MCR-C-UI-UI-DCI MCR 3-Way Isolation Amplifier, Configurable

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1 MCR-C-UI-UI-DCI MCR 3-Way Isolation Amplifier, Configurable 1. Short description configurable inputs and outputs signal conversion/amplification 3-way-isolation zero/span adjustment 17.5 mm ME housing The MCR 3-way modules are used for electrical isolation and conversion of analog signals. The modules guarantee electrical isolation of standard analog signals. The module input and ouput electronics are isolated by a DC/DC converter from the auiliary supply (3-way-isolation, fig. 2). U, I U, I Fig. 2 The required auiliary power supply is signalized via a green power LED. Thus it is clearly evident whether an auiliary power supply is available. The MCR modules ensure reliable decoupling of a sensor circuit from the processing circuit and thus also avoid cross-coupling of several sensor circuits. The 3-way isolation means that the modules can be used universally, both on site or in the vicinity of the controller for the conversion of signals and as electrical isolation, and along the transmission path to bridge apparent ohmic resistance. Two sealed potentiometers with front access allow an adjustment between zero and span in order to perform a measuring adjustment. The desired configuration to which the device is to be adapted (see ordering eample and combination table) must be indicated when ordering. If no information is given after the ordering eample provided (page 4), the devices are delivered with the standard configuration (input signal 0-10 V, output signal 0-10 V). Fig. 1 DIP switches allow a reconfiguration of the inputs and outputs of the isolation amplifiers so that more than 200 signal variations are possible. Signal conversion and the electrical isolation of the analog signals is carried out using an inductive transmission process. In addition, a filter downstream of the transmitter reduces interference. The MCR 3-way modules snap onto symmetrical mounting rails according to EN The signal lines are securely connected to the module via pluggable screw connections and are clearly marked. Headquarters: Phoeni Contact GmbH & Co. Flachsmarktstraße Blomberg Germany Phone +49-(0) Fa +49-(0)

2 114,5 MCR-C-UI-UI-DCI MCR 3-Way Isolation Amplifier, Configurable 99 17,5 Fig. 3 Fig. 4 IN U/I GND 1 GND 1 IN OUT 1 U, 7 2 U OUT I OUT U GND 2 0! " 24VDC GND 3 GND 3 Aa (F )2) MCR-C-UI-UI-DCI with configurable input and output (IEC) rigid fleible [mm 2 ] solid rigid AWG Connection data Fig Description Type Order No. MCR 3-way-isolator, for analog signal isolation MCR-C-UI-UI-DCI 1) MCR 3-way-isolator, as above, however with a cut-off frequency of (3 db) 450 Hz MCR-C-UI-UI-450-DCI 1) Pcs. Pkt Technical Data Input Input signal Possible adjustment: Ma. input signal Input resistance Output Output signal Ma. output signal Load zero span 0 10 V, indicate other setting in the order ± 2 % ± 2 % 30 V or 50 ma 1 MΩ at U-input 50 Ω at I-input 0 10 V, indicate other setting in the order 15 V or 30 ma 10 kω at U-output 500 Ω at I-output 2.2. General Data MCR-C-UI-UI-DCI MCR-C-UI-UI-450-DCI Supply voltage Current consumption (without load) Transmission error Temperature coefficient Cut-off frequency (3 db) Ascent time (10-90 %) Test voltage: Protection circuit Ambient temperature range Type of connection Installed position / mounting Dimensions (W / H / D) Conductor diameter Type of housing input/output auiliary power supply/signal V V < 30 ma < 30 ma 0.1 % of end value 0.1 % of end value %/K %/K 30 Hz 450 Hz 11 ms 0.8 ms 1.5 kv, 50 Hz, 1 min. 1.5 kv, 50 Hz, 1 min. 1 kv, 50 Hz, 1 min. 1 kv, 50 Hz, 1 min. transient protection transient protection -20 C to +65 C -20 C to +65 C pluggable screw terminal pluggable screw terminal COMBICON COMBICON as desired as desired (17.5 / 99 /114.5) mm (17.5 / 99 /114.5) mm mm 2 (AWG 24-14) mm 2 (AWG 24-14) polyamide PA unreinforced polyamide PA unreinforced 1) If no further details are given as to configuration, the device is supplied in the standard configuration (see order key, page 4)! 2) Only MCR-C-UI-UI-DCI Order No.: PHOENIX CONTACT page 2 of 11

3 2.3. EMC Electromagnetic Compatibility c Complies with EMC guideline 89/336/EEC and low voltage directive 73/23/EEC Immunity to interference in acc. with EN Electrostatic discharge (ESD) Electromagnetic HF field: Amplitude modulation Pulse modulation EN EN Criterion B 8 kv discharge in air Criterion A 10 V/m 10 V/m Fast transients (Burst) Surge voltage capacities (Surge) Conducted disturbance EN EN EN Criterion B I/O/S 1) : 2 kv/5 khz Criterion B I/O 1) : 2 kv/42 Ω Criterion A I/O/S 1) : 10 V Noise emission in acc. with EN EN Class A EN corresponds to IEC 1000 EN corresponds to CISPR11 1) I= Input / O=Output / S=Supply Criterion A: Normal operating behavior within the defined limits. Criterion B: Temporary impairment to operational behavior that is corrected by the device itself. Class A: Area of application: industry, without special installation measures Connection Scheme MCR 3-way isolation amplifier, configurable 1 pluggable screw terminal blocks (supply, signal output) 2 ZERO/SPAN potentiometer 2 MCR-C-UI/UI-DCI ZERO SPAN I +24V GND3 GND3 OUT U GND2 1 3 pluggable screw terminal block (signal input) 4 upper part of housing can be slid open to set DIP switches 5 Metal latch for fiing to the mounting rail U/I IN GND1 GND1 IN U, U MCR-C-UI/UI-DCI Art.-Nr.: OUT ! " 1 IN U/I OUT I 7 2 GND 1 OUT U 8 3 GND 1 GND VDC 10 GND 3 11 GND 3 12 APPROBATIONEN / APPROVALS 5 Fig. 6 PHOENIX CONTACT page 3 of 11

4 PHOENIX CONTACT page 4 of 11 MCR-C-UI-UI-DCI MCR 3-Way Isolation Amplifier, Configurable 3. Order key 3.1. Combination table for input and output signals Further ranges are available on request! 3.2. Order key MCR-C-UI-UI-DCI Output Input 0-10 V ± 10 V 0-5 V ± 5 V 1-5 V 0-5 ma 0-10 ma 0-20 ma 4-20 ma 0-60 mv mv mv mv mv 0-1 V 0-2 V V 0-5 V 0-10 V 0-20 V ± 60 mv ± 100 mv ± 200 mv ± 300 mv ± 500 mv ± 1 V ± 2 V ± 2,5 V ± 5 V ± 10 V ± 20 V 0-5 ma 0-10 ma 0-20 ma ± 5 ma ± 10 ma ± 20 ma 1-5 V 4-20 ma Input Output MCR-C-UI-UI-DCI / 0-10 V / 0-10 V for others, please refer to combination table for others, please refer to combination table

5 4. Notes on Connection 4.1. Standard setting: The 3-way isolation amplifier is supplied factory-adjusted, with sealed potentiometers. The set configuration is indicated in handwriting on the side label Configuration Opening the device (Fig. 7) The snap lock of the upper part of the housing is released on both sides with the help of a screwdriver 1. The upper part of the housing and the electronics can now be pulled out by about 3 cm IN U, U IN U/I GND 1 GND 1 Fig Changing the configuration Setting of the required input range by means of switch DIP 1, and of the output range by means of DIP 2 (see Fig. 8) as indicated in the relevant table. HYBRID TV1 PHOENIX CONTACT DIP 1 DIP 2 Fig. 8 PHOENIX CONTACT page 5 of 11

6 4.3.Setting of the signal ranges Input signal range (DIP 1) Select one of the possible input signal ranges by configuring the switch DIP 1 according to table 1. Eception: Bipolar input signals are not allowed for the output signal ranges 4 20 ma and 1 5 V (see tables 4/6, page 9/10)! Table 1 Switch DIP 1 Input mv ON ON ON ON mv ON ON mv ON ON mv ON ON ON mv ON ON 0 1 V ON ON 0 2 V ON ON 0 2.5V ON 0 5 V ON 0 10 V ON 0 20 V ON HYBRID TV1 PHOENIX CONTACT DIP 1 Fig. 9 ± 60 mv ON ON ON ON ± 100 mv ON ON ± 200 mv ON ON ± 300 mv ON ON ON ± 500 mv ON ON ± 1 V ON ON ± 2 V ON ON ± 2.5 V ON ± 5 V ON ± 10 V ON ± 20 V ON 0 5 ma ON ON ON ON ON 0 10 ma ON ON ON 0 20 ma ON ON ON ± 5 ma ON ON ON ON ON ± 10 ma ON ON ON ± 20 ma ON ON ON 1 5 V ON 4 20 ma ON ON ON PHOENIX CONTACT page 6 of 11

7 Output (DIP 2) with single adjustment (0 5 V / 0 10 V output) Set the output range by means of switch DIP 2. Take the selected input range into account! Set the lower range value and the upper range (full-scale) value of the input signal, using a calibration source. Adjust the respective output value with a digital multimeter (see table 2). HYBRID TV1 PHOENIX CONTACT DIP 2 Fig. 10 Table 2 Output 0 5 V 0 60 mv ON ON mv ON ON mv ON ON mv ON ON mv ON ON 0 1 V ON ON 0 2 V ON ON V ON ON 0 5 V ON ON 0 10 V ON ON 0 20 V ON ON ± 60 mv ON ON ON ± 100 mv ON ON ON ± 200 mv ON ON ON ± 300 mv ON ON ON ± 500 mv ON ON ON ± 1 V ON ON ON ± 2 V ON ON ON ± 2.5 V ON ON ON ± 5 V ON ON ON ± 10 V ON ON ON ± 20 V ON ON ON 0 5 ma ON ON 0 10 ma ON ON 0 20 ma ON ON ± 5 ma ON ON ON ± 10 ma ON ON ON ± 20 ma ON ON ON 1 5 V ON 4 20 ma ON Output 0 10 V 0 60 mv ON ON ON mv ON ON ON mv ON ON ON mv ON ON ON mv ON ON ON 0 1 V ON ON ON 0 2 V ON ON ON V ON ON ON 0 5 V ON ON ON 0 10 V ON ON ON 0 20 V ON ON ON ± 60 mv ON ON ON ON ± 100 mv ON ON ON ON ± 200 mv ON ON ON ON ± 300 mv ON ON ON ON ± 500 mv ON ON ON ON ± 1 V ON ON ON ON ± 2 V ON ON ON ON ± 2.5 V ON ON ON ON ± 5 V ON ON ON ON ± 10 V ON ON ON ON ± 20 V ON ON ON ON 0 5 ma ON ON ON 0 10 ma ON ON ON 0 20 ma ON ON ON ± 5 ma ON ON ON ON ± 10 ma ON ON ON ON ± 20 ma ON ON ON ON 1 5 V ON ON 4 20 ma ON ON Adjustment after set value of the lower or upper range value to: Output 0 5 V Output 0 10 V ZERO pot 0 V ± 0.5 mv 0 V ± 0.5 mv SPAN pot 5 V ± 0.5 mv 10 V ± 0.5 mv PHOENIX CONTACT page 7 of 11

8 Output with adjustment point calculation (±5 V / ±10 V/1 5 V/0...5;10;20 ma/4 20 ma ) Set the output range by means of switch DIP 2. Take the selected input range into account! Set the lower range value and the upper range (full-scale) value of the input signal, using a calibration source. Note down the output value measured with a digital multimeter. Output signal range: ± 5 V, ± 10 V,1 5 V, 4 20 ma, 0 20 ma Set value (input) Lower range value Measured value (output) MW 1 Upper range (full scale) value MW 2 Set value (input) Lower range value +10% of the range Measured value (output) MW 1 Upper range (full scale) value MW 2 Calculation of the F.S. adjustment point A A = MW 2 constant MW2 - MW 1 Refer to the following tables 3-5, page 8-9 for the values for the constant, the output upper range value and adjustment tolerance! Adjustment: Set the upper range (full-scale) value of the input signal range using a calibration source. SPAN pot: FS adjustment point A ± adjustment tolerance ZERO pot: output upper range (full-scale) ± adjustment tolerance Table 3 Output ± 5 V Output ± 10 V 0 60 mv ON ON ON ON ON mv ON ON ON ON ON mv ON ON ON ON ON mv ON ON ON ON ON mv ON ON ON ON ON 0 1 V ON ON ON ON ON 0 2 V ON ON ON ON ON V ON ON ON ON ON 0 5 V ON ON ON ON ON 0 10 V ON ON ON ON ON 0 20 V ON ON ON ON ON ± 60 mv ON ON ± 100 mv ON ON ± 200 mv ON ON ± 300 mv ON ON ± 500 mv ON ON ± 1 V ON ON ± 2 V ON ON ± 2.5 V ON ON ± 5 V ON ON ± 10 V ON ON ± 20 V ON ON 0 5 ma ON ON ON ON ON 0 10 ma ON ON ON ON ON 0 20 ma ON ON ON ON ON ± 5 ma ON ON ± 10 ma ON ON ± 20 ma ON ON 1 5 V ON ON ON 4 20 ma ON ON ON 0 60 mv ON ON ON ON ON ON mv ON ON ON ON ON ON mv ON ON ON ON ON ON mv ON ON ON ON ON ON mv ON ON ON ON ON ON 0 1 V ON ON ON ON ON ON 0 2 V ON ON ON ON ON ON V ON ON ON ON ON ON 0 5 V ON ON ON ON ON ON 0 10 V ON ON ON ON ON ON 0 20 V ON ON ON ON ON ON ± 60 mv ON ON ON ± 100 mv ON ON ON ± 200 mv ON ON ON ± 300 mv ON ON ON ± 500 mv ON ON ON ± 1 V ON ON ON ± 2 V ON ON ON ± 2.5 V ON ON ON ± 5 V ON ON ON ± 10 V ON ON ON ± 20 V ON ON ON 0 5 ma ON ON ON ON ON ON 0 10 ma ON ON ON ON ON ON 0 20 ma ON ON ON ON ON ON ± 5 ma ON ON ON ± 10 ma ON ON ON ± 20 ma ON ON ON 1 5 V ON ON ON ON 4 20 ma ON ON ON ON PHOENIX CONTACT page 8 of 11

9 Output ±5 V Output ±10 V Table 5 Output 0 10 ma Constant 10 V 20 V Output upper range v. 5 V 10 V Adjustment tolerance ± 0.5 mv ± 0.5 mv Table 4 Output 1 5 V 0 60 mv ON ON mv ON ON mv ON ON mv ON ON mv ON ON 0 1 V ON ON 0 2 V ON ON V ON ON 0 5 V ON ON 0 10 V ON ON 0 20 V ON ON 0 5 ma ON ON 0 10 ma ON ON 0 20 ma ON ON 4 20 ma ON ON 1 5 V ON ON Output V 0 60 mv ON ON mv ON ON mv ON ON mv ON ON mv ON ON 0 1 V ON ON 0 2 V ON ON V ON ON 0 5 V ON ON 0 10 V ON ON 0 20 V ON ON ± 60 mv ON ON ON ± 100 mv ON ON ON ± 200 mv ON ON ON ± 300 mv ON ON ON ± 500 mv ON ON ON ± 1 V ON ON ON ± 2 V ON ON ON ± 2.5 V ON ON ON ± 5 V ON ON ON ± 10 V ON ON ON ± 20 V ON ON ON 0 5 ma ON ON 0 10 ma ON ON 0 20 ma ON ON ± 5 ma ON ON ON ± 10 ma ON ON ON ± 20 ma ON ON ON Constant Output upper range v. Adjustment tolerance 4 V 5 V ± 1 mv 1 5 V ON 4 20 ma ON Table 5 Output 0 5 ma 0 60 mv ON ON ON mv ON ON ON mv ON ON ON mv ON ON ON mv ON ON ON 0 1 V ON ON ON 0 2 V ON ON ON V ON ON ON 0 5 V ON ON ON 0 10 V ON ON ON 0 20 V ON ON ON 0 5 ma ON ON ON 0 10 ma ON ON ON 0 20 ma ON ON ON PHOENIX CONTACT page 9 of 11

10 Table 6 Output 0 20 ma 0 60 mv ON ON ON mv ON ON ON mv ON ON ON mv ON ON ON mv ON ON ON 0 1 V ON ON ON 0 2 V ON ON ON V ON ON ON 0 5 V ON ON ON 0 10 V ON ON ON 0 20 V ON ON ON ± 60 mv ON ON ON ON ± 100 mv ON ON ON ON ± 200 mv ON ON ON ON ± 300 mv ON ON ON ON ± 500 mv ON ON ON ON ± 1 V ON ON ON ON ± 2 V ON ON ON ON ± 2.5 V ON ON ON ON ± 5 V ON ON ON ON ± 10 V ON ON ON ON ± 20 V ON ON ON ON 0 5 ma ON ON ON 0 10 ma ON ON ON 0 20 ma ON ON ON ± 5 ma ON ON ON ON ± 10 ma ON ON ON ON ± 20 ma ON ON ON ON 1 5 V ON ON 4 20 ma ON ON Output 4 20 ma 0 60 mv ON ON ON mv ON ON ON mv ON ON ON mv ON ON ON mv ON ON ON 0 1 V ON ON ON 0 2 V ON ON ON V ON ON ON 0 5 V ON ON ON 0 10 V ON ON ON 0 20 V ON ON ON ± 60 mv ± 100 mv ± 200 mv ± 300 mv ± 500 mv ± 1 V ± 2 V ± 2.5 V ± 5 V ± 10 V ± 20 V 0 5 ma ON ON ON 0 10 ma ON ON ON 0 20 ma ON ON ON ± 5 ma ± 10 ma ± 20 ma 1 5 V ON ON ON 4 20 ma ON ON ON Output 0 20 ma Output 4 20 ma Constant 18 ma 16 ma Output upper range v. 20 ma 20 ma Adjustment tolerance ± 1 µa ± 1 µa PHOENIX CONTACT page 10 of 11

11 4.4. Adjustment Adjustment of the module by means of two potentiometers (see Fig. 11) ZERO pot: 0-point adjustment SPAN pot: upper range (full-scale) adjustment I +24V GND3 GND3 OUT U GND2 Allow a module warm-up time of 2 minutes before the adjustment! MCR-C-UI/UI-DCI SPAN ZERO U/I IN 5. Application eample: PH measurement of a liquid (Fig. 12) mV electrode measurement solution 1 U/I 2 GND 1 3 GND 1 M CR- C- UI/UI- DCI Pow er SPAN ZERO GND1 GND1 OUT U GND (+) 24V GND 3 GND 3 0! " V control MCR-C-UI/UI-DCI Nr : V mains voltage Fig. 11 Fig. 12 PHOENIX CONTACT TNR: PHOENIX CONTACT page 11 of 11

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