High-performance Vector-type SF-G Series Inverter

Transcription

1 SF-G Series KW Quality and Innovation Industrial Upgrading High-performance ector-type SF-G Series Inverter Superior Performance just for your ISO BSMI ISO 9001 BSMI 認可登錄 REGISTERED CERT. NO. 44E003 認可登錄 REGISTERED CERT. NO. 44Y003

2 Product Features Product Features Dual-load specifications Light load 120% 60s / heavy load (-G) 150% 60s. The default capacity is light load for air conditioners, pumps, air compressors, conveyors and other machines using light loads. The parameters can be adjusted to heavy load by inner parameter setting for punches, cranes, trolleys, screw machinery, machine tools, and injection devices (for PM01 injector expansion card). High-performance vector control technology 32-bit RISC CPU for high-speed computation. SC sensorless vector control with high starting torque of 1HZ 150%, and FOC+PG closed loop vector control of 0HZ 150%. Speed accuracy:less than 1% with 0~100% load variation. n exclusive pioneer of high-precision motor parameter auto-tuning function. Built-in brake transistor (under 22kw) Built-in brake transistor (under 22kw) Its connection with the brake resistor to improve the braking torque capability Built-in RS-485 interface Support for MODBUS and protocol Capable of simultaneous connections to HMI, PLC and other devices Excellent performance with load capacity of 200% 1s (-G) For impact load, safe to use (punch/trolley/injector/ screw machinery/machine tool, and so on) Equipped with Soft-PWM mechanism Soft-PWM controls the motor noises, transforming the metal sound into a delightful complex tone It provides low noise operation and reduces interference to external RF, ensuring stable operations of nearby PLC and encoder devices Triangular wave mechanism (traverse) This is suitable for operations that need traversing and winding movements such as textile operations Operating time accumulation and parameters protection Time accumulation: the accumulated operating time of the frequency inverter can be displayed Password protection: It uses a 4-digital password to restrict the read and write of parameters, and prevent operative mistakes PC client communication software This provides remote control of multiple frequency inverters for parameters setup, copy and monitoring 轉距 (%) 頻率 () Tracking compensation mechanism The enhanced tracking mechanism can detect the rotation speed and direction of motor in idle state, to smooth machine start without jittering. Hardware protection design With input power phase failure protection, ground short circuit protection and output short circuit protection Hardware design to substantially increase the protection effectiveness Under circumstances of damaged motor insulation or erroneous wiring, to protect the output modules and reduce the failure rate Equipped with grid power frequency switching mechanism It provides automatic switch between the grid power and frequency conversion If the motor is running at rated frequency, using grid power frequency has a much better efficiency During the maintenance of the frequency inverter, in order not to stop the motor for a long time, it is recommended to also have a grid power supply c- ircuit MC1 5-point /F free setting It is more adaptable to various complicated load environment, such as multiple working frequencies The above picture shows the automatic waveform of SCP abnormality alert from the short circuit of the three-phase output NFB K2 K3 K1 R S T STF RM RL SD U W SU FU SE MC2 MC1 MC2 M DC24 Containing with 12 sets of abnormality alert records The 12 sets of alert records can be easily accessed The system can record abnormal side power input (phase failure), short circuit of side output, over current, over voltage, module overheating, motor overheating, fan abnormalities, communication abnormalities, and so on

3 Electric Specification Electric Specification /5.5 11/7.5 15/ / /5.5 11/7.5 15/ /15 22/ /22 37/ /7.5 15/10 20/15 25/ /7.5 15/10 20/15 25/20 30/25 40/30 50/ /5.5 11/7.5 15/ / /5.5 11/7.5 15/ /15 22/ /22 37/30 Rated output capacity k / / / /24.7 Rated output capacity k 10 14/10 18/14 25/18 29/25 34/29 46/34 56/46 Output Rated output current Over-current capability 25 33/25 49/33 65/49 75/65 120% 60 seconds / 150% 60 seconds reverse time characteristics Output Rated output current Over-current capability 13 18/13 24/18 32/24 38/32 45/38 120% 60 seconds / 150% 60 seconds reverse time characteristics 60/45 73/60 Maximum output voltage Three-phase 200 ~ 240 Maximum output voltage TThree-phase 380 ~ 480 Rated power voltage Three-phase 200 ~ / 60 Rated power voltage Three-phase 380 ~ / 60 Power supply Power voltage permissible fluctuation Power frequency permissible fluctuation Three-phase 180~ / 60 ±5% Power supply Power voltage permissible fluctuation Power frequency permissible fluctuation Three-phase 342 ~ / 60 ±5% Power source capacity k 12 17/12 20/17 28/20 34/28 Power source capacity k 12 17/12 20/17 28/20 34/28 34/28 28/20 65/52 Cooling method Forced air cooling Cooling method Forced air cooling Inverter weight kg Inverter weight kg / /22 37/30 45/37 55/45 45/37 55/45 75/55 90/75 110/90 132/ /132 30/25 40/30 50/40 60/50 70/60 60/50 75/60 100/75 120/ / / /175 22/ /22 37/30 45/37 55/45 45/37 55/45 75/55 90/75 110/90 132/ /132 Rated output capacity k 34.3/ / / /55 81/65 Rated output capacity k 69/56 84/69 114/84 137/ / / /198 Output Rated output current Over-current capability 90/75 120/90 145/ / / % 60 seconds / 150% 60 seconds reverse time characteristics Output Rated output current Over-current capability 91/73 110/91 150/ / / % 60 seconds / 150% 60 seconds reverse time characteristics 260/ /260 Maximum output voltage Three-phase 200 ~ 240 Maximum output voltage TThree-phase 380 ~ 480 Rated power voltage Three-phase 200 ~ / 60 Rated power voltage Three-phase 380 ~ / 60 Power supply Power voltage permissible fluctuation Power frequency permissible fluctuation Three-phase 180~ / 60 ±5% Power supply Power voltage permissible fluctuation Power frequency permissible fluctuation Three-phase 342 ~ / 60 ±5% Power source capacity k 41/34 52/41 65/52 79/65 99/79 Power source capacity k 79/65 100/79 110/ / / / /198 Cooling method Forced air cooling Cooling method Forced air cooling Inverter weight kg Inverter weight kg

4 General Specification Operation Panel ± ± ; : ; MODE RE STOP RE PU ~ 以下 ~,

5 Operation flow chart Default alue Setting alue RE Torque boost Maximum frequency -based(note 1) P47 P48 frequency P48 RE RE Base frequency Speed 1 (high speed) Speed 2 (medium speed) Speed 3 (low speed) cceleration time P48 P51 RE Deceleration time P MON EXT PU Electronic thermal relay capacity Motor rated current (Note 1) P52 RE DC brake action frequency P53 DC brake action time P53 DC brake voltage P53 RE Starting frequency Load pattern selection JOG frequency P57 MODE 6 JOG acceleration/deceleration time P57 RE High speed maximum frequency P48 Base voltage P48 P2.... MON EXT RE PU cceleration/deceleration reference frequency cceleration/deceleration time unit selection Stall protection level (Note 3) P51 P51 P57 Offset coefficient for level reduction P57 Speed 4 RE Speed 5 Speed 6 Speed 7 Output frequency filter constant P59 cceleration/deceleration curve selection P59 PU EXT RE RE PU EXT Regenerative brake function selection Soft-PWM selection Serial communication Baud rate selection P61 P61 Communication protocol selection MON JOG EXT PU RE Inverter communication station number RE Operation speed display P79

6 Default alue Setting alue Default alue Setting alue The maximum operation frequency (the t- arget frequency is set by the input signal of terminal 2-5) P80 Stop or reset function selection P98 The maximum operation frequency (the target frequency is set by the input signal of terminal 4-5) P84 write disable selection Forward/reverse rotation prevention selection P98 P99 Multi-function output terminal SU function selection P84 Operation mode selection P99 Up-to-frequency sensitivity P86 Multi-function terminal RL function selection Output frequency detection for forward rotation P87 Multi-function terminal RM function selection Output frequency detection for forward rotation P87 Multi-function terminal RH function selection The second acceleration time P51 Multi-function terminal STF function selection Multi-function terminal STR function selection The second deceleration time P51 Function selection for multi-function relay Multi-function terminal RES function selection P84 The second torque boost P47 The second base frequency P48 Data length Slip coefficient compensation Stop bit length Parity check selection Frequency jump 1 CR & LF selection Frequency jump 1B of communication retries Frequency jump 2 Communication check time interval Frequency jump 2B FM/M terminal function selection Frequency jump 3 Frequency display reference Frequency jump 3B Current monitoring reference Rated output current Restarting idling time P90 Middle frequency 1 Restarting voltage increase time P90 Output voltage 1 of middle frequency Minute/second selection Runtime of Section 1 in programmed operation mode Runtime of Section 2 in programmed operation mode Input signal filter constant P91 Runtime of Section 3 in programmed operation mode Remote function P91 Runtime of Section 4 in programmed operation mode Zero current detection level P94 Runtime of Section 5 in programmed operation mode Zero current detection time P94 Runtime of Section 6 in programmed operation mode FM/M output terminal selection Runtime of Section 7 in programmed operation mode Retry function selection P94 Runtime of Section 8 in programmed operation mode Stall prevention operation reduction starting frequency P57 Operation panel monitoring selection P108 of retries at alarm occurrence P94 cceleration/deceleration time of Section 1 in programmed operation mode Retry waiting time P94 cceleration/deceleration time of Section 2 in programmed operation mode Retry accumulation time at alarm P94 cceleration/deceleration time of Section 3 in programmed operation mode Special regenerative brake duty P61 cceleration/deceleration time of Section 4 in programmed operation mode Idling braking and linear braking selection P96 cceleration/deceleration time of Section 5 in programmed operation mode cceleration/deceleration time of Section 6 in programmed operation mode Carrier frequency P96 cceleration/deceleration time of Section 7 in programmed operation mode cceleration/deceleration time of Section 8 in programmed operation mode oltage signal selection P80 Output signal delay time P84 FU/10X output terminal selection P97 Run direction in each section

7 Default alue Setting alue Default alue Setting alue Cycle selection Output voltage 4 of middle frequency cceleration/deceleration time setting selection Middle frequency 5 Output voltage 5 of middle frequency Multi-function terminal U function selection PID function selection Multi-function terminal RT function selection PID feedback control method selection Multi-function terminal MRS function selection Proportion gain Multi-function terminal RUN function selection P84 Integral time Multi-function terminal FU/10X function selection P84 Deviation time Speed 1 of programmed operation mode bnormal deviation value Speed 2 of programmed operation mode bnormality duration Speed 3 of programmed operation mode bnormality handling mode Speed 4 of programmed operation mode Sleep detection deviation value Speed 5 of programmed operation mode Sleep detect duration Speed 6 of programmed operation mode Revival level Speed 7 of programmed operation mode Outage level Speed 8 of programmed operation mode Integral upper limit frequency oltage signal bias P80 Deceleration step length with stable pressure oltage signal gain P terminal disconnection handling P116 oltage signal bias direction and rotational direction setup P80 SF-G model selection function P117 Speed 8 FM calibration parameter Speed 9 Inverter procedure edition P117 Speed 10 Speed 11 Factory setting function System System P117 Speed 12 Speed 13 Speed 14 Speed 15 Restart mode selection Zero-speed control function selection P90 P109 M output bias M output gain 2-5 terminal minimum input voltage 2-5 terminal maximum input voltage 2-5 terminal s maximum input voltage corresponded frequency 2-5 terminal s maximum input voltage corresponded frequency (Note 4) (Note 4) P118 P118 P118 P118 oltage instruction at zero-speed control P terminal s maximum input voltage corresponded frequency 4-5 terminal s maximum input voltage corresponded frequency P119 P119 Communication error handling Modbus communication data format Over-torque detection level Over-torque detection time External terminals filter adjusting function External terminal power enabling Energy-saving control Stall prevention operation level when restarting the machine Multi-function display Middle frequency 2 Output voltage 2 of middle frequency Middle frequency 3 Output voltage 3 of middle frequency Middle frequency 4 P109 P109 P110 P111 P111 P90 P terminal minimum input current 4-5 terminal minimum input current Constant pressure system function selection Maximum frequency duration Maximum frequency duration cceleration time for starting the commercial power supply frequency Deceleration time for starting the commercial power supply frequency Maximum frequency Maximum frequency Motor switchover permitted deviation nalog feedback bias pressure nalog feedback gain pressure Panel command Backlash compensation function selection The backlash acceleration interrupting frequency P119 P119 P124 P124

8 Default alue Setting alue Default alue Setting alue Backlash acceleration interrupting time Backlash deceleration interrupting frequency Backlash deceleration interrupting time Triangular wave function selection Maximum amplitude mplitude compensation for deceleration mplitude compensation for acceleration mplitude acceleration time mplitude deceleration time uxiliary frequency function selection DC injection brake function before starting selection DC injection brake time before starting P124 P124 P124 P125 P125 P125 P125 P125 P125 P126 P126 P126 Rotor resistor Leakage inductance Mutual inductance Speed control proportion coefficient Speed control integral coefficient of pulses per revolution of the encoder Encoder input mode setup PG signal abnormality (zero speed) detection time Motor over-speed detection frequency PG over-speed detection time copy readout copy write-in Refer to Chapter 5 Refer to Chapter 5 Horsepower-based Horsepower-based Horsepower-based P138 P138 P139 P139 P139 P139 P139 P140 P140 DC brake voltage before starting P126 bnormal record deletion Inverter reset Refer to Chapter 5 Refer to Chapter 5 P141 P141 Cooling fan operation selection Modulation coefficient P127 P128 Restoring the parameters to the default values Restoring some parameters to the default values Refer to Chapter 5 Refer to Chapter 5 P141 P141 MC switchover interlock time P128 Start waiting time P128 utomatic switchover frequency from inverter to commercial power supply frequency P128 utomatic switchover frequency range from commercial power supply to inverter Injection molding machine mode selection P128 P131 : Flow channel weighted coefficient P131 Pressure channel weighted coefficient P131 Corner frequency P131 Low frequency vibration inhibition factor P132 High frequency vibration inhibition factor P132 Short circuit protection (SCP) function selection P133 larm code display option P133 bnormal code P133 Status message display option for the occurring alarm P133 Status message for the occurring alarm P133 ccumulative motor operation time (minutes) P134 ccumulative motor operation time (days) P134 Decryption parameter P134 Password setup P134 Motor control mode selection P135 Motor parameter auto-tuning function selection P135 Motor rated frequency Motor level Motor rated voltage Motor rated frequency Motor rated current Horsepower-based Motor rated rotation speed Motor excitation current Horsepower-based Stator resistor Horsepower-based

9 larm Code List larm Code List :

10 Terminal Wire rrangement ppearance and Dimensions Frame /B Frame Frame C Note: 1. In the above diagram, heavy-gauge wires are main circuit wires; the rest are control circuit wires. 2. Please refer to P.80~P.84, P.86 and P.126~P.128 (OH) of Chapter 5 for the applications of external thermal overload relay. 3. Make sure not to short PC and SD. 4. The C resistor between P and P1 is optional. Short P and P1 when C resistor is not used. 5. When selecting FM function for the FM/M output terminal, the reference ground is SD. For more details, please refer to P.64. Frame 6. The brake resistor connection approach between P and PR is for frames and B only.for connecting the brake unit of frame C, D, E, F to between P and N, please refer to terminal arrangement in

11 ppearance and Dimensions Optional Equipment Frame D/E/F ± ± Frame ~ ~

12 Optional Equipment Indication for Inverter SF K/5.5K-G SH KBC Over-current capability: 120% / 60s pplicable motor K K pplicable motor K K Rated power voltage Over-current capability: 150% / 60s pplicable motor PHSE K PHSE K Rated power voltage PHSE PHSE mark KBC General purpose KB Without keypad KBCP Constant pressure for water pump SE K-DL Rated power voltage PHSE PHSE PHSE pplicable motor K K K mark L with filter mark D with keypad SS KD pplicable motor K K K Rated power voltage PHSE PHSE PHSE mark KD with RJ45 KB built-in RS-485/422 KP constant pressure for water pump