Capable - No Yes DC Link or AC Choke DC Link (Standard) 230V: 30HP to 125HP (VT) - 240V: 30HP to 150 HP 460V: 30 to 250HP (VT) 480V: 40 HP to 500 HP Harmonic Counter Measures 12 Pulse: 12 Pulse: 230V: 30HP and Above - 240V: 30HP to 150HP 460V: 30HP to 250HP 480V: 40HP to 500HP Unique Feature/Function - - HSB High Slip Braking Inputs and Outputs Digital Input Terminal Total Qty. 6 7 (optically isolated) NPN/PNP NPN Switchable NPN/PNP Digital Output Terminal Total Qty 2 3 Relay Output 1 x Form C, 1 x Form A, 2 x Form A, 1 x Form C Analog Input Qty. 2 2 Level Input 0-10V or 4-20mA 0-10 or 4-20mA Scan Rate 5 msec 5 msec Loss Detection Ramp or Continue Ramp, Coast or Continue Analog Output Qty. 1 2 Output Level 0-10V 0-10V or 4-20ma With independent level selections Resolution 9 bit 10 bit plus sign Service Conditions Rated Input Ambient Temperature - ºC 3-phase, Vac 3-phase, Vac Tolerance +10 to 15% 3-phase, Vac Tolerance +10 to 10% Frequency: 50/60 Hz +/- 5% (IP21/NEMA1) -10ºC ~ +40ºC (IP00/Protected Chassis) -10ºC ~ +45ºC 3-phase, Vac 3-phase, Vac Tolerance +10 to 15% Frequency: 50/60 Hz +/- 5% Note: P7 Models rated for Vac. -10ºC ~ +40ºC (IP21/NEMA1) -10ºC ~ +45ºC (IP00/Protected Chassis) (Automatic OL protection curve based on ambient temperature setting of L8-12) Storage Temperature ºC -10ºC ~ +60ºC -20ºC ~ +60ºC Enclosure Types NEMA 4X Optional N/A NEMA 3/3R Optional N/A Page 11 of 48

12 GPD506/P5 to P7 Digital Operator Comparison Enhanced LCD operator with built-in copy function and parameter verify for P7 Optional LED operator available for P7 LCD contrast adjustment Simplified parameter grouping for easier navigation and set-up GPD506/P5 Operator New P7 Operator Drive Mode Indicators LCD DISPLAY Frequency Ref U1-01 = 0.00Hz Menu Display -DRIVE- Rdy Frequency Ref U1-01= 60.00Hz U1-02= 60.00Hz U1-03= 10.05A Ready Display Drive can operate when a drive command is input Data Display Displays monitor data, parameter data and settings 1 line x 13 characters 3 lines x 16 charact ers Keys RUN & STOP Indicators -Rdy- -QUICK- Accel Time C1-01= 21.0secs (0.0~6000.0) 30.0 sec Present Setting (user adjusts) Allowed Setting Range Factory Default P7 copy keypad is capable of uploading all of the parameter settings from the P7 drive memory. o Upload of GPD506/P5 parameters to P7 not possible at this time o P7 Drives must have the same software version, model, and control mode to copy parameters. A Quick Start menu is added to aid in simple start-ups. The Quick Start menu consists of 64 parameters. The Advanced menu is the other menu choice. Simplified Menu Structure in P7: GPD506/P5 P7 -- Operation DRIVE Quick Start s Quick Setting QUICK Programming (All s) Programming ADV -- Modified Constants VERIFY -- Auto-Tuning A.TUNE -- Page 12 of 48

13 GPD506/P5 to P7 GPD506/P5 to P7 Terminal Comparison The factory default is 2-wire control as shown. GPD506/P5 Terminal Type GPD506/P5 Terminal Digital Input Signals Default Function & Description P7 Terminal P7 Terminal (Designations similar to GPD506/P5) Default Function Forward run/stop, Forward run when closed, and stop when S1 open. Photo-coupler insulation Input: +24VDC 8mA Reverse run/stop, Reverse run when closed, Stop when open. S2 Multi-function contact input (n036) Photo-coupler insulation Input: +24VDC 8mA External fault input, Fault when closed, normal state when open. S3 Multi-function contact input (n037) S3 External fault input Photo-coupler insulation Input: +24VDC 8mA Fault reset input, Reset when closed. S4 Multi-function contact input (n038) S4 Fault reset Photo-coupler insulation Input: +24VDC 8mA Multi-step speed reference 1, Enabled when closed. S5 Multi-function contact input Multi-step speed reference 1 S5 (n039) Photo-coupler insulation Input: +24VDC 8mA Multi-step speed reference 2, Enabled when closed. S6 Multi-function contact input (n040) S6 Multi-step speed reference 2 Photo-coupler insulation Input: +24VDC 8mA S7 Jog frequency reference SC Sequence input common terminal P7 Description S1 Forward run/stop command S2 Reverse run/stop command SN SC Digital input common Factory connected to SP SP Factory connected to SC Multi-function digital inputs. Functions set by: H1-01 to H VDC, 8mA Photo coupler isolation Factory connected for internal supply sinking mode. Refer to P7 User Manual for other methods. Page 13 of 48

14 GPD506/P5 to P7 GPD506/P5 Terminal Type GPD506/P5 Terminal Analog Input Signals FS FV FI FC Default Function & Description +15V Power supply output for analog command (Allowable current, 20mA max.) Frequency reference input (voltage) 0 to +10V/100%, n043 = FV=MSTR : FV enabled n043 = FI=MSTR : FI enabled 0 to +10V (20kW) Frequency reference input (current) 4 to 20mA/100% n043 = FV=MSTR : FV enabled n043 = FI=MSTR : FI enabled 4 to 20mA (250W) Common terminal 0V P7 Terminal P7 Terminal (Designations similar to GPD506/P5) Default Function +V +15Vdc power output A1 A2 Analog input or speed command Analog input or speed command P7 Description +15Vdc (Max. current: 20mA) 0 to +10Vdc=100% (20k ohm) 4 to 20mA=100%/(250 ohms) 0 to +10Vdc=100%/(20k ohm) Function set by H3-09. AC Analog common Digital Output Signals Analog Output Signals E(G) M1 M2 Connection to shield sheath of signal lead During running (N.O. contact) Closed when running. Multi-function contact output (n042) Dry contact capacity: 250VAC 1A or less 30VDC 1A or less E(G) M1 M2 M3 M4 MA MB MC AM Fault contact output (N.O./N.C. contact) Fault when closed between terminals MA and MC Fault when open between terminals MB and MC Multi-function contact output (n041) Dry contact capacity: 250VAC 1A or less 30VDC 1A or less Frequency meter output 0 to +10V/100% frequency Multi-function analog monitor 1 (n052) 0 to +10V 2mA or less MA MB MC FM Shield wire, optional ground line connection point During run (N.O. contact) Remote/Auto Operation (N.O. contact) Same function as GPD506/P5. Nonprogrammable Output frequency Form A Dry contacts capacity: 1 A max. at 250Vac 1 A max. at 30Vdc Multi-function digital output. Function set by H2-01. Form A Dry contacts capacity: 1 A max. at 250Vac 1 A max. at 30Vdc Multi-function digital output. Function set by H2-02. Form C Dry contacts capacity: 1 A max. at 250Vac 1 A max. at 30Vdc 0 to +10Vdc 10V=100% Output frequency (Max current 2mA). Function set by H4-01. Page 14 of 48

15 GPD506/P5 Terminal Type GPD506/P5 Terminal RS-485/422 AC Default Function & Description Frequency meter output AM Common P7 Terminal AM R+ R- S+ S- Product Transition Guide Terminal Comparison P7 Terminal (Designations similar to GPD506/P5) Default Function Output current P7 Description 0 to +10Vdc or 10V=100% Drive output current (Max current 2mA) Drive's rated output current / Function set by H4-04. AC Analog common Modbus communication Differential input, PHC isolation Modbus communication Differential output, PHC isolation IG Signal common Page 15 of 48

16 Terminal Comparison L1 L2 L3 L11 L21 L31 GPD506/P5 Gate Drive T1 T2 T3 IM 3-Phase Power Supply 50/60Hz MCCB L1 L2 L3 PE Shorting Bar Standard: CIMR-P7U23P7 to 2018 CIMR-P7U43P7 to 4018 R/L1 S/L2 T/L3 U X P7 E7 DC Reactor Standard: CIMR-P7U2022 to 2110 CIMR-P7U4030 to 4300 U/T1 V/T2 W/T3 Motor M S1 - Fixed Multi-function Contact Inputs (Factory Default) Multi-Function Inputs S2 S3 S4 S5 S6 SC (Com) PWM 8 bit 0~10V AM (Com) AC Multi-Function Analog Outputs Foward Run/Stop Reverse Run/Stop External Fault Fault Reset Multi-step Speed Setting 1 Multi-step Speed Setting 2 Jog Frequency Reference S1 S2 S3 (H1-01) S4 (H1-02) S5 (H1-03) S6 (H1-04) S7 (H1-05) SN MA MB MC Multi-function (H2-01) M1 Digital Outputs M2 250VAC/30VDC, 1A (H2-02) M3 M4 Fault Contact Digital Output 250VAC/30VDC, 1A Digital Output 1 (Default: During RUN) Digital Output 2 (Default: Remote/ Auto Operation) SC SP G G External Frequency Reference E(G) E(G) Analog Inputs Input FI selectable 4~20mA or 0~10V 0~ + 10V 4~20mA FS FV FI FC (+15V) (20k Ω ) (250 Ω ) (0V) A/D 10 bit MA MB MC M1 M2 Multi-Function Relay Outputs 2k 4 to 20mA 2kΩ P P +V +15VDC, 20mA A1 0-10VDC, 20 K Ω A2 (H3-08) 4-20mA, 250 KΩ [0 to +10VDC, 20K Ω ] AC Terminating Resistance (H4-01) FM (H4-04) AM Multi-function Analog Outputs 0 to +10VDC, 2mA Serial Port RS-232 (10-pin) Digital Operator Modbus RS-485/422 R+ R- S+ S- 110 S1-1 AC IG Page 16 of 48

17 Network Communications Product Transition Guide GPD506/P5 to P7 GPD506/P5 P7 Not Available DeviceNet Not Available EtherNet Not Available Profi-Bus RS-232 PCB Port (2CN) RS-232 via Digital Operator Port SI-K2/P RS-485 Modbus Communication Card Standard Built-in RS-485 Lon Works Lon Works 2 Johnson Controls MetaSys N2 Not Applicable FLN Network for System 600/ Apogee Not Applicable Software Upload/Download Tool InverterWin 2 Available as an option based on market demands DriveWizard Network Communications Option Availability Note: Communication option release schedule is subject to change. Yaskawa Marketing Communications will provide official notice of product availability. Present Ready now, available at P7 launch P7 (CM058) available at P7 launch Modbus - Plus, testing, available at P7 launch Ethernet MODBUS TCP/IP Available at P7 launch Ready now, available at P7 launch Page 17 of 48

18 GPD506/P5 to P7 Details on New P7 Features & Functions Note: This section details only a few of the new P7 features. o New Auto Tuning The P7 comes with a Motor Auto-tuning function to help to optimize the drive performance. Feature GPD506/P5 P7 R1 Primary Resistance Tuning No Yes R1 Primary Resistance Auto-tuning method is for motor terminal resistance. This method involves no motor shaft rotation. o New High Slip Braking The P7 incorporates a new braking function called High Slip Braking (HSB). By using a method that utilizes increased rotor slip, the drive will gain the capability of stopping up to 50% faster than without a braking resistor. All of this without the need of any external equipment or resistors! Motor speed Motor voltage DC-Bus voltage Greater than 150% brake torque is possible. Motor speed Motor voltage DC-Bus voltage Page 18 of 48

19 Appendix 1 Ratings and Heat Loss Comparison Page 19 of 48

20 GPD506/P5 to P7 Page Intentionally Left Blank Page 20 of 48

21 Appendix 1 Ratings and Heat Loss Comparison NEC HP Ratings for 240V Normal Duty Models GPD506/P5 230V Models P7 240V Models Variable Torque (n116=1) Normal Duty (C6-01=2) NEC HP 230V NEC Amps GPD506/P5 Model CIMR-P5U Output Amps Fc khz Overload% VT 1 minute P7 Model CIMR-P7U Output Amps Fc khz Overload % ND 1 minute P P P P P P * * * * * * * * * * *Note: Optional NEMA1 kit required for NEMA1 rating. Input voltage rating is 230V on these models. Page 21 of 48

22 Appendix 1 Ratings and Heat Loss Comparison NEC HP Ratings for 480V Normal Duty Models GPD506/P5 460V Models P7 480V Models Variable Torque (n116=1) Normal Duty (C6-02=2) NEC HP 460V NEC Amps GPD506/P5 Model CIMR-P5U Output Amps Fc khz OL % VT 1 minute P7 Model CIMR-P7U Output Amps Fc khz Overload % ND 1 minute P P P P P P P P * * * * * * * * *Note: Optional NEMA1 kit required on these models for NEMA1 rating Page 22 of 48

23 Appendix 1 Ratings and Heat Loss Comparison Heat Loss Data Note: Ampacity ratings vary between GPD506/P5 and P7 models. Refer to NEC Ratings tables in Appendix 1 for the appropriate GPD506/P5 to P7 cross-reference. GPD506/ GPD506/P5 (W) P7 P7 (W) P5 Model Internal Heatsink Total Model Internal Heatsink Total 23P P P P P P P P P P P P P P P P P P Page 23 of 48

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25 Appendix 1 Ratings and Heat Loss Comparison Appendix 2 Mechanical Dimensions Page 25 of 48

26 GPD506/P5 to P7 Page Intentionally Left Blank Page 26 of 48

27 Appendix 2 Mechanical Dimensions Panel Cut-out for External Heatsink Mounting Note: Ampacity ratings vary between GPD506/P5 and P7 models. Refer to NEC Ratings tables in Appendix 1 for the appropriate GPD506/P5 to P7 cross-reference. GPD506/P5 Panel Cutout for External Heatsink P7 Panel Cutout for External Heatsink Model GPD506/P5 (mm) GPD506/P5 (in) Model P7 (mm) P7 (in) W H W H W H W H 23P P P P P P P P P P P P Page 27 of 48

28 Appendix 2 Mechanical Dimensions Mounting Hole Data Note: Ampacity ratings vary between GPD506/P5 and P7 models. Refer to NEC Ratings tables in Appendix 1 for the appropriate GPD506/P5 to P7 cross-reference. GPD506/P5 P7 Model Enclosure (in) (mm) (in) (mm) Model Enclosure H1 W1 H1 W1 H1 W1 H1 W1 23P71 NEMA P71 NEMA P51 NEMA P51 NEMA P51 NEMA P51 NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA Open (IP00) NEMA Open (IP00) Open (IP00) P71 NEMA P71 NEMA P51 NEMA P51 NEMA P51 NEMA P51 NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA NEMA Open (IP00) (1) Open (IP00) Open (IP00) (1) Open (IP00) Open (IP00) (1) Open (IP00) Note (1): 3 mounting holes top and 3 mounting holes bottom. Dimension is between each mounting hole. Page 28 of 48

29 Appendix 3 Cross Reference The following parameter list shows each GPD506/P5 parameter and the P7 equivalent. P7 parameters without a GPD506/P5 equivalent are omitted for brevity. For details on P7 parameters please refer to the P7 manual. s are listed numerically by GPD506/P5. Page 29 of 48

30 Param Nxxx 001 Password Appendix 3- Cross Reference GPD506/P5 0: n001 read/write and parameter n002 ~ n116 read only. (Operator's FREF and F/R is read/write. Others are read only, 1: The 1st function (n001 ~ n036)are read/write, others read only 2: The 2nd function (n001 ~ n053) are read/write, others read only 3: The 1st, 2nd, and 3rd functions (n001 ~ n116) are read/write 6: 2-wire initialization (Japanese spec.) 8: Initialization (2wire sequence) 9: Initialization (3wire sequence) 002 Run Signal Value--Run Command Freq Reference 0: Operator Operator 1: Terminal block Operator 2: Operator Terminal block 3: Terminal block Terminal block 4: Operator Communication 5: Terminal block Communication 6: Communication Transmission 7: Communication Operator 8: Communication Terminal block 0: Operation Only 1: User Level (only available if A2 parameters have been set) 2: Advanced Level 0: No Initialize 1110: User Initialize (The user must first set their own parameter values and then store them using parameter o2-03.) 2220: 2-Wire Initialization 3330: 3-Wire Initialization 0: Operator - Digital preset speed U1-01 or d1-01 to d : Terminals - Analog input terminal A1 (or terminal A2 based on parameter H3 13). 2: Serial Com - Modbus RS-422/485 terminals R+, R-, S+, and S-. 3: Option PCB - Option board connected on 2CN. 0: Operator - RUN and STOP keys on Digital Operator. 1:Terminals - Contact closure on terminals S1 or S2. 2: Serial Com - Modbus RS-422/485 terminals R+, R-, S+, and S-. 3: Option PCB - Option board connected on 2CN. 003 Input voltage Set unit:0.1v and set ranges: v Set to the nominal voltage of the incoming line. Sets the maximum and base voltage used by preset V/F patterns, adjusts the levels of drive protective features (i.e. overvoltage, braking resistor turn-on, stall prevention, etc.). 004 Stop method selection 0: Deceleration stop 1: Coast to stop 2: Coast to stop 1 with timer 3: Coast to stop 2 with timer 005 Motor Rotation 0: Rotation CCW from load side. 1: Rotation CW from load side 006 Reverse inhibit 0: Reverse enabled 1: Reverse disabled 007 Remote/Local key 0: The function of the Remote/Local key is disabled. 1: The function of the Remote/Local key is enabled. 008 Function selection of STOP key 009 Frequency Reference selection 0: The STOP key is effective when run command is from the operator. 1: The STOP key is always enabled. 0: Frequency reference setting by the operator, the 'Enter' input is not required. 1: Frequency reference setting by the operator, the 'Enter' input is required. P7 0: Ramp to Stop 1: Coast to Stop 2: DC Injection to Stop 3: Coast with Timer (A new run command is ignored if received before the timer expires). Determines the forward rotation of the motor, and if reverse operation is disabled. 0: Reverse Enabled 1: Reverse Disabled 2: Exchange Phase - Change direction of forward motor rotation. 3: ExchgPhs, Rev Dsbl - Change direction of forward motor rotation and disable reverse operation. 0: Disabled 1: Enabled 0: Disabled 1: Enabled 0: Disabled - Data/Enter key must be pressed to enter a frequency reference. 1: Enabled - Data/Enter key is not required. The frequency reference is adjusted by the up and down arrow keys on the Digital Operator without having to press the data/enter key. Param. Access Level A1-01 Initialize s A1-03 Frequency Reference b1-01 Run Command b1-02 Input Voltage Setting E1-01 Stopping Method b1-03 Reverse Operation b1-04 Local/Remote Key Function STOP Key Function Frequency Reference Setting Method o2-01 o2-02 o2-05 Page 30 of 48

31 Param Nxxx 010 Appendix 3- Cross Reference GPD506/P5 V/f pattern selection 1: Fixed V/f pattern 0: Adjustible V/f pattern (Constant n011-n017 can be set) P7 There are 15 different preset V/F patterns to select from (E1-03 = 0 to E) with varying voltage profiles, base levels (base level = frequency at which maximum voltage is reached), and maximum frequencies. There are also settings for Custom V/F patterns that will use the settings of parameters E1-04 through E1-13. E1-03 = F selects a custom V/F pattern with an upper voltage limit and E1-03 = FF selects a custom V/F pattern without an upper voltage limit. 0: 50 Hz 1: 60 Hz 2: 60Hz (50 Hz Base) 3: 72 Hz (60 Hz Base) 4: 50 Hz VT1 5: 50 Hz VT2 6: 60 Hz VT1 7: 60 Hz VT2 8: 50 Hz HST1 9: 50 Hz HST2 A: 60 Hz HST1 B: 60 Hz HST2 C: 90 Hz (60Hz Base) D: 120 Hz (60Hz Base) E: 180 Hz (60Hz Base) F: Custom V/F FF: Custom w/o limit Param. V/F Pattern E Max. output frequency Set unit: 0.1Hz and set range: Hz 0.0 to Maximum Output Frequency E Maximum voltage Set unit: 0.1V and set ranges: V 0 to (240V), 0 to 510.0(480V) Maximum Output Voltage E Base Frequency Set unit: 0.1Hz and set range: Hz 0.0 to Base Frequency E Mid Freq output Set unit: 0.1Hz and set range: Hz 0.0 to Mid Output Frequency A E Mid Freq. voltage Set unit: 0.1V and set ranges: V 0 to (240V, ) 0 to (480V) Mid Output Voltage A E Min output frequency Set unit: 0.1Hz and set range: Hz 0.0 to Minimum Output Frequency E Min output voltage Set unit: 0.1V and set ranges: V 0 to (240V), 0 to (480V) Minimum Output Voltage E Acceleration time 1 Set unit: 0.1sec (1sec in 1000sec or more) Set range: 0 to 3600sec Deceleration time 1 Set unit: 0.1sec (1sec in 1000sec or more) Set range: 0.to 3600sec Acceleration Time 1 C1-01 Deceleration Time 1 C Acceleration time 2 Set unit: 1sec and set range: 0-255sec Acceleration Time 2 C Deceleration time 2 Set unit: 1sec and set range: 0-255sec S curve selection 0: No S curve 1 : 0.2sec 2 : 0.5sec 3 : 1.0sec 0.0 to to 2.50 Deceleration Time 2 C1-04 S-Curve Characteristic at Accel Start S-Curve Characteristic at Accel End C2-01 C2-02 Page 31 of 48

32 Appendix 3- Cross Reference GPD506/P5 P7 Param Nxxx Param. 023 Digital operator display mode Set range: : Hz with 0.1Hz 1: % speed with 0.1% 2-39: RPM. RPM =120 * freq ref(hz) /n023 (N023 is a motor pole) : n23 fourth digit = decimal point n23 1,2,3 digits = 100% freq set value (100% frequency = xxx*10 in case of 4xxx) Sets the units of the Frequency References (d1-01 to d1-17), the Frequency Reference Monitors (U1-01, U1-02, U1-05), and the Modbus communication frequency reference. 0: Hz 1: % (100% = E1-04) 2 to 39: RPM (Enter the number of motorpoles). 40 to 39999: User display. Set the number desired at maximum output frequency. 4 digit number Number of digits from the right of the decimal point Digital Operator Display o1-03 Example 1: o1-03 = 12000, will result in frequency reference from 0.0 to (200.0 = Fmax). Example 2: o1-03 = 21234, will result in frequency reference from 0.00 to (12.34 = Fmax). 024 Freq Ref 1 Set unit: Set range by constant n023 setting: to E1-04 Value Setting units are affected by o1-03 Frequency Reference 1 d Freq Ref 2 Set unit: Set range by constant n023 setting: Freq Ref 3 Set unit: Set range by constant n023 setting: Freq Ref 4 Set unit: Set range by constant n023 setting: Jog Ref Set unit: Set range by constant n023 setting: Output freq upper limit Output freq lower limit 0.00 to E1-04 Value Frequency reference when multi-function input Multi-step speed reference 1 is ON. Setting units are affected by o to E1-04 Value Frequency reference when multi-function input Multi-step speed reference 2 is ON. Setting units are affected by o to E1-04 Value Frequency reference when multi-function input Multi-step speed reference 1,2 is ON. Setting units are affected by o to E1-04 Value Frequency reference when: Jog frequency reference is selected via multi-function input terminals. Jog frequency reference has priority over multi-step speed reference 1 to 4. d1-17 is also the reference for the JOG key on the Digital Operator, and the multi-function inputs forward jog and reverse jog. Setting units are affected by o1-03. Set unit: 1% and set range:0-109% 0.0 to Determines maximum frequency reference, set as a percentage of maximum output frequency (E1-04). If the frequency reference is above this value, actual Drive speed will be limited to this value. This parameter applies to all frequency reference sources. Set unit: 1% and set range:0-100% 0.0 to Determines minimum frequency reference, set as a percentage of maximum output frequency (E1-04). If frequency reference is below this value, actual Drive speed will be set to this value. This parameter applies to all frequency reference sources. Frequency Reference 2 d1-02 Frequency Reference 3 d1-03 Frequency Reference 4 d1-04 Jog Frequency Reference d1-17 Frequency Reference Upper Limit Frequency Reference Lower Limit d2-01 d Rated motor current Set unit: 0.1A (In 1000A or more, every 1A) Set range:10-200% of drive rated current Set to the motor nameplate full load current in amperes (A). This value is automatically set during Auto-Tuning. Motor Rated Current E Motor protection selection (OL1) 0: Disabled. 1: Standard motor (eight minutes) 2: Standard motor (five minutes) 3: Inverter rated motor (eight minutes) 4: Inverter rated motor (five minutes) Sets the motor thermal overload protection (OL1) based on the cooling capacity of the motor. 0: Disabled 1: Standard Fan Cooled Motor Overload Protection L1-01 Page 32 of 48

33 Appendix 3- Cross Reference GPD506/P5 P7 Param Nxxx Param. 035 Cooling fin overheat Stop method selection 0: Deceleration stop (Decelerate by deceleration time 1) 1: Coast to stop 2: Deceleration stop (Decelerate by deceleration time 2) 3: Operation continues (The alarm is displayed, and drive runs at 80% of the freq ref) Drive Operation upon OH Pre Alarm Detection. 0: Ramp to Stop (Decel Time C1-02). 1: Coast to Stop 2: Fast-Stop (Decel Time = C1-09). 3: Alarm Only *0 to 2 is recognized as fault detection, and 3 is recognized as alarm. (For the fault detection, the fault contact operates.) 4: OH Alarm & Reduce (Continue operation and reduce output frequency by L8-19) Overheat Pre-Alarm Operation L Multi-function contact input 1 (terminal S2) 037 Multi-function contact input 2 (terminal S3) 0: REV command (2wire sequence selection) 1: FWD/REV Command (3wire sequence selection) 2: External fault. (N.O contact input) 3: External fault. (N.C contact input) 4: Fault reset 5: LOCAL/REMOTE switch (run and freq ref) 6: Communication/Control circuit terminal switch (run and freq ref) 7: Emergency stop (N.O. contact input) 8: Emergency stop (N.C contact input) 9: FV/FI terminal switch 10: Multistep speed set 1 11: Multistep speed set 2 12: Multistep speed set 3 13: Jog frequency select 14: Accel/decel time switch 15: External base block instruction (N.O.contact input) 16: External base block instruction (N.C contact input) 17: Speed search command from Max frequency 18: Speed search command from set frequency 19: set enable/disable 20: PID integral value reset 21: PID control disable 22: Timer start command 23: Inverter overheat (blinking display of OH3) 24: Sample/holding of analog reference 25: KEB instruction (N.O. contact) 26: KEB instruction (N.C. contact) 27: Decel/accel prohibit 28: PID input characteristic switchover Set range: 2-28 (It is the same as constant n036) 0 to 70 Selects the function of terminal S3. 0: 3-wire control FWD/REV selection for 3-wire sequence 1: Local/Remote Sel Hand/Auto - Closed = Hand, Open = Auto 2: Option/Inv Sel Selects source of speed command and sequence Closed = Option Card, Open = b1-01 & b1-02 3: Multi-Step Ref 1 Closed = speed command from d1-02 or Terminal A2, Open = speed command determined by b1-01 4: Multi-Step Ref 2 Closed = speed command from d1-03 or d1-04 Open speed command determined by b1-01 Terminal S2 is not programmable in P7 : P7 default setting for terminal S2: Reverse run when closed, stopped when open. Initialization parameter A1-03 programs terminals S1 and S2 for 2-Wire or 3-Wire run control. Multi-Function Digital Input Terminal S3 Function - H1-01 Page 33 of 48

34 Appendix 3- Cross Reference Param Nxxx (con t) 037 GPD506/P5 Multi-function contact input 2 (terminal S3) Set range: : Jog Freq Ref Closed = speed command from d1-17 Open = speed command determined by b1-01 7: Multi-Acc/Dec 1 Closed = Accel & Decel Ramps determined by C1-03 & C1-04, Open = Accel & Decel Ramps determined by C1-01 & C1-02 8: Ext BaseBlk N.O. Closed = Output transistors forced off, Open = Normal operation 9: Ext BaseBlk N.C. Closed = Normal Operation, Open = Output transistors forced off A: Acc/Dec RampHold Closed = Acceleration suspended and speed held, Open = Normal Operation C: Term A2 Enable Closed = Terminal A2 is active, Open = Terminal A2 is disabled F: Term Not Used Terminal has no effect 10: MOP Increase Closed = Speed Command Increases, Open = Speed Command Held. Must be set in conjunction with MOP Decrease and b1-02 must be set to 1. 11: MOP Decrease Closed = Speed Command Decreases, Open = Speed Command Held. Must be set in conjunction with MOP Increase and b1-02 must be set to 1. 12: Forward Jog Closed = drive runs forward at speed command entered into parameter d : Reverse Jog Closed = drive runs in reverse at speed command entered into parameter d : Fault Reset Closed = Resets the drive after the fault and the run command have been removed. 15: Fast-Stop N.O. Closed = Drive decelerates using C1-09, regardless of run command status. 17: Fast-Stop N.C. Closed = Normal operation Open = Drive decelerates using C1-09, regardless of run command status. Closed = Normal operation Open = Drive decelerates using C1-09, regardless of run command status. 18: Timer Function Input for independent timer, controlled by b4-01 and b4-02. Used in conjunction with a multi-function digital output. 19: PI Disable Turns off the PI controller, and PI setpoint becomes speed command. 1B: Program Lockout Closed =All parameter settings can be changed. P7 Multi-Function Digital Input Terminal S3 Function Param. H1-01 Page 34 of 48

35 Appendix 3- Cross Reference Param Nxxx (con t) 037 GPD506/P5 Multi-function contact input 2 (terminal S3) Set range: 2-28 (It is the same as constant n036) Open = Only speed command at U1-01 can be changed. 1C: TrimCtl Increase Closed = Increase motor speed by value in d4-02. Open = Return to normal speed command. Not effective when using d1-01 thru d1-04 as a speed command. Must be used in conjunction with Trim Ctrl Decrease. 1D: Trim Ctl Decrease Closed = Decrease motor speed by value in d4-02 Open = Return to normal speed command. Not effective when using d1-01 thru d1-04 as speed command. Must be used in conjunction with Trim Ctrl Increase. 1E: Ref Sample Hold Analog speed command is sampled then held at time of input closure. 20: External fault, Normally Open, Always Detected, Ramp To Stop 21: External fault, Normally Closed, Always Detected, Ramp To Stop 22: External fault, Normally Open, During Run, Ramp To Stop 23: External fault, Normally Closed, During Run, Ramp To Stop 24: External fault, Normally Open, Always Detected, Coast To Stop 25: External fault, Normally Closed, Always Detected, Coast To Stop 26: External fault, Normally Open, During Run, Coast To Stop 27: External fault, Normally Closed, During Run, Coast To Stop 28: External fault, Normally Open, Always Detected, Fast-Stop 29: External fault, Normally Open, Always Detected, Fast-Stop 2A: External fault, Normally Open, During Run, Fast-Stop 2B: External fault, Normally Closed, During Run, Fast-Stop 2C: External fault, Normally Open, Always Detected, Alarm Only 2D: External fault, Normally Closed, Always Detected, Alarm Only 2E: External fault, Normally Open, During Run, Alarm Only 2F: External fault, Normally Closed, During Run, Alarm Only 30: PI Integral Reset Resets the PI Integral component to zero when closed 31: PI Integral Hold Holds the PI integral value when closed 34: PI SFS Cancel (SFS= SoftStart, also called Accel/Decel, See b5-17) 35: PI Input Level Sel Inverts the PI error signal when closed 36: Option/Inv Sel 2 Selects source of speed command and sequence Closed = b1-01 & b1-02, Open = Option Card P7 Multi-Function Digital Input Terminal S3 Function Param. H1-01 Page 35 of 48

36 Appendix 3- Cross Reference GPD506/P5 P7 Param Nxxx Param. (con t) 037 Multi-function contact input 2 (terminal S3) Set range: 2-28 (It is the same as constant n036) 60: Motor Preheat Applies current to create heat to avoid condensation Closed = Apply amount of current as set in parameter b : Speed Search 1 When closed as a run command is given, drive does a speed search starting at maximum frequency (E1-04). 62: Speed Search 2 When closed as a run command is given, drive does a speed search starting at speed command. 64: Speed Search 3 When opened, the Drive performs a baseblock (motor coasts). When closed, the Drive performs Speed Search from set frequency. 67: Com Test Mode - Used to test RS- 485/422 interface. 68: High Slip Braking - Closed = Drive stops using High Slip Braking regardless of run command status. 69: Jog2 - Closed = Drive runs at speed command entered into parameter d1-17. Direction determined by fwd/rev input. 3-wire control Only. 6A: Drive Enable - Closed = Drive will accept run command. Open = Drive will not run. If running, drive will stop per b1-03. Run Command must be cycled 6B: Com/Inv Sel - Selects source of Speed Command and Sequence. Closed = Serial Communication (R+,R-,S+,S-), Open = b1-01 & b1-02 6C: Com/Inv Sel 2 - Selects source of Speed Command and Sequence. Closed = b1-01 & b1-02, Open = Serial Communication (R+,R-,S+,S-) 6D: Auto Mode Sel - Hand/Auto - Closed = Auto, Open = Hand 6E: Hand Mode Sel - Hand/Auto - Closed = Hand, Open = Auto 70: Drv Enbl. Same as 6A except a run command is accepted Multi-Function Digital Input Terminal S3 Function H Multi-function contact input 3 (terminal S4) 039 Multi-function contact input 4 (terminal S5) 040 Multi-function contact input 5 (terminal S6) Set range: 2-28 (It is the same as constant n036) Set range: 2-28 (It is the same as constant n036) 0-70 Same selections as H Same selections as H1-01 Set range: Same selections as H1-01 Multi-Function Digital Input Terminal S4 Function Multi-Function Digital Input Terminal S5 Function Multi-Function Digital Input Terminal S6 Function H1-02 H1-03 H1-04 Page 36 of 48

37 Appendix 3- Cross Reference Param Nxxx GPD506/P5 041 Multi-function contact output 1 (terminal MA-MB-MC) 0: Fault 1: During run. 2: Frequency agree 3: At set frequency agree 4: Freq detect (output freq = set freq detection level) 5: Freq detect (output frequency = set freq detect level) 6: Overtorque detect. (N.O contact) 7: Overtorque detect. (N.C contact) 8: The base block. 9: Operation mode 10: Inverter drive ready 11: Timer function 12: Auto restart. (Fault retry) 13: OL pre-alarm (OL1,OL2) 14: Frequency reference loss 15: Closed from serial communication. 16: PID feedback loss 17: OH1 alarm Selects the function of terminals M1 to M4. 0: During RUN 1 = Closed when a run command is input or the drive is outputting voltage. 1: Zero Speed = Closed when drive output frequency is less than Fmin (E1-09) 2: Fref/Fout Agree 1 = Closed when drive output speed equals the speed command within the bandwidth of L : Fref/Set Agree 1 = Closed when the drive output speed and the speed command are equal to the value in L4-01 within the bandwidth of L : Freq Detect 1 = Closed when the drive output speed is less than or equal to the value in L4-01, with hysteresis determined by L : Freq Detect 2 = Closed when the drive output speed is greater than or equal to the value in L4-01, with hysteresis determined by L : Inverter Ready = Closed when the drive is not in a fault state, and not in program mode. 7: DC Bus Undervolt = Closed when the DC bus voltage falls below the UV trip level (L2-05) 8: Base Blk 1 = Closed when the drive is not outputting voltage. 9: Operator Reference = Closed when the speed command is coming from the digital operator. A: Remote/Auto Oper = Closed when the run command is coming from the digital operator. B: Trq Det 1 N.O. - Closes when the output current exceeds the value set in parameter L6-02 for more time than is set in parameter L6-03. C: Loss of Ref - Closes when the drive has detected a loss of analog speed command. Speed command is considered lost when it drops 90% in 0.4 seconds. L4-05 determines drive reaction to a loss of speed command. E: Fault - Closes when the drive experiences a major fault. F: Not Used 10: Minor Fault - Closes when drive experiences a minor fault or alarm. 11: Reset Cmd Active - Closes when the drive receives a reset command from terminals or serial comms. 12: Timer Output - Output for independent timer, controlled by b4-01 and b4-02. Used in conjunction with a multi-function digital input. 17: Trq. Det 1 N.C. - Opens when the output current exceeds the value set in parameter L6-02 for more time than is set in parameter L6-03. P7 Terminal M3-M4 Function Param. H2-01 Page 37 of 48