Ultra High-speed Laser Displacement Sensor CCD Style HL-C1 SERIES

Transcription

1 841 Ultra High-speed Sensor CCD Style SERIES Related Information General terms and conditions... P.1 Glossary of terms / General precautions.. P.119 / P.127 Sensor selection guide...p.11~ / P.833~ About laser beam... P.125 ~ PHOTO PHOTO PONENTS Conforming to EMC Directive Conforming to FDA regulations 35C-BK1 and F(-BK) only PARTICUR MEASURE SUNX website High speed of 1 μs, Ultra high-speed & stable measurement for a variety of measurement s This product is classifi ed as a Class 1 / Class 2 / Class 3B Product in standards and a Class I / Class II / Class IIIb product in FDA regulations. Never look at or touch the direct laser beam and its refl ection. 1 μs, fast sampling rate Resolution of 1 μm.39 mil, linearity of ±.1 % F.S. -3 Ultra high-speed sampling of 1 μs has now been achieved. Thus enabling ultra high-speed measurement of rotating, vibrating and moving s. Now available with ultra-precise 1 μm.39 mil resolution measurement capability (5 ) and a linearity of ±.1 % F.S. (for all models). High accuracy measurement is now possible, unaffected by the surface condition of the detected All defi ciencies inherent in the conventional PSD sensing method have now been solved. Whereas the PSD method measures position information from the center of gravity of the total light quantity distribution of the light spots connected along each light element, the linear image sensing method measures the peak position values for the light spots themselves. This advance now makes high-precision measurement possible, regardless of the surface condition of the whether for metal hairline surface cracks or for non-refl ective surfaces, e.g. black rubber. Change in measurement data due to color difference (White ceramic / Black rubber) Principle For detection of a V-shaped groove <inear image sensor method> As the sensor measures the peak position of the light spot, it is not affected by secondary reflected light, resulting in no error. Image sensor element True center 8B-BK(linear image sensor method) PSD method <PSD method> As the sensor measures the center of gravity for the light quantity distribution of the entire beam spot as position information, errors occur due to the presence of secondary reflected light. True center Error PSD element Center of gravity FDA regulations conforming types are available FDA regulations conforming types, most suitable for equipment used in the USA, are now available.

2 ORDER GUIDE P.845 ~ SPECIFICATIONS P.846 ~ I/O CIRCUIT DIAGRAMS P.85 Ultra High-speed Sensor SERIES 842 SENSING CHARACTERISTICS P.85 ~ PRECAUTIONS FOR PROPER P.852 ~ DIMENSIONS P.855 ~ APPICATIONS Measuring glass substrate thickness Detecting the grooves in aluminum wheel hubs Measuring disk brake thickness PHOTO PHOTO PONENTS Measuring the thickness of rubber sheet Measuring gap spacing in rubber belt material Inspecting tire form PARTICUR The long and wide range Measures wide changes over long ranges The long and wide range capabilities over 35 mm ± 2 mm in ± in allow large changes to be measured. Even if the position changes, there is no need to change the sensor head settings or position. High speed and high precision even over long and wide ranges with an ultra-small type head High-speed and high-precision performance has been achieved in an ultra-small head of W26.6 H82 D87 mm W1.47 H3.228 D3.425 in with high-speed sampling of 1 μs at a resolution of 1 μm.394 mil, and a linearity of ±.1 % F.S. s 35C-BK1 Controller C-M-W ong range Measurement center 35 mm in 15 mm 5.96 in Center 35 mm in 55 mm in Wide range ±2 mm ±7.874 in!! MEASURE -3

3 843 Ultra High-speed Sensor SERIES PHOTO PHOTO PONENTS Equipped with serial input / output An RS-232C interface for serial input and output is provided so that settings can be retrieved and saved. Measurement values can also be retrieved. Serial Input / Output A convenient, intelligent monitor (AiM) is available (optional) An intelligent monitor is provided capable of the waveform display of each measurement condition setting and of measurement values as well as monitoring of measurement data and received light intensity data. It can perform waveform monitoring that was only possible until now with a conventional oscilloscope and can easily set each measurement condition and with the aid of a PC. PARTICUR MEASURE Controllers C-M(-W) (Photo-MOS relay output type) port connecting cable ANM8113 manufactured by Matsushita Electric Works, td. Connecting cable, 2 m ft long [Accessory for the DP-E(-W)] A comfortable operation emvironment has been achieved! Compact console DP-E(-W) Extension cable CCJ2 (2 m ft) CCJ5 (5 m ft) CCJ1 (1 m ft) CCJ2 (2 m ft) CCJ3 (3 m ft) -3 s < standards confoming type> 35C-BK1 8B-BK 5B-BK 8B 5B 2 sensor heads can be connected! Reduces costs and saves space The controller, to which 2 sensor heads can be connected, incorporates 2 separate input / output channels. This feature saves the expense and space usually required by a second controller, whenever 2 sensor heads are used. Waterproof sensor head construction, compliant with IP67 rated protection <FDA regulations conforming type> 35C-BK1 8F-BK 5F-BK 8F 5F Touch panel operation, easy and compact A variety of setting and measurement data can be displayed easily. (Optional) Easy maintenance with sensor head compatibility The series can withstand water splashes. Maintainability has been signifi cantly improved. Compatibility has been achieved through the incorporation of correction data into the sensor heads themselves. This new sensor series no longer needs the amount of maintenance usually required for conventional displacement sensors of this class. Note: Accurate measurement cannot be performed if water is present on the sensing window of the sensor head itself.

4 Ultra High-speed Sensor SERIES 844 Calculations can be performed when 2 sensor heads are used The built-in calculation allows for the measurement of gaps and thicknesses without requiring a digital panel controller, thus saving further on costs and space. Enhanced ality Results of calculation Judgment output Results of calculation Digital output Results of calculation Analong output Controller compact and front connection reduces setup space The ultra-compact controller C-M with dimensions of W4 H12 D74 mm W1.575 H4.724 D2.913 in requires much less space for installation. Adhesive installation is also possible. Furthermore, the cables can be connected directly or to a removable terminal board, so that all connections come from the same direction in order to further save space. Removable terminal board 4 mm (C-M-W: 6mm in) in 12 mm in 74 mm in Side-by-side installation OK! The series incorporates myriad useful s, including hold s, calculation s, fi lter s and a hysteresis-setting, that facilitate convenient usage in a variety of diverse applications. ow-pass / High-pass filter s <ow-pass filter > For example, if the surface conditions of a metal cause noise that interferes with accurate measurement, the use of the low-pass fi lter will reduce the effects of noise and allow for the stable measurement of displacement. Measuring the eccentricity of a metal shaft <High-pass filter > When measuring seams and gaps in s that undergo large displacement changes due to vibration or tilting, such as measuring the eccentricity of a rotating, this will minimize the effects of these undulations and enable the accurate measurement of seams and gaps. Detecting the seams of a metal drum Analog output switching during alarm output During measurement, if the unit becomes incapable of performing measurements due to excessive or insufficient incident light intensity (during alarm output), this allows the analog output to be switched to either hold the data sensed just previously, or to output a fixed value. If the fixed value is selected, one of two options can be chosen for the analog output during alarm output: the output of the maximum value (voltage output: +1.9 V, current output: 29.5 ma) or the output of the minimum value (voltage output: 1.9 V, current output: ma). Amount of displacement Maximum analog output value The analog output can be used to confirm whether or not the unit is capable of performing measurements. Data hold from previous measurement This can be used when the effect of the hole must be ignored. Time Hold s Performing measurements on an that contains a hole The series incorporates 4 hold modes. NORM (no hold) P-P PEAK VAEY This mode outputs the amount of displacement from the measurement center distance, in real time. This mode is utilized for general-purpose operation. This mode holds the output at the difference between the maximum and minimum measured values. This mode is utilized for vibration or eccentricity measurements. This mode holds the output at the maximum measured value. This mode holds the output at the minimum measured value. PHOTO PHOTO PONENTS PARTICUR MEASURE -3 Data buffering It is possible to accumulate data up to 48, data into a controller temporarily in order to capture measurement data into a PC. All the accumulated data can be captured into the PC with AiM. Used for reading and storing all data including the verification of measurement data when introduced as well as all post-measurement data.

5 845 Ultra High-speed Sensor SERIES PONENTS PARTICUR ORDER GUIDE s Type Diffuse refl ective type High precision General purpose Wide range Specular refl ective type General purpose High precision Appearance Measurement center distance 35 mm in (Measuring range ±2 mm in) 85 mm in (Measuring range ±2 mm.787 in) 5 mm in (Measuring range ±5 mm.197 in) 81.4 mm 3.25 in (Measuring range ±16 mm.63 in) 46 mm in (Measuring range ±4 mm.157 in) Resolution (Note 1, 2) 1 μm.394 mil 2 μm.79 mil 1 μm.39 mil 2 μm.79 mil 1 μm.39 mil Beam diameter 4 2 μm mil approx μm mil approx μm mil approx μm mil approx μm mil approx. Model No. Applicable controller Applicable console 35C-BK1 C-M-W DP-E-W 8B-BK 8F-BK 5B-BK 5F-BK 8B 8F 5B 5F C-M DP-E Notes: 1) These values were obtained by converting P-P values into a distance. The P-P values indicate the distribution of measured values throughout the measurement center distance. 2) These values were obtained with an average number of samples: 256, when using an made of our company s standard white ceramic for measurement (an aluminum vapor deposition surface refl ection mirror was used with specular refl ective types). Controllers Conforming standards / regulations / FDA FDA / FDA / FDA / FDA / Type Appearance Model No. Judgment outputs Standard For 35C-BK1 C-M C-M-W Photo-MOS relay -3 Compact consoles Type Appearance Model No. Standard DP-E For C-M-W DP-E-W

6 Ultra High-speed Sensor SERIES 846 ORDER GUIDE extension cable Appearance Model No. Description Intelligent monitor CCJ2 CCJ5 CCJ1 CCJ2 CCJ3 ength: 2 m ft Net weight: 16 g approx. ength: 5 m ft Net weight: 35 g approx. ength: 1 m ft Net weight: 7 g approx. ength: 2 m ft Net weight: 1,4 g approx. ength: 3 m ft Net weight: 2, g approx. Appearance Model No. Description SPECIFICATIONS s Model No. Type AiM Cabtyre cable with connector on both ends Cable outer diameter: ø7 mm ø.276 in Connector outer diameter: ø14.7 mm ø.579 in max. Enables the waveform display of each measurement condition setting and of measurement values as well as monitoring of measurement data and received light intensity data. 1pc. of port connecting cable which is made by Matsushita Electric Works, td. is attached. Diffuse refl ective type Wide range General purpose High precision standards conforming type 8B-BK 5B-BK 35C-BK1 Item FDA regulations conforming type 8F-BK 5F-BK Measurement center distance 35 mm in 85 mm in 5 mm in Measuring range ±2 mm in ±2 mm ±.787 in ±5 mm ±.197 in Resolution (Note 2, 3) 1 μm.394 mil 2 μm.79 mil 1 μm.39 mil inearity (Note 4) ±.1 % F.S. Temperature characteristics.2 % F.S./ C emission indicator Green ED (lights up during laser emission or immediately before laser emission) Measuring range indicator Yellow ED [blinks within the measuring range and lights up when near the measurement center distance] Pollution degree 3 (Industrial environment) Protection IP67 (IEC)(excluding the connector) (Refer to p.984 for details of standards.) Ambient temperature to +45 C +32 to +113 F (No dew condensation), Storage: 2 to +7 C 4 to +158 F Ambient humidity 35 to 85 % RH, Storage: 35 to 85 % RH Ambient illuminance Incandescent light: 3, lx at the light-receiving face Voltage withstandability 5 V AC for one min. between the exclusive controller power input part and the sensor head enclosure Insulation resistance 2 MΩ, or more, with 5 V DC megger between the exclusive controller power input part and the sensor head enclosure Vibration resistance 1 to 55 Hz (period: 1 min.) frequency, 1.5 mm.59 in amplitude in X,Y and Z directions for two hours each Shock resistance 196 m/s 2 acceleration (2 G approx.) in X,Y and Z directions for three times each Environmental resistance Emitting element Red semiconductor laser, Class 3B (Class III b for FDA regulations) (Max. output: 1 mw, Peak emission wavelength: 658 nm.26 mil) Red semiconductor laser, Class 2 (Class II for FDA regulations) ( standards conforming type:, FDA regulations conforming type: FDA / ) (Max. output: 1 mw, Peak emission wavelength: 658 nm.26 mil) Beam diameter (Note 5) 4 2 μm mil approx μm mil approx μm mil approx. Receiving element inear image sensor Enclosure earthing Floating Material Enclosure: Die-cast aluminum, Case cover: Die-cast aluminum, Front cover: Glass Cable Cabtyre cable,.5 m 1.64 ft long with connector Cable extension Extension up to total 3 m ft is possible, with optional cable. Weight Net weight: 3 g approx. Accessory English warning label: 1 set [The FDA regulations conforming type includes a set of both the IEC label (written in English) and JIS label (written in Japanese)]. Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were as follows: supply voltage 24 V DC, ambient temperature +2 C +68 F, sampling rate 1 μs, average number of samples: 256 (35C-BK1: 512), measurement center distance, measured is made of white ceramic (an aluminum vapor deposition surface reflection mirror was used with specular reflective type). inearity also depends upon the characteristics of the being measured. 2) These values were obtained by converting P-P values into a distance. The P-P values indicate the distribution of measured values throughout the measurement center distance. 3) These values were obtained with an average number of samples: 256 (35C-BK1: 512), when using an made of our company s standard white ceramic for measurement (an aluminum vapor deposition surface refl ection mirror was used with specular refl ective types). 4) This value indicates the range of errors for an ideal linear displacement output, when using an made of our company s standard white ceramic for measurement (an aluminum vapor deposition surface refl ection mirror was used with specular refl ective types). This value may fluctuate depending on the characteristics of the measured. 5) These values were defi ned by using 1/e 2 (13.5 %) of the center light intensity. If there is a slight leakage of light outside the normal spot diameter and if the periphery surrounding the sensing point has a higher refl ectivity than the sensing point itself, then the results may be affected. PONENTS PARTICUR -3

7 847 Ultra High-speed Sensor SERIES PONENTS PARTICUR SPECIFICATIONS s Specular refl ective type Type General purpose High precision standards conforming type 8B 5B Item FDA regulations conforming type 8F 5F Measurement center distance 81.4 mm 3.25 in 46 mm in Model No. Measuring range ±16 mm ±.63 in ±4 mm ±.157 in Resolution (Note 2, 3) 2 μm.79 mil 1 μm.39 mil inearity (Note 4) ±.1 % F.S. Temperature characteristics.2 % F.S./ C emission indicator Green ED (lights up during laser emission or immediately before laser emission) Measuring range indicator Yellow ED [blinks within the measuring range and lights up when near the measurement center distance] Pollution degree 3 (Industrial environment) Protection IP67 (IEC) (excluding the connector) (Refer to p.984 for details of standards.) Ambient temperature to +45 C +32 to +113 F (No dew condensation), Storage: 2 to +7 C 4 to +158 F Ambient humidity 35 to 85 % RH, Storage: 35 to 85 % RH Ambient illuminance Incandescent light: 3, lx at the light-receiving face Voltage withstandability 5 V AC for one min. between the exclusive controller power input part and the sensor head enclosure Insulation resistance 2 MΩ, or more, with 5 V DC megger between the exclusive controller power input part and the sensor head enclosure Vibration resistance 1 to 55 Hz (period: 1 min.) frequency, 1.5 mm.59 in amplitude in X,Y and Z directions for two hours each Environmental resistance Shock resistance Emitting element 196 m/s 2 acceleration (2 G approx.) in X,Y and Z directions for three times each Red semiconductor laser, Class 2 (Class II for FDA regulations) ( standards conforming type:, FDA regulations conforming type: FDA / ) (Max. output: 1 mw, Peak emission wavelength: 658 nm.26 mil) Beam diameter (Note 5) 1 14 μm mil approx μm mil approx. Receiving element inear image sensor -3 Enclosure earthing Material Cable Cable extension Weight Accessory Floating Enclosure: Die-cast aluminum, Case cover: Die-cast aluminum, Front cover: Glass Cabtyre cable,.5 m 1.64 ft long with connector Extension up to total 3 m ft is possible, with optional cable. Net weight: 3 g approx. English warning label: 1 set [The FDA regulations conforming type includes a set of both the IEC label (written in English) and JIS label (written in Japanese)]. Notes: 1) Where measurement conditions have not been specifi ed precisely, the conditions used were as follows: supply voltage 24 V DC, ambient temperature +2 C +68 F, sampling rate 1 μs, average number of samples: 256, measurement center distance, measured is made of white ceramic (an aluminum vapor deposition surface refl ection mirror was used with specular refl ective type). inearity also depends upon the characteristics of the being measured. 2) These values were obtained by converting P-P values into a distance. The P-P values indicate the distribution of measured values throughout the measurement center distance. 3) These values were obtained with an average number of samples: 256, when using an made of our company s standard white ceramic for measurement (an aluminum vapor deposition surface refl ection mirror was used with specular refl ective types). 4) This value indicates the range of errors for an ideal linear displacement output, when using an made of our company s standard white ceramic for measurement (an aluminum vapor deposition surface refl ection mirror was used with specular refl ective types). This value may fl uctuate depending on the characteristics of the measured. 5) These values were defi ned by using 1/e 2 (13.5 %) of the center light intensity. If there is a slight leakage of light outside the normal spot diameter and if the periphery surrounding the sensing point has a higher refl ectivity than the sensing point itself, then the results may be affected.

8 Ultra High-speed Sensor SERIES 848 SPECIFICATIONS Controllers Photo-MOS relay output Type Stardard For 35C-BK1 Item Model No. C-M C-M-W Connection sensor heads Maximum 2 sensor heads Supply voltage 24 V DC ± 1 % including ripple.5 V (P-P) Current consumption When 1 sensor is connected: 43 ma approx., When 2 sensors are connected: 55 ma approx. Sampling rate Selectable from 1 μs / 144 μs / 2 μs / 255 μs / 332 μs / 498 μs / 1, μs Temperature characteristics ±.1 % F.S./ C Analog output Voltage Current (Note 3) Alarm output Output operation Short-circuit protection Judgment outputs (O1, O2) Utilization category Output operation Short-circuit protection Serial input / output Timing input ( emission) Output voltage: ±5 V/F.S. [default setting when diffuse refl ective mode is selected (Note 2)] Output range: 1.9 to +1.9 V Output current: Max. 2 ma, Output impedance: 5 Ω Output current: 4 to 2 ma/f.s. [default setting when diffuse refl ective mode is selected (Note 4)] Output range: to 29.5 ma (maximum of 25 ma at max. load impedance) oad impedance: 25 Ω or less Photo-MOS relay Maximum load current: 5 ma Applied voltage: 3 V DC or less (between alarm output and ) ON impedance: 35 Ω or less Operation time: Max. 2 ms Opened when the amount of light is excessive or insuffi cient. Incorporated Photo-MOS relay Maximum load current: 5 ma Applied voltage: 3 V DC or less (between judgment output and ) ON impedance: 35 Ω or less Operation time: Max. 2 ms DC-12 or DC-13 Opened or closed when the threshold value is reached. Determined based on judgment output mode selection. (The threshold value varies with the hysteresis setting.) emission stops or continues when voltage (using input voltage: 12 to 24 V DC, maximum input voltage: 3 V DC) is input or there is an open circuit: determined based on input mode selection. Incorporated RS-232C Remote interlock input emission stop when open circuit Zero set ON input Zero set: ON when voltage (using input voltage: 12 to 24 V DC, maximum input voltage: 3 V DC) is input Zero set OFF input Zero set: OFF when voltage (using input voltage: 12 to 24 V DC, maximum input voltage: 3 V DC) is input emission Green ED (lights up during laser emission from sensor head 1 or sensor head 2, or immediately before laser emission) BRIGHT Red ED (lights up upon disabled measurement due to excessive light at sensor head 1 or 2) DARK Red ED (lights up upon disabled measurement due to insuffi cient light at sensor head 1 or 2) Setting / Data display Compact console (optional) Shift ±2. mm ±.787 in ±2. mm ±7.874 in Span.9 to 1.1 Indicators Calibration (Note 5) of samples (Note 5) Digital fi lters (Note 5) OFF, 2 to 32,768 times (16 steps) High pass: OFF, 1 to 2, Hz (9 steps), ow pass: OFF, 1 to 2, Hz (9 steps) Calculation s (Note 5) ± KA, ± KB, ± K (A ± B) A, B: 1, 2 measurement values, = ± , K =.1 to Hold s (Note 5) Selectable from NORMA / P-P / PEAK / VAEY Pollution degree 3 (Industrial environment) Ambient temperature to +5 C +32 to +122 F (No dew condensation), Storage: 2 to +7 C 4 to +158 F Ambient humidity 35 to 85 % RH, Storage: 35 to 85 % RH Voltage withstandability 5 V AC for one min. between power input part and enclosure Insulation resistance 2 MΩ, or more, with 5 V DC megger between power input part and enclosure Vibration resistance 1 to 55 Hz frequency (period: 1 min.).75 mm.3 in amplitude in X,Y and Z directions for 3 min. each Shock resistance 196 m/s 2 (2 G approx.) in X, Y and Z directions for 3 times each Cable length Power line: ess than 1 m ft, Signal line: ess than 3 m ft Weight Net weight: 3 g approx. Accessory Key: 2 pcs. Notes: 1) Where measurement conditions have not been specified precisely, the conditions used were as follows: supply voltage 24 V DC, ambient temperature +2 C + 68 F, sampling rate 1 μs, average number of samples: 256 (C-M-W: 512), and measurement center distance. 2) If specular reflective mode is selected, then the default setting is ±4 V/F.S. 3) The maximum analog output current will vary with load impedance. 4) If specular reflective mode is selected, then the default setting is 5.6 to 18.4 ma/f.s. 5) These values can be set using the command input from external equipment via the compact console and RS-232C interface. Environmental resistance PONENTS PARTICUR -3

9 849 Ultra High-speed Sensor SERIES PONENTS PARTICUR SPECIFICATIONS Compact console Type Standard For C-M-W Item Model No. DP-E DP-E-W Supply voltage 24 V DC ± 1 % including ripple.5 V (P-P) Current consumption 2 ma or less Display element STN monochrome CD Back light Green ED ifetime of CD Average 5, hours (Note 2) Display range to Display Touch panel Environmental resistance Operation force ifetime Protection.98 N or less 1,, times or more IP65 (IEC) (in initial state) (Note 3) Dust proof and drip proof only at front face of panel. (Waterproof packing is used for surfaces in contact with panel.) Ambient temperature to +4 C +32 to +14 F (No dew condensation), Storage: 2 to +6 C 4 to +14 F Ambient humidity 2 to 85 % RH, Storage: 1 to 85 % RH Superimposed noise resistance 1, V (P-P) or more, pulse width 5 ns and 1 μs between power terminals Electrostatic noise resistance Vibration resistance Shock resistance Weight Accessory 5, V or more (surface of panel) 1 to 55 Hz frequency,.75 mm.3 in amplitude in X, Y and Z directions for 1 min. each 98 m/s 2 acceleration (1 G approx.) in X, Y and Z directions for four times each Net weight: 26 g approx. Connecting cable for connecting the controller to the console: 1 pc. Notes: 1) Where measurement conditions have not been specifi ed precisely, the conditions used were an ambient temperature of +2 C +68 F. 2) This value indicates the average lifetime of the unit when used under a normal temperature of +25 C +77 F. 3) When reinstalling the console, replace the waterproof packing. -3

10 Ultra High-speed Sensor SERIES 85 I/O CIRCUIT AND WIRING DIAGRAMS C-M(-W) Input circuit diagram Connection example 1 (NPN) Main circuit Photoelectric sensor, etc. Connection example 2 (PNP) Main circuit Photoelectric sensor, etc. +V Output Input V ( ) +V Input terminals Output Input ( ) Terminal arrangement TM1 I11 I12 TM2 I21 I22 + C-M(-W) C-M(-W) Symbol Description TM1 (Note 1) Timing input (sensor head 1) (Note 1) I11 Zero set ON input (sensor head 1) I12 Zero set OFF input (sensor head 1) Input common TM2 (Note 2) Timing input (sensor head 2) (Note 2) I21 Zero set ON input (sensor head 2) I22 Zero set OFF input (sensor head 2) Input common Not used Not used Not used Not used Not used + 24 V DC input for power supply Power supply ground Function ground Output circuit diagram Alarm output, Judgment output Connection example 1 (NPN) 5 V DC C-M(-W) Connection example 2 (PNP) 5 V DC 5 ma max. C-M(-W) Analog output diagram Output terminals A1 O11 O12 A2 O21 O22 V1 I1 GND V2 I2 GND Output oad 5 ma max. Output oad V DC max. 3 V DC max. Controller Symbol Description A1 Alarm output (sensor head 1) O11 Judgment output 1 (sensor head 1) O12 Judgment output 2 (sensor head 1) Output common A2 Alarm output (sensor head 2) O21 Judgment output 1 (sensor head 2) O22 Judgment output 2 (sensor head 2) Output common Not used Not used V1 Analog voltage output (sensor head 1) I1 Analog current output (sensor head 1) GND Analog output ground V2 Analog voltage output (sensor head 2) I2 Analog current output (sensor head 2) GND Analog output ground Notes: 1) In the case of C-M-W, I1: Remote interlock input (sensor head 1) 2) In the case of C-M-W, I2: Remote interlock input (sensor head 2) 3) Terminals marked with are not used. Some are connected to internal circuitry and cannot be used as relay terminals in wiring, etc. SENSING CHARACTERISTICS (TYPICA) 35C-BK1 Correlation between measuring distance and error characteristics White ceramic (, ±3 ) Vertical orientation + Sensor White ceramic (, ±3 ) Horizontal orientation + Sensor V DC 5 Ω C-M(-W) Voltage output GND Current output GND Sampling rate: 1 μs of samples: to +1.9 V to 29.5 ma GND GND Analog input device Notes: 1) Do not short-circuit analog output terminals or apply vottage to them. 2) Use shielded wires for analog outputs. Diffuse refl ective type Vertical positioning Horizontal positioning +3 3 Sampling rate: 1 μs of samples: 512 PONENTS PARTICUR Measuring distance (mm in) Measuring distance (mm in)

11 851 Ultra High-speed Sensor SERIES SENSING CHARACTERISTICS (TYPICA) 8 -BK Diffuse refl ective type PONENTS PARTICUR Correlation between measuring distance and error characteristics White ceramic (, ±1 ) Vertical orientation + 5 -BK Correlation between measuring distance and error characteristics White ceramic (, ±1 ) Vertical orientation + White ceramic (, ±1 ) Horizontal orientation + White ceramic (, ±1 ) Horizontal orientation + Vertical positioning Diffuse refl ective type Vertical positioning Horizontal positioning Sampling rate: 1 μs of samples: Measuring distance (mm in) Sampling rate: 1 μs of samples: 256 Horizontal positioning Sampling rate: 1 μs of samples: Measuring distance (mm in) Sampling rate: 1 μs of samples: Measuring distance (mm in) Measuring distance (mm in) -3 8B 8F Correlation between measuring distance and error characteristics Aluminum vapor deposition surface reflection mirror (, ±.2 ) Vertical orientation + 5B 5F Aluminum vapor deposition surface reflection mirror (, ±.1 ) Horizontal orientation + Correlation between measuring distance and error characteristics Aluminum vapor deposition surface reflection mirror (, ±.5 ) Vertical orientation + Aluminum vapor deposition surface reflection mirror (, ±.2 ) Horizontal orientation + Vertical positioning Horizontal positioning Sampling rate: 1 μs of samples: Measuring distance (mm in) Specular refl ective type Sampling rate: 1 μs of samples: Measuring distance (mm in) Vertical positioning Horizontal positioning Sampling rate: 1 μs of samples: Measuring distance (mm in) Specular refl ective type Sampling rate: 1 μs of samples: Measuring distance (mm in)

12 Ultra High-speed Sensor SERIES 852 PRECAUTIONS FOR PROPER This catalog is a guide to select a suitable product. Be sure to read instruction manual attached to the product prior to its use. Never use this product as a sensing device for personnel protection. In case of using sensing devices for personnel protection, use products which meet laws and standards, such as OSHA, ANSI or IEC etc., for personnel protection applicable in each region or country. Refer to p.127 for general precautions and p.125 ~ for laser beam. mounting direction To obtain the greatest precision, the sensor head should be oriented facing the direction of movement of the s surface, as shown in the fi gure below. Rotating PONENTS 8 5 This product is classifi ed as a Class 2 Product in standards and a Class II Product in FDA regulations. Do not look at the laser beam directly or through optical system such as a lens. The following label is attached to the product. Handle the product according to the instruction given on the warning label. The English warning label based on FDA regulations is pasted on the FDA regulations conforming type. Object that has large differences in gaps, grooves and colors PARTICUR (The English warning label is packed with the sensor) 35C-BK1 This product is classifi ed as a Class 3B Product in standards Class IIIb. Never look at or touch the direct laser beam and its refl ection. The following label is attached to the product. Handle the product according to the instruction given on the warning label. The English warning label based on FDA regulations is pasted on the FDA regulations conforming type. (The English warning label is packed with the sensor) To comply with the European EMC Directive (C-M-W) To comply with the European EMC Directive, install a ferrite core on wires to the terminal block as shown below. Recommended ferrite core: E4RC manufactured by Seiwa Electric Mfg. Co., td or equivalent Safety standards for laser beam products A laser beam can harm human being s eyes, skin, etc., because of its high energy density. IEC and JIS have classifi ed laser products according to the degree of hazard and the stipulated safety requirements. 8 and 5 : Classified as Class 2 laser products 35C-BK1: Classified as a Class 3B laser products Classification by IEC : 21 Classifi cation Class 1 Class 1M Class 2 Description s that are safe under reasonably foreseeable conditions of operation, including the use of optical instruments for intrabeam viewing. s emitting in the wavelength range from 32.5 nm to 4, nm which are safe under reasonably foreseeable conditions of operation, but may be hazardous if the user employs optics within the beam. s that emit visible radiation in the wavelength range from 4 nm to 7 nm where eye protection is normally afforded by aversion responses, including the blink reflex. This reaction may be expected to provide adequate protection under reasonably foreseeable conditions of operation including the use of optical instruments for intrabeam viewing. -3 Class 2M s that emit visible radiation in the wavelength range from 4 nm to 7 nm where eye protection is normally afforded by aversion responses, including the blink reflex. However, viewing of the output may be more hazardous if the user employs optics within the beam. Ferrite Core Class 3R Class 3B Class 4 s that emit in the wavelength range from 32.5 nm to 1 6 nm where direct intrabeam viewing is potentially hazardous but the risk is lower than for Class 3B lasers, and fewer manufacturing requirements and control measures for the user apply than for Class 3B lasers. s that are normally hazardous when direct intrabeam exposure occurs (i.e. within the NOHD). Viewing diffuse reflections is normally safe. s that are also capable of producing hazardous diffuse reflections. They may cause skin injuries and could also constitute a fire hazard.

13 853 Ultra High-speed Sensor SERIES PONENTS PARTICUR PRECAUTIONS FOR PROPER Safe use of laser products For the purpose of preventing users from suffering injuries by laser products, IEC : 21 (JIS C 682: 25) (Safety of laser products). Kindly check the standards before use. Summary of user precautions IEC : 21 (JIS C 682: 25) * Quoted from Safety of laser products, Annex Table D. 3 Requirements subclause safety offi cer Classifi cation Class 1 Class 1M Class 2 Class 2M Class 3R Class 3B Class 4 Not required but recommended for applications that involve direct viewing of the laser beam Not required for visible emission Required for non-visible emission Required Refer to p.127 for general precautions and p.125 ~ for laser beam. Mutual interference When installing 2 or more sensor heads side by side, mutual interference will not occur if the laser spots from other sensor heads do not fall within the shaded areas of the sensor head in the fi gure below. Multiple sensor heads must be installed in a manner such that laser spots from other sensor heads will be prevented from falling within these shaded areas. When two sensor heads are connected to a controller and used, the measures described below are not required since the mutual interference prevention can be used. 8 5 Remote interlock Key control Beam attenuator Emission indicator device Not required Not required Not required Not required indicates laser is energized for non-visible wavelengths Connect to room or door circuits Remove key when not in use When in use prevents inadvertent exposure Indicates laser is energized C-BK (Unit: mm in) (Unit: mm in) -3 Warning signs Beam path Specular refl ection Eye protection Protective clothing Training Not required Class 1M Not Not (Note 1) as for required required Class 3B Class 2M (Note 2) as for Class 3B Class 1M Class 2M No No (Note 1) as for (Note 2) as for requirements requirements Class 3B Class 3B No requirements No requirements Class 1M No No (Note 1) as for requirements requirements Class 3R Class 2M (Note 2) as for Class 3R Follow precautions on warning signs Terminate beam at end of useful length Prevent unintentional refl ections Required if engineering and administrative procedures not practicable and MPE exceeded Sometimes required Specifi c requirements Required for all operator and maintenance personnel Notes: 1) Class 1M laser products that failed condition 1 of table 1. Not required for Class 1M laser products that failed condition 2 of table 1. 2) Class 2M laser products that failed condition 1 of table 1. Not required for Class 2M laser products that failed condition 2 of table 1. Remarks: This table is intended to provide a convenient summary of precautions. See text of this standard for complete precautions. Functional description (Unit: mm in) 3 Description Function 1 emission indicator (Green ED) ights up during laser emission or immediately before laser emission. 2 Measuring range indicator (Yellow ED) Blinks within the measuring range and lights up when near the measurement center distance. 3 Warning label Shows the laser emission position.

14 Ultra High-speed Sensor SERIES 854 Controller <C-M> A1 O11 O12 A2 O21 O22 V1 I 1 GND V2 I 2 GND TM1 I 11 I 12 TM2 I 21 I 22 NOT. NOT HEAD 1 HEAD 2 Description emission indicator (Green ED) BRIGHT indicator (Red ED) DARK indicator (Red ED) 4 5. port 6 Connector for compact console connector 2 connector Power supply terminal BRIGHT DARK <C-M-W> Function ights up during laser emission from sensor head 1 or sensor head 2, or immediately before laser emission. ights up upon disabled measurement due to excessive light at sensor head 1 or 2. ights up upon disabled measurement due to insuffi cient light at sensor head 1 or 2. Cannot be used. This port is for adjustment at the factory before shipping. Used for RS-232C communications with a personal computer. This enables measurement values to be displayed using the compact console and connection of the compact console exclusive connection cable when setting each setting. Cannot be used. This port is for adjustment at the factory before shipping. The controller operates the sensor head connected to this connector as sensor head 1. The controller operates the sensor head connected to this connector as sensor head 2. Supplies 24 V DC. There are power supply terminals on input terminal block. 11 External output terminal 12 External input terminal 13 PRECAUTIONS FOR PROPER Functional description DIN rail mounting hook 14 Key switch Functions Function Data buffering Hold Can be mounted on a 35 mm in width DIN rail quickly. Turning on the key switch starts up the controller. Please take out the key when it is not being used. Details It is possible to accumulate data up to 48, data into a controller temporarily in order to capture measurement data into a PC. All the accumulated data can be captured into the PC with AiM. Used for reading and storing all data including the verification of measurement data when introduced as well as all post-measurement data. NORM. (no hold): Outputs the amount of displacement from the measurement center distance in real time. Ordinarily, this mode is used. P-P: This mode holds and outputs the difference between the maximum value and the minimum value. It is used for vibration measurements or eccentricity. PEAK: Holds and outputs the maximum measurement value. VAEY : Holds and outputs the minimum measurement value. Refer to p.127 for general precautions and p.125 ~ for laser beam. Function Zero set Timing excluding C-M-W Remote interlock [C-M-W only] Display hold Switching s for sampling rate Calculation Switching s for measurement mode ow-pass fi lter Details The measurement value and analog output at the timing of zero setting are forcibly reset to zero. Use this to reset the measurement value of the reference to zero and measure the displacement amount or make a judgment of the upper or lower limit. The judgment outputs (O1 and O2) immediately before the mode selection, measurement value and analog output are held in the timing input mode. emission can be halted or continued according to a setting. Add the input in other than the measurement or judgment state to eliminate unnecessary output changes or laser radiation. This stops laser radiation. Turning on the remote interlock input maintains the judgment output and then either holds values measurement values and analog outputs to the values just obtained or it outputs the fi xed values. Only the measurement value displayed on the compact console is held. Use this to read a momentary measurement value. In cases where s with a low refl ected light amount, such as black rubber, are measured, stable measurements can be taken by extending the sampling rate and enabling a sufficient amount of light to be picked up by the sensor. If the sampling rate is short and not enough light can be picked up, the sensor enters the alarm state, so switch the sampling rate to a longer duration setting. The sampling rate can be switched among 7 different rates. (1 μs / 144 μs / 2 μs / 255 μs / 332 μs / 498 μs / 1, μs ) This enables the unit to perform the following calculations: <Calculation formulas when performing independent measurements> 1 + K1A: normal output state 2 + K2B: normal output state 1 K1A: reverses the polarity of the measured value 2 K2B: reverses the polarity of the measured value <Calculation formulas when performing calculation measurements> + K (A + B): addition K (A + B): used when measuring thickness + K (A B): subtraction, used when measuring level differences K (A B): used when reversing the polarity of a subtraction output A: the value measured by sensor head 1 B: the value measured by sensor head 2 : the amount of offset for the measured value K: the coeffi cient used to adjust the ratio of displacement changes The measurement mode (diffuse refl ective / specular refl ective) can be switched between these two modes, in accordance with the sensor head selected, based on the measurement. Diffuse reflective mode: used when measuring without a mirror surface or not transparent. Specular refl ective mode: used when measuring a substance with a mirror surface or that is transparent. When in specular refl ective mode, the measurement can be selected from the following options: Standard: used when measuring the mirror surfaces of opaque substance such as metal, etc. Front: used when measuring the surface of transparent substance such as glass, etc. Rear: used when measuring the rear surface of transparent substance such as glass, etc. The measurement center distance is shifted. Thickness: used when measuring the thickness of transparent substance such as glass. The refraction angle is compensated to There is a limitation in measurable thickness. Thickness measurement guidelines for common glass sheets: General-purpose model thicknesses 1.2 mm.47 in or more High precision model thicknesses.5 mm.2 in or more Surface reflection Opaque substance Transparent substance Standard Rear surface reflection Thickness For example, if the surface conditions of a metal cause noise that interferes with accurate measurement, the use of the low-pass fi lter will reduce the effects of noise and allow for the stable measurement of displacement. 9 independent cutoff frequencies can be selected, OFF or ranging from 1 to 2, Hz. PONENTS PARTICUR -3

15 855 Ultra High-speed Sensor SERIES PRECAUTIONS FOR PROPER Functions Refer to p.127 for general precautions and p.125 ~ for laser beam. PONENTS PARTICUR Function High-pass fi lter Switching for average number of samples Judgment output selection Details If joints or grooves are being measured in the midst of great changes such as runout or inclination in an eccentric rotating etc., this setting minimizes the effects of gradual changes and makes it possible to detect joints or grooves. 9 independent cutoff frequencies can be selected, OFF or ranging from 1 to 2, Hz. If the measured values are subject to rapid fl uctuation, then increasing the average number of samples will allow the unit to compensale for these fl uctuations, enabling stable measurements to be obtained. The average number of samples can be selected from among 16 steps, ranging from OFF to 32,768 times. The judgment output O1, O2 (NC) can be selected from the four types listed in the table below. Display Upper limit value (HIGH) ower limit value (OW) OW IN HIGH RANGE O1 O2 O1 O2 OW OW OW HIGH Open Close Open Close Open Close Open Close O1 Open OW or HIGH Close O2 Open IN RANGE Close O1 O2 OGIC Open Close Open Close (+) ogical output and judgment Judgment IN Output OW RANGE HIGH O1 1 1 O : Output state Select to distinguish the side of the measurement value around the lower limit value setting. The upper limit setting is ignored. Select to distinguish between the upper limit and lower limit when the measurement value exceeds either limit. Select to distinguish between deviation from the upper or lower limit value and containment in the range. Use this for OK / NG judgment. Select to distinguish whether the measurement value is below the lower limit value, above the upper limit value or within the range. Build an external logical circuit to judge two outputs and separate them into three states. Function Hysteresis setting Analog output setting Analog Output switching during alarm Input selection Calibration Display light received Save Details Optional hysteresis settings can be selected for both the upper and lower limits. This causes the output to correspond to the measurement value wanted at an analog output of +5 V (2 ma) and at 5 V (4 ma). It can be used for scaling of the analog output or for making the output greater or smaller, etc. When this is used, the analog output corresponding to measurement values ranging between, for example, 7 to 9 mm to in, can be assigned to outputs ranging from 5 V (for 7 mm in) to +5 V (for 9 mm in). You can switch between the data having been output immediately before and a fi xed value as an analog output issued when measurement is disabled (with an alarm output) due to an excessive or insuffi cient amount of light or deviation from the range. When the fi xed value setting is selected, either the maximum value (voltage output: +1.9 V, current output: 29.5 ma) or minimum value (voltage output: 1.9 V, current output: ma) of the analog output is issued during an alarm. The timing signal at the input terminal s as an input upon a short circuit by default setting. Use this to activate the input upon an open circuit. Measurement errors may occur due to the color, material or surface condition of the being measured. These differences can be compensated for through calibration. The calibration allows the span and shift to be set for each sensor head. There are two ways to set these values. One is to conduct auto setting by moving a piece of the past sensors and the other is to input previously measured values directly. This displays the peak level of light received at the measuring point. The usage of this when installing sensor heads allows the optimum marginal increment to be used as the level of light received for measurement. This saves all setting data except for the timing input state and display hold state. : Output state (excluding hysteresis area) * The output state is the state in which the terminal is open. (NC) -3 DIMENSIONS (Unit: mm in) The CAD data in the dimensions can be downloaded from the SUNX website: 8 -BK 8B 8F Measurement center Beam emitting axis Beam attenuator (Note) Beam receiving axis M5 mounting holes, deep (for both sides) ø7 ø.276 cable ø14.7 ø Measuring range indicator (Yellow) emission indicator (Green) (83.7) (3.295) (Note 2) Beam attenuator (Note 1) Beam receiving axis Beam emitting axis Measurement center ø7 ø.276 cable 2-M5 mounting holes, deep (for both sides) (Note 2) (Note 2) Specular reflection sensor head setting reference surface ø14.7 ø Measuring range indicator (Yellow) emission indicator (Green) Note: There is not beam attenuator on standards conforming type. Notes: 1) There is not beam attenuator on standards conforming type. 2) Figure shows standard installation level dimensions.

16 Ultra High-speed Sensor SERIES 856 DIMENSIONS (Unit: mm in) The CAD data in the dimensions can be downloaded from the SUNX website: 5 -BK 5B 5F Beam attenuator (Note) Beam receiving axis Measurement center Beam emitting axis M5 mounting holes, deep (for both sides) ø7 ø.276 cable ø14.7 ø Measuring range indicator (Yellow) emission indicator (Green) Note: There is not beam attenuator on standards conforming type. 35C-BK Beam attenuator Measurement center Beam emitting axis (4.7) (.185) (1.5) (.59) 87 (1.4) (.55) M5 mounting holes, deep (for both sides) Beam receiving axis (3.6) (.142) (1.5) (.59) ø7 ø.276 cable ø14.7 ø.579 Measuring range indicator (Yellow) emission indicator (Green) (83.7) (3.295) Beam attenuator (Note 1) (Note 2) Beam receiving axis Beam emitting axis Measurement center ø7 ø.276 cable 2-M5 mounting holes, 1 Specular reflection sensor head.394 deep setting reference surface (for both sides) (Note 2) (Note 2) ø14.7 ø Measuring range indicator (Yellow) emission indicator (Green) Notes: 1) There is not beam attenuator on standards conforming type. 2) Figure shows standard installation level dimensions. C-M (5.5) (.217) (1) (.394) Controller 4-M3, deep: (8.1)(.319) PONENTS PARTICUR C-M-W Controller DP-E(-W) Compact console (5.5) (.217) M3, deep (8.1)(.319) (Display part) (Packing) CCJ ø14 ø.551 (13.2) ø7 ø (1) 5.5 (.394) Extention cable ø14.7 ø mounting brackets (Accessories) (7)(.276) (7)(.276) Panel cut-out dimensions Panel thickness: 1. to to (43) (1.693) (43) (1.693) ength Model No. ength CCJ2 2, CCJ5 5, CCJ1 1, CCJ2 2, CCJ3 3,